The fluid flow and oil-water separation were simulated using a Reynolds stress transport equation model of turbulence in water flow and a stochastic model of oil droplet motion. Simulation results give the axial and t...The fluid flow and oil-water separation were simulated using a Reynolds stress transport equation model of turbulence in water flow and a stochastic model of oil droplet motion. Simulation results give the axial and tangential velocity components, the pressure and turbulence intensity distribution and droplet trajectories for a hydrocyclone of F type and a hydrocyclone proposed by the present authors. The flow field predictions are in qualitative agreement with the LDV measurements. The results show that the proposed hydrocyclone has better performance than the hydrocyclone of F type due to creating stronger centrifugal force and lower axial velocity.展开更多
On the basis of analyzing the vortex characteristics, a new mechanism of the vortex formation in hydrocyclones is developed. The main concept of the mechanism is that the vortex flow in a hydrocyclone is resulted from...On the basis of analyzing the vortex characteristics, a new mechanism of the vortex formation in hydrocyclones is developed. The main concept of the mechanism is that the vortex flow in a hydrocyclone is resulted from the overlapping of container rotation and hole leakage. The model is then used to explain the compound distribution of free vortex and forced vortex, predict the similarity of tangential velocity at different input pressures, and make count of the principle of small hydrocyclone with lower cut size than large one. Meanwhile a new possible approach to a large hydro cyclone with lower cut size by minimizing or eliminating the air core is discussed briefly.展开更多
Based on Bloor & Ingham's approach for determining the fluid fieldand on the analyses of loci of fluid particles inside hydrocyclones,analytical models are developed for calculating the migrationprobability of...Based on Bloor & Ingham's approach for determining the fluid fieldand on the analyses of loci of fluid particles inside hydrocyclones,analytical models are developed for calculating the migrationprobability of single-cone and two-cone hydrocyclones separatinglight dispersions. The calculated results are in good agreement withThew's correlation at different flow rate, split ratio or fluidproperties if the structural parameters keep the same as those ofThew's 35 mm hydrocyclone. The difference between predictionsaccording to two-cone model and single-cone model is nearlynegligible, which is very close to thew's original idea that majorseparation happens in the small cone-angle zone.展开更多
Three-dimensional simulation of a multiphase flow is performed using the EulerianEulerian finite volume method in order to evaluate the separation efficiency and velocity field of deoiling hydrocyclones.The solution i...Three-dimensional simulation of a multiphase flow is performed using the EulerianEulerian finite volume method in order to evaluate the separation efficiency and velocity field of deoiling hydrocyclones.The solution is developed using a mass conservation-based algorithm（MCBA） with collocated grid arrangement.The mixture approach of the Reynolds stress model is also employed in order to capture features of turbulent multiphase swirling flow.The velocity field and separation efficiency of two different configurations of deoiling hydrocyclones are compared with available experimental data.The comparison shows that the separation efficiency can be predicted with high accuracy using computational fluid dynamics.The velocity fields are also in good agreement with available experimental velocity measurements.Special attention is drawn to swirl intensity in deoiling hydrocyclones and it is shown that the differences in velocity and volume fraction fields of different configurations are related to swirl distribution.展开更多
The flow fields inside conventional and rotary hydrocyclones were simulated respectively. In these simulations, water only and oil-water mixture, with distinctly different viscosities, were used as continuous phases. ...The flow fields inside conventional and rotary hydrocyclones were simulated respectively. In these simulations, water only and oil-water mixture, with distinctly different viscosities, were used as continuous phases. Simulation results agreed well with the experimental measurements. Simulation results showed that the conventional hydrocyclone could effectively separate sand from water, but could not separate sand from high viscosity water/oil emulsion. This showed that the viscosity of continuous phases influenced greatly both the separation efficiency and the flow field distribution in the conventional hydrocyclone. For high viscosity oil/water sand dispersion （mixture）, the rotary hydrocyclone has better separation performance than the conventional one, with a more favorable flow field distribution.展开更多
Three different inlets of hydrocyclone are studied in combination with the construction of a dowrahole system and hydrocyclone. By comparing the relationship between the inlet structure ＆ dimensional parameter of hyd...Three different inlets of hydrocyclone are studied in combination with the construction of a dowrahole system and hydrocyclone. By comparing the relationship between the inlet structure ＆ dimensional parameter of hydrocyclone and separation efficiency ＆ pressure loss, the highest efficiency is obtained from the inlet of an involute curve with increasing depth-width ratio from the three types, in which the separation efficiency and pressure loss all drops slowly, for the length of the channel decreases, while it drops rapidly in the other two. The flow guiding ability of the inlet affects the separation efficiency greatly, so the corresponding involute type of inlet of hydrocyclone fits for downhole oil-water separation is optimized, which serves as a basis for the structural design of downhole hydrocyclone.展开更多
