In order to investigate the leak detection strategy of a heating network,a space-based simulation mathematical model for the heating network under leakage conditions is built by graph theory.The pressure changes of al...In order to investigate the leak detection strategy of a heating network,a space-based simulation mathematical model for the heating network under leakage conditions is built by graph theory.The pressure changes of all the nodes in the heating network are obtained from node leak and pipe leak conditions.Then,a leakage diagnosis system based on the back propagation（BP）neural network is established.This diagnosis system can predict the leakage pipe by collecting the pressure change data of the monitoring points,which can preliminary estimate the leak location.The usefulness of this system is proved by an example.The experimental results show that the forecast accuracy by this diagnosis system can reach 100%.展开更多
The integrated electricity-heat-hydrogen system(IEHHS)facilitates the efficient utilization of multiple energy sources,while the operational flexibility of IEHHS is hindered by the high heat inertia of alkaline electr...The integrated electricity-heat-hydrogen system(IEHHS)facilitates the efficient utilization of multiple energy sources,while the operational flexibility of IEHHS is hindered by the high heat inertia of alkaline electrolyzers(AELs)and the variations of renewable energy.In this paper,we propose a robust scheduling of IEHHS considering the bidirectional heat exchange(BHE)between AELs and district heating networks(DHNs).First,we propose an IEHHS model to coordinate the operations of AELs,active distribution networks(ADNs),and DHNs.In particular,we propose a BHE that not only enables the waste heat recovery for district heating but also accelerates the thermal dynamics in AELs.Then,we formulate a two-stage robust optimization(RO)problem for the IEHHS operation to consider the variability of renewable energy in ADNs.We propose a new solution method,i.e.,multi-affine decision rule(MADR),to solve the two-stage RO problem with less conservatism.The simulation results show that the operational flexibility of IEHHS with BHE is remarkably improved compared with that only with unidirectional heat exchange(UHE).Compared with the traditional affine decision rule(ADR),the MADR effectively reduces the IEHHS operating costs while guaranteeing the reliability of scheduling strategies.展开更多
Heat integration is important for energy-saving in the process industry.It is linked to the persistently challenging task of optimal design of heat exchanger networks(HEN).Due to the inherent highly nonconvex nonlinea...Heat integration is important for energy-saving in the process industry.It is linked to the persistently challenging task of optimal design of heat exchanger networks(HEN).Due to the inherent highly nonconvex nonlinear and combinatorial nature of the HEN problem,it is not easy to find solutions of high quality for large-scale problems.The reinforcement learning(RL)method,which learns strategies through ongoing exploration and exploitation,reveals advantages in such area.However,due to the complexity of the HEN design problem,the RL method for HEN should be dedicated and designed.A hybrid strategy combining RL with mathematical programming is proposed to take better advantage of both methods.An insightful state representation of the HEN structure as well as a customized reward function is introduced.A Q-learning algorithm is applied to update the HEN structure using theε-greedy strategy.Better results are obtained from three literature cases of different scales.展开更多
The traditional methods for synthesizing flexible heat exchanger networks(HENs)are not directly applicable to inter-plant HEN challenges,primarily due to the spread of system uncertainty across plants via intermedium ...The traditional methods for synthesizing flexible heat exchanger networks(HENs)are not directly applicable to inter-plant HEN challenges,primarily due to the spread of system uncertainty across plants via intermedium fluid circles.This complicates the synthesis process significantly.To tackle this issue,this study proposes a decomposed stepwise methodology to facilitate the flexible synthesis of the interplant HENs performing indirect heat integration.A decomposition strategy is proposed to divide the overall network into manageable sub-networks by dissecting the intermedium fluid circles.To address the variability in intermedium fluid temperatures,a temperature fluctuation analysis approach is developed and a heuristic rule is introduced to maintain the temperature feasibility of the intermedium fluids.To ensure adequate flexibility and cost-effectiveness of the designed networks,flexibility analysis and network retrofit steps are conducted through model-based optimization techniques.The efficacy of the method is demonstrated through two case studies,showing its potential in achieving the desired operational flexibility for inter-plant HENs.展开更多
The sustainable development of Chinas social economy, the heating pipe network project has also had a great development. At present, the society gives positive encouragement and advocacy to the sustainable development...The sustainable development of Chinas social economy, the heating pipe network project has also had a great development. At present, the society gives positive encouragement and advocacy to the sustainable development of the project, and takes energy conservation and emission reduction as a very important task at present. Environmental protection has also become the primary factor of project construction. Central heating has been gradually adopted by construction workers in the heat network, mainly because central heating can greatly reduce the cost of the project. But if there is a problem in a node in the heat network, it will lead to a large area of the heat network without heating phenomenon. Therefore, due to the complex pipe network, the quality danger of heating pipe network is easy to occur in the construction process. Strengthening the construction technology is an important basis to ensure the quality.展开更多
