Conventional high-strength Mg-RE-based wrought alloys usually contain a high amount of RE solutes,which largely increases the alloy cost and thus restricts their adoptions.In this work,we developed a low-RE-containing...Conventional high-strength Mg-RE-based wrought alloys usually contain a high amount of RE solutes,which largely increases the alloy cost and thus restricts their adoptions.In this work,we developed a low-RE-containing Mg-3Sm-1Nd-0.6Zn-0.4Zr alloy by hot extrusion with low extrusion ratio,which shows a high tensile yield strength(TYS)of 435 MPa and a satisfactory elongation of 5.6%at room temperature,outperforming most Mg-Gd-Y-based extrusion alloys with RE contents of 12 wt%at least.Outstanding high-temperature strength,such as the TYS of 280 MPa at 200℃ and 251 MPa at 250℃,is also obtained in this alloy.The alloy presented a typical bimodal grain structure including coarse hot-worked grains with a strong texture and fine recrystallized grains with random orientations.Also,abundant Mg3RE particles were mostly introduced in hot-worked grains and at recrystallized grain boundaries by dynamic precipitation during extrusion.Consequently,the high strength of this alloy is principally attributed to the combined hardening effect of numerous Mg_(3)RE particles,fine recrystallized grains,and strongly textural hot-worked grains,rather than the ultra-strong age-hardening effect in traditional high RE-alloyed Mg alloys.展开更多
18CrNbTi ferritic stainless steel is a low-cost material mainly used for the fabrication of manifolds, which usually work at temperatures below 950℃. With the development of engine technology, exhaust manifolds tend ...18CrNbTi ferritic stainless steel is a low-cost material mainly used for the fabrication of manifolds, which usually work at temperatures below 950℃. With the development of engine technology, exhaust manifolds tend to work above 1 000 ℃ and this may be even higher in the future. For developing a new kind of steel to satisfy these requirements,the effects of tungsten （W）addition on the high-temperature strength and oxidation resistance of 18CrNbTi ferritic stainless steel are discussed in this study. The test results show that W enhances high-temperature strength at 1 000 ℃ and significantly improves oxidation resistance. However, W addition tends to degrade oxide layer adhesion,causing spalling during alternate hot and cold conditions.展开更多
To evaluate the tensile behavior of metal foils by resistance heating(RH)assisted tensile testing system accurately,this study proposed to embed a digital image correlation(DIC)system with laser speckles for the measu...To evaluate the tensile behavior of metal foils by resistance heating(RH)assisted tensile testing system accurately,this study proposed to embed a digital image correlation(DIC)system with laser speckles for the measurement of full-field strain distribution.Furthermore,the sample structures were optimized to achieve uniform temperature and strain distribution.An infrared camera was used to monitor the temperature distribution.Rectangular samples instead of dog-bone shaped samples were proposed.A model for calculating the temperature distribution was established to optimize the sample structure.The parameters that influence the temperature distribution and tensile behavior were studied.As results,compared to the strain measured by a non-contact extensometer,the maximum deviation of the strain measured by DIC was less than 6%when the nominal strain was larger than 0.013.It is confirmed that the proposed tensile testing system is reliable for measuring the temperature and full-field strain distributions.Sample shape influenced temperature distributions of smaller samples while it almost had no influence on the temperature distributions of larger samples.The temperature difference was not affected by the material type but by the sample size.The proposed rectangular shape was validated to be feasible for RH assisted tensile testing.The sample length was successfully optimized for a more uniform temperature distribution by the established model.Although the tensile deformation was not influenced by the sample shape,the temperature distribution resulted in a non-uniform strain distribution before achieving ultimate tensile strength.Longer effective sample length between two clamping jigs contributed to a more uniform temperature distribution and material deformation.A more accurate evaluation of high-temperature tensile behavior for metal foils can be achieved by the proposed RH assisted tensile testing system using rectangular samples with an optimized structure.展开更多
With a high energy efficiency,low geometric limitation,and low cracking susceptivity to cracks,wire arc additive manufacturing(WAAM)has become an ideal substitute for casting in the manufacturing of load-bearing high ...With a high energy efficiency,low geometric limitation,and low cracking susceptivity to cracks,wire arc additive manufacturing(WAAM)has become an ideal substitute for casting in the manufacturing of load-bearing high strength aluminum components in aerospace industry.Recently,in scientific researches,the room temperature mechanical performance of additive manufactured high strength aluminum alloys has been continuously broken through,and proves these alloys can achieve comparable or even higher properties than the forged counterpart.Since the aluminum components for aerospace usage experience high-low temperature cycling due to the absence of atmosphere protection,the high temperature performances of additive manufactured high strength aluminum alloys are also important.However,few research focuses on that.A special 2319Ag Sc with 0.4 wt.%Ag and 0.2 wt.%Sc addition designed for high temperature application is deposited successfully via cold metal transfer(CMT)based on WAAM.The microstructures and high temperature tensile properties are investigated.The results show that the as-deposited 2319Ag Sc alloy presents an alternate distribution of columnar grains and equiaxed grains with no significant textures.Main second phases are Al_(2)Cu and Al3Sc,while co-growth of Al_(2)Cu and bulk Al_(3)Sc is found on the grain boundary.During manufacturing,nanoscale Al_(2)Cu can precipitate out from the matrix.Ag and Mg form nano-scaleΩphase on the Al_(2)Cu precipitates.At 260℃,average yield strengths in the horizontal direction and vertical direction are 87 MPa±2 MPa,87 MPa±4 MPa,while average ultimate tensile strengths are 140 MPa±7 MPa,141 MPa±11 MPa,and average elongations are 11.0%±2.5%,13.5%±3.0%.Anisotropy in different directions is weak.展开更多