The paper focuses on removing catalyst solids from oil slurry using 10 mm hydrocyclones, and aims to test the feasibility of the solution. An industrial sidetrack tester of residual oil separation by hydrocyclones was...The paper focuses on removing catalyst solids from oil slurry using 10 mm hydrocyclones, and aims to test the feasibility of the solution. An industrial sidetrack tester of residual oil separation by hydrocyclones was set up in 1.8 Mt/a resid fluid catalytic cracking （RFCC） unit, the effect of pressure drop, separation efficiency and inlet flowrate were studied. It was observed that an increase in feed flowrate will decrease the pressure drop ratio, and with an increase in feed flowrate, separation efficiency increases gradually. Under the condition that feed fiowrate was ranging from 250L/h to 270L/h, the separation efficiency was 45.77%-82.80%, the recovery rate of catalyst solid panicles was increased from 10 20% of electrostatic catalyst separator to 50 80%. Thus, it is feasible to separate the slurry by using the miniature hydrocyclones in RFCC unit.展开更多
The limitations of swirl separation in removing microfine oil droplets in water have driven the development of hydrocyclone technology coupled with multiphase or multifield techniques.To enhance microfine oil droplets...The limitations of swirl separation in removing microfine oil droplets in water have driven the development of hydrocyclone technology coupled with multiphase or multifield techniques.To enhance microfine oil droplets separation,a novel hydrocyclone separation coupled with fiber coalescence(HCCFC) was designed.The interaction between fiber balls and oil droplets inside the hydrocyclone,including droplet coalescence and breakage,was investigated.The influence of different operating parameters on separation efficiency was discussed.The results showed that fiber balls promoted oil droplet coalescence when the inlet droplet size(D_(43)) was below 22.37 μm but caused droplet breakage above this threshold.The coalescence performance of HCCFC improved with increasing inlet oil content but declined beyond 450 mg·L^(-1).Separation experiments confirmed that HCCFC outperformed conventional hydrocyclone,with separation efficiency increasing by 2.9% to 20.0%.As the fiber ball content and inlet flow rate increased,the separation efficiency showed a trend of first increasing and then decreasing.Additionally,HCCFC's separation efficiency varied with inlet oil droplet size distribution,showing the most significant enhancement when D_(43) was 22.37 μm,where separation efficiency increased by 14.4%.These findings offer insights into the development and application of multiphase coupled with hydrocyclone technology.展开更多
An eddy deep leaching technology was developed in this paper to address the challenge of treating heavy metal contaminants in industrial mining areas.The desorption effect of As,Cd,Sb and Pb was investigated utilizing...An eddy deep leaching technology was developed in this paper to address the challenge of treating heavy metal contaminants in industrial mining areas.The desorption effect of As,Cd,Sb and Pb was investigated utilizing chemical leaching and physical eddy techniques.It was found that the heavy metals concentration increased with decreasing particle size.The highest proportion of Cd in the form distribution of soil was in the bound to iron and manganese oxides,while the maximum proportion of As,Sb and Pb were in the residual.The optimal solid-liquid ratio of the hydrocyclone was 1:20,and the corresponding separation efficiency and flow rate were 84.7%and 1.76 m^(3)/hr,respectively.The grade efficiency of soil particle separation increases with particle size and exceeds 99%for particles above 1,000μm.Leaching experiments have revealed that oxalic acid(OA)and a combination of oxalic acid and EDTA(OAPE)were more efficient than citric acid(CA)and a combination of citric acid and EDTA(CAPE)for the desorption of heavy metals,respectively.The comparison of OAPE and eddy leaching found that the latter improved the desorption efficiency by 9.4%,7.5%,7.2%and 7.8%for As,Cd,Sb and Pb compared to the former,respectively.The results demonstrated that the eddy leaching technique could further enhance the desorption efficiency of heavy metals.It is expected to provide technical support for soil remediation with reduced usage of leaching agents.展开更多
A CFD based numerical simulation of flow velocity of hydrocyclone was conducted with different structural and operational parameters to investigate its distribution characteristics and influencing mechanism. The resul...A CFD based numerical simulation of flow velocity of hydrocyclone was conducted with different structural and operational parameters to investigate its distribution characteristics and influencing mechanism. The results show there exist several unsymmetrical envelopes of equal vertical velocities in both upward inner flows and downward outer flows in the hydrocyclone, and the cone angle and apex diameter have remarkable influence on the vertical location of the cone bottom of the envelope of zero vertical velocity. It is also found that the tangential velocity isolines exist in the horizontal planes located in the effective separation region of hydrocyclone. The increase of feed pressure has almost no effect on the distribution characteristics of both vertical velocity and tangential velocity in hydrocyclone, but the magnitude and gradient of tangential velocity are increased obviously to make the motion velocity of high density particles to the wall increased and to make the cyclonic separation effect improved.展开更多
For the flow field in a d50 mm hydrocyclone, numerical studies based on computational fluid dynamics (CFD) simulation and experimental studies based on particle image velocimetry (PIV) measurement were carried out res...For the flow field in a d50 mm hydrocyclone, numerical studies based on computational fluid dynamics (CFD) simulation and experimental studies based on particle image velocimetry (PIV) measurement were carried out respectively. The results of two methods show that air core generally forms after 0.7 s, the similar characteristics of air core can be observed. Vortexes and axial velocity distributions obtained by numerical and experimental methods are also in good agreement. Studies of different parameters based on CFD simulation show that tangential velocity distribution inside the hydrocyclone can be regarded as a combined vortex. Axial and tangential velocities increase as the feed rate increases. The enlargement of cone angle and overflow outlet diameter can speed up the overflow discharge rate. The change of underflow outlet diameter has no significant effect on axial and tangential velocities.展开更多