Since the reform and opening up, China's economic level has gradually improved, and people’s demand for a better life has become increasingly strong. With the rapid development of urbanization, large-scale popula...Since the reform and opening up, China's economic level has gradually improved, and people’s demand for a better life has become increasingly strong. With the rapid development of urbanization, large-scale population and construction facilities gather in the city. Heat energy is an essential energy in people’s life. Central heating engineering has become an essential infrastructure in urban construction. At the same time, heating engineering also implements the strategy of human sustainable development, which is important for improving people’s living standards, protecting the environment and improving the environment. The present situation of gas reservoir plays an important role. The construction of heat pipe network in the city is relatively strict. In order to avoid that the heat pipe network project will affect the interests of residents, public safety and the stability of the whole system due to quality problems, the relevant parties of the project should conduct real-time supervision and inspection according to relevant standards during the construction of facilities. The design documents should be implemented to ensure the scientificity, safety and stability of the project. And improve the efficiency of its system operation, to achieve the purpose of economic operation. This paper makes a detailed analysis and discussion on the importance of the safety construction of the heat pipe network project and the supervision in the construction process, so as to lay a theoretical foundation for the smooth progress of the project.展开更多
The present study develops a data-based compact model for the prediction of the fluid temperature evolution in district heating-and-cooling pipeline networks.This model is based on an existing“reduced-order model”by...The present study develops a data-based compact model for the prediction of the fluid temperature evolution in district heating-and-cooling pipeline networks.This model is based on an existing“reduced-order model”by the authors obtained from reduction of the“full-order model”describing the spatio-temporal energy balance for each pipe segment to a semi-analytical input-output relation between the pipe outlet temperature and the pipe inlet and ground temperatures.The proposed model(denoted XROM)expands on the original reduced-order model by incorporating variable mass flux as an additional input and thus greatly increases its practical relevance.The XROM represents variable mass flux by step-wise switching between mass-flux levels and thereby induces a prediction error relative to the true full-order model evolution after each switching.Theoretical analysis rigorously demonstrates that this error always decays and the XROM invariably converges on the full-order model evolution and,consequently,affords the same prediction accuracy.Performance analyses reveal that prediction errors are restricted to short“convergence intervals”after each mass-flux switching and the XROM therefore can handle substantially faster operating schemes than the current ones based on hourly monitoring and control.Convergence intervals of O(minutes)are namely typically sufficient-and thus switching frequencies up to O(minutes 1)permissible during dynamic operation and control actions-for reliable predictions.Quantification of these convergence intervals by an easy-to-use empirical relation furthermore enables a priori determination of the conditions for reliable predictions.Moreover,the XROM can capture the full 3D system dynamics(provided incompressible flow and heat-transfer mechanisms depending linearly on temperature)versus the essentially 1D approximation of current compact pipe models yet at similar computational cost.These attributes advance(parts of)district heating and cooling networks demanding prediction accuracies beyond 1D as its primary application area.This makes the XROM complementary to said pipe models and thereby expands the modelling capabilities for handling the growing complexity of(next-generation)networks.展开更多
Effective temperature level of stream, namely stream pseudo temperature, is determined by its actual temperature and heat transfer temperature difference contribution value. Heat transfer temperature difference con-tr...Effective temperature level of stream, namely stream pseudo temperature, is determined by its actual temperature and heat transfer temperature difference contribution value. Heat transfer temperature difference con-tribution value of a stream depends on its heat transfer film coefficient, cost per unit heat transfer area, actual tem-perature, and so on. In the determination of the suitable heat transfer temperature difference contribution values of the stream, the total annual cost of multistream heat exchanger network (MSHEN) is regarded as an objective func-tion, and genetic/simulated annealing algorithm (GA/SA) is adopted for optimizing the heat transfer temperature difference contribution values of the stream. The stream pseudo temperatures are subsequently obtained. On the ba-sis of stream pseudo temperature, optimized MSHEN can be attained by the temperature-enthalpy (T-H) diagram method. This approach is characterized with fewer decision variables and higher feasibility of solutions. The calcu-lation efficiency of GA/SA can be remarkably enhanced by this approach and more probability is shown in search-ing the global optimum solution. Hence this approach is presented for solving industrial-sized MSHEN which is difficult to deal by traditional algorithm. Moreover, in the optimization of stream heat transfer temperature differ-ence contribution values, the effects of the stream temperature, the heat transfer film coefficient, and the construc-tion material of heat exchangers are considered, therefore this approach can be used to optimize and design heat exchanger network (HEN) with unequal heat transfer film coefficients and different of construction materials. The performance of the proposed approach has been demonstrated with three examples and the obtained solutions are compared with those available in literatures. The results show that the large-scale MSHEN synthesis problems can be solved to obtain good solutions with the modest computational effort.展开更多
The multi-stream heat exchanger network synthesis (HENS) problem can be formulated as a mixed integer nonlinear programming model according to Yee et al. Its nonconvexity nature leads to existence of more than one opt...The multi-stream heat exchanger network synthesis (HENS) problem can be formulated as a mixed integer nonlinear programming model according to Yee et al. Its nonconvexity nature leads to existence of more than one optimum and computational difficulty for traditional algorithms to find the global optimum. Compared with deterministic algorithms, evolutionary computation provides a promising approach to tackle this problem. In this paper, a mathematical model of multi-stream heat exchangers network synthesis problem is setup. Different from the assumption of isothermal mixing of stream splits and thus linearity constraints of Yee et al., non-isothermal mixing is supported. As a consequence, nonlinear constraints are resulted and nonconvexity of the objective function is added. To solve the mathematical model, an algorithm named GA/SA (parallel genetic/simulated annealing algorithm) is detailed for application to the multi-stream heat exchanger network synthesis problem. The performance of the proposed approach is demonstrated with three examples and the obtained solutions indicate the presented approach is effective for multi-stream HENS.展开更多