For steam tubes used in thermal power plant,the inner and outer walls were operated in high-temperature steam and flue gas environments respectively.In this study,structure,microstructure and chemical composition of o...For steam tubes used in thermal power plant,the inner and outer walls were operated in high-temperature steam and flue gas environments respectively.In this study,structure,microstructure and chemical composition of oxide films on inner and outer walls of exservice low Cr ferritic steel G102 tube and exservice high Cr ferritic steel T91 tube were analyzed.The oxide film was composed of outer oxide layer,inner oxide layer and internal oxidation zone.The outer oxide layer on the original surface of tube had a porous structure containing Fe oxides formed by diffusion and oxidation of Fe.More specially,the outer oxide layer formed in flue gas environment would mix with coal combustion products during the growth process.The inner oxide layer below the original surface of tube was made of Fe–Cr spinel.The internal oxidation zone was believed to be the precursor stage of inner oxide layer.The formation of internal oxidation zone was due to O diffusing along grain boundaries to form oxide.There were Fe–Cr–Si oxides discontinuously distributed along grain boundaries in the internal oxidation zone of G102,while there were Fe–Cr oxides continuously distributed along grain boundaries in that of T91.展开更多
To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more ...To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more than 18 months was studied by XRD, SEM and EDS techniques. The results show that high hardness, high intensity and good impact property make the new kind of heat-resistant grid plate and its oxide film have a higher resistance to deformation and abrasion at 900-1000℃ Besides, small grain size is beneficial to form a complete protective oxide film. The oxide film composed of SiO2 layer, Cr2O3 layer and Fe2O3 layer is rather thin and bonds closely with the backing. The forming of the chemical stable nickel-rich layer increases the density of Cr2O3 layer.展开更多
In this work, nano-AlN particle(nano-AlN_p) microskeletons were introduced into an Al–Si–Cu–Ni–Mg alloy by Al–8 AlN master alloy in which the nano-AlN_p reinforcements connect with each other to form three-dimens...In this work, nano-AlN particle(nano-AlN_p) microskeletons were introduced into an Al–Si–Cu–Ni–Mg alloy by Al–8 AlN master alloy in which the nano-AlN_p reinforcements connect with each other to form three-dimensional networks. It is found that these nano-AlN_p microskeletons mainly distribute in the binary Al–Si eutectic zones resulting in flaky eutectic Si phases being modified to particulates. Meanwhile,the microskeletons strengthen the matrix synergistically with semi-continuous Ni-rich intermetallics in three dimensions. The tensile mechanical properties, micro-hardness and thermal expansion properties of the alloy at different temperatures are significantly improved. Especially, the ultimate tensile strength(UTS) at 350℃ increases from 85MPa to 106MPa, rising by 24.7%, which is ascribed to nano-AlN_p microskeletons assisting intermetallics with undertaking mechanical loading, and to the modification of eutectic Si phases to reduce the stress concentration at elevated temperatures.展开更多
Al-8.5Fe-1.3V-1.7Si alloy was prepared by spray deposition and hot extrusion. The high temperature plastic deformation behavior of the spray deposited Al-8.5Fe-1.3V-1.7Si alloy was investigated in the strain rate rang...Al-8.5Fe-1.3V-1.7Si alloy was prepared by spray deposition and hot extrusion. The high temperature plastic deformation behavior of the spray deposited Al-8.5Fe-1.3V-1.7Si alloy was investigated in the strain rate range of 2.77×10-4-2.77×10-2 s-1 and temperature range of 350-550 ℃ by Gleebe-1500 thermomechanical simulator. The mechanism of the high temperature plastic deformation of the alloys was studied by TEM associated with the analysis of Rosler-Artz physical constitutive relationship based on the model of dislocation detaching from dispersion particles. The results show that Al-Fe-V-Si alloy has low strain hardening coefficient, and even exhibits work softening. Stress exponent n and activation energy Q were calculated based on Zener-Hollomon relation and Rosler-Artz physical model respectively. The Rosler-Artz physical model can give a good prediction for the abnormal behavior of high temperature deformation of spray deposited Al-Fe-V-Si alloy, that is, n larger than 8 and Q higher than 142 kJ/mol. However, because of the highly refined microstructure, the high temperature deformation behavior of spray deposited Al-Fe-V-Si alloy deviates more or less from the law predicted by using Rosler-Artz physical model.展开更多
The kinetic curves of the high-temperature oxidation of austenitic heat resistant stainless steel 1. 4828 at 1 050 ℃ were measured using a weighing method. It is shown that the oxidation curves at 1 050 ℃ followed t...The kinetic curves of the high-temperature oxidation of austenitic heat resistant stainless steel 1. 4828 at 1 050 ℃ were measured using a weighing method. It is shown that the oxidation curves at 1 050 ℃ followed the parabolic line law, and after 250 h of oxidation, the mass gain was about 80 g/m2. The surface morphology and structure of the oxide layers were studied by scanning electron microscopy and X-ray diffraction. A complicated oxide layer obtained at 1 050 ℃ was mainly composed, from inner to outer, of （FeSi） 3 04, Cr2 03, Fe2 03, and spinel oxides FeCr204 and NiMn204.展开更多
The mechanical properties of resin-bonded sand mixtures at high temperatures significantly affect the quality of casting. However, the existing instruments for high-temperature performances testing mainly focus on ino...The mechanical properties of resin-bonded sand mixtures at high temperatures significantly affect the quality of casting. However, the existing instruments for high-temperature performances testing mainly focus on inorganic binder-bonded sands no matter the test items or the atmospheric protection, while the instrumentss specially designed for resin-bonded sand are not yet available. A new instrument for testing the hightemperature performance of resin sand was designed including the confirmation of the testing parameters, loading, measurement and control systems, and the design of the frame shape and heating furnace. This instrument can test the compressive strength, heat tolerance time and restraining load of phenol-formaldehyde resin coated sand, self-hardened furan resin sand, and trimethylamine(TEA)-based resin bonded sand at high temperatures. The developed instrument has a high accuracy offering smaller than 0.3% deviation at a full scale in the measurement of the high temperature compressive strength and the restraining load over the range of 0-6.8 MPa and 0-2,000 N, respectively. The high temperature heat tolerance time range is 0-300 s and its measurement accuracy is ±1 s.展开更多