To investigate the flow behaviors of different size particles in hydrocyclone,a designed process was numerically simulated by the transient solver,where the quartz particles possessing a size distribution were injecte...To investigate the flow behaviors of different size particles in hydrocyclone,a designed process was numerically simulated by the transient solver,where the quartz particles possessing a size distribution were injected into a 100 mm diameter hydrocyclone with the steady water field and air core inside.A lab experimental work has validated the chosen models in simulation by comparing the classification efficiency results.The simulated process shows that the 25 μm quartz particles,close to the cut size,need much more time than the finer and coarser particles to reach the steady flow rate on the outlets of hydrocyclone.For the particles in the inner swirl,with the quartz size increasing from 5 to 25 μm,the particles take more time to enter the vortex finder.The 25 μm quartz particles move outward in the radial direction when they go up to the vortex finder,which is contrary to the quartz particles of 5 μm and 15 μm as they are closely surrounding the air core.The studies reveal that the flow behaviors of particles inside the hydrocyclone depend on the particle size.展开更多
Kaolinitic sandstone samples of Lower Cretaceous from Wadi Siq-Rakyia area in Wadi Araba/south of Jordan were studied and assessed as a source of Kaolin. Three channel samples and a composite bulk sample were studied ...Kaolinitic sandstone samples of Lower Cretaceous from Wadi Siq-Rakyia area in Wadi Araba/south of Jordan were studied and assessed as a source of Kaolin. Three channel samples and a composite bulk sample were studied for their mineralogical, geochemical, and grain size distribution analysis. The aim of this research work was to achieve kaolin concentration by examining the best-suited and cost-effective processing method(s) with appropriate product recovery. Following the initial sample characterisation at “bench scale”, a pilot study was performed on the bulk sandstone sample. Kaolin was accumulated in the fine size fraction (<span style="white-space:nowrap;">−125 μm) after agitating and wet screening of the sample. The <span style="white-space:nowrap;">−125 μm size fraction sample was used to produce kaolin concentrate. Hydrocyclone classification was applied in the pilot study for this purpose. The mass flowrate of the feeds and the products in the hydrocyclones was calculated for the bulk sample as well as the amount of water required operating the process. A kaolin-enriched product was produced following the use of hydrocyclones. A kaolin concentrate at a grade of 71% and a recovery of 78% was produced which could be used in the ceramic industry for tableware and sanitaryware.展开更多
Inlet configuration is important parameter of hydrocyclones,which has great impact on the classification performance.The effects of inlet configuration on the precise classification were studied by computational fluid...Inlet configuration is important parameter of hydrocyclones,which has great impact on the classification performance.The effects of inlet configuration on the precise classification were studied by computational fluid dynamics under variouscombinations of inlet diameter and inlet velocity.The results showed that a high sharpness of classification was achieved withspecific inlet diameter and inlet velocity.The separation efficiency of the coarse particles by underflow significantly decreased wheninlet had an oversize diameter owing to a stronger short-circuit flow.It is resulted from the chaotic flow and the stronger pressuregradient around the vortex finder.Meanwhile,a low separation efficiency of the fine particles by overflow was achieved when inletvelocity was high,which indicated a low sharpness caused by the overlarge centrifugal force.展开更多
Centered on thetechniques and industrial applications of the reinforced cyclonic separation process, its principles and mechanism for separation ot ions, molecules and their aggregates using polyalsperse aroplets are ...Centered on thetechniques and industrial applications of the reinforced cyclonic separation process, its principles and mechanism for separation ot ions, molecules and their aggregates using polyalsperse aroplets are discussed generally; the characteristics and influential factors of fish-hook phenomenon of the grade efficiency curve in cyclonic separation for both gas and liquid are analyzed; and the influence of shear force on particle be- havior （or that of particle swarm） is also summarized. A novel idea for cyclonic separation is presented here： enhancing the cyclonic seoaration process of ions, molecules and their aggregates with monodisperse microspheres and their surface grafting, rearranging the distribution of particles by size using centrifugal field, reinforcing the cyclonic separation performance with orderly arranged particle swarm. Also the investigation of the shortcut flow, recirculation flow, the asymmetric structure and non-linear characteristics of the cyclonic flow field with a com-bined method of Volumetric 3-component Velocimetry （V3V） and Phase-Doppler Particle Anemometer （PDPA） are elaborated. It is recommended to develop new systems for the separation of heterogeneous phases with cyclonic technology, in accordance with the capture and reuse of CO2, methanol to olefins （MTO） process, coal transfer, andthe exploitation of oil shale.展开更多
The velocity profiles and separation efficiency curves of a hydrocyclone were predicted by an Euler-Euler approach using a computational fluid dynamics tool ANSYS-CFX 14.5. The Euler-Euler approach is capable of consi...The velocity profiles and separation efficiency curves of a hydrocyclone were predicted by an Euler-Euler approach using a computational fluid dynamics tool ANSYS-CFX 14.5. The Euler-Euler approach is capable of considering the particle-particle interactions and is appropriate for highly laden liquid-solid mixtures. Pre- dicted results were compared and validated with experi- mental results and showed a considerably good agreement. An increase in the particle cut size with increasing solid concentration of the inlet mixture flow was observed and discussed. In addition to this, the erosion on hydrocyclone walls constructed from stainless steel 410, eroded by sand particles （mainly SiOz）, was predicted with the Euler-La- grange approach. In this approach, the abrasive solid particles were traced in a Lagrangian reference frame as discrete particles. The increases in the input flow velocity, solid concentration, and the particle size have increased the erosion at the upper part of the cylindrical body of the hydrocyclone, where the tangential inlet flow enters the hydrocyclone. The erosion density in the area between the cylindrical to conical body area, in comparison to other parts of the hydrocyclone, also increased considerably. Moreover, it was observed that an increase in the particle shape factor from 0.1 to 1.0 leads to a decrease of almost 70 % in the average erosion density of the hydrocyclone wall surfaces.展开更多