The heat exchanger network(HEN) synthesis problem based on entransy theory is analyzed. According to the characteristics of entransy representation of thermal potential energy, the entransy dissipation represents the ...The heat exchanger network(HEN) synthesis problem based on entransy theory is analyzed. According to the characteristics of entransy representation of thermal potential energy, the entransy dissipation represents the irreversibility of the heat transfer process, the temperature difference determines the entransy dissipation, and four HEN design steps based on entransy theory are put forward. The present study shows how it is possible to set energy targets based on entransy and achieve them with a network of heat exchangers by an example of heat exchanger network design for four streams. In order to verify the correctness of the heat exchanger networks design method based on entransy theory, the synthesis of the HEN for the diesel hydrogenation unit is studied. Using the heat exchange networks design method based on entransy theory, the HEN obtained is consistent with energy targets. The entransy transfer efficiency of HEN based on entransy theory is 92.29%, higher than the entransy transfer efficiency of the maximum heat recovery network based on pinch technology.展开更多
System reliability can produce a strong influence on the performance of the heat exchanger network(HEN).In this paper,an optimization method with system reliability analysis for flexible HEN by genetic/simulated annea...System reliability can produce a strong influence on the performance of the heat exchanger network(HEN).In this paper,an optimization method with system reliability analysis for flexible HEN by genetic/simulated annealing algorithms(GA/SA) is presented.Initial flexible arrangements of HEN is received by pseudo-temperature enthalpy diagram.For determining system reliability of HEN,the connections of heat exchangers(HEXs) and independent subsystems in the HEN are analyzed by the connection sequence matrix(CSM),and the system reliability is measured by the independent subsystem including maximum number of HEXs in the HEN.As for the HEN that did not meet system reliability,HEN decoupling is applied and the independent subsystems in the HEN are changed by removing decoupling HEX,and thus the system reliability is elevated.After that,heat duty redistribution based on the relevant elements of the heat load loops and HEX areas are optimized in GA/SA.Then,the favorable network configuration,which matches both the most economical cost and system reliability criterion,is located.Moreover,particular features belonging to suitable decoupling HEX are extracted from calculations.Corresponding numerical example is presented to verify that the proposed strategy is effective to formulate optimal flexible HEN with system reliability measurement.展开更多
A method for incorporation of controlling the heat exchanger networks with or without splits is proposed by integrating mathemati-cal programming and knowledge engineering. The simultaneous optimal mathematical model ...A method for incorporation of controlling the heat exchanger networks with or without splits is proposed by integrating mathemati-cal programming and knowledge engineering. The simultaneous optimal mathematical model is established. This method can be practically used in the integration of large-scale heat exchanger networks, not only to synthesize automatically but also to satisfy the requirement of struc-tural controllability with more objective human intervention.展开更多
Many methods have been proposed for synthesis of heat exchanger networks in recent years, most of which consider single pass exchangers. In this study some evolutionary rules have been proposed for synthesis of multip...Many methods have been proposed for synthesis of heat exchanger networks in recent years, most of which consider single pass exchangers. In this study some evolutionary rules have been proposed for synthesis of multipass exchanger networks. The method is based on the heuristic that optimal networks should feature maximum energy recovery and have the minimum number of shells. The effectiveness of the developed evolutionary rules is demonstrated through some literature examples.展开更多
For the optimal design of a heat exchanger network,the inlet and outlet stream temperatures of each heat exchanger in the network should be known.An explicit analytical solution of stream temperatures of an arbi-trary...For the optimal design of a heat exchanger network,the inlet and outlet stream temperatures of each heat exchanger in the network should be known.An explicit analytical solution of stream temperatures of an arbi-trary connected heat exchanger network was introduced,which is suitable for the thermal calculation of heat ex-changer networks.For the heat exchanger network synthesis,this solution was further developed and coupled with the stage-wise superstructure heat exchanger networks.The new calculation procedure reduced the computer mem-ory requirement dramatically.On the basis of this solution,a mathematical model for synthesis of heat exchanger networks with genetic algorithm was formulated,which is always feasible and no iteration is needed.Two examples were calculated with the proposed approach and better results were obtained.展开更多
Considering the flexibility and controllability of heat exchanger networks (HENs), bypasses are widely used for effective control of process stream target temperatures. However, the optimal location for the bypass is ...Considering the flexibility and controllability of heat exchanger networks (HENs), bypasses are widely used for effective control of process stream target temperatures. However, the optimal location for the bypass is generally difficult to design with the trade-off between controllability and capital investments. In this paper, based on the steady-state model of heat exchanger networks the optimal bypass location was firstly selected by iteratively calculating the non-square Relative Gain Array (ns-RGA). To simplify the calculation process, rules of bypass selection were also proposed. In order to evaluate this method, then, the structural controllability of heat exchanger networks was analyzed. With both the consideration of the controllability and capital investments, the bypasses locations were finally selected. A case study on the HEN in Crude Distillation Unit was presented in which the ns-RGA and structural controllability were used to select bypasses and also to evaluate the results.展开更多
