Silicon(Si)is an inevitable impurity element in the AZ31 alloy.In this study,the Si impurity was detected mainly as fine Mg_(2)Si particles dispersed widely within the central region of the Mg_(17)Al_(12) phase.During...Silicon(Si)is an inevitable impurity element in the AZ31 alloy.In this study,the Si impurity was detected mainly as fine Mg_(2)Si particles dispersed widely within the central region of the Mg_(17)Al_(12) phase.During the solidification process,the Mg_(2)Si particle precipitates at about 565℃,before the Mg_(17)Al_(12) phase of 186℃,potentially acting as the heterogeneous nucleation core for the Mg_(17)Al_(12) phase.The orientation relationship between Mg_(2)Si and Mg_(17)Al_(12) was investigated using the Edge-to-Edge matching model(E2EM)calculations,which showed a misfit of only 0.1%.This low misfit suggests that Mg_(2)Si can serve as a heterogeneous nucleation site for Mg_(17)Al_(12).The surface and interface structures of Mg_(2)Si(220)and Mg_(17)Al_(12)(332)were constructed,and then investigated through the first-principles calculation.The theoretical results indicate that Mg and Al are easily adsorbed on the surface of Mg_(2)Si,with Al showing higher adsorption energy than Mg.Furthermore,the interface between Mg_(2)Si and Mg_(17)Al_(12) exhibits favorable thermodynamic stability.Combined with experiments and theoretical calculations,it is confirmed that the Mg_(2)Si particles,formed due to the Si impurity,provide effective heterogeneous nucleation sites for the Mg_(17)Al_(12) phase.展开更多
Plasma spray-physical vapor deposition（PS-PVD） as a novel coating process based on low-pressure plasma spray（LPPS） has been significantly used for thermal barrier coatings（TBCs）.A coating can be deposited from l...Plasma spray-physical vapor deposition（PS-PVD） as a novel coating process based on low-pressure plasma spray（LPPS） has been significantly used for thermal barrier coatings（TBCs）.A coating can be deposited from liquid splats, nano-sized clusters, and the vapor phase forming different structured coatings, which shows obvious advantages in contrast to conventional technologies like atmospheric plasma spray（APS） and electron beam-physical vapor deposition（EBPVD）. In addition, it can be used to produce thin, dense, and porous ceramic coatings for special applications because of its special characteristics, such as high power, very low pressure, etc. These provide new opportunities to obtain different advanced microstructures, thus to meet the growing requirements of modern functional coatings. In this work, focusing on exploiting the potential of gas-phase deposition from PS-PVD, a series of 7 YSZ coating experiments with various process conditions was performed in order to better understand the deposition process in PS-PVD, where coatings were deposited on different substrates including graphite and zirconia. Meanwhile, various substrate temperatures were investigated for the same substrate. As a result, a deposition mechanism of heterogeneous nucleation has been presented showing that surface energy is an important influencing factor for coating structures. Besides, undercooling of the interface between substrate and vapor phase plays an important role in coating structures.展开更多
The segregation behavior of alloying elements X（ X = Zr,V,Cr,Mn,Mo,W,Nb,Y） on the ferrite（ 100） /TiC（ 100） interface has been investigated using first principles method,and the work of separation and interface e...The segregation behavior of alloying elements X（ X = Zr,V,Cr,Mn,Mo,W,Nb,Y） on the ferrite（ 100） /TiC（ 100） interface has been investigated using first principles method,and the work of separation and interface energy of ferrite / TiC interfaces alloyed by these elements were also analyzed. The results indicated that all these alloying additives except Y were thermodynamically favorable because of the negative segregation energy,showing that they have the tendency to segregate to the ferrite / TiC interface. When the Fe atom in the ferrite /TiC interface is replaced by Y,Zr,or Nb,the adhesive strength of the interface will be weakened due to the lower separation work,larger interfacial energy,and weaker electron effects. However,the introduction of Cr,Mo,W,Mn and V will improve the stability of the ferrite / TiC interface through strong interaction between these elements and C,and Cr-doped interface is the most stable structure. Therefore,the Cr,Mo,W,Mn and V in ferrite side of the interface can effectively promote ferrite heterogeneous nucleation on TiC surface to form fine ferrite grain.展开更多
The grain density,Nv,in the solid state after solidification of AZ91/SiC composite is a function of maximum undercooling,ΔT,of a liquid alloy.This type of function depends on the characteristics of heterogeneous nucl...The grain density,Nv,in the solid state after solidification of AZ91/SiC composite is a function of maximum undercooling,ΔT,of a liquid alloy.This type of function depends on the characteristics of heterogeneous nucleation sites and number of SiC present in the alloy.The aim of this paper was selection of parameters for the model describing the relationship between the grain density of primary phase and undercooling.This model in connection with model of crystallisation,which is based on chemical elements diffusion and grain interface kinetics,can be used to predict casting quality and its microstructure.Nucleation models have parameters,which exact values are usually not known and sometimes even their physical meaning is under discussion.Those parameters can be obtained after mathematical analysis of the experimental data.The composites with 0,1,2,3 and 4wt.% of SiC particles were prepared.The AZ91 alloy was a matrix of the composite reinforcement SiC particles.This composite was cast to prepare four different thickness plates.They were taken from the region near to the thermocouple,to analyze the undercooling for different composites and thickness plates and its influence on the grain size.The microstructure and thermal analysis gave set of values that connect mass fraction of SiC particles,and undercooling with grain size.These values were used to approximate nucleation model adjustment parameters.Obtained model can be very useful in modelling composites microstructure.展开更多
Due to the significant differences in the formation temperature and crystal structure between the primaryα-Mg and eutecticβ-Mg_(17)Al_(12),it is a great challenge to achieve simultaneous refinement of the primary an...Due to the significant differences in the formation temperature and crystal structure between the primaryα-Mg and eutecticβ-Mg_(17)Al_(12),it is a great challenge to achieve simultaneous refinement of the primary and eutectic phases in Mg-Al based alloys via heterogeneous nucleation.Surprisingly,we found that theα-Mg andβ-Mg_(17)Al_(12) in the AZ80 alloy can be simultaneously refined after 0.2 wt.%Sm addition,with the grain size decreasing from∼217±15μm to∼170±10μm and theβ-Mg_(17)Al_(12) morphology changing from a typical continuous network to a nod-like or spherical structure.The simultaneous refinement mechanism is investigated through solidification simulation,transmission electron microscopy(TEM),and differential thermal analysis(DTA).In the AZ80-0.2Sm alloy,many Al8Mn4Sm particles can be observed near the center of theα-Mg grains or inside theβ-Mg_(17)Al_(12).Crystallographic calculations further reveal that the Al8Mn4Sm has good crystallographic matching with both theα-Mg andβ-Mg_(17)Al_(12),so it possesses the potency to serve as heterogeneous nucleation sites for both phases.The promoted heterogeneous nucleation on the Al8Mn4Sm decreases the undercooling required by the nucleation of the primary and eutectic phases,which enhances the heterogeneous nucleation rate,thus causing the simultaneous refinement of theα-Mg andβ-Mg_(17)Al_(12).The orientation relationships between the Al8Mn4Sm and Mg/Mg_(17)Al_(12) are identified,which are[1210]_(Mg)//[010]_(Al8Mn4Sm),(1010)_(Mg)//(301)_(Al8Mn4Sm) and[112]_(Mg_(17)Al_(12))//[010]_(Al8Mn4Sm),(110)_(Mg_(17)Al_(12))//(301)_(Al8Mn4Sm),respectively.Furthermore,the refinement of theβ-Mg_(17)Al_(12) accelerates its dissolution during the solution treatment,which is beneficial for cost saving in industrial applications.Other Al8Mn4RE compounds such as Al8Mn4Y might have the same positive effect on the simultaneous refinement due to the similar physicochemical properties of rare earth elements.This work not only proves the possibility of simultaneously refining the primary and eutectic phases in Mg-Al based alloys via heterogeneous nucleation,but also provides new insights into the development of refiners for cast Mg alloys.展开更多
