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A distributed dynamic mesh model of a helical gear pair with tooth profile errors 被引量:8
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作者 WANG Qi-bin MA Hong-bo +1 位作者 KONG Xian-guang ZHANG Yi-min 《Journal of Central South University》 SCIE EI CAS CSCD 2018年第2期287-303,共17页
A dynamic model of a helical gear rotor system is proposed.Firstly,a generally distributed dynamic model of a helical gear pair with tooth profile errors is developed.The gear mesh is represented by a pair of cylinder... A dynamic model of a helical gear rotor system is proposed.Firstly,a generally distributed dynamic model of a helical gear pair with tooth profile errors is developed.The gear mesh is represented by a pair of cylinders connected by a series of springs and the stiffness of each spring is equal to the effective mesh stiffness.Combining the gear dynamic model with the rotor-bearing system model,the gear-rotor-bearing dynamic model is developed.Then three cases are presented to analyze the dynamic responses of gear systems.The results reveal that the gear dynamic model is effective and advanced for general gear systems,narrow-faced gear,wide-faced gear and gear with tooth profile errors.Finally,the responses of an example helical gear system are also studied to demonstrate the influence of the lead crown reliefs and misalignments.The results show that both of the lead crown relief and misalignment soften the gear mesh stiffness and the responses of the gear system increase with the increasing lead crown reliefs and misalignments. 展开更多
关键词 gear distributed dynamic model tooth profile errors helical gear pair rotor system dynamic response
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Analysis of Mixed Model in Gear Transmission Based on ADAMS 被引量:11
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作者 LI Xiufeng WANG Yabin 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2012年第5期968-973,共6页
The traditional method of mechanical gear driving simulation includes gear pair method and solid to solid contact method. The former has higher solving efficiency but lower results accuracy; the latter usually obtains... The traditional method of mechanical gear driving simulation includes gear pair method and solid to solid contact method. The former has higher solving efficiency but lower results accuracy; the latter usually obtains higher precision of results while the calculation process is complex, also it is not easy to converge. Currently, most of the researches are focused on the description of geometric models and the definition of boundary conditions. However, none of them can solve the problems fundamentally. To improve the simulation efficiency while ensure the results with high accuracy, a mixed model method which uses gear tooth profiles to take the place of the solid gear to simulate gear movement is presented under these circumstances. In the process of modeling, build the solid models of the mechanism in the SolidWorks firstly; Then collect the point coordinates of outline curves of the gear using SolidWorks API and create fit curves in Adams based on the point coordinates; Next, adjust the position of those fitting curves according to the position of the contact area; Finally, define the loading conditions, boundary conditions and simulation parameters. The method provides gear shape information by tooth profile curves; simulates the mesh process through tooth profile curve to curve contact and offer mass as well as inertia data via solid gear models. This simulation process combines the two models to complete the gear driving analysis. In order to verify the validity of the method presented, both theoretical derivation and numerical simulation on a runaway escapement are conducted. The results show that the computational efficiency of the mixed model method is 1.4 times over the traditional method which contains solid to solid contact. Meanwhile, the simulation results are more closely to theoretical calculations. Consequently, mixed model method has a high application value regarding to the study of the dynamics of gear mechanism. 展开更多
关键词 mixed model CONTACT gear transmission runaway escapement
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Quantitative Damage Detection for Planetary Gear Sets Based on Physical Models 被引量:5
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作者 CHENG Zhe HU Niaoqing 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2012年第1期190-196,共7页
Planetary gear set is the critical component in helicopter transmission train, and an important problem in condition monitoring and health management of planetary gear set is quantitative damage detection. In order to... Planetary gear set is the critical component in helicopter transmission train, and an important problem in condition monitoring and health management of planetary gear set is quantitative damage detection. In order to resolve this problem, an approach based on physical models is presented to detect damage quantitatively in planetary gear set. A particular emphasis is put on a feature generation and selection method, which is used for sun gear tooth breakage damage detection quantitatively in planetary gear box of helicopter transmission system. In this feature generation procedure, the pure torsional dynamical models of 2K-H planetary gear set is established for healthy case and sun gear tooth-breakage case. Then, a feature based on the spectrum of simulation signals of the dynamical models is generated. Aiming at selecting the best feature suitable for quantitative damage detection, a two-sample Z-test procedure is used to analyze the performance of features on damage evolution tracing. A feature named SR, which had better performance in tracking damage, is proposed to detect damage in planetary gear set. Meanwhile, the sun gear tooth-chipped seeded experiments with different severity are designed to validate the method above, and then the test vibration signal is picked up and used for damage detection. With the results of several experiments for quantitative damage detection, the feasibility and the effect of this approach are verified. The proposed method can supply an effective tool for degradation state identification in condition monitoring and health management of helicopter transmission system. 展开更多