The roller is one of the main parts of a high-pressure grinding roller, which is a type of highly efficient ore crushing equipment. Its working life is strongly affected by the materials used. In this paper, a new kin...The roller is one of the main parts of a high-pressure grinding roller, which is a type of highly efficient ore crushing equipment. Its working life is strongly affected by the materials used. In this paper, a new kind of roller material, the high-vanadium alloy steel （HVAS）, was investigated. The results showed that the as-cast microstructures of the HVAS roller contained martensite, residual austenite, and alloy carbides. The HVAS sample quenched at 1,080 ℃ had a high hardness, and it had much higher compressive strength and abrasive wear resistance after tempering at 560 ℃ for 30 rain. The mechanical properties of the HVAS are more sufficient than the existing roller materials, which are feasible for larger machine design.展开更多
In order to study the role of printed circuit board(PCB)in high-power LED heat dissipation,a simple model of high-power LED lamp was designed.According to this lamp model,some thermal performances such as thermal resi...In order to study the role of printed circuit board(PCB)in high-power LED heat dissipation,a simple model of high-power LED lamp was designed.According to this lamp model,some thermal performances such as thermal resistances of four types of PCB and the changes of LED junction temperature were tested under three different working currents.The obtained results indicate that LED junction temperature can not be lowered significantly with the decreasing thermal resistance of PCB.However,PCB with low thermal resistance can be matched with smaller volume heat sink,so it is hopeful to reduce the size,weight and cost of LED lamp.展开更多
The article considers one of the possible approaches to the solution of an urgent issue of metal consumption reduction, increase of operating life and maximum operating temperature as well as reduction of irrecoverabl...The article considers one of the possible approaches to the solution of an urgent issue of metal consumption reduction, increase of operating life and maximum operating temperature as well as reduction of irrecoverable losses of platinum products and alloys when operating under high temperature conditions, particularly for glassblowing and single crystal growing crucibles. A two-layered composite material based on platinum-group metals and corundum plasma ceramics is thoroughly investigated. A successful experience of crucibles exploitation, designed for production of high temperature optical glasses from the composite and results of the research on composite material specimens are described.展开更多
Accurate calculation results of roll temperature are the key factors in rolling cooling and lubricating technology during the single-stand reversing cold rolling process. By combining the high-strength steel rolling e...Accurate calculation results of roll temperature are the key factors in rolling cooling and lubricating technology during the single-stand reversing cold rolling process. By combining the high-strength steel rolling experiments ,the numerical simulation of roll temperature, and the influence factors in reversing cold rolling were studied. The research results correspond with those of rolling experiments and show that the research method could provide effective instruction for roll cooling and emulsion flow rate control during the on-site rolling process.展开更多
Developing a stable insulation material stands as a crucial challenge for high-voltage direct current(HVDC)cable insulation.This work proposes an alloying strategy to significantly enhance the breakdown strength and h...Developing a stable insulation material stands as a crucial challenge for high-voltage direct current(HVDC)cable insulation.This work proposes an alloying strategy to significantly enhance the breakdown strength and high-temperature resistivity of cross-linked polyethylene(XLPE).The strategy involves blending low-density polyethylene(LDPE)with polystyrene(PS),resulting in a polymeric alloy.Confirmation of PS alloying within XLPE is supported by observed shifts in polyethylene miller indices(110)and(200)planes.The dicumyl peroxide used as a crosslinking agent demonstrates an ideal 1.41% enhancement in LDPE-PS crosslinking.The integration of aromatic ethers in the cross-linked network enhances temperature stability.Alloying PS at 220℃ in XLPE leads to improved inter-molecular interactions and increased interfacial area,creating a sea-island morphology that resolves voids and limits defect or crack propagation by form-ing additional trapping sites.The enhanced breakdown strength and reduced conductivity of XLPE-PS are attributed to increased deep trapping sites and reduced carrier mobility resulting from alloying.The reduced conductivity at 70℃ and 90℃ demonstrates stability under electric fields.Remarkable breakdown strength improvements of 27.5%and 23.6% are observed at 30℃ and 50℃.The proposed alloying strategy suggests replacing XLPE with advanced XLPE-PS,offering promising prospects for HVDC insulation.展开更多
With the increasing attention received by lightweight metals,numerous essential fields have increased requirements for mag-nesium(Mg)alloys with good room-temperature and high-temperature mechanical properties.However...With the increasing attention received by lightweight metals,numerous essential fields have increased requirements for mag-nesium(Mg)alloys with good room-temperature and high-temperature mechanical properties.However,the high-temperature mechanic-al properties of commonly used commercial Mg alloys,such as AZ91D,deteriorate considerably with increasing temperatures.Over the past several decades,extensive efforts have been devoted to developing heat-resistant Mg alloys.These approaches either inhibit the gen-eration of thermally unstable phases or promote the formation of thermally stable precipitates/phases in matrices through solid solution or precipitation strengthening.In this review,numerous studies are systematically introduced and discussed.Different alloy systems,includ-ing those based on Mg–Al,Mg–Zn,and Mg–rare earth,are carefully classified and compared to reveal their mechanical properties and strengthening mechanisms.The emphasis,limitations,and future prospects of these heat-resistant Mg alloys are also pointed out and dis-cussed to develop heat-resistant Mg alloys and broaden their potential application areas in the future.展开更多