2LiBH_(4)-MgH_(2)composite is one of the most attractive reactive hydride composites with a theoretic hydrogen capacity of 10.8 wt%.However,the large nucleation restriction of MgB_(2)during the second step of dehydrog...2LiBH_(4)-MgH_(2)composite is one of the most attractive reactive hydride composites with a theoretic hydrogen capacity of 10.8 wt%.However,the large nucleation restriction of MgB_(2)during the second step of dehydrogenation results in sluggish hydrogen storage kinetics and high operating temperature,which hinders its practical application as on-board hydrogen storage materials.Herein,Al3Ti doped Al nanoparticles(AT NPs)are prepared by a facile chemical reduction reaction to improve the hydrogen storage performance of 2LiBH_(4)-MgH_(2)composite.During the initial H_(2)desorption process,MgAlB_(4)and TiB_(2)that have identical crystal structure and low d-value mismatch with MgB_(2)resulting from the reaction between AT NPs and 2LiBH_(4)-MgH_(2)composite serve as effective nucleation sites for the formation of MgB_(2).As a result,the apparent activation energy of the two-step H_(2)desorption of AT NPs doped 2LiBH_(4)-MgH_(2)composite are notably decreased to(110.0±5.9)and(119.6±1.4)kJ·mol^(-1),which is 55.5 and 33.5 kJ·mol^(-1)lower than that of the undoped sample.More importantly,a reversible hydrogen storage capacity of 9.2 wt%after 10cycles of H_(2)desorption and adsorption could be achieved,corresponding to a capacity retention rate of 99%.The building of reactive bimetallic catalyst towards in situ formation of heterogeneous nucleation sites provides a new strategy for improving the hydrogen storage performance of reactive hydride composites.展开更多
Titanium diboride(TiB_(2))is an effective grain refiner of Al alloys in the industry that facilitates casting processes by forming uniformly refined microstructures.Although our understanding of the underlying refinem...Titanium diboride(TiB_(2))is an effective grain refiner of Al alloys in the industry that facilitates casting processes by forming uniformly refined microstructures.Although our understanding of the underlying refinement mechanisms has advanced,the atomic kinetics of heterogeneous nucleation of Al on TiB2 remains unknown.Here,we report atomic-scale observations of the heterogeneous nucleation and growth kinetics of Al on self-formed TiB_(2) particles by in situ heating of undercooled Al-5Ti-1B films.We demonstrate that an ordered Al monolayer forms on the Ti-terminated{0001}TiB_(2) surface;then,the surrounding Al atoms are initiated to form an island-shaped Al nucleus with face-centered cubic{111}stacking without the assistance of a Ti-rich buffer layer.The interfacial lattice mismatch between{111}Al and{0001}TiB_(2) causes remarkable out-of-plane strain that decreases gradually with Al nucleus layers increasing to 6 atomic layers.The elastic strain energy originating from this interfacial strain increases the free energy of the Al/TiB2 heterostructure,hence impeding the rapid growth of the Al nucleus.We found that TiB2 particles stabilize the Al nuclei rather than activating their free growth into grains when the experimental undercoolingΔT is lower than the onset undercoolingΔT fg in Greer's free growth model.Our findings provide an atomic-scale physical image of the heterogeneous nucleation and growth mechanisms of Al with inoculator participation and elucidate the strain-dependent growth kinetics of Al nuclei.展开更多
Zirconium(Zr)emerges as the most effective grain refiner for magnesium(Mg)alloys incorporating Zr.Typically,Zr is introduced in the form of an Mg–Zr master alloy.However,within Mg–Zr master alloys,Zr predominantly e...Zirconium(Zr)emerges as the most effective grain refiner for magnesium(Mg)alloys incorporating Zr.Typically,Zr is introduced in the form of an Mg–Zr master alloy.However,within Mg–Zr master alloys,Zr predominantly exists in a particle form,which tends to aggregate due to attractive van der Waals forces.The clustered Zr is prone to settling,thereby reducing its refining impact on Mg alloys.In this work,a combined pretreatment process for Mg–Zr master alloys was proposed,encompassing the introduction of a physical field to intervene the agglomeration of particle Zr and the employ of high-temperature dissolution and peritectic reactions to promote the solid solution of Zr.The results demonstrate that the particle Zr within the pretreated Mg–Zr master alloy is effectively dispersed and refined,and greater solute Zr levels can be achieved.The subsequent grain refinement ability was studied on a typical Mg–6Zn–0.6Zr(wt%)alloy.The outcome highlights that an improvement in the grain refinement efficacy(32.4%)of Mg–Zr master alloys was obtained with a holding time of 60 min.The pretreated Mg–Zr master alloy significantly augments the efficiency of grain refinement for Mg alloys through a synergistic strategy involving heterogeneous nucleation and solute-driven growth restriction.The crucial factor in achieving effective grain refinement of Zr in Mg alloys lies in regulating the presence and morphology of Zr in the Mg–Zr master alloy,distinguishing between particle Zr and solute Zr.This study introduces a novel method for developing more efficient Mg–Zr refiners.展开更多
The heterogeneous nucleation process of NH4Cl crystals from a NH4Cl-70wt.%H2O solution on rough chilling substrates was considered in this paper. Scratched and etched substrates of aluminum were prepared with differen...The heterogeneous nucleation process of NH4Cl crystals from a NH4Cl-70wt.%H2O solution on rough chilling substrates was considered in this paper. Scratched and etched substrates of aluminum were prepared with different surface morphologies. It was concluded that for nucleation to occur on a rough substrate surface, the wettability or the generally said roughness are not the key factors affecting the heterogeneous nucleation process. Rather the surface morphologies on the nanometer scale, which is close to the scale of the critical nucleation radius, are more important.展开更多