Diesel hydrotreating unit(DHT)is an integral part of the refinery,and its energy-saving optimization is of great significance to the enterprise.In this paper,process simulation software and energy management software ...Diesel hydrotreating unit(DHT)is an integral part of the refinery,and its energy-saving optimization is of great significance to the enterprise.In this paper,process simulation software and energy management software are used to simulate the flowsheet and analyze the energy consumption,respectively.Stream data obtained from an existing DHT are applied in the pinch analysis for retrofitting the heat exchanger network(HEN)to achieve maximum energy utilization by using pinch analysis.Since DHT is constrained by pressure,the pressure factor is considered in the process of retrofitting.The results show that the amount of cross-pinch heat transfer is reduced,the inlet temperature of the furnace is increased by 55℃,and the amount of hot and cold utilities can be reduced by 70.25%and 50.16%,respectively.The economic evaluation indicates that the operating cost is saved by 4.39×10^(6)$/a,and the payback period is about 2 months.展开更多
Crude distillation unit(CDU)is regarded as the main energy consumer in the entire refinery process.In this paper,the process simulation software and the energy management software are used to simulate the flowsheet an...Crude distillation unit(CDU)is regarded as the main energy consumer in the entire refinery process.In this paper,the process simulation software and the energy management software are used to simulate the flowsheet and analyze the energy consumption,respectively.Stream data obtained from an existing CDU are applicable in the pinch analysis.To reduce the amount of cross-pinch heat transfer,three approaches of resequencing,repiping,and adding heat exchangers are adopted.Compared with the existing CDU,the results demonstrate that the inlet temperature of the furnace can be increased by 25.4℃,the amount of hot and cold utilities can be reduced by 15.1%and 19.6%,respectively.The economic evaluation indicates that the operating cost is saved by 8×106$/a,and the payback period is about 9 months.展开更多
The heat exchanger network(HEN)in a syngas-to-methanol process was designed and optimized based on pinch technology under stable operating conditions to balance the energy consumption and economic gain.In actual indus...The heat exchanger network(HEN)in a syngas-to-methanol process was designed and optimized based on pinch technology under stable operating conditions to balance the energy consumption and economic gain.In actual industrial processes,fluctuations in production inevitably affect the stable operation of HENs.A flexibility analysis of the HEN was carried out to minimize such disturbances using the downstream paths method.The results show that two-third of the downstream paths cannot meet flexibility requirements,indicating that the HEN does not have enough flexibility to accommodate the disturbances in actual production.A flexible HEN was then designed with the method of dividing and subsequent merging of streams,which led to 13.89%and 20.82%reductions in energy consumption and total cost,respectively.Owing to the sufficient area margin and additional alternative heat exchangers,the flexible HEN was able to resist interference and maintain production stability and safety,with the total cost increasing by just 4.08%.展开更多
A systematic strategy for retrofit of the multi-period heat exchanger network （HEN） on the basis of the multi- objective optimization is developed. In this three-stage procedure, a simplified multi-objective optimiz...A systematic strategy for retrofit of the multi-period heat exchanger network （HEN） on the basis of the multi- objective optimization is developed. In this three-stage procedure, a simplified multi-objective optimization model of the multi-period lIEN is first established and then solved to target the retrofit, aiming to minimizing the total annual cost and total annual CO2 emissions. The obtained Pareto front represents series of retrofit targets under different emission limitations, from which the most desirable one can be selected. The matching of the existing and the required heat exchangers is further implemented to finalize the retrofit, which will meet the practical retrofit requirements and matching restrictions. The application of the proposed procedure is illustrated through a case study of a HEN in a vacuum gas oil hydro-treating unit.展开更多
Integrating multiple systems into one has become an important trend in Process Systems Engineering research field since there is strong demand from the modern industries. In this study, a stage-wise superstructurebase...Integrating multiple systems into one has become an important trend in Process Systems Engineering research field since there is strong demand from the modern industries. In this study, a stage-wise superstructurebased method is proposed to synthesize a combined mass and heat exchange network(CM&HEN) which has two parts as the mass exchange network(MEN) and heat exchange network(HEN) involved. To express the possible heat exchange requirements resulted from mass exchange operations, a so called "indistinct HEN superstructure(IHS)", which can contain the all potential matches between streams, is constructed at first. Then, a non-linear programming(NLP) mathematical model is established for the simultaneous synthesis and optimization of networks. Therein, the interaction between mass exchange and heat exchange is modeling formulated.The NLP model has later been examined using an example from literature, and the effectiveness of the proposed method has been demonstrated with the results.展开更多
基金The National Natural Science Foundation of China(No.50378029)
文摘In order to investigate the leak detection strategy of a heating network,a space-based simulation mathematical model for the heating network under leakage conditions is built by graph theory.The pressure changes of all the nodes in the heating network are obtained from node leak and pipe leak conditions.Then,a leakage diagnosis system based on the back propagation（BP）neural network is established.This diagnosis system can predict the leakage pipe by collecting the pressure change data of the monitoring points,which can preliminary estimate the leak location.The usefulness of this system is proved by an example.The experimental results show that the forecast accuracy by this diagnosis system can reach 100%.