Using TiAl alloy to substitute superalloy is a hot topic in aeroengine industry because of its low density, high elevated temperature strength, and anti-oxidization ability. In this research, Ti-47.5AL-2Cr-2Nb-0.2B al...Using TiAl alloy to substitute superalloy is a hot topic in aeroengine industry because of its low density, high elevated temperature strength, and anti-oxidization ability. In this research, Ti-47.5AL-2Cr-2Nb-0.2B alloy was used as the test material. By applying a combination process of ceramic shell mold and core making, vacuum arc melting and centrifugal pouring, and heat isostatic pressing （HIP） and heat treatment （HT） etc., the TiAl vortex agitator casting for aeroengine was successfully made. This paper introduced key techniques in making the TiAl vortex agitator with investment casting process, provided some experimental results including mechanical properties and machinability, and explained some concerns that could affect applications of TiAl castings.展开更多
The use of high-temperature materials is especially important in power station construction, heating systems engineering, furnace industry, chemical and petrochemical industry, waste incineration plants, coal gasifica...The use of high-temperature materials is especially important in power station construction, heating systems engineering, furnace industry, chemical and petrochemical industry, waste incineration plants, coal gasification plants and for flying gas turbines in civil and military aircrafts and helicopters. Particularly in recent years, the development of new processes and the drive to improve the economics of existing processes have increased the requirements significantly so that it is necessary to change from well-proven materials to new alloys. Hitherto, heat resistant ferritic steels sufficed in conventional power station constructions for temperatures up to 550℃ newly developed ferritic/martensitic steels provide sufficient strength up to about 600 - 620℃. In new processes, e.g. fluidized-bed combustion of coal, process temperatures up to 900℃ occur. However, this is not the upper limit, since in combustion engines, e.g. gas turbines. Material temperatures up to 1100℃ are reached locally. Similar development trends can also be identified in the petrochemical industry and in the heat treatment and furnace engineering. The advance to ever higher material temperatures now not only has the consequence of having to use materials with enhanced high-strength properties, considerable attention now also has to be given to their chemical stability in corrosive media. Therefore not only examples of the use of high-temperature alloys for practical applications will be given but also be contributed to some general rules for material selection with regard to their high-temperature strength and corrosion resistance.展开更多
The beneficial effects of niobium addition on properties such as high-temperature strength, toughness, and formability of ferritic stainless steels have been addressed. Based on the Thermo-Calc analysis, precipitation...The beneficial effects of niobium addition on properties such as high-temperature strength, toughness, and formability of ferritic stainless steels have been addressed. Based on the Thermo-Calc analysis, precipitation of niobium carbonitride and solubility of niobium have been predicted and characterized via scanning electron microscope （SEM） and transmission electron microscope （TEM） observations. It is shown that addition of niobium has a beneficial effect on improving the high-temperature strength, toughness, formability, and corrosion resistance of ferritic stainless steel. Soluted niobium is very effective in improving the high-temperature strength, which is beneficial to reducing the sticking propensity during hot rolling. Although niobium increases the recrystallization temperature, niobium-added ferritic stainless steels show a high mean r value, or a high plastic strain ratio, as long as the annealing temperature is high enough. Furthermore, because niobium helps to inhibit the formation of chromium carbides, ferritic stainless steel can keep an effective chromium content in the matrix, leading to improved corrosion resistance. Applications of these ferritic stainless steels for construction and home appliances have also been presented.展开更多
Exhaust emission regulations of the automotive are enforced in each country to prevent air pollution and global warming,and the restriction standard tends to become severer.Various techniques such as the combustion im...Exhaust emission regulations of the automotive are enforced in each country to prevent air pollution and global warming,and the restriction standard tends to become severer.Various techniques such as the combustion improvement of gasoline,upgrades of the catalyst,and the thermal capacity decreases in the exhaust lines are adopted to suit the regulations,and these lead to an increase of the maximum temperature of the exhaust gas. Recently,ferritic stainless steels are mainly used to parts of exhaust lines,as their thermal expansion coefficient is small,and the cyclic oxidation resistance and the thermal fatigue property are better than austenitic stainless steels. This paper presents newly developed heat-resistant stainless steels from Nisshin Steel for exhaust lines usage,and describes the currents of the steel development that could be envisaged in the future.With regard to improving the high-temperature strength of ferritic stainless steels,the addition of Nb,Mo and Cu is effective in solution hardening and precipitation hardening at 700℃,while the addition of Nb,Mo and W is effective in mainly solution hardening at 900℃.The addition of Cr,Si and Mn suppress the breakaway oxidation in air at 950℃up to 200 h of ferritic stainless steels containing 14%Cr.Especially,the addition of 0.8%or higher Mn would effectively improve the adherence of oxide scale.It is confirmed that ferritic stainless steels,NSSHR-1(14Cr-lMn-0.9Si-Nb) and NSSHR-2(10Cr-0.9Si-Nb-Ti ),is having a superior heat resistance,formability and cost performance compared to conventional Type441 and Type439 respectively.展开更多
基金supported by the National Natural Science Foundation of China(Nos.52201111,52275389,and 52201137)the Taiyuan University of Science and Technology Scientific Research Initial Funding(No.20232102)+1 种基金the Reward funds for excellent doctor of work in coming to Shanxi(No.20242068)the Special fund for Science and Technology Innovation Teams of ShanxiProvince.