Flaky graphite particles were coated by ZrOCl2 · 8H2O as precursors by heterogeneous nucleation process. The effects of factors such as pH values （ 2. 4 - 5. 1 ）, concentration of the precursor solution （ 0. 0...Flaky graphite particles were coated by ZrOCl2 · 8H2O as precursors by heterogeneous nucleation process. The effects of factors such as pH values （ 2. 4 - 5. 1 ）, concentration of the precursor solution （ 0. 005 - 0. 1 mol · L^-1） , mixing method of graphite and precursor solution on the surface modification of graphite were studied. Result shows that ：1 ） the preferable technical process for heterogeneous nucleation modified graphite is to mix the graphite suspension and precursor solution with concentration 0. 025 mol ·L^-1 and then drip ammonia water to adjust the pH value to 3.6 ; 2 ） By surface modification, the ZrO2 particles are evenly coated on graphite surface and therefore improve oxidation resistance and dispersion ability of graphite.展开更多
Sodium/Potassium(Na/K)metal anodes have been considered as the promising anodes for next-generation Na/K secondary batteries owing to their ultrahigh specific capacity,low redox potential and low cost.However,their pr...Sodium/Potassium(Na/K)metal anodes have been considered as the promising anodes for next-generation Na/K secondary batteries owing to their ultrahigh specific capacity,low redox potential and low cost.However,their practical application is still hampered due to unstable solid electrolyte interphase,infinite volume change,and dendrite growth.Herein,we design a 3D-Na_(3)Bi/3D-K_(3)Bi alloy host which enables the homogeneous and heterogeneous nucleation growth of Na/K metal.The unique structure with periodic alternating of electron and ion conductivity improves the mass transfer kinetics and prevents the volume expansion during cycling.Meanwhile,the sodiophilicity of Na_(3)Bi/potassiophilicity of K_(3)Bi framework can avoid dendritic growth.Cycling lifespans over 700 h with 1 mAh cm^(−2)for 3D-Na_(3)Bi@Na electrode and about 450 h with 1 mAh cm^(−2)for 3D-K_(3)Bi@K electrode are achieved,respectively.3D-Na_(3)Bi@Na||Na_(3)V_(2)(PO_(4))3 full battery shows sustainable cycle performance over 400 cycles.This design provides a simple but effective approach for achieving safety of sodium/potassium metal anodes.展开更多
It is difficult to generate coherent twin boundaries in bulk Al alloys due to their high intrinsic stacking fault energy. Here, we report a strategy to induce high-density growth twins in aluminum alloys through the h...It is difficult to generate coherent twin boundaries in bulk Al alloys due to their high intrinsic stacking fault energy. Here, we report a strategy to induce high-density growth twins in aluminum alloys through the heterogeneous nucleation of twinned Al grains on twin-structured TiC nucleants and the preferred growth of twinned dendrites by laser surface remelting of bulk metals. The solidification structure at the surface shows a mixture of lamellar twinned dendrites with ultra-fine twin boundary spacing (∼2 µm), isolated twinned dendrites, and regular dendrites. EBSD analysis and finite element method (FEM) simulations have been used to understand the competitive growth between twinned and regular dendrites, and the solidification conditions for the preferred growth of twinned dendrites during laser remelting and subsequent rapid solidification are established. It is shown that the reduction in the ratio of temperature gradient G to solidification rate V promotes the formation of lamellar twinned dendrites. The primary trunk spacing of lamellar twinned dendrites is refined by the high thermal gradient and solidification rate. The present work paves a new way to generate high-density growth twins in additive-manufactured Al alloys.展开更多
This study revealed the nucleation event and grain refinement mechanism of Mg-Al alloy induced by Fe impurity.The following orientation relationship was observed between Al-Fe particle andα-Mg matrix in the Mg-3Al al...This study revealed the nucleation event and grain refinement mechanism of Mg-Al alloy induced by Fe impurity.The following orientation relationship was observed between Al-Fe particle andα-Mg matrix in the Mg-3Al alloy containing Fe impurity using a focused ion beam aided transmission electron microscope technique:(1^(-)011)[011^(-)1]_(Mg)//(011^(-))[011]_(Al_(2)Fe).Mg-3Al alloy was inoculated by adding 0.02wt%Fe to verify the nucleating potency of the Al_(2)Fe phase forα-Mg grain.The results indicated that Mg-3Al alloy was effectively refined with an average grain size declining from 1135 to 540μm.Among the potential Al-Fe phases of Mg-3Al-0.02Fe alloy,only the precipitation of the Al_(2)Fe phase occurs earlier than that ofα-Mg grain,and the Al_(2)Fe phase is stable in the nucleation stage ofα-Mg grain.Therefore,the Al_(2)Fe particle is the only available nucleating site for Mg-Al alloy with Fe impurity.The heterogeneous nucleation event ofα-Mg grain on the Al_(2)Fe particle is responsible for the grain refinement of Mg-3Al alloy inoculated by Fe.展开更多
The precipitation behavior of V（C, N） in steels microalloyed with vanadium was researched using a thermal simulator during single-pass deformation at 800-750 ℃. The V（C, N） precipitates and its nucleation effect ...The precipitation behavior of V（C, N） in steels microalloyed with vanadium was researched using a thermal simulator during single-pass deformation at 800-750 ℃. The V（C, N） precipitates and its nucleation effect on ferrite were investigated by TEM and EDS. The experimental results show that there are two remarkable heterogeneous nucleation effects of V（C, N） particles precipitated before γ →/ α phase change： primary reason is that high coherency between V（C, N） and ferrite promotes V（C, N） to become a nucleating center of intragranular ferrite; secondary reason is that the coarsening of V（C, N） causes locally solute-poor region in austenite, thus expedites the nucleation of intragranular ferrites further. Furthermore, the relationship between the size and shape of V（C, N） was studied, and identification method was provided for distinguishing interphase precipitation and general precipitation to avoid erroneous judgment and misguide.展开更多
ZnO nanosheets and nanoflakes were grown on alumina particles in the absence of surfactants via heterogeneous precipitation using urea, zinc acetate and bayerite as precursors. Thermo-gravimetric analysis （TGA）, X-r...ZnO nanosheets and nanoflakes were grown on alumina particles in the absence of surfactants via heterogeneous precipitation using urea, zinc acetate and bayerite as precursors. Thermo-gravimetric analysis （TGA）, X-ray diffraction （XRD） and Fourier transform infrared spectroscopy （FTIR） were used and the results indicated the formation of only two phases： wurtzite-type ZnO and γ-Al2O3. ZnO nanoflakes were grown on alumina particles in the samples with ZnO content of 40 and 60 wt%, By increasing the ZnO content to 80 wt%, a porous hierarchical structure of ZnO with nanosheet arrays appeared. Both of these nanoflakes and nanosheets were about 40-80 nm in thickness and about 1-2 μm in diameter. It was proposed that Zns（CO3）2（OH）6 nuclei undergo higher growth rates in thin sheets at edges of bayerite particles with a higher surface energy. The Brunauer-Emmett-Teller （BET） measurements proved a reachable high surface area for hierarchical structures of ZnO nanosheets, which could mainly be attributed to their unique growth on alumina particles. Also, UV absorption results revealed that ZnO--Al2O3 compositions still show the UV characteristic absorption of ZnO, which can evidence the presence of photocatalytic properties in ZnO-Al2O3 compositions.展开更多