Pulp fiber length characterization is addressed in this article. It is .suggested that the proposed separation index H（L） is a viable index to the fiber fractionation performance for evaluating hydrocyclones. Fracti...Pulp fiber length characterization is addressed in this article. It is .suggested that the proposed separation index H（L） is a viable index to the fiber fractionation performance for evaluating hydrocyclones. Fractionation of softwood （coniferous wood） bleached chemithermomechanical pulp （BCTMP） fiber was carried out with a cylindrical hydrocyclone. Pulp fiber length characteristics in different streams were examined using the fiber quality analyzer （FQA）, and the cumulative fiber length fraction, the fiber length fraction density function and the separation index H（L） for different streams were obtained. It is found that H（L） is very useful for characterizing the fiber fractionation performance by indicating the separation capacity of hydrocyclone for individual subgroup of fibers in different streams under different operation conditions. Results of H（L） show that there exists a critical fiber length. A higher proportion of fibers longer than the critical fiber length is in the overflow stream, and a higher proportion of fibers shorter than the critical fiber length in the undertow stream. The data obtained from FQA suggest that the split ratio is the most significant parameter for fiber fractionation performance, which is the best when the split ratio is in the range between 0.14 and 0.2. The effect of feed rate on fiber fractionation performance is weak.展开更多
Hydrocyclones are mechanical devices used in classifying and separating many different types of materials.A classification function of the hydrocyclone has been continually developed for solid–liquid separation.In th...Hydrocyclones are mechanical devices used in classifying and separating many different types of materials.A classification function of the hydrocyclone has been continually developed for solid–liquid separation.In the classification process of solids from liquids,it is desirable to reduce the amount of misplaced material;therefore,the separation sharpness,α(alpha),is a parameter that helps in evaluating misplaced material and has been developed as a model to help the designer predict the performance of the classification.However,the problem with the separation sharpness model is that it cannot be used outside the range of conditions under which it was developed.Therefore,this research aimed to develop the separation sharpness model to predict more accurately and cover a wide range of conditions using the multiple linear regression method.The new regression model of separation sharpness was based on a wide range of both experimental and industrial data-sets of 431 tests collaborating with the additional experiments of 117 tests that were obtained from a total of 548 tests.The new model of separation sharpness can be used in the range of 30–762 mm hydrocyclone body diameters and feed solid concentrations in the range of 0.5 wt%–80 wt%.When compared with the experimental separation sharpness,the accuracy of the separation sharpness model prediction has an error of 4.53%and^of 0.973.展开更多
Pulp fiber length characterization is addressed in this article. It is suggested that the proposed separation index H(L) is a viable index to the fiber fractionation performance for evaluating hydrocyclones. Fractiona...Pulp fiber length characterization is addressed in this article. It is suggested that the proposed separation index H(L) is a viable index to the fiber fractionation performance for evaluating hydrocyclones. Fractionation of softwood (coniferous wood) bleached chemithermomechanical pulp (BCTMP) fiber was carried out with a cylin- drical hydrocyclone. Pulp fiber length characteristics in different streams were examined using the fiber quality analyzer (FQA), and the cumulative fiber length fraction, the fiber length fraction density function and the separa- tion index H(L) for different streams were obtained. It is found that H(L) is very useful for characterizing the fiber fractionation performance by indicating the separation capacity of hydrocyclone for individual subgroup of fibers in different streams under different operation conditions. Results of H(L) show that there exists a critical fiber length. A higher proportion of fibers longer than the critical fiber length is in the overflow stream, and a higher proportion of fibers shorter than the critical fiber length in the underflow stream. The data obtained from FQA suggest that the split ratio is the most significant parameter for fiber fractionation performance, which is the best when the split ratio is in the range between 0.14 and 0.2. The effect of feed rate on fiber fractionation performance is weak.展开更多
A novel hydrocyclone with guide vanes, named as axial hydrocyclone(AHC), is designed to tackle the problem of oil–water separation faced by most mature oilfields. Optimal design of the AHC is carried out by using num...A novel hydrocyclone with guide vanes, named as axial hydrocyclone(AHC), is designed to tackle the problem of oil–water separation faced by most mature oilfields. Optimal design of the AHC is carried out by using numerical methods. The effects of guide vanes, cone angle, tapered angle and overflow pipe on the oil–water separation are discussed in this paper. The results show that a double swirling flow is generated in the tapered section where oil–water separation occurs. Both the cylindrical and the tapered section have important influences on AHC performance. On the basis of single factor results, response surface methodology is employed to optimize the AHC design. The experimental results indicate that the novel AHC has an excellent performance for the oil–water separation.展开更多
基金Supported by the Special Funds for Major State Basic Research (No. 1999-0222-08).