文摘Conventional high-strength Mg-RE-based wrought alloys usually contain a high amount of RE solutes,which largely increases the alloy cost and thus restricts their adoptions.In this work,we developed a low-RE-containing Mg-3Sm-1Nd-0.6Zn-0.4Zr alloy by hot extrusion with low extrusion ratio,which shows a high tensile yield strength(TYS)of 435 MPa and a satisfactory elongation of 5.6%at room temperature,outperforming most Mg-Gd-Y-based extrusion alloys with RE contents of 12 wt%at least.Outstanding high-temperature strength,such as the TYS of 280 MPa at 200℃ and 251 MPa at 250℃,is also obtained in this alloy.The alloy presented a typical bimodal grain structure including coarse hot-worked grains with a strong texture and fine recrystallized grains with random orientations.Also,abundant Mg3RE particles were mostly introduced in hot-worked grains and at recrystallized grain boundaries by dynamic precipitation during extrusion.Consequently,the high strength of this alloy is principally attributed to the combined hardening effect of numerous Mg_(3)RE particles,fine recrystallized grains,and strongly textural hot-worked grains,rather than the ultra-strong age-hardening effect in traditional high RE-alloyed Mg alloys.
文摘18CrNbTi ferritic stainless steel is a low-cost material mainly used for the fabrication of manifolds, which usually work at temperatures below 950℃. With the development of engine technology, exhaust manifolds tend to work above 1 000 ℃ and this may be even higher in the future. For developing a new kind of steel to satisfy these requirements,the effects of tungsten （W）addition on the high-temperature strength and oxidation resistance of 18CrNbTi ferritic stainless steel are discussed in this study. The test results show that W enhances high-temperature strength at 1 000 ℃ and significantly improves oxidation resistance. However, W addition tends to degrade oxide layer adhesion,causing spalling during alternate hot and cold conditions.
基金supported by Japan Society for the Promotion of Science(JSPS KAKENHI Grant number JP19H02476,JP20K21074)30^(th)ISIJ Research Promotion Grant and The Light Metal Educational Foundation。
文摘To evaluate the tensile behavior of metal foils by resistance heating(RH)assisted tensile testing system accurately,this study proposed to embed a digital image correlation(DIC)system with laser speckles for the measurement of full-field strain distribution.Furthermore,the sample structures were optimized to achieve uniform temperature and strain distribution.An infrared camera was used to monitor the temperature distribution.Rectangular samples instead of dog-bone shaped samples were proposed.A model for calculating the temperature distribution was established to optimize the sample structure.The parameters that influence the temperature distribution and tensile behavior were studied.As results,compared to the strain measured by a non-contact extensometer,the maximum deviation of the strain measured by DIC was less than 6%when the nominal strain was larger than 0.013.It is confirmed that the proposed tensile testing system is reliable for measuring the temperature and full-field strain distributions.Sample shape influenced temperature distributions of smaller samples while it almost had no influence on the temperature distributions of larger samples.The temperature difference was not affected by the material type but by the sample size.The proposed rectangular shape was validated to be feasible for RH assisted tensile testing.The sample length was successfully optimized for a more uniform temperature distribution by the established model.Although the tensile deformation was not influenced by the sample shape,the temperature distribution resulted in a non-uniform strain distribution before achieving ultimate tensile strength.Longer effective sample length between two clamping jigs contributed to a more uniform temperature distribution and material deformation.A more accurate evaluation of high-temperature tensile behavior for metal foils can be achieved by the proposed RH assisted tensile testing system using rectangular samples with an optimized structure.
基金the National Natural Science Foundation of China(Grant No.U21B2080,52305351,52275324)the China Postdoctoral Science Foundation(Grant No.2023M730838)+1 种基金the Heilongjiang Provincial Postdoctoral Science Foundation(Grant No.LBH-Z22128)the Natural Science Foundation of Heilongjiang Province(Grant No.LH2023E039).