基金supported by the Science and Technology Project of State Grid“Research and Application of Wide Area Multi energy Storage Collaborative Optimization and Control Technology in Provincial Power Grid”.
文摘The integrated electricity-heat-hydrogen system(IEHHS)facilitates the efficient utilization of multiple energy sources,while the operational flexibility of IEHHS is hindered by the high heat inertia of alkaline electrolyzers(AELs)and the variations of renewable energy.In this paper,we propose a robust scheduling of IEHHS considering the bidirectional heat exchange(BHE)between AELs and district heating networks(DHNs).First,we propose an IEHHS model to coordinate the operations of AELs,active distribution networks(ADNs),and DHNs.In particular,we propose a BHE that not only enables the waste heat recovery for district heating but also accelerates the thermal dynamics in AELs.Then,we formulate a two-stage robust optimization(RO)problem for the IEHHS operation to consider the variability of renewable energy in ADNs.We propose a new solution method,i.e.,multi-affine decision rule(MADR),to solve the two-stage RO problem with less conservatism.The simulation results show that the operational flexibility of IEHHS with BHE is remarkably improved compared with that only with unidirectional heat exchange(UHE).Compared with the traditional affine decision rule(ADR),the MADR effectively reduces the IEHHS operating costs while guaranteeing the reliability of scheduling strategies.
基金The financial support provided by the Project of National Natural Science Foundation of China(U22A20415,21978256,22308314)“Pioneer”and“Leading Goose”Research&Development Program of Zhejiang(2022C01SA442617)。
文摘Heat integration is important for energy-saving in the process industry.It is linked to the persistently challenging task of optimal design of heat exchanger networks(HEN).Due to the inherent highly nonconvex nonlinear and combinatorial nature of the HEN problem,it is not easy to find solutions of high quality for large-scale problems.The reinforcement learning(RL)method,which learns strategies through ongoing exploration and exploitation,reveals advantages in such area.However,due to the complexity of the HEN design problem,the RL method for HEN should be dedicated and designed.A hybrid strategy combining RL with mathematical programming is proposed to take better advantage of both methods.An insightful state representation of the HEN structure as well as a customized reward function is introduced.A Q-learning algorithm is applied to update the HEN structure using theε-greedy strategy.Better results are obtained from three literature cases of different scales.
基金financial support provided by the National Natural Science Foundation of China(22378045,22178045).
文摘The traditional methods for synthesizing flexible heat exchanger networks(HENs)are not directly applicable to inter-plant HEN challenges,primarily due to the spread of system uncertainty across plants via intermedium fluid circles.This complicates the synthesis process significantly.To tackle this issue,this study proposes a decomposed stepwise methodology to facilitate the flexible synthesis of the interplant HENs performing indirect heat integration.A decomposition strategy is proposed to divide the overall network into manageable sub-networks by dissecting the intermedium fluid circles.To address the variability in intermedium fluid temperatures,a temperature fluctuation analysis approach is developed and a heuristic rule is introduced to maintain the temperature feasibility of the intermedium fluids.To ensure adequate flexibility and cost-effectiveness of the designed networks,flexibility analysis and network retrofit steps are conducted through model-based optimization techniques.The efficacy of the method is demonstrated through two case studies,showing its potential in achieving the desired operational flexibility for inter-plant HENs.