文摘The fluid flow and oil-water separation were simulated using a Reynolds stress transport equation model of turbulence in water flow and a stochastic model of oil droplet motion. Simulation results give the axial and tangential velocity components, the pressure and turbulence intensity distribution and droplet trajectories for a hydrocyclone of F type and a hydrocyclone proposed by the present authors. The flow field predictions are in qualitative agreement with the LDV measurements. The results show that the proposed hydrocyclone has better performance than the hydrocyclone of F type due to creating stronger centrifugal force and lower axial velocity.
文摘On the basis of analyzing the vortex characteristics, a new mechanism of the vortex formation in hydrocyclones is developed. The main concept of the mechanism is that the vortex flow in a hydrocyclone is resulted from the overlapping of container rotation and hole leakage. The model is then used to explain the compound distribution of free vortex and forced vortex, predict the similarity of tangential velocity at different input pressures, and make count of the principle of small hydrocyclone with lower cut size than large one. Meanwhile a new possible approach to a large hydro cyclone with lower cut size by minimizing or eliminating the air core is discussed briefly.
文摘Based on Bloor & Ingham's approach for determining the fluid fieldand on the analyses of loci of fluid particles inside hydrocyclones,analytical models are developed for calculating the migrationprobability of single-cone and two-cone hydrocyclones separatinglight dispersions. The calculated results are in good agreement withThew's correlation at different flow rate, split ratio or fluidproperties if the structural parameters keep the same as those ofThew's 35 mm hydrocyclone. The difference between predictionsaccording to two-cone model and single-cone model is nearlynegligible, which is very close to thew's original idea that majorseparation happens in the small cone-angle zone.
文摘Three-dimensional simulation of a multiphase flow is performed using the EulerianEulerian finite volume method in order to evaluate the separation efficiency and velocity field of deoiling hydrocyclones.The solution is developed using a mass conservation-based algorithm（MCBA） with collocated grid arrangement.The mixture approach of the Reynolds stress model is also employed in order to capture features of turbulent multiphase swirling flow.The velocity field and separation efficiency of two different configurations of deoiling hydrocyclones are compared with available experimental data.The comparison shows that the separation efficiency can be predicted with high accuracy using computational fluid dynamics.The velocity fields are also in good agreement with available experimental velocity measurements.Special attention is drawn to swirl intensity in deoiling hydrocyclones and it is shown that the differences in velocity and volume fraction fields of different configurations are related to swirl distribution.
文摘The flow fields inside conventional and rotary hydrocyclones were simulated respectively. In these simulations, water only and oil-water mixture, with distinctly different viscosities, were used as continuous phases. Simulation results agreed well with the experimental measurements. Simulation results showed that the conventional hydrocyclone could effectively separate sand from water, but could not separate sand from high viscosity water/oil emulsion. This showed that the viscosity of continuous phases influenced greatly both the separation efficiency and the flow field distribution in the conventional hydrocyclone. For high viscosity oil/water sand dispersion （mixture）, the rotary hydrocyclone has better separation performance than the conventional one, with a more favorable flow field distribution.
文摘Three different inlets of hydrocyclone are studied in combination with the construction of a dowrahole system and hydrocyclone. By comparing the relationship between the inlet structure ＆ dimensional parameter of hydrocyclone and separation efficiency ＆ pressure loss, the highest efficiency is obtained from the inlet of an involute curve with increasing depth-width ratio from the three types, in which the separation efficiency and pressure loss all drops slowly, for the length of the channel decreases, while it drops rapidly in the other two. The flow guiding ability of the inlet affects the separation efficiency greatly, so the corresponding involute type of inlet of hydrocyclone fits for downhole oil-water separation is optimized, which serves as a basis for the structural design of downhole hydrocyclone.