文摘With a high energy efficiency,low geometric limitation,and low cracking susceptivity to cracks,wire arc additive manufacturing(WAAM)has become an ideal substitute for casting in the manufacturing of load-bearing high strength aluminum components in aerospace industry.Recently,in scientific researches,the room temperature mechanical performance of additive manufactured high strength aluminum alloys has been continuously broken through,and proves these alloys can achieve comparable or even higher properties than the forged counterpart.Since the aluminum components for aerospace usage experience high-low temperature cycling due to the absence of atmosphere protection,the high temperature performances of additive manufactured high strength aluminum alloys are also important.However,few research focuses on that.A special 2319Ag Sc with 0.4 wt.%Ag and 0.2 wt.%Sc addition designed for high temperature application is deposited successfully via cold metal transfer(CMT)based on WAAM.The microstructures and high temperature tensile properties are investigated.The results show that the as-deposited 2319Ag Sc alloy presents an alternate distribution of columnar grains and equiaxed grains with no significant textures.Main second phases are Al_(2)Cu and Al3Sc,while co-growth of Al_(2)Cu and bulk Al_(3)Sc is found on the grain boundary.During manufacturing,nanoscale Al_(2)Cu can precipitate out from the matrix.Ag and Mg form nano-scaleΩphase on the Al_(2)Cu precipitates.At 260℃,average yield strengths in the horizontal direction and vertical direction are 87 MPa±2 MPa,87 MPa±4 MPa,while average ultimate tensile strengths are 140 MPa±7 MPa,141 MPa±11 MPa,and average elongations are 11.0%±2.5%,13.5%±3.0%.Anisotropy in different directions is weak.
基金supported by the National Natural Science Foundation of China (Nos.51901113 and 51775300)the State Key Laboratory of Tribology in Tsinghua University, and the State Key Lab of Advanced Welding and Joining in Harbin Institute of Technology (No.AWJ-21M03)。
文摘For steam tubes used in thermal power plant,the inner and outer walls were operated in high-temperature steam and flue gas environments respectively.In this study,structure,microstructure and chemical composition of oxide films on inner and outer walls of exservice low Cr ferritic steel G102 tube and exservice high Cr ferritic steel T91 tube were analyzed.The oxide film was composed of outer oxide layer,inner oxide layer and internal oxidation zone.The outer oxide layer on the original surface of tube had a porous structure containing Fe oxides formed by diffusion and oxidation of Fe.More specially,the outer oxide layer formed in flue gas environment would mix with coal combustion products during the growth process.The inner oxide layer below the original surface of tube was made of Fe–Cr spinel.The internal oxidation zone was believed to be the precursor stage of inner oxide layer.The formation of internal oxidation zone was due to O diffusing along grain boundaries to form oxide.There were Fe–Cr–Si oxides discontinuously distributed along grain boundaries in the internal oxidation zone of G102,while there were Fe–Cr oxides continuously distributed along grain boundaries in that of T91.
文摘To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more than 18 months was studied by XRD, SEM and EDS techniques. The results show that high hardness, high intensity and good impact property make the new kind of heat-resistant grid plate and its oxide film have a higher resistance to deformation and abrasion at 900-1000℃ Besides, small grain size is beneficial to form a complete protective oxide film. The oxide film composed of SiO2 layer, Cr2O3 layer and Fe2O3 layer is rather thin and bonds closely with the backing. The forming of the chemical stable nickel-rich layer increases the density of Cr2O3 layer.
基金supported financially by the National Natural Science Foundation of China (No. 51731007)the Key Foundation of Shandong Province (Nos. ZR2016QZ005 and 2017CXGC0403)
文摘In this work, nano-AlN particle(nano-AlN_p) microskeletons were introduced into an Al–Si–Cu–Ni–Mg alloy by Al–8 AlN master alloy in which the nano-AlN_p reinforcements connect with each other to form three-dimensional networks. It is found that these nano-AlN_p microskeletons mainly distribute in the binary Al–Si eutectic zones resulting in flaky eutectic Si phases being modified to particulates. Meanwhile,the microskeletons strengthen the matrix synergistically with semi-continuous Ni-rich intermetallics in three dimensions. The tensile mechanical properties, micro-hardness and thermal expansion properties of the alloy at different temperatures are significantly improved. Especially, the ultimate tensile strength(UTS) at 350℃ increases from 85MPa to 106MPa, rising by 24.7%, which is ascribed to nano-AlN_p microskeletons assisting intermetallics with undertaking mechanical loading, and to the modification of eutectic Si phases to reduce the stress concentration at elevated temperatures.
文摘Al-8.5Fe-1.3V-1.7Si alloy was prepared by spray deposition and hot extrusion. The high temperature plastic deformation behavior of the spray deposited Al-8.5Fe-1.3V-1.7Si alloy was investigated in the strain rate range of 2.77×10-4-2.77×10-2 s-1 and temperature range of 350-550 ℃ by Gleebe-1500 thermomechanical simulator. The mechanism of the high temperature plastic deformation of the alloys was studied by TEM associated with the analysis of Rosler-Artz physical constitutive relationship based on the model of dislocation detaching from dispersion particles. The results show that Al-Fe-V-Si alloy has low strain hardening coefficient, and even exhibits work softening. Stress exponent n and activation energy Q were calculated based on Zener-Hollomon relation and Rosler-Artz physical model respectively. The Rosler-Artz physical model can give a good prediction for the abnormal behavior of high temperature deformation of spray deposited Al-Fe-V-Si alloy, that is, n larger than 8 and Q higher than 142 kJ/mol. However, because of the highly refined microstructure, the high temperature deformation behavior of spray deposited Al-Fe-V-Si alloy deviates more or less from the law predicted by using Rosler-Artz physical model.
文摘The kinetic curves of the high-temperature oxidation of austenitic heat resistant stainless steel 1. 4828 at 1 050 ℃ were measured using a weighing method. It is shown that the oxidation curves at 1 050 ℃ followed the parabolic line law, and after 250 h of oxidation, the mass gain was about 80 g/m2. The surface morphology and structure of the oxide layers were studied by scanning electron microscopy and X-ray diffraction. A complicated oxide layer obtained at 1 050 ℃ was mainly composed, from inner to outer, of （FeSi） 3 04, Cr2 03, Fe2 03, and spinel oxides FeCr204 and NiMn204.
