The lower head of reactor pressure vessel (RPV) will endure a great temperature gradient above the phase transition temperature, and the creep and fracture will be the primary failure mode for the RPV material in su...The lower head of reactor pressure vessel (RPV) will endure a great temperature gradient above the phase transition temperature, and the creep and fracture will be the primary failure mode for the RPV material in such a situation. The interrupted creep tests were performed on a typical RPV material, SA508 Gr3 steel, at 800 ℃. The microstructure of different creep stages was examined by scanning electron microscopy and transmission electron microscopy. The results showed that the microscopic damage is mainly induced by creep cavities and coarse second-phase particles. Furthermore, the volume fractions of creep cavities and coarse second-phase particles show a linear relationship with the extended creep time. The second-phase particles are determined to be MoC in the second creep stage and Mo2C in the third creep stage, according to the results of selected-area electron diffraction pattern. Combined with energy-dispersive spectrum analysis, the segregation of precipitates caused by the migration of atoms is finally unveiled, which leads to the coarsening of the particles.展开更多
The safety and longevity of small modular reactors are affected by reactor pressure vessels,which are complex integral components made of SA508 Gr.3 low-alloy steel.In this study,the impacts of heat accumulation on th...The safety and longevity of small modular reactors are affected by reactor pressure vessels,which are complex integral components made of SA508 Gr.3 low-alloy steel.In this study,the impacts of heat accumulation on the microstructural and mechanical characteristics(tensile properties and Charpy V-notched impact energy)of SA508 Gr.3 steel fabricated using laser powder-directed energy deposition were investigated.Rectangular samples were prepared using long raster and short raster scanning strate-gies for changing heat buildup,and the mechanical tests were conducted depending on build direction.The time-temperature profile measured at a fixed point in the long raster sample showed a lower max-imum temperature and a higher cooling rate,indicating lower heat accumulation compared to that of the short raster sample.In each build direction,the yield strength of the long raster sample was 45.8%-60.5%higher and its ductile-brittle transition temperature was 76.8-103.8℃ lower than that of the short raster sample.Additionally,compared to conventionally made samples and without requiring heat treat-ment,the long raster sample exhibited over a 45%increase in yield strength and a 22.7℃ reduction in the ductile-brittle transition temperature.The superior combination in long raster samples is induced by smaller effective grain size,smaller cementite,and a higher pre-existing dislocation density.The re-sults emphasize the importance of controlling heat accumulation throughout the additive manufacturing process and provide valuable insights into the use of additive manufacturing for manufacturing reactor pressure vessels in the nuclear industry.展开更多
基金This research was supported by the National Natural Science Foundation of China (51575489) and National 13th Five-Year Key Technologies R&D Program (No. 2016YFC0801902).
文摘The lower head of reactor pressure vessel (RPV) will endure a great temperature gradient above the phase transition temperature, and the creep and fracture will be the primary failure mode for the RPV material in such a situation. The interrupted creep tests were performed on a typical RPV material, SA508 Gr3 steel, at 800 ℃. The microstructure of different creep stages was examined by scanning electron microscopy and transmission electron microscopy. The results showed that the microscopic damage is mainly induced by creep cavities and coarse second-phase particles. Furthermore, the volume fractions of creep cavities and coarse second-phase particles show a linear relationship with the extended creep time. The second-phase particles are determined to be MoC in the second creep stage and Mo2C in the third creep stage, according to the results of selected-area electron diffraction pattern. Combined with energy-dispersive spectrum analysis, the segregation of precipitates caused by the migration of atoms is finally unveiled, which leads to the coarsening of the particles.
基金supported by the National Research Foundation of the Ministry of Science and ICT(MSIT)of the Republic of Korea(grant No.2022M3H4A1A02076759)also supported financially by the Korea Atomic Energy Research Institute R&D program(Con-tract No.524590-24).
文摘The safety and longevity of small modular reactors are affected by reactor pressure vessels,which are complex integral components made of SA508 Gr.3 low-alloy steel.In this study,the impacts of heat accumulation on the microstructural and mechanical characteristics(tensile properties and Charpy V-notched impact energy)of SA508 Gr.3 steel fabricated using laser powder-directed energy deposition were investigated.Rectangular samples were prepared using long raster and short raster scanning strate-gies for changing heat buildup,and the mechanical tests were conducted depending on build direction.The time-temperature profile measured at a fixed point in the long raster sample showed a lower max-imum temperature and a higher cooling rate,indicating lower heat accumulation compared to that of the short raster sample.In each build direction,the yield strength of the long raster sample was 45.8%-60.5%higher and its ductile-brittle transition temperature was 76.8-103.8℃ lower than that of the short raster sample.Additionally,compared to conventionally made samples and without requiring heat treat-ment,the long raster sample exhibited over a 45%increase in yield strength and a 22.7℃ reduction in the ductile-brittle transition temperature.The superior combination in long raster samples is induced by smaller effective grain size,smaller cementite,and a higher pre-existing dislocation density.The re-sults emphasize the importance of controlling heat accumulation throughout the additive manufacturing process and provide valuable insights into the use of additive manufacturing for manufacturing reactor pressure vessels in the nuclear industry.