文摘The sustainable development of Chinas social economy, the heating pipe network project has also had a great development. At present, the society gives positive encouragement and advocacy to the sustainable development of the project, and takes energy conservation and emission reduction as a very important task at present. Environmental protection has also become the primary factor of project construction. Central heating has been gradually adopted by construction workers in the heat network, mainly because central heating can greatly reduce the cost of the project. But if there is a problem in a node in the heat network, it will lead to a large area of the heat network without heating phenomenon. Therefore, due to the complex pipe network, the quality danger of heating pipe network is easy to occur in the construction process. Strengthening the construction technology is an important basis to ensure the quality.
文摘Since the reform and opening up, China's economic level has gradually improved, and people’s demand for a better life has become increasingly strong. With the rapid development of urbanization, large-scale population and construction facilities gather in the city. Heat energy is an essential energy in people’s life. Central heating engineering has become an essential infrastructure in urban construction. At the same time, heating engineering also implements the strategy of human sustainable development, which is important for improving people’s living standards, protecting the environment and improving the environment. The present situation of gas reservoir plays an important role. The construction of heat pipe network in the city is relatively strict. In order to avoid that the heat pipe network project will affect the interests of residents, public safety and the stability of the whole system due to quality problems, the relevant parties of the project should conduct real-time supervision and inspection according to relevant standards during the construction of facilities. The design documents should be implemented to ensure the scientificity, safety and stability of the project. And improve the efficiency of its system operation, to achieve the purpose of economic operation. This paper makes a detailed analysis and discussion on the importance of the safety construction of the heat pipe network project and the supervision in the construction process, so as to lay a theoretical foundation for the smooth progress of the project.
文摘The present study develops a data-based compact model for the prediction of the fluid temperature evolution in district heating-and-cooling pipeline networks.This model is based on an existing“reduced-order model”by the authors obtained from reduction of the“full-order model”describing the spatio-temporal energy balance for each pipe segment to a semi-analytical input-output relation between the pipe outlet temperature and the pipe inlet and ground temperatures.The proposed model(denoted XROM)expands on the original reduced-order model by incorporating variable mass flux as an additional input and thus greatly increases its practical relevance.The XROM represents variable mass flux by step-wise switching between mass-flux levels and thereby induces a prediction error relative to the true full-order model evolution after each switching.Theoretical analysis rigorously demonstrates that this error always decays and the XROM invariably converges on the full-order model evolution and,consequently,affords the same prediction accuracy.Performance analyses reveal that prediction errors are restricted to short“convergence intervals”after each mass-flux switching and the XROM therefore can handle substantially faster operating schemes than the current ones based on hourly monitoring and control.Convergence intervals of O(minutes)are namely typically sufficient-and thus switching frequencies up to O(minutes 1)permissible during dynamic operation and control actions-for reliable predictions.Quantification of these convergence intervals by an easy-to-use empirical relation furthermore enables a priori determination of the conditions for reliable predictions.Moreover,the XROM can capture the full 3D system dynamics(provided incompressible flow and heat-transfer mechanisms depending linearly on temperature)versus the essentially 1D approximation of current compact pipe models yet at similar computational cost.These attributes advance(parts of)district heating and cooling networks demanding prediction accuracies beyond 1D as its primary application area.This makes the XROM complementary to said pipe models and thereby expands the modelling capabilities for handling the growing complexity of(next-generation)networks.
基金Supported by the Deutsche Forschungsgemeinschaft (DFG No.RO 294/9).
文摘Effective temperature level of stream, namely stream pseudo temperature, is determined by its actual temperature and heat transfer temperature difference contribution value. Heat transfer temperature difference con-tribution value of a stream depends on its heat transfer film coefficient, cost per unit heat transfer area, actual tem-perature, and so on. In the determination of the suitable heat transfer temperature difference contribution values of the stream, the total annual cost of multistream heat exchanger network (MSHEN) is regarded as an objective func-tion, and genetic/simulated annealing algorithm (GA/SA) is adopted for optimizing the heat transfer temperature difference contribution values of the stream. The stream pseudo temperatures are subsequently obtained. On the ba-sis of stream pseudo temperature, optimized MSHEN can be attained by the temperature-enthalpy (T-H) diagram method. This approach is characterized with fewer decision variables and higher feasibility of solutions. The calcu-lation efficiency of GA/SA can be remarkably enhanced by this approach and more probability is shown in search-ing the global optimum solution. Hence this approach is presented for solving industrial-sized MSHEN which is difficult to deal by traditional algorithm. Moreover, in the optimization of stream heat transfer temperature differ-ence contribution values, the effects of the stream temperature, the heat transfer film coefficient, and the construc-tion material of heat exchangers are considered, therefore this approach can be used to optimize and design heat exchanger network (HEN) with unequal heat transfer film coefficients and different of construction materials. The performance of the proposed approach has been demonstrated with three examples and the obtained solutions are compared with those available in literatures. The results show that the large-scale MSHEN synthesis problems can be solved to obtain good solutions with the modest computational effort.
基金Supported by the Deutsche Forschungsgemeinschaft (DFG No. RO294/9).