文摘The mechanical properties of resin-bonded sand mixtures at high temperatures significantly affect the quality of casting. However, the existing instruments for high-temperature performances testing mainly focus on inorganic binder-bonded sands no matter the test items or the atmospheric protection, while the instrumentss specially designed for resin-bonded sand are not yet available. A new instrument for testing the hightemperature performance of resin sand was designed including the confirmation of the testing parameters, loading, measurement and control systems, and the design of the frame shape and heating furnace. This instrument can test the compressive strength, heat tolerance time and restraining load of phenol-formaldehyde resin coated sand, self-hardened furan resin sand, and trimethylamine(TEA)-based resin bonded sand at high temperatures. The developed instrument has a high accuracy offering smaller than 0.3% deviation at a full scale in the measurement of the high temperature compressive strength and the restraining load over the range of 0-6.8 MPa and 0-2,000 N, respectively. The high temperature heat tolerance time range is 0-300 s and its measurement accuracy is ±1 s.
基金supported by the National High Technology Research and Development Program (No. 2012AA03A508)Project of Science and Technology Plan of Shenyang City (No. F12-027-2-00)Project of Science and Technology Plan of Liaoning Province (No. LNSBQ4-2010921055)
文摘The roller is one of the main parts of a high-pressure grinding roller, which is a type of highly efficient ore crushing equipment. Its working life is strongly affected by the materials used. In this paper, a new kind of roller material, the high-vanadium alloy steel （HVAS）, was investigated. The results showed that the as-cast microstructures of the HVAS roller contained martensite, residual austenite, and alloy carbides. The HVAS sample quenched at 1,080 ℃ had a high hardness, and it had much higher compressive strength and abrasive wear resistance after tempering at 560 ℃ for 30 rain. The mechanical properties of the HVAS are more sufficient than the existing roller materials, which are feasible for larger machine design.
基金Special Fund Project of Science and Technology Innovation of Dongli District(21090302)Research Projectof Applied Basic and Front Technologies of Tianjin(10JCZDJC15400)
文摘In order to study the role of printed circuit board(PCB)in high-power LED heat dissipation,a simple model of high-power LED lamp was designed.According to this lamp model,some thermal performances such as thermal resistances of four types of PCB and the changes of LED junction temperature were tested under three different working currents.The obtained results indicate that LED junction temperature can not be lowered significantly with the decreasing thermal resistance of PCB.However,PCB with low thermal resistance can be matched with smaller volume heat sink,so it is hopeful to reduce the size,weight and cost of LED lamp.
文摘The article considers one of the possible approaches to the solution of an urgent issue of metal consumption reduction, increase of operating life and maximum operating temperature as well as reduction of irrecoverable losses of platinum products and alloys when operating under high temperature conditions, particularly for glassblowing and single crystal growing crucibles. A two-layered composite material based on platinum-group metals and corundum plasma ceramics is thoroughly investigated. A successful experience of crucibles exploitation, designed for production of high temperature optical glasses from the composite and results of the research on composite material specimens are described.
文摘Accurate calculation results of roll temperature are the key factors in rolling cooling and lubricating technology during the single-stand reversing cold rolling process. By combining the high-strength steel rolling experiments ,the numerical simulation of roll temperature, and the influence factors in reversing cold rolling were studied. The research results correspond with those of rolling experiments and show that the research method could provide effective instruction for roll cooling and emulsion flow rate control during the on-site rolling process.
基金State Grid Corporation of China,Grant/Award Number:5500-202258104A-1-1-ZN。
文摘Developing a stable insulation material stands as a crucial challenge for high-voltage direct current(HVDC)cable insulation.This work proposes an alloying strategy to significantly enhance the breakdown strength and high-temperature resistivity of cross-linked polyethylene(XLPE).The strategy involves blending low-density polyethylene(LDPE)with polystyrene(PS),resulting in a polymeric alloy.Confirmation of PS alloying within XLPE is supported by observed shifts in polyethylene miller indices(110)and(200)planes.The dicumyl peroxide used as a crosslinking agent demonstrates an ideal 1.41% enhancement in LDPE-PS crosslinking.The integration of aromatic ethers in the cross-linked network enhances temperature stability.Alloying PS at 220℃ in XLPE leads to improved inter-molecular interactions and increased interfacial area,creating a sea-island morphology that resolves voids and limits defect or crack propagation by form-ing additional trapping sites.The enhanced breakdown strength and reduced conductivity of XLPE-PS are attributed to increased deep trapping sites and reduced carrier mobility resulting from alloying.The reduced conductivity at 70℃ and 90℃ demonstrates stability under electric fields.Remarkable breakdown strength improvements of 27.5%and 23.6% are observed at 30℃ and 50℃.The proposed alloying strategy suggests replacing XLPE with advanced XLPE-PS,offering promising prospects for HVDC insulation.
基金supported by the National Key Research and Development Program of China(No.2022YFB3709300)the National Natural Science Foundation of China(Nos.52101123,U1764253,51971044,U1910213,52001037,U21A2048,U207601,and 52101126)+1 种基金the Natural Science Foundation of Chongqing,China(No.CSTB2023NSCQ-MSX0571)the Qinghai Scientific&Technological Program,China(No.2018-GX-A1).