A thermodynamic approach at the nanometer scale was performed for the heterogeneous nucleation inside nanocavity, and an analytical expression of the critical energy of nucleation was evaluated considering a rough bal...A thermodynamic approach at the nanometer scale was performed for the heterogeneous nucleation inside nanocavity, and an analytical expression of the critical energy of nucleation was evaluated considering a rough ball nucleus nucleating inside nanocavity. Compared with the case of the nucleation locating on planar or convex substrate, the critical energy of nucleation inside the concave substrate is the smallest. Based on the thermodynamic and kinetic analyses, at low supersaturation, the smaller the curvature radius of cavity and/or the smaller the contact angle, the smaller the critical energy of nucleation, and the larger the nucleation rate. At high supersaturation, the nucleation rate increases with increasing the contact angle and/or increasing the curvature radius of cavity. In this way, at the low supersaturation, the heterogeneous nucleation rate is larger than the homogeneous one, as the nucleation rate is mainly determined by the heterogeneous nucleation. At the high supersaturation, the heterogeneous nucleation rate is smaller than the homogeneous one, as the nucleation rate is mainly determined by the homogeneous nucleation.展开更多
1.Introduction Al-Zn-Mg-Cu alloy is a typical age-hardening aluminum alloy,its strength and toughness are significantly influenced by precipita-tion behavior.The nucleation mechanisms of precipitates in this alloy are...1.Introduction Al-Zn-Mg-Cu alloy is a typical age-hardening aluminum alloy,its strength and toughness are significantly influenced by precipita-tion behavior.The nucleation mechanisms of precipitates in this alloy are generally categorized into homogeneous and heterogeneous nucleation.Homogeneous nucleation relies on structural and energy fluctuations within the solution to generate the driving force necessary for direct nucleation.展开更多
Due to the low content of alloying elements and the lack of effective nucleation sites,the fusion zone(FZ)of tungsten inert gas(TIG)welded AZ31 alloy typically exhibits undesirable coarse columnar grains,which can res...Due to the low content of alloying elements and the lack of effective nucleation sites,the fusion zone(FZ)of tungsten inert gas(TIG)welded AZ31 alloy typically exhibits undesirable coarse columnar grains,which can result in solidification defects and reduced mechanical properties.In this work,a novel welding wire containing MgO particles has been developed to promote columnar-to-equiaxed transition(CET)in the FZ of TIG-welded AZ31 alloy.The results show the achievement of a fully equiaxed grain structure in the FZ,with a significant 71.9%reduction in grain size to 41 μm from the original coarse columnar dendrites.Furthermore,the combination of using MgO-containing welding wire and pulse current can further refine the grain size to 25.6 μm.Microstructural analyses reveal the homogeneous distribution of MgO particles in the FZ.The application of pulse current results in an increase in the number density of MgO(1-2 μm)from 5.16 × 10^(4) m^(-3) to 6.18 × 10^(4) m^(-3).The good crystallographic matching relationship between MgO and α-Mg matrix,characterized by the orientation relationship of[11(2)0]α-Mg//[0(1)1]MgO and(0002)_(α-Mg)//(111)_(MgO),indicates that the MgO particles can act as effective nucleation sites for α-Mg to reduce nucleation undercooling.According to the Hunt criteria,the critical temperature gradient for CET is greatly enhanced due to the significantly increased number density of MgO nucleation sites.In addition,the correlation with the thermal simulation results reveals a transition in the solidification conditions within the welding pool from the columnar grain zone to the equiaxed grain zone in the CET map,leading to the realization of CET.The exceptional grain refinement has contributed to a simultaneous improvement in the strength and plasticity of welded joints.This study presents a novel strategy for controlling equiaxed microstructure and optimizing mechanical properties in fusion welding or wire and arc additive manufacturing of Mg alloy components.展开更多
The goethite residue generated from zinc hydrometallurgy is classified as hazardous solid waste,produced in large quantities,and results in significant zinc loss.The study was conducted on removing iron from FeSO_(4)-...The goethite residue generated from zinc hydrometallurgy is classified as hazardous solid waste,produced in large quantities,and results in significant zinc loss.The study was conducted on removing iron from FeSO_(4)-ZnSO_(4) solution,employing seed-induced nucleation methods.Analysis of the iron removal rate,residue structure,morphology,and elemental composition involved ICP,XRD,FT-IR,and SEM.The existing state of zinc was investigated by combining step-by-step dissolution using hydrochloric acid.Concurrently,iron removal tests were extended to industrial solutions to assess the influence of seeds and solution pH on zinc loss and residue yield.The results revealed that seed addition increased the iron removal rate by 3%,elevated the residual iron content by 6.39%,and mitigated zinc loss by 29.55%in the simulated solution.Seed-induced nucleation prevented excessive nuclei formation,fostering crystal stable growth and high crystallinity.In addition,the zinc content of surface adsorption and crystal internal embedding in the residue was determined,and the zinc distribution on the surface was dense.In contrast,the total amount of zinc within the crystal was higher.The test results in the industrial solution demonstrated that the introduction of seeds expanded the pH range for goethite formation and growth,and the zinc loss per ton of iron removed was reduced by 50.91 kg(34.12%)and the iron residue reduced by 0.17 t(8.72%).展开更多
To investigate the nucleation behavior during the single-phased metallic solidification process,the commercial ultrapure ferritic stainless steels with no(Initial steel)and various melt treatments(R1,MR1,Y2,MY1,and M1...To investigate the nucleation behavior during the single-phased metallic solidification process,the commercial ultrapure ferritic stainless steels with no(Initial steel)and various melt treatments(R1,MR1,Y2,MY1,and M1 steels)were used to carry out the differential scanning colorimetry(DSC)and high-temperature confocal laser scanning microscope(HT-CLSM)experiments.Based on the results of DSC experiments,the equilibrium solidification process as well as the relationship among the critical undercooling degree(△T_(c)^(DSC)),latent heat of fusion/crystallization(△H_(f)/△H_(c)),equiaxed grain ratio(ER),and average grain size(△_(ave)^(ingot))was revealed.ER is increased with the decreasing△T_(c)^(DSC)and increasing△H_(f)/△H_(c);however,△_(ave)^(ingot)is decreased with them.Referring to the results of HT-CLSM experiments,the average sizes of micro-/macrostructures(d_(ave)/D_(ave)/)are decreased with the increasing cooling rate,as well as the difference between and apparent critical undercooling degree(△T_(c)^(CLSM))was revealed.The heterogeneous nucleation of the crystal nuclei occurs only if△T_(c)^(CLSM)>△T_(c)^(DSC).Combining with the interfacial wetting-lattice mismatch heterogeneous nucleation model,the dynamic mechanism of the metallic solidification was revealed.The as-cast grains of the melt-treated samples were obviously refined,owing to the much higher actual heterogeneous nucleation rates(I_(heter.,i))obtained through melt treatments,and the heterogeneous nucleation rates(I_(heter.,ij))for all samples are increased with the cooling rates,firmly confirming that the as-cast grains of each sample could be refined by the increasing cooling rates.展开更多
基金supported by the National Natural Science Foundation of China(Nos.51871100 and 12074126).