关键词 planetary gear sets physical model quantitative detection feature extraction feature selection
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Life Distribution Transformation Model of Planetary Gear System 被引量:3
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作者 Ming Li Li-Yang Xie +1 位作者 Hai-Yang Li Jun-Gang Ren 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2018年第2期208-215,共8页
Planetary gear systems have been widely used in transportation, construction, metallurgy, petroleum, aviation and other industrial fields. Under the same condition of power transmission, they have a more compact struc... Planetary gear systems have been widely used in transportation, construction, metallurgy, petroleum, aviation and other industrial fields. Under the same condition of power transmission, they have a more compact structure than ordinary gear train. However, some critical parts, such as sun gear, planet gear and ring gear often suffer from fatigue and wear under the conditions of high speed and heavy load. For reliability research, in order to predict the fatigue probability life of planetary gear system, detailed kinematic and mechanical analysis for a planetary gear system is firstly completed. Meanwhile, a gear bending fatigue test is carried out at a stress level to obtain the strength information of specific gears. Then, a life distribution transformation model is established according to the order statistics theory. Transformation process is that, the life distribution of test gear is transformed to that of single tooth, and then the life distribution of single tooth can be effectively transformed to that of the planetary gear system. In addition, the effectiveness of the transformation model is finally verified by a processing method with random censoring data. 展开更多
关键词 Planetary gear system Reliability modeling Probabilistic life Random censoring data
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Translational - torsional coupled model based nonlinear dynamic analysis of an NGW planetary gear train 被引量:2
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作者 刘振州 张俊 BIAN Shi-yuan 《Journal of Chongqing University》 CAS 2016年第4期159-167,共9页
This paper aims to investigate the nonlinear dynamic behaviors of an NGW planetary gear train with multi-clearances and manufacturing/assembling errors. For this purpose, an analytical translational- torsional coupled... This paper aims to investigate the nonlinear dynamic behaviors of an NGW planetary gear train with multi-clearances and manufacturing/assembling errors. For this purpose, an analytical translational- torsional coupled dynamic model is developed considering the effects of time-varying stiffness, gear backlashes and component errors. Based on the proposed model, the nonlinear differential equations of motion are derived and solved iteratively by the Runge-Kutta method. An NGW planetary gear reducer with three planets is taken as an example to analyze the effects of nonlinear factors. The results indicate that the backlashes induce complicated nonlinear dynamic behaviors in the gear train. With the increment of the backlashes, the gear system has experienced periodic responses, quasi-periodic response and chaos responses in sequence. When the planetary gear system is in a chaotic motion state, the vibration amplitude increases sharply, causing severe vibration and noise. The present study provides a fundamental basis for design and parameter optimization of NGW planetary gear trains. 展开更多
关键词 NGW PLANETARY gear train time-varying stiffness nonlinear dynamic model gear BACKLASH RUNGE-KUTTA method
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Modeling and Calculation of Impact Friction Caused by Corner Contact in Gear Transmission 被引量:12
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作者 ZHOU Changjiang CHEN Siyu 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2014年第5期958-964,共7页
Corner contact in gear pair causes vibration and noise,which has attracted many attentions.However,teeth errors and deformation make it difficulty to determine the point situated at corner contact and study the mechan... Corner contact in gear pair causes vibration and noise,which has attracted many attentions.However,teeth errors and deformation make it difficulty to determine the point situated at corner contact and study the mechanism of teeth impact friction in the current researches.Based on the mechanism of corner contact,the process of corner contact is divided into two stages of impact and scratch,and the calculation model including gear equivalent error-combined deformation is established along the line of action.According to the distributive law,gear equivalent error is synthesized by base pitch error,normal backlash and tooth profile modification on the line of action.The combined tooth compliance