文摘With the increasing attention received by lightweight metals,numerous essential fields have increased requirements for mag-nesium(Mg)alloys with good room-temperature and high-temperature mechanical properties.However,the high-temperature mechanic-al properties of commonly used commercial Mg alloys,such as AZ91D,deteriorate considerably with increasing temperatures.Over the past several decades,extensive efforts have been devoted to developing heat-resistant Mg alloys.These approaches either inhibit the gen-eration of thermally unstable phases or promote the formation of thermally stable precipitates/phases in matrices through solid solution or precipitation strengthening.In this review,numerous studies are systematically introduced and discussed.Different alloy systems,includ-ing those based on Mg–Al,Mg–Zn,and Mg–rare earth,are carefully classified and compared to reveal their mechanical properties and strengthening mechanisms.The emphasis,limitations,and future prospects of these heat-resistant Mg alloys are also pointed out and dis-cussed to develop heat-resistant Mg alloys and broaden their potential application areas in the future.
文摘Using TiAl alloy to substitute superalloy is a hot topic in aeroengine industry because of its low density, high elevated temperature strength, and anti-oxidization ability. In this research, Ti-47.5AL-2Cr-2Nb-0.2B alloy was used as the test material. By applying a combination process of ceramic shell mold and core making, vacuum arc melting and centrifugal pouring, and heat isostatic pressing （HIP） and heat treatment （HT） etc., the TiAl vortex agitator casting for aeroengine was successfully made. This paper introduced key techniques in making the TiAl vortex agitator with investment casting process, provided some experimental results including mechanical properties and machinability, and explained some concerns that could affect applications of TiAl castings.
文摘The use of high-temperature materials is especially important in power station construction, heating systems engineering, furnace industry, chemical and petrochemical industry, waste incineration plants, coal gasification plants and for flying gas turbines in civil and military aircrafts and helicopters. Particularly in recent years, the development of new processes and the drive to improve the economics of existing processes have increased the requirements significantly so that it is necessary to change from well-proven materials to new alloys. Hitherto, heat resistant ferritic steels sufficed in conventional power station constructions for temperatures up to 550℃ newly developed ferritic/martensitic steels provide sufficient strength up to about 600 - 620℃. In new processes, e.g. fluidized-bed combustion of coal, process temperatures up to 900℃ occur. However, this is not the upper limit, since in combustion engines, e.g. gas turbines. Material temperatures up to 1100℃ are reached locally. Similar development trends can also be identified in the petrochemical industry and in the heat treatment and furnace engineering. The advance to ever higher material temperatures now not only has the consequence of having to use materials with enhanced high-strength properties, considerable attention now also has to be given to their chemical stability in corrosive media. Therefore not only examples of the use of high-temperature alloys for practical applications will be given but also be contributed to some general rules for material selection with regard to their high-temperature strength and corrosion resistance.
基金support of the CITIC-CBMM R&D Subject Foundation(No.2010-D046)CITIC-CBMM-Baosteel Technical Cooperation Projects"Development of High-quality Niobium-bearing Ferritic Stainless Steel for Home Appliances in Baosteel"
文摘The beneficial effects of niobium addition on properties such as high-temperature strength, toughness, and formability of ferritic stainless steels have been addressed. Based on the Thermo-Calc analysis, precipitation of niobium carbonitride and solubility of niobium have been predicted and characterized via scanning electron microscope （SEM） and transmission electron microscope （TEM） observations. It is shown that addition of niobium has a beneficial effect on improving the high-temperature strength, toughness, formability, and corrosion resistance of ferritic stainless steel. Soluted niobium is very effective in improving the high-temperature strength, which is beneficial to reducing the sticking propensity during hot rolling. Although niobium increases the recrystallization temperature, niobium-added ferritic stainless steels show a high mean r value, or a high plastic strain ratio, as long as the annealing temperature is high enough. Furthermore, because niobium helps to inhibit the formation of chromium carbides, ferritic stainless steel can keep an effective chromium content in the matrix, leading to improved corrosion resistance. Applications of these ferritic stainless steels for construction and home appliances have also been presented.
文摘Exhaust emission regulations of the automotive are enforced in each country to prevent air pollution and global warming,and the restriction standard tends to become severer.Various techniques such as the combustion improvement of gasoline,upgrades of the catalyst,and the thermal capacity decreases in the exhaust lines are adopted to suit the regulations,and these lead to an increase of the maximum temperature of the exhaust gas. Recently,ferritic stainless steels are mainly used to parts of exhaust lines,as their thermal expansion coefficient is small,and the cyclic oxidation resistance and the thermal fatigue property are better than austenitic stainless steels. This paper presents newly developed heat-resistant stainless steels from Nisshin Steel for exhaust lines usage,and describes the currents of the steel development that could be envisaged in the future.With regard to improving the high-temperature strength of ferritic stainless steels,the addition of Nb,Mo and Cu is effective in solution hardening and precipitation hardening at 700℃,while the addition of Nb,Mo and W is effective in mainly solution hardening at 900℃.The addition of Cr,Si and Mn suppress the breakaway oxidation in air at 950℃up to 200 h of ferritic stainless steels containing 14%Cr.Especially,the addition of 0.8%or higher Mn would effectively improve the adherence of oxide scale.It is confirmed that ferritic stainless steels,NSSHR-1(14Cr-lMn-0.9Si-Nb) and NSSHR-2(10Cr-0.9Si-Nb-Ti ),is having a superior heat resistance,formability and cost performance compared to conventional Type441 and Type439 respectively.