文摘Silicon(Si)is an inevitable impurity element in the AZ31 alloy.In this study,the Si impurity was detected mainly as fine Mg_(2)Si particles dispersed widely within the central region of the Mg_(17)Al_(12) phase.During the solidification process,the Mg_(2)Si particle precipitates at about 565℃,before the Mg_(17)Al_(12) phase of 186℃,potentially acting as the heterogeneous nucleation core for the Mg_(17)Al_(12) phase.The orientation relationship between Mg_(2)Si and Mg_(17)Al_(12) was investigated using the Edge-to-Edge matching model(E2EM)calculations,which showed a misfit of only 0.1%.This low misfit suggests that Mg_(2)Si can serve as a heterogeneous nucleation site for Mg_(17)Al_(12).The surface and interface structures of Mg_(2)Si(220)and Mg_(17)Al_(12)(332)were constructed,and then investigated through the first-principles calculation.The theoretical results indicate that Mg and Al are easily adsorbed on the surface of Mg_(2)Si,with Al showing higher adsorption energy than Mg.Furthermore,the interface between Mg_(2)Si and Mg_(17)Al_(12) exhibits favorable thermodynamic stability.Combined with experiments and theoretical calculations,it is confirmed that the Mg_(2)Si particles,formed due to the Si impurity,provide effective heterogeneous nucleation sites for the Mg_(17)Al_(12) phase.
基金financial supports from National Key Research Program (2017YFB0306100)Guangdong Academy of Sciences (No. 2017GDASCX-0843)+3 种基金Guangdong Technical Research Program (Nos. 201707010385, 2014B070706026, 2013B061800053)Guangdong Natural Science Foundation (No. 2016A030312015)National Natural Science Foundation of China (No. 51501044)Guangzhou Technical Research Program (No. 201707010385)
文摘Plasma spray-physical vapor deposition（PS-PVD） as a novel coating process based on low-pressure plasma spray（LPPS） has been significantly used for thermal barrier coatings（TBCs）.A coating can be deposited from liquid splats, nano-sized clusters, and the vapor phase forming different structured coatings, which shows obvious advantages in contrast to conventional technologies like atmospheric plasma spray（APS） and electron beam-physical vapor deposition（EBPVD）. In addition, it can be used to produce thin, dense, and porous ceramic coatings for special applications because of its special characteristics, such as high power, very low pressure, etc. These provide new opportunities to obtain different advanced microstructures, thus to meet the growing requirements of modern functional coatings. In this work, focusing on exploiting the potential of gas-phase deposition from PS-PVD, a series of 7 YSZ coating experiments with various process conditions was performed in order to better understand the deposition process in PS-PVD, where coatings were deposited on different substrates including graphite and zirconia. Meanwhile, various substrate temperatures were investigated for the same substrate. As a result, a deposition mechanism of heterogeneous nucleation has been presented showing that surface energy is an important influencing factor for coating structures. Besides, undercooling of the interface between substrate and vapor phase plays an important role in coating structures.
基金financially sponsored by National Natural Science Foundation of China(51304053)
文摘The segregation behavior of alloying elements X（ X = Zr,V,Cr,Mn,Mo,W,Nb,Y） on the ferrite（ 100） /TiC（ 100） interface has been investigated using first principles method,and the work of separation and interface energy of ferrite / TiC interfaces alloyed by these elements were also analyzed. The results indicated that all these alloying additives except Y were thermodynamically favorable because of the negative segregation energy,showing that they have the tendency to segregate to the ferrite / TiC interface. When the Fe atom in the ferrite /TiC interface is replaced by Y,Zr,or Nb,the adhesive strength of the interface will be weakened due to the lower separation work,larger interfacial energy,and weaker electron effects. However,the introduction of Cr,Mo,W,Mn and V will improve the stability of the ferrite / TiC interface through strong interaction between these elements and C,and Cr-doped interface is the most stable structure. Therefore,the Cr,Mo,W,Mn and V in ferrite side of the interface can effectively promote ferrite heterogeneous nucleation on TiC surface to form fine ferrite grain.
基金supported financially by the European Community under Marie Curie Transfer of Knowledge grant No. MTKD-CT-2006-042468 (AGH No.27.27.170.304)Polish Ministry of Science and Higher Education for financial support under grant No. N507-44-66-34 (AGH No.18.18.170.325)
文摘The grain density,Nv,in the solid state after solidification of AZ91/SiC composite is a function of maximum undercooling,ΔT,of a liquid alloy.This type of function depends on the characteristics of heterogeneous nucleation sites and number of SiC present in the alloy.The aim of this paper was selection of parameters for the model describing the relationship between the grain density of primary phase and undercooling.This model in connection with model of crystallisation,which is based on chemical elements diffusion and grain interface kinetics,can be used to predict casting quality and its microstructure.Nucleation models have parameters,which exact values are usually not known and sometimes even their physical meaning is under discussion.Those parameters can be obtained after mathematical analysis of the experimental data.The composites with 0,1,2,3 and 4wt.% of SiC particles were prepared.The AZ91 alloy was a matrix of the composite reinforcement SiC particles.This composite was cast to prepare four different thickness plates.They were taken from the region near to the thermocouple,to analyze the undercooling for different composites and thickness plates and its influence on the grain size.The microstructure and thermal analysis gave set of values that connect mass fraction of SiC particles,and undercooling with grain size.These values were used to approximate nucleation model adjustment parameters.Obtained model can be very useful in modelling composites microstructure.
基金Financial supports from The National Natural Science Foundation of China(Nos.52104376,U19A2084,52074132,and 52004100)China Postdoctoral Science Foundation(2021T140250 and 2021M701376)+1 种基金Partial financial support came from The Science and Technology Development Program of Jilin Province(Nos.20200401025GX and 20200201002JC)Program for JLU Science and Technology Innovative Research Team(JLUSTIRT,2017TD-09)。
文摘Due to the significant differences in the formation temperature and crystal structure between the primaryα-Mg and eutecticβ-Mg_(17)Al_(12),it is a great challenge to achieve simultaneous refinement of the primary and eutectic phases in Mg-Al based alloys via heterogeneous nucleation.Surprisingly,we found that theα-Mg andβ-Mg_(17)Al_(12) in the AZ80 alloy can be simultaneously refined after 0.2 wt.%Sm addition,with the grain size decreasing from∼217±15μm to∼170±10μm and theβ-Mg_(17)Al_(12) morphology changing from a typical continuous network to a nod-like or spherical structure.The simultaneous refinement mechanism is investigated through solidification simulation,transmission electron microscopy(TEM),and differential thermal analysis(DTA).In the AZ80-0.2Sm alloy,many Al8Mn4Sm particles can be observed near the center of theα-Mg grains or inside theβ-Mg_(17)Al_(12).Crystallographic calculations further reveal that the Al8Mn4Sm has good crystallographic matching with both theα-Mg andβ-Mg_(17)Al_(12),so it possesses the potency to serve as heterogeneous nucleation sites for both phases.The promoted heterogeneous nucleation on the Al8Mn4Sm decreases the undercooling required by the nucleation of the primary and eutectic phases,which enhances the heterogeneous nucleation rate,thus causing the simultaneous refinement of theα-Mg andβ-Mg_(17)Al_(12).The orientation relationships between the Al8Mn4Sm and Mg/Mg_(17)Al_(12) are identified,which are[1210]_(Mg)//[010]_(Al8Mn4Sm),(1010)_(Mg)//(301)_(Al8Mn4Sm) and[112]_(Mg_(17)Al_(12))//[010]_(Al8Mn4Sm),(110)_(Mg_(17)Al_(12))//(301)_(Al8Mn4Sm),respectively.Furthermore,the refinement of theβ-Mg_(17)Al_(12) accelerates its dissolution during the solution treatment,which is beneficial for cost saving in industrial applications.Other Al8Mn4RE compounds such as Al8Mn4Y might have the same positive effect on the simultaneous refinement due to the similar physicochemical properties of rare earth elements.This work not only proves the possibility of simultaneously refining the primary and eutectic phases in Mg-Al based alloys via heterogeneous nucleation,but also provides new insights into the development of refiners for cast Mg alloys.