of the first point lying in corner contact before the normal path is inversed along the line of action,on basis of the theory of engagement and the curve of tooth synthetic complianceload-history.Combined secondarily the equivalent error with the combined deflection,the position standard of the point situated at corner contact is probed.Then the impact positions and forces,from the beginning to the end during corner contact before the normal path,are calculated accurately.Due to the above results,the lash model during corner contact is founded,and the impact force and frictional coefficient are quantified.A numerical example is performed and the averaged impact friction coefficient based on the presented calculation method is validated.This research obtains the results which could be referenced to understand the complex mechanism of teeth impact friction and quantitative calculation of the friction force and coefficient,and to gear exact design for tribology. 展开更多
关键词 gear transmission corner contact oblique impact model impact friction frictional coefficient
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Reliability Copula Model for Wind Turbine Gearbox Based on Failure Correlation 被引量:3
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作者 安宗文 张宇 汪忠来 《Journal of Shanghai Jiaotong university(Science)》 EI 2015年第3期312-316,共5页
On the basis of each gear's failure correlation, the reliability Copula model of a wind turbine gearbox is established and a 1.5 MW wind turbine gearbox is taken as the research object. Firstly, based on the dynam... On the basis of each gear's failure correlation, the reliability Copula model of a wind turbine gearbox is established and a 1.5 MW wind turbine gearbox is taken as the research object. Firstly, based on the dynamic reliability model of mechanical parts, each gear's life distribution function of a wind turbine gearbox is obtained.The life distribution function can be used as the marginal distributions of the system's joint distribution. Secondly,Copula function is introduced to describe the failure correlation between parts, and the appropriate Copula function is selected according to the shape characters of Copula probability density function. Finally, the wind turbine gearbox system is divided into three parts according to the failure correlation of each gear. The Sklar theorem and the thought of step by step analysis are used to obtain the reliability Copula model for a wind turbine gearbox based on failure correlation. 展开更多
关键词 wind turbine gearbox gear failure correlation Copula function reliability model
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Mathematical Model and Geometrical Model of Double Pitch ZN-type Worm Gear Set Based on Generation Mechanism 被引量:2
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作者 SHU Linsen CAO Huajun +2 位作者 LI Xianchong ZHANG Chenglong LI Yuxia 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2015年第3期549-555,共7页
The current researches on the tooth surface mathematical equations and the theory of gearing mainly pay attention to the ordinary type worm gear set(e.g., ZN, ZA, or ZK). The research of forming mechanism and three-... The current researches on the tooth surface mathematical equations and the theory of gearing mainly pay attention to the ordinary type worm gear set(e.g., ZN, ZA, or ZK). The research of forming mechanism and three-dimensional modeling method for the double pitch worm gear set is not enough. So there are some difficulties in mathematical model deducing and geometry modeling of double pitch ZN-type worm gear set based on generation mechanism. In order to establish the mathematical model and the precise geometric model of double pitch ZN-type worm gear set, the structural characteristics and generation mechanism of the double pitch ZN-type worm gear set are investigated. Mathematical model of the ZN-type worm gear set is derived based on its generation mechanism and the theory of gearing. According to the mathematical model of the worm gear set which has been developed, a geometry modeling method of the double pitch ZN-type worm and worm gear is presented. Furthermore, a geometrical precision calculate method is proposed to evaluate the geometrical quality of the double pitch worm gear set. As a result, the maximum error is less than 6′10–4 mm in magnitude, thus the model of the double pitch ZN-type worm gear set is available to meet the requirements of finite element analysis and engineering application. The derived mathematical model and the proposed geometrical modeling method are helpful to guiding the design, manufacture and contact analysis of the worm gear set. 展开更多
关键词 double pitch ZN-type worm gear set generation mechanism mathematical model geometrical model
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Parametric 3D Modeling of Worm and Worm Gear Based on AutoCAD 被引量:3
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作者 ANG Xue-ye GUO Yong-kun 《Computer Aided Drafting,Design and Manufacturing》 2010年第1期9-14,共6页
Worm and worm gear are modeled under development environment in AutoCAD based on the principle of ordinary cylindrical worm drive. The drawing commands available in AutoCAD are used to develop worm blank and cutter mo... Worm and worm gear are modeled under development environment in AutoCAD based on the principle of ordinary cylindrical worm drive. The drawing commands available in AutoCAD are used to develop worm blank and cutter models. The solid models of worm and worm gear are obtained through the use of the commands, move, rotate and subtract, to simulate