The manufacturing industry is the core support for the development of the real economy.While promoting rapid economic growth,it also brings severe resource and environmental challenges.China's manufacturing indust...The manufacturing industry is the core support for the development of the real economy.While promoting rapid economic growth,it also brings severe resource and environmental challenges.China's manufacturing industry has ranked first in the world in terms of energy consumption,accounting for 56%of China's total energy consumption.Its electricity consumption exceeds 50%of the total social electricity consumption,and its carbon emissions reach 1.81 billion tons,accounting for 34% of the national total.Against this backdrop,enhancing the sustainability of high-end equipment manufacturing industries represented by aerospace has become a major strategic need for China's modernization,and it also provides strong support for solving global environmental problems.展开更多
On the basis of the measurement of grains distribution on the grinding wheel surface, many experiential models of the grinding wheel topography were set up. But it is pity that few of them yield practical and valuable...On the basis of the measurement of grains distribution on the grinding wheel surface, many experiential models of the grinding wheel topography were set up. But it is pity that few of them yield practical and valuable achievement as yet. The essential reason is that the common foundation of all these models was based on the actual measurement of specific wheel topography. So it didn’t have universal applicability. Considering that the absolute irregular distribution of grains is not the requirement of the grinding process, contrarily it will bring much negative influence to grinding process. By conversely reasoning, a new conception on the relatively regular and reasonable distribution of grains on the wheel surface in accordance with different machining demands is put forward in this paper, and furthermore a creative idea of optimization design of grinding wheel topography in accordance with machining demands and grinding parameters as well as the optimization of grinding parameters in accordance with machining demands and grinding wheel topography is proposed. In the light of this idea, not only the modeling and simulation of grinding process can be really carried out, but also the optimization of grinding process and the estimation of grinding results can be realized straightway. In conclusion, a superabrasive slotted grinding wheel is designed as a practical application of the optimization model and a creep feed deep grinding experiment is carried out to verify the optimization results.展开更多
The most important grinding processes were realized in a single pass of the grinding wheel,such as continuous path controlled grinding (CPCG/Peelgrinding/HSP),CPCG with reduced contact of the grinding wheel (Quickpoin...The most important grinding processes were realized in a single pass of the grinding wheel,such as continuous path controlled grinding (CPCG/Peelgrinding/HSP),CPCG with reduced contact of the grinding wheel (Quickpoint),single-pass longitudinal internal grinding,creep feed grinding (CFG),longitudinal cylindrical grinding with grinding wheels made of conventional abrasive materials and longitudinal internal cylindrical grinding using grinding wheels with zone-diversified structure.展开更多
This study investigated the effect of antioxidants on the grinding efficiency,magnetic powder characteristics,microstructure,and magnetic properties of 2:17 type SmCo permanent magnet materials.The results show that a...This study investigated the effect of antioxidants on the grinding efficiency,magnetic powder characteristics,microstructure,and magnetic properties of 2:17 type SmCo permanent magnet materials.The results show that adding antioxidants helps improve the dispersion among magnetic powders,leading to a 33.3%decrease in jet milling time and a 15.8%increase in magnet powder production yield.Additionally,adding antioxidants enhances the oxidation resistance of the magnetic powders.After being stored in a constant temperature air environment at 25C for 48 h,the O content in the powder decreased by 33%compared to samples without antioxidants.While in the magnet body,the O content decreased from 0.21 wt.%to 0.14 wt.%,which helps increase the effective Sm content and domain wall pinning uniformity in the magnet.Excellent magnetic properties were obtained in the magnet with added antioxidants:B_(r)=11.6 kGs,SF=79.6%,H_(cj)=16.8 kOe,and(BH)_(max)=32.5 MGOe.展开更多
The grinding sphere is the main ultra-fine grinding medium for the vertical spiral stirred mill, and its motion characteristics have a significant impact on grinding efficiency. A DEM-CFD model of an experimental mill...The grinding sphere is the main ultra-fine grinding medium for the vertical spiral stirred mill, and its motion characteristics have a significant impact on grinding efficiency. A DEM-CFD model of an experimental mill was established, and the accuracy was verified through experiment. The motion characteristics of grinding spheres were systematically analyzed from four aspects: motion trajectory, velocity, force and energy. The results showed that the motion trajectories of the grinding spheres at the cylinder bottom are the shortest, which can be defined as the inert spheres. The trajectory length increases continuously as the height increases in the cylinder, while it increases first and then decreases with the increase of the radial distance. The velocity of grinding spheres near the agitator blade is the highest, while it is lowest at the cylinder wall. By comparing the total, radial, tangential and axial velocities, it was found that its motion mode is mainly tangential motion around the axis, and the axial and radial velocities are very small. The kinetic energy distribution of the grinding spheres is basically the same as the total velocity. The normal collision force of the grinding sphere is 6 times of the tangential collision force, but the tangential collision energy is about 1.4 times of the normal collision energy. Last, five grinding zones were established to characterize the contribution of grinding spheres inside the cylinder to the grinding efficiency. These results will help to understand the grinding mechanism and provide theoretical guidance for the structural design.展开更多
基金the support of the National Natural Science Foundation of China(Nos.52205476 and 52175415)the Natural Science Foundation of Jiangsu Province(No.BK20242040)+1 种基金the Fundamental Research Funds for the Central Universities(No.NG2024008)the Fund of Jiangsu Key Laboratory of Precision and Micro-Manufacturing Technology(No.1005ZAA20003-14)。
文摘The manufacturing industry is the core support for the development of the real economy.While promoting rapid economic growth,it also brings severe resource and environmental challenges.China's manufacturing industry has ranked first in the world in terms of energy consumption,accounting for 56%of China's total energy consumption.Its electricity consumption exceeds 50%of the total social electricity consumption,and its carbon emissions reach 1.81 billion tons,accounting for 34% of the national total.Against this backdrop,enhancing the sustainability of high-end equipment manufacturing industries represented by aerospace has become a major strategic need for China's modernization,and it also provides strong support for solving global environmental problems.