基金financially supported by the National Key R&D Program of China(No.2020YFA0406204)the National Natural Science Foundation of China(Nos.U2130208,22279020,22109026,51971065,51901045 and 52071156)+1 种基金the Science and Technology Commission of Shanghai Municipality(Nos.21ZR1407500 and 23ZR1406500)the Programs for Professor of Special Appointment(Eastern Scholar)at Shanghai Institutions of Higher Learning。
文摘2LiBH_(4)-MgH_(2)composite is one of the most attractive reactive hydride composites with a theoretic hydrogen capacity of 10.8 wt%.However,the large nucleation restriction of MgB_(2)during the second step of dehydrogenation results in sluggish hydrogen storage kinetics and high operating temperature,which hinders its practical application as on-board hydrogen storage materials.Herein,Al3Ti doped Al nanoparticles(AT NPs)are prepared by a facile chemical reduction reaction to improve the hydrogen storage performance of 2LiBH_(4)-MgH_(2)composite.During the initial H_(2)desorption process,MgAlB_(4)and TiB_(2)that have identical crystal structure and low d-value mismatch with MgB_(2)resulting from the reaction between AT NPs and 2LiBH_(4)-MgH_(2)composite serve as effective nucleation sites for the formation of MgB_(2).As a result,the apparent activation energy of the two-step H_(2)desorption of AT NPs doped 2LiBH_(4)-MgH_(2)composite are notably decreased to(110.0±5.9)and(119.6±1.4)kJ·mol^(-1),which is 55.5 and 33.5 kJ·mol^(-1)lower than that of the undoped sample.More importantly,a reversible hydrogen storage capacity of 9.2 wt%after 10cycles of H_(2)desorption and adsorption could be achieved,corresponding to a capacity retention rate of 99%.The building of reactive bimetallic catalyst towards in situ formation of heterogeneous nucleation sites provides a new strategy for improving the hydrogen storage performance of reactive hydride composites.
基金financially supported by the National Natural Science Foundation of China(Nos.52173224,51821001,52130105,and 52273230)the Natural Science Foundation of Shanghai(No.21ZR1431200)the Program for Professor of Special Appointment(Eastern Scholar)at Shanghai Institutions of Higher Learning.
文摘Titanium diboride(TiB_(2))is an effective grain refiner of Al alloys in the industry that facilitates casting processes by forming uniformly refined microstructures.Although our understanding of the underlying refinement mechanisms has advanced,the atomic kinetics of heterogeneous nucleation of Al on TiB2 remains unknown.Here,we report atomic-scale observations of the heterogeneous nucleation and growth kinetics of Al on self-formed TiB_(2) particles by in situ heating of undercooled Al-5Ti-1B films.We demonstrate that an ordered Al monolayer forms on the Ti-terminated{0001}TiB_(2) surface;then,the surrounding Al atoms are initiated to form an island-shaped Al nucleus with face-centered cubic{111}stacking without the assistance of a Ti-rich buffer layer.The interfacial lattice mismatch between{111}Al and{0001}TiB_(2) causes remarkable out-of-plane strain that decreases gradually with Al nucleus layers increasing to 6 atomic layers.The elastic strain energy originating from this interfacial strain increases the free energy of the Al/TiB2 heterostructure,hence impeding the rapid growth of the Al nucleus.We found that TiB2 particles stabilize the Al nuclei rather than activating their free growth into grains when the experimental undercoolingΔT is lower than the onset undercoolingΔT fg in Greer's free growth model.Our findings provide an atomic-scale physical image of the heterogeneous nucleation and growth mechanisms of Al with inoculator participation and elucidate the strain-dependent growth kinetics of Al nuclei.
基金supported by the National Key Research and Development Program of China(No.2021YFB3501001)the National Natural Science Foundation of China(No.52061028)the Major Research and Development Projects of Jiangxi Province(No.20223BBE51021).
文摘Zirconium(Zr)emerges as the most effective grain refiner for magnesium(Mg)alloys incorporating Zr.Typically,Zr is introduced in the form of an Mg–Zr master alloy.However,within Mg–Zr master alloys,Zr predominantly exists in a particle form,which tends to aggregate due to attractive van der Waals forces.The clustered Zr is prone to settling,thereby reducing its refining impact on Mg alloys.In this work,a combined pretreatment process for Mg–Zr master alloys was proposed,encompassing the introduction of a physical field to intervene the agglomeration of particle Zr and the employ of high-temperature dissolution and peritectic reactions to promote the solid solution of Zr.The results demonstrate that the particle Zr within the pretreated Mg–Zr master alloy is effectively dispersed and refined,and greater solute Zr levels can be achieved.The subsequent grain refinement ability was studied on a typical Mg–6Zn–0.6Zr(wt%)alloy.The outcome highlights that an improvement in the grain refinement efficacy(32.4%)of Mg–Zr master alloys was obtained with a holding time of 60 min.The pretreated Mg–Zr master alloy significantly augments the efficiency of grain refinement for Mg alloys through a synergistic strategy involving heterogeneous nucleation and solute-driven growth restriction.The crucial factor in achieving effective grain refinement of Zr in Mg alloys lies in regulating the presence and morphology of Zr in the Mg–Zr master alloy,distinguishing between particle Zr and solute Zr.This study introduces a novel method for developing more efficient Mg–Zr refiners.
基金supported by the National Natural Science Foundation of China (Grant Nos. 50901061 and 50971102)the National Key Basic Research Project of China (Grant No. 2011CB610402)the Fundamental Research Funds of the State Key Laboratory of Solidification Processing (NWPU), China (Grant Nos. 02-TZ-2008 and 36-TP-2009)
文摘The heterogeneous nucleation process of NH4Cl crystals from a NH4Cl-70wt.%H2O solution on rough chilling substrates was considered in this paper. Scratched and etched substrates of aluminum were prepared with different surface morphologies. It was concluded that for nucleation to occur on a rough substrate surface, the wettability or the generally said roughness are not the key factors affecting the heterogeneous nucleation process. Rather the surface morphologies on the nanometer scale, which is close to the scale of the critical nucleation radius, are more important.