文摘The paper focuses on removing catalyst solids from oil slurry using 10 mm hydrocyclones, and aims to test the feasibility of the solution. An industrial sidetrack tester of residual oil separation by hydrocyclones was set up in 1.8 Mt/a resid fluid catalytic cracking （RFCC） unit, the effect of pressure drop, separation efficiency and inlet flowrate were studied. It was observed that an increase in feed flowrate will decrease the pressure drop ratio, and with an increase in feed flowrate, separation efficiency increases gradually. Under the condition that feed fiowrate was ranging from 250L/h to 270L/h, the separation efficiency was 45.77%-82.80%, the recovery rate of catalyst solid panicles was increased from 10 20% of electrostatic catalyst separator to 50 80%. Thus, it is feasible to separate the slurry by using the miniature hydrocyclones in RFCC unit.
基金sponsored by the National Science Fund for Distinguished Young Scholars,China(22225804)the National Natural Science Foundation of China(22078102,22408101,22308105)。
文摘The limitations of swirl separation in removing microfine oil droplets in water have driven the development of hydrocyclone technology coupled with multiphase or multifield techniques.To enhance microfine oil droplets separation,a novel hydrocyclone separation coupled with fiber coalescence(HCCFC) was designed.The interaction between fiber balls and oil droplets inside the hydrocyclone,including droplet coalescence and breakage,was investigated.The influence of different operating parameters on separation efficiency was discussed.The results showed that fiber balls promoted oil droplet coalescence when the inlet droplet size(D_(43)) was below 22.37 μm but caused droplet breakage above this threshold.The coalescence performance of HCCFC improved with increasing inlet oil content but declined beyond 450 mg·L^(-1).Separation experiments confirmed that HCCFC outperformed conventional hydrocyclone,with separation efficiency increasing by 2.9% to 20.0%.As the fiber ball content and inlet flow rate increased,the separation efficiency showed a trend of first increasing and then decreasing.Additionally,HCCFC's separation efficiency varied with inlet oil droplet size distribution,showing the most significant enhancement when D_(43) was 22.37 μm,where separation efficiency increased by 14.4%.These findings offer insights into the development and application of multiphase coupled with hydrocyclone technology.
基金financially supported by the National Natural Science Foundation of China (No.52025103)。
文摘An eddy deep leaching technology was developed in this paper to address the challenge of treating heavy metal contaminants in industrial mining areas.The desorption effect of As,Cd,Sb and Pb was investigated utilizing chemical leaching and physical eddy techniques.It was found that the heavy metals concentration increased with decreasing particle size.The highest proportion of Cd in the form distribution of soil was in the bound to iron and manganese oxides,while the maximum proportion of As,Sb and Pb were in the residual.The optimal solid-liquid ratio of the hydrocyclone was 1:20,and the corresponding separation efficiency and flow rate were 84.7%and 1.76 m^(3)/hr,respectively.The grade efficiency of soil particle separation increases with particle size and exceeds 99%for particles above 1,000μm.Leaching experiments have revealed that oxalic acid(OA)and a combination of oxalic acid and EDTA(OAPE)were more efficient than citric acid(CA)and a combination of citric acid and EDTA(CAPE)for the desorption of heavy metals,respectively.The comparison of OAPE and eddy leaching found that the latter improved the desorption efficiency by 9.4%,7.5%,7.2%and 7.8%for As,Cd,Sb and Pb compared to the former,respectively.The results demonstrated that the eddy leaching technique could further enhance the desorption efficiency of heavy metals.It is expected to provide technical support for soil remediation with reduced usage of leaching agents.
基金Project (50974033) supported by the National Natural Science Foundation of ChinaProject (N100301002) supported by the Fundamental Research Funds for the Universities, China
文摘A CFD based numerical simulation of flow velocity of hydrocyclone was conducted with different structural and operational parameters to investigate its distribution characteristics and influencing mechanism. The results show there exist several unsymmetrical envelopes of equal vertical velocities in both upward inner flows and downward outer flows in the hydrocyclone, and the cone angle and apex diameter have remarkable influence on the vertical location of the cone bottom of the envelope of zero vertical velocity. It is also found that the tangential velocity isolines exist in the horizontal planes located in the effective separation region of hydrocyclone. The increase of feed pressure has almost no effect on the distribution characteristics of both vertical velocity and tangential velocity in hydrocyclone, but the magnitude and gradient of tangential velocity are increased obviously to make the motion velocity of high density particles to the wall increased and to make the cyclonic separation effect improved.
基金Projects(50974033,51104035)supported by the National Natural Science Foundation of China
文摘For the flow field in a d50 mm hydrocyclone, numerical studies based on computational fluid dynamics (CFD) simulation and experimental studies based on particle image velocimetry (PIV) measurement were carried out respectively. The results of two methods show that air core generally forms after 0.7 s, the similar characteristics of air core can be observed. Vortexes and axial velocity distributions obtained by numerical and experimental methods are also in good agreement. Studies of different parameters based on CFD simulation show that tangential velocity distribution inside the hydrocyclone can be regarded as a combined vortex. Axial and tangential velocities increase as the feed rate increases. The enlargement of cone angle and overflow outlet diameter can speed up the overflow discharge rate. The change of underflow outlet diameter has no significant effect on axial and tangential velocities.