文摘On the basis of the measurement of grains distribution on the grinding wheel surface, many experiential models of the grinding wheel topography were set up. But it is pity that few of them yield practical and valuable achievement as yet. The essential reason is that the common foundation of all these models was based on the actual measurement of specific wheel topography. So it didn’t have universal applicability. Considering that the absolute irregular distribution of grains is not the requirement of the grinding process, contrarily it will bring much negative influence to grinding process. By conversely reasoning, a new conception on the relatively regular and reasonable distribution of grains on the wheel surface in accordance with different machining demands is put forward in this paper, and furthermore a creative idea of optimization design of grinding wheel topography in accordance with machining demands and grinding parameters as well as the optimization of grinding parameters in accordance with machining demands and grinding wheel topography is proposed. In the light of this idea, not only the modeling and simulation of grinding process can be really carried out, but also the optimization of grinding process and the estimation of grinding results can be realized straightway. In conclusion, a superabrasive slotted grinding wheel is designed as a practical application of the optimization model and a creep feed deep grinding experiment is carried out to verify the optimization results.
文摘The most important grinding processes were realized in a single pass of the grinding wheel,such as continuous path controlled grinding (CPCG/Peelgrinding/HSP),CPCG with reduced contact of the grinding wheel (Quickpoint),single-pass longitudinal internal grinding,creep feed grinding (CFG),longitudinal cylindrical grinding with grinding wheels made of conventional abrasive materials and longitudinal internal cylindrical grinding using grinding wheels with zone-diversified structure.
基金the National Key R&D Program of China(Grant No.2021YFB3803003)the Youth Innova-tion Promotion Association of Chinese Academy of Sciences(Grant No.2023311)+1 种基金Zhejiang Public Welfare Technology Application Research Project(Grant No.LGG22E010013)Class III Peak Discipline of Shanghai-Materials Science and Engineering(High-Energy Beam Intelligent Processing and Green Manufacturing).
文摘This study investigated the effect of antioxidants on the grinding efficiency,magnetic powder characteristics,microstructure,and magnetic properties of 2:17 type SmCo permanent magnet materials.The results show that adding antioxidants helps improve the dispersion among magnetic powders,leading to a 33.3%decrease in jet milling time and a 15.8%increase in magnet powder production yield.Additionally,adding antioxidants enhances the oxidation resistance of the magnetic powders.After being stored in a constant temperature air environment at 25C for 48 h,the O content in the powder decreased by 33%compared to samples without antioxidants.While in the magnet body,the O content decreased from 0.21 wt.%to 0.14 wt.%,which helps increase the effective Sm content and domain wall pinning uniformity in the magnet.Excellent magnetic properties were obtained in the magnet with added antioxidants:B_(r)=11.6 kGs,SF=79.6%,H_(cj)=16.8 kOe,and(BH)_(max)=32.5 MGOe.
基金supported by Technological Innovation Talent Team Special Plan of Shanxi Province(grant No.202204051002002)Outstanding Doctoral Award Fund in Shanxi Province(grant No.20222126).
文摘The grinding sphere is the main ultra-fine grinding medium for the vertical spiral stirred mill, and its motion characteristics have a significant impact on grinding efficiency. A DEM-CFD model of an experimental mill was established, and the accuracy was verified through experiment. The motion characteristics of grinding spheres were systematically analyzed from four aspects: motion trajectory, velocity, force and energy. The results showed that the motion trajectories of the grinding spheres at the cylinder bottom are the shortest, which can be defined as the inert spheres. The trajectory length increases continuously as the height increases in the cylinder, while it increases first and then decreases with the increase of the radial distance. The velocity of grinding spheres near the agitator blade is the highest, while it is lowest at the cylinder wall. By comparing the total, radial, tangential and axial velocities, it was found that its motion mode is mainly tangential motion around the axis, and the axial and radial velocities are very small. The kinetic energy distribution of the grinding spheres is basically the same as the total velocity. The normal collision force of the grinding sphere is 6 times of the tangential collision force, but the tangential collision energy is about 1.4 times of the normal collision energy. Last, five grinding zones were established to characterize the contribution of grinding spheres inside the cylinder to the grinding efficiency. These results will help to understand the grinding mechanism and provide theoretical guidance for the structural design.