文摘Flaky graphite particles were coated by ZrOCl2 · 8H2O as precursors by heterogeneous nucleation process. The effects of factors such as pH values （ 2. 4 - 5. 1 ）, concentration of the precursor solution （ 0. 005 - 0. 1 mol · L^-1） , mixing method of graphite and precursor solution on the surface modification of graphite were studied. Result shows that ：1 ） the preferable technical process for heterogeneous nucleation modified graphite is to mix the graphite suspension and precursor solution with concentration 0. 025 mol ·L^-1 and then drip ammonia water to adjust the pH value to 3.6 ; 2 ） By surface modification, the ZrO2 particles are evenly coated on graphite surface and therefore improve oxidation resistance and dispersion ability of graphite.
基金This work was supported by the National Natural Science Foundation of China(Nos.51925207,U1910210,51872277,22005292,52002083)the National Synchrotron Radiation Laboratory(KY2060000173)+1 种基金the Joint Fund of the Yulin University and the Dalian National Laboratory for Clean Energy(Grant.YLU-DNL Fund 2021002)the Fundamental Research Funds for the Central Universities(WK2060140026).
文摘Sodium/Potassium(Na/K)metal anodes have been considered as the promising anodes for next-generation Na/K secondary batteries owing to their ultrahigh specific capacity,low redox potential and low cost.However,their practical application is still hampered due to unstable solid electrolyte interphase,infinite volume change,and dendrite growth.Herein,we design a 3D-Na_(3)Bi/3D-K_(3)Bi alloy host which enables the homogeneous and heterogeneous nucleation growth of Na/K metal.The unique structure with periodic alternating of electron and ion conductivity improves the mass transfer kinetics and prevents the volume expansion during cycling.Meanwhile,the sodiophilicity of Na_(3)Bi/potassiophilicity of K_(3)Bi framework can avoid dendritic growth.Cycling lifespans over 700 h with 1 mAh cm^(−2)for 3D-Na_(3)Bi@Na electrode and about 450 h with 1 mAh cm^(−2)for 3D-K_(3)Bi@K electrode are achieved,respectively.3D-Na_(3)Bi@Na||Na_(3)V_(2)(PO_(4))3 full battery shows sustainable cycle performance over 400 cycles.This design provides a simple but effective approach for achieving safety of sodium/potassium metal anodes.
基金supported by the National Natural Science Foundation of China(grant no.52371029)the Science and Technology Development Program of Jilin Province,China(grant no.20210402083GH).
文摘It is difficult to generate coherent twin boundaries in bulk Al alloys due to their high intrinsic stacking fault energy. Here, we report a strategy to induce high-density growth twins in aluminum alloys through the heterogeneous nucleation of twinned Al grains on twin-structured TiC nucleants and the preferred growth of twinned dendrites by laser surface remelting of bulk metals. The solidification structure at the surface shows a mixture of lamellar twinned dendrites with ultra-fine twin boundary spacing (∼2 µm), isolated twinned dendrites, and regular dendrites. EBSD analysis and finite element method (FEM) simulations have been used to understand the competitive growth between twinned and regular dendrites, and the solidification conditions for the preferred growth of twinned dendrites during laser remelting and subsequent rapid solidification are established. It is shown that the reduction in the ratio of temperature gradient G to solidification rate V promotes the formation of lamellar twinned dendrites. The primary trunk spacing of lamellar twinned dendrites is refined by the high thermal gradient and solidification rate. The present work paves a new way to generate high-density growth twins in additive-manufactured Al alloys.
基金financially supported by the National Natural Science Foundation of China(No.51871100)。
文摘This study revealed the nucleation event and grain refinement mechanism of Mg-Al alloy induced by Fe impurity.The following orientation relationship was observed between Al-Fe particle andα-Mg matrix in the Mg-3Al alloy containing Fe impurity using a focused ion beam aided transmission electron microscope technique:(1^(-)011)[011^(-)1]_(Mg)//(011^(-))[011]_(Al_(2)Fe).Mg-3Al alloy was inoculated by adding 0.02wt%Fe to verify the nucleating potency of the Al_(2)Fe phase forα-Mg grain.The results indicated that Mg-3Al alloy was effectively refined with an average grain size declining from 1135 to 540μm.Among the potential Al-Fe phases of Mg-3Al-0.02Fe alloy,only the precipitation of the Al_(2)Fe phase occurs earlier than that ofα-Mg grain,and the Al_(2)Fe phase is stable in the nucleation stage ofα-Mg grain.Therefore,the Al_(2)Fe particle is the only available nucleating site for Mg-Al alloy with Fe impurity.The heterogeneous nucleation event ofα-Mg grain on the Al_(2)Fe particle is responsible for the grain refinement of Mg-3Al alloy inoculated by Fe.
基金Funded by the National Natural Science Foundation of China (50775102)the Universities Natural Science Fund Key Project of Jiangsu Province (04KJA430021)
文摘The precipitation behavior of V（C, N） in steels microalloyed with vanadium was researched using a thermal simulator during single-pass deformation at 800-750 ℃. The V（C, N） precipitates and its nucleation effect on ferrite were investigated by TEM and EDS. The experimental results show that there are two remarkable heterogeneous nucleation effects of V（C, N） particles precipitated before γ →/ α phase change： primary reason is that high coherency between V（C, N） and ferrite promotes V（C, N） to become a nucleating center of intragranular ferrite; secondary reason is that the coarsening of V（C, N） causes locally solute-poor region in austenite, thus expedites the nucleation of intragranular ferrites further. Furthermore, the relationship between the size and shape of V（C, N） was studied, and identification method was provided for distinguishing interphase precipitation and general precipitation to avoid erroneous judgment and misguide.
文摘ZnO nanosheets and nanoflakes were grown on alumina particles in the absence of surfactants via heterogeneous precipitation using urea, zinc acetate and bayerite as precursors. Thermo-gravimetric analysis （TGA）, X-ray diffraction （XRD） and Fourier transform infrared spectroscopy （FTIR） were used and the results indicated the formation of only two phases： wurtzite-type ZnO and γ-Al2O3. ZnO nanoflakes were grown on alumina particles in the samples with ZnO content of 40 and 60 wt%, By increasing the ZnO content to 80 wt%, a porous hierarchical structure of ZnO with nanosheet arrays appeared. Both of these nanoflakes and nanosheets were about 40-80 nm in thickness and about 1-2 μm in diameter. It was proposed that Zns（CO3）2（OH）6 nuclei undergo higher growth rates in thin sheets at edges of bayerite particles with a higher surface energy. The Brunauer-Emmett-Teller （BET） measurements proved a reachable high surface area for hierarchical structures of ZnO nanosheets, which could mainly be attributed to their unique growth on alumina particles. Also, UV absorption results revealed that ZnO--Al2O3 compositions still show the UV characteristic absorption of ZnO, which can evidence the presence of photocatalytic properties in ZnO-Al2O3 compositions.