基金Projects(2006BAB11B07,2007BAB15B01)supported by the National Science&Technology Pillar Program during the Eleventh Five-year Plan Period,ChinaProject(2011BAB05B01)supported by the National Science&Technology Pillar Program during the Twelfth Five-year Plan Period,China
文摘To investigate the flow behaviors of different size particles in hydrocyclone,a designed process was numerically simulated by the transient solver,where the quartz particles possessing a size distribution were injected into a 100 mm diameter hydrocyclone with the steady water field and air core inside.A lab experimental work has validated the chosen models in simulation by comparing the classification efficiency results.The simulated process shows that the 25 μm quartz particles,close to the cut size,need much more time than the finer and coarser particles to reach the steady flow rate on the outlets of hydrocyclone.For the particles in the inner swirl,with the quartz size increasing from 5 to 25 μm,the particles take more time to enter the vortex finder.The 25 μm quartz particles move outward in the radial direction when they go up to the vortex finder,which is contrary to the quartz particles of 5 μm and 15 μm as they are closely surrounding the air core.The studies reveal that the flow behaviors of particles inside the hydrocyclone depend on the particle size.
文摘Kaolinitic sandstone samples of Lower Cretaceous from Wadi Siq-Rakyia area in Wadi Araba/south of Jordan were studied and assessed as a source of Kaolin. Three channel samples and a composite bulk sample were studied for their mineralogical, geochemical, and grain size distribution analysis. The aim of this research work was to achieve kaolin concentration by examining the best-suited and cost-effective processing method(s) with appropriate product recovery. Following the initial sample characterisation at “bench scale”, a pilot study was performed on the bulk sandstone sample. Kaolin was accumulated in the fine size fraction (<span style="white-space:nowrap;">−125 μm) after agitating and wet screening of the sample. The <span style="white-space:nowrap;">−125 μm size fraction sample was used to produce kaolin concentrate. Hydrocyclone classification was applied in the pilot study for this purpose. The mass flowrate of the feeds and the products in the hydrocyclones was calculated for the bulk sample as well as the amount of water required operating the process. A kaolin-enriched product was produced following the use of hydrocyclones. A kaolin concentrate at a grade of 71% and a recovery of 78% was produced which could be used in the ceramic industry for tableware and sanitaryware.
基金Project(2011AA06A107)supported by the National High Technology Research and Development Program of ChinaProject(2014M551348)supported by China Postdoctoral Science FoundationProject(51504098)supported by the National Natural Science Foundation of China
文摘Inlet configuration is important parameter of hydrocyclones,which has great impact on the classification performance.The effects of inlet configuration on the precise classification were studied by computational fluid dynamics under variouscombinations of inlet diameter and inlet velocity.The results showed that a high sharpness of classification was achieved withspecific inlet diameter and inlet velocity.The separation efficiency of the coarse particles by underflow significantly decreased wheninlet had an oversize diameter owing to a stronger short-circuit flow.It is resulted from the chaotic flow and the stronger pressuregradient around the vortex finder.Meanwhile,a low separation efficiency of the fine particles by overflow was achieved when inletvelocity was high,which indicated a low sharpness caused by the overlarge centrifugal force.
基金Supported by the National Natural Science Foundation of China (21076073)the Shanghai Foundation for Development of Science and Technology (10DZ1201300)Sci-Tech Development Plan of SINOPEC (109070)
文摘Centered on thetechniques and industrial applications of the reinforced cyclonic separation process, its principles and mechanism for separation ot ions, molecules and their aggregates using polyalsperse aroplets are discussed generally; the characteristics and influential factors of fish-hook phenomenon of the grade efficiency curve in cyclonic separation for both gas and liquid are analyzed; and the influence of shear force on particle be- havior （or that of particle swarm） is also summarized. A novel idea for cyclonic separation is presented here： enhancing the cyclonic seoaration process of ions, molecules and their aggregates with monodisperse microspheres and their surface grafting, rearranging the distribution of particles by size using centrifugal field, reinforcing the cyclonic separation performance with orderly arranged particle swarm. Also the investigation of the shortcut flow, recirculation flow, the asymmetric structure and non-linear characteristics of the cyclonic flow field with a com-bined method of Volumetric 3-component Velocimetry （V3V） and Phase-Doppler Particle Anemometer （PDPA） are elaborated. It is recommended to develop new systems for the separation of heterogeneous phases with cyclonic technology, in accordance with the capture and reuse of CO2, methanol to olefins （MTO） process, coal transfer, andthe exploitation of oil shale.
基金“Stiftung Rheinland-Pfalz fur Innovation,Mainz,Germany,”for financial support
文摘The velocity profiles and separation efficiency curves of a hydrocyclone were predicted by an Euler-Euler approach using a computational fluid dynamics tool ANSYS-CFX 14.5. The Euler-Euler approach is capable of considering the particle-particle interactions and is appropriate for highly laden liquid-solid mixtures. Pre- dicted results were compared and validated with experi- mental results and showed a considerably good agreement. An increase in the particle cut size with increasing solid concentration of the inlet mixture flow was observed and discussed. In addition to this, the erosion on hydrocyclone walls constructed from stainless steel 410, eroded by sand particles （mainly SiOz）, was predicted with the Euler-La- grange approach. In this approach, the abrasive solid particles were traced in a Lagrangian reference frame as discrete particles. The increases in the input flow velocity, solid concentration, and the particle size have increased the erosion at the upper part of the cylindrical body of the hydrocyclone, where the tangential inlet flow enters the hydrocyclone. The erosion density in the area between the cylindrical to conical body area, in comparison to other parts of the hydrocyclone, also increased considerably. Moreover, it was observed that an increase in the particle shape factor from 0.1 to 1.0 leads to a decrease of almost 70 % in the average erosion density of the hydrocyclone wall surfaces.
文摘Pulp fiber length characterization is addressed in this article. It is .suggested that the proposed separation index H（L） is a viable index to the fiber fractionation performance for evaluating hydrocyclones. Fractionation of softwood （coniferous wood） bleached chemithermomechanical pulp （BCTMP） fiber was carried out with a cylindrical hydrocyclone. Pulp fiber length characteristics in different streams were examined using the fiber quality analyzer （FQA）, and the cumulative fiber length fraction, the fiber length fraction density function and the separation index H（L） for different streams were obtained. It is found that H（L） is very useful for characterizing the fiber fractionation performance by indicating the separation capacity of hydrocyclone for individual subgroup of fibers in different streams under different operation conditions. Results of H（L） show that there exists a critical fiber length. A higher proportion of fibers longer than the critical fiber length is in the overflow stream, and a higher proportion of fibers shorter than the critical fiber length in the undertow stream. The data obtained from FQA suggest that the split ratio is the most significant parameter for fiber fractionation performance, which is the best when the split ratio is in the range between 0.14 and 0.2. The effect of feed rate on fiber fractionation performance is weak.
基金the NSTDA University Industry Research Collaboration(NUI-RC)Thailand for supporting the funding in the research。
文摘Hydrocyclones are mechanical devices used in classifying and separating many different types of materials.A classification function of the hydrocyclone has been continually developed for solid–liquid separation.In the classification process of solids from liquids,it is desirable to reduce the amount of misplaced material;therefore,the separation sharpness,α(alpha),is a parameter that helps in evaluating misplaced material and has been developed as a model to help the designer predict the performance of the classification.However,the problem with the separation sharpness model is that it cannot be used outside the range of conditions under which it was developed.Therefore,this research aimed to develop the separation sharpness model to predict more accurately and cover a wide range of conditions using the multiple linear regression method.The new regression model of separation sharpness was based on a wide range of both experimental and industrial data-sets of 431 tests collaborating with the additional experiments of 117 tests that were obtained from a total of 548 tests.The new model of separation sharpness can be used in the range of 30–762 mm hydrocyclone body diameters and feed solid concentrations in the range of 0.5 wt%–80 wt%.When compared with the experimental separation sharpness,the accuracy of the separation sharpness model prediction has an error of 4.53%and^of 0.973.
基金Supported by the Natural Science and Engineering Research Council of Canada.
文摘Pulp fiber length characterization is addressed in this article. It is suggested that the proposed separation index H(L) is a viable index to the fiber fractionation performance for evaluating hydrocyclones. Fractionation of softwood (coniferous wood) bleached chemithermomechanical pulp (BCTMP) fiber was carried out with a cylin- drical hydrocyclone. Pulp fiber length characteristics in different streams were examined using the fiber quality analyzer (FQA), and the cumulative fiber length fraction, the fiber length fraction density function and the separa- tion index H(L) for different streams were obtained. It is found that H(L) is very useful for characterizing the fiber fractionation performance by indicating the separation capacity of hydrocyclone for individual subgroup of fibers in different streams under different operation conditions. Results of H(L) show that there exists a critical fiber length. A higher proportion of fibers longer than the critical fiber length is in the overflow stream, and a higher proportion of fibers shorter than the critical fiber length in the underflow stream. The data obtained from FQA suggest that the split ratio is the most significant parameter for fiber fractionation performance, which is the best when the split ratio is in the range between 0.14 and 0.2. The effect of feed rate on fiber fractionation performance is weak.
基金Supported by the Scientific Research Project of Beijing Municipal Commission of Education(KM201510017008)the National Natural Science Foundation of China(21677018)+1 种基金the State Key Laboratory of Heavy Oil Processing(SKLOP201403002)the Importation and Development of High-Caliber Talents Project of Beijing Municipal Institutions(CIT&TCD20150317)
文摘A novel hydrocyclone with guide vanes, named as axial hydrocyclone(AHC), is designed to tackle the problem of oil–water separation faced by most mature oilfields. Optimal design of the AHC is carried out by using numerical methods. The effects of guide vanes, cone angle, tapered angle and overflow pipe on the oil–water separation are discussed in this paper. The results show that a double swirling flow is generated in the tapered section where oil–water separation occurs. Both the cylindrical and the tapered section have important influences on AHC performance. On the basis of single factor results, response surface methodology is employed to optimize the AHC design. The experimental results indicate that the novel AHC has an excellent performance for the oil–water separation.