文摘The multi-stream heat exchanger network synthesis (HENS) problem can be formulated as a mixed integer nonlinear programming model according to Yee et al. Its nonconvexity nature leads to existence of more than one optimum and computational difficulty for traditional algorithms to find the global optimum. Compared with deterministic algorithms, evolutionary computation provides a promising approach to tackle this problem. In this paper, a mathematical model of multi-stream heat exchangers network synthesis problem is setup. Different from the assumption of isothermal mixing of stream splits and thus linearity constraints of Yee et al., non-isothermal mixing is supported. As a consequence, nonlinear constraints are resulted and nonconvexity of the objective function is added. To solve the mathematical model, an algorithm named GA/SA (parallel genetic/simulated annealing algorithm) is detailed for application to the multi-stream heat exchanger network synthesis problem. The performance of the proposed approach is demonstrated with three examples and the obtained solutions indicate the presented approach is effective for multi-stream HENS.
基金Supported the National Natural Science Foundation of China(21406124)
文摘The heat exchanger network(HEN) synthesis problem based on entransy theory is analyzed. According to the characteristics of entransy representation of thermal potential energy, the entransy dissipation represents the irreversibility of the heat transfer process, the temperature difference determines the entransy dissipation, and four HEN design steps based on entransy theory are put forward. The present study shows how it is possible to set energy targets based on entransy and achieve them with a network of heat exchangers by an example of heat exchanger network design for four streams. In order to verify the correctness of the heat exchanger networks design method based on entransy theory, the synthesis of the HEN for the diesel hydrogenation unit is studied. Using the heat exchange networks design method based on entransy theory, the HEN obtained is consistent with energy targets. The entransy transfer efficiency of HEN based on entransy theory is 92.29%, higher than the entransy transfer efficiency of the maximum heat recovery network based on pinch technology.
文摘System reliability can produce a strong influence on the performance of the heat exchanger network(HEN).In this paper,an optimization method with system reliability analysis for flexible HEN by genetic/simulated annealing algorithms(GA/SA) is presented.Initial flexible arrangements of HEN is received by pseudo-temperature enthalpy diagram.For determining system reliability of HEN,the connections of heat exchangers(HEXs) and independent subsystems in the HEN are analyzed by the connection sequence matrix(CSM),and the system reliability is measured by the independent subsystem including maximum number of HEXs in the HEN.As for the HEN that did not meet system reliability,HEN decoupling is applied and the independent subsystems in the HEN are changed by removing decoupling HEX,and thus the system reliability is elevated.After that,heat duty redistribution based on the relevant elements of the heat load loops and HEX areas are optimized in GA/SA.Then,the favorable network configuration,which matches both the most economical cost and system reliability criterion,is located.Moreover,particular features belonging to suitable decoupling HEX are extracted from calculations.Corresponding numerical example is presented to verify that the proposed strategy is effective to formulate optimal flexible HEN with system reliability measurement.
基金Supported by the Natural Science Foundation of Guangdong Province (No. 990630) and the State Major Basic Research Development Program (No. G20000263).
文摘A method for incorporation of controlling the heat exchanger networks with or without splits is proposed by integrating mathemati-cal programming and knowledge engineering. The simultaneous optimal mathematical model is established. This method can be practically used in the integration of large-scale heat exchanger networks, not only to synthesize automatically but also to satisfy the requirement of struc-tural controllability with more objective human intervention.
文摘Many methods have been proposed for synthesis of heat exchanger networks in recent years, most of which consider single pass exchangers. In this study some evolutionary rules have been proposed for synthesis of multipass exchanger networks. The method is based on the heuristic that optimal networks should feature maximum energy recovery and have the minimum number of shells. The effectiveness of the developed evolutionary rules is demonstrated through some literature examples.
基金Supported by Shanghai Leading Academic Discipline Project (No.T0503)Shanghai Pujiang Program (No.05PJ14078)Ji-angsu Cuilong Copper Industry Co.,Ltd.
文摘For the optimal design of a heat exchanger network,the inlet and outlet stream temperatures of each heat exchanger in the network should be known.An explicit analytical solution of stream temperatures of an arbi-trary connected heat exchanger network was introduced,which is suitable for the thermal calculation of heat ex-changer networks.For the heat exchanger network synthesis,this solution was further developed and coupled with the stage-wise superstructure heat exchanger networks.The new calculation procedure reduced the computer mem-ory requirement dramatically.On the basis of this solution,a mathematical model for synthesis of heat exchanger networks with genetic algorithm was formulated,which is always feasible and no iteration is needed.Two examples were calculated with the proposed approach and better results were obtained.
基金Supported by the National Natural Science Foundation of China （21006127）, the National Basic Research Program of China （2012CB720500） and the Science Foundation of China University of Petroleum, Beijing （YJRC-2011-11）.
文摘Considering the flexibility and controllability of heat exchanger networks (HENs), bypasses are widely used for effective control of process stream target temperatures. However, the optimal location for the bypass is generally difficult to design with the trade-off between controllability and capital investments. In this paper, based on the steady-state model of heat exchanger networks the optimal bypass location was firstly selected by iteratively calculating the non-square Relative Gain Array (ns-RGA). To simplify the calculation process, rules of bypass selection were also proposed. In order to evaluate this method, then, the structural controllability of heat exchanger networks was analyzed. With both the consideration of the controllability and capital investments, the bypasses locations were finally selected. A case study on the HEN in Crude Distillation Unit was presented in which the ns-RGA and structural controllability were used to select bypasses and also to evaluate the results.
基金This work was supported by the National Natural Science Foundation of China(Grant:21878333).
文摘Diesel hydrotreating unit(DHT)is an integral part of the refinery,and its energy-saving optimization is of great significance to the enterprise.In this paper,process simulation software and energy management software are used to simulate the flowsheet and analyze the energy consumption,respectively.Stream data obtained from an existing DHT are applied in the pinch analysis for retrofitting the heat exchanger network(HEN)to achieve maximum energy utilization by using pinch analysis.Since DHT is constrained by pressure,the pressure factor is considered in the process of retrofitting.The results show that the amount of cross-pinch heat transfer is reduced,the inlet temperature of the furnace is increased by 55℃,and the amount of hot and cold utilities can be reduced by 70.25%and 50.16%,respectively.The economic evaluation indicates that the operating cost is saved by 4.39×10^(6)$/a,and the payback period is about 2 months.
基金This work was supported by the National Natural Science Foundation of China(Grant:21878333).
文摘Crude distillation unit(CDU)is regarded as the main energy consumer in the entire refinery process.In this paper,the process simulation software and the energy management software are used to simulate the flowsheet and analyze the energy consumption,respectively.Stream data obtained from an existing CDU are applicable in the pinch analysis.To reduce the amount of cross-pinch heat transfer,three approaches of resequencing,repiping,and adding heat exchangers are adopted.Compared with the existing CDU,the results demonstrate that the inlet temperature of the furnace can be increased by 25.4℃,the amount of hot and cold utilities can be reduced by 15.1%and 19.6%,respectively.The economic evaluation indicates that the operating cost is saved by 8×106$/a,and the payback period is about 9 months.
基金This work is financially supported by"the Fundamental Research Funds for the Central Universities"(2020XJHH01)the Yueqi Distinguished Scholar Project of China University of Mining and Technology(Beijing)(2020JCB02).
文摘The heat exchanger network(HEN)in a syngas-to-methanol process was designed and optimized based on pinch technology under stable operating conditions to balance the energy consumption and economic gain.In actual industrial processes,fluctuations in production inevitably affect the stable operation of HENs.A flexibility analysis of the HEN was carried out to minimize such disturbances using the downstream paths method.The results show that two-third of the downstream paths cannot meet flexibility requirements,indicating that the HEN does not have enough flexibility to accommodate the disturbances in actual production.A flexible HEN was then designed with the method of dividing and subsequent merging of streams,which led to 13.89%and 20.82%reductions in energy consumption and total cost,respectively.Owing to the sufficient area margin and additional alternative heat exchangers,the flexible HEN was able to resist interference and maintain production stability and safety,with the total cost increasing by just 4.08%.
基金Supported by the National Natural Science Foundation of China(21376188,21676211)
文摘A systematic strategy for retrofit of the multi-period heat exchanger network （HEN） on the basis of the multi- objective optimization is developed. In this three-stage procedure, a simplified multi-objective optimization model of the multi-period lIEN is first established and then solved to target the retrofit, aiming to minimizing the total annual cost and total annual CO2 emissions. The obtained Pareto front represents series of retrofit targets under different emission limitations, from which the most desirable one can be selected. The matching of the existing and the required heat exchangers is further implemented to finalize the retrofit, which will meet the practical retrofit requirements and matching restrictions. The application of the proposed procedure is illustrated through a case study of a HEN in a vacuum gas oil hydro-treating unit.
基金Supported by the Fundamental Research Funds for the Central Universities of China(DUT14RC(3)046)China Postdoctoral Science Foundation(2014M551091)the National Natural Science Foundation of China(21406026)
文摘Integrating multiple systems into one has become an important trend in Process Systems Engineering research field since there is strong demand from the modern industries. In this study, a stage-wise superstructurebased method is proposed to synthesize a combined mass and heat exchange network(CM&HEN) which has two parts as the mass exchange network(MEN) and heat exchange network(HEN) involved. To express the possible heat exchange requirements resulted from mass exchange operations, a so called "indistinct HEN superstructure(IHS)", which can contain the all potential matches between streams, is constructed at first. Then, a non-linear programming(NLP) mathematical model is established for the simultaneous synthesis and optimization of networks. Therein, the interaction between mass exchange and heat exchange is modeling formulated.The NLP model has later been examined using an example from literature, and the effectiveness of the proposed method has been demonstrated with the results.