基金supported by the Natural Science Foundation of Guangdong Province under Grant Nos.04300168 and 04009487Doctor Fund of Guangdong University of Technology.
文摘A thermodynamic approach at the nanometer scale was performed for the heterogeneous nucleation inside nanocavity, and an analytical expression of the critical energy of nucleation was evaluated considering a rough ball nucleus nucleating inside nanocavity. Compared with the case of the nucleation locating on planar or convex substrate, the critical energy of nucleation inside the concave substrate is the smallest. Based on the thermodynamic and kinetic analyses, at low supersaturation, the smaller the curvature radius of cavity and/or the smaller the contact angle, the smaller the critical energy of nucleation, and the larger the nucleation rate. At high supersaturation, the nucleation rate increases with increasing the contact angle and/or increasing the curvature radius of cavity. In this way, at the low supersaturation, the heterogeneous nucleation rate is larger than the homogeneous one, as the nucleation rate is mainly determined by the heterogeneous nucleation. At the high supersaturation, the heterogeneous nucleation rate is smaller than the homogeneous one, as the nucleation rate is mainly determined by the homogeneous nucleation.
基金supported by the National Natural Science Foundation of China(Grant Nos.U21A20130 and 52475357).
文摘1.Introduction Al-Zn-Mg-Cu alloy is a typical age-hardening aluminum alloy,its strength and toughness are significantly influenced by precipita-tion behavior.The nucleation mechanisms of precipitates in this alloy are generally categorized into homogeneous and heterogeneous nucleation.Homogeneous nucleation relies on structural and energy fluctuations within the solution to generate the driving force necessary for direct nucleation.
基金supported by the National Natural Science Foundation of China(No.51871155).
文摘Due to the low content of alloying elements and the lack of effective nucleation sites,the fusion zone(FZ)of tungsten inert gas(TIG)welded AZ31 alloy typically exhibits undesirable coarse columnar grains,which can result in solidification defects and reduced mechanical properties.In this work,a novel welding wire containing MgO particles has been developed to promote columnar-to-equiaxed transition(CET)in the FZ of TIG-welded AZ31 alloy.The results show the achievement of a fully equiaxed grain structure in the FZ,with a significant 71.9%reduction in grain size to 41 μm from the original coarse columnar dendrites.Furthermore,the combination of using MgO-containing welding wire and pulse current can further refine the grain size to 25.6 μm.Microstructural analyses reveal the homogeneous distribution of MgO particles in the FZ.The application of pulse current results in an increase in the number density of MgO(1-2 μm)from 5.16 × 10^(4) m^(-3) to 6.18 × 10^(4) m^(-3).The good crystallographic matching relationship between MgO and α-Mg matrix,characterized by the orientation relationship of[11(2)0]α-Mg//[0(1)1]MgO and(0002)_(α-Mg)//(111)_(MgO),indicates that the MgO particles can act as effective nucleation sites for α-Mg to reduce nucleation undercooling.According to the Hunt criteria,the critical temperature gradient for CET is greatly enhanced due to the significantly increased number density of MgO nucleation sites.In addition,the correlation with the thermal simulation results reveals a transition in the solidification conditions within the welding pool from the columnar grain zone to the equiaxed grain zone in the CET map,leading to the realization of CET.The exceptional grain refinement has contributed to a simultaneous improvement in the strength and plasticity of welded joints.This study presents a novel strategy for controlling equiaxed microstructure and optimizing mechanical properties in fusion welding or wire and arc additive manufacturing of Mg alloy components.
基金Project(2018YFC1900403) supported by the National Key Research and Development Program of ChinaProject(CX20210197) supported by the Postgraduate Scientific Research Innovation Project of Hunan Province,China+1 种基金Project(202206370103) supported by the China Scholarship CouncilProject(2021zzts0115) supported by the Fundamental Research Funds for the Central Universities,China。
文摘The goethite residue generated from zinc hydrometallurgy is classified as hazardous solid waste,produced in large quantities,and results in significant zinc loss.The study was conducted on removing iron from FeSO_(4)-ZnSO_(4) solution,employing seed-induced nucleation methods.Analysis of the iron removal rate,residue structure,morphology,and elemental composition involved ICP,XRD,FT-IR,and SEM.The existing state of zinc was investigated by combining step-by-step dissolution using hydrochloric acid.Concurrently,iron removal tests were extended to industrial solutions to assess the influence of seeds and solution pH on zinc loss and residue yield.The results revealed that seed addition increased the iron removal rate by 3%,elevated the residual iron content by 6.39%,and mitigated zinc loss by 29.55%in the simulated solution.Seed-induced nucleation prevented excessive nuclei formation,fostering crystal stable growth and high crystallinity.In addition,the zinc content of surface adsorption and crystal internal embedding in the residue was determined,and the zinc distribution on the surface was dense.In contrast,the total amount of zinc within the crystal was higher.The test results in the industrial solution demonstrated that the introduction of seeds expanded the pH range for goethite formation and growth,and the zinc loss per ton of iron removed was reduced by 50.91 kg(34.12%)and the iron residue reduced by 0.17 t(8.72%).
基金supported by the National Natural Science Foundation of China(Grant Nos.52274339,52174321,52074186,and 52104337)Natural Science Foundation of Jiangsu Province(Grant No.BK20231317)China Baowu Low-Carbon Metallurgy Innovation Fund(Grant No.BWLCF202108).
文摘To investigate the nucleation behavior during the single-phased metallic solidification process,the commercial ultrapure ferritic stainless steels with no(Initial steel)and various melt treatments(R1,MR1,Y2,MY1,and M1 steels)were used to carry out the differential scanning colorimetry(DSC)and high-temperature confocal laser scanning microscope(HT-CLSM)experiments.Based on the results of DSC experiments,the equilibrium solidification process as well as the relationship among the critical undercooling degree(△T_(c)^(DSC)),latent heat of fusion/crystallization(△H_(f)/△H_(c)),equiaxed grain ratio(ER),and average grain size(△_(ave)^(ingot))was revealed.ER is increased with the decreasing△T_(c)^(DSC)and increasing△H_(f)/△H_(c);however,△_(ave)^(ingot)is decreased with them.Referring to the results of HT-CLSM experiments,the average sizes of micro-/macrostructures(d_(ave)/D_(ave)/)are decreased with the increasing cooling rate,as well as the difference between and apparent critical undercooling degree(△T_(c)^(CLSM))was revealed.The heterogeneous nucleation of the crystal nuclei occurs only if△T_(c)^(CLSM)>△T_(c)^(DSC).Combining with the interfacial wetting-lattice mismatch heterogeneous nucleation model,the dynamic mechanism of the metallic solidification was revealed.The as-cast grains of the melt-treated samples were obviously refined,owing to the much higher actual heterogeneous nucleation rates(I_(heter.,i))obtained through melt treatments,and the heterogeneous nucleation rates(I_(heter.,ij))for all samples are increased with the cooling rates,firmly confirming that the as-cast grains of each sample could be refined by the increasing cooling rates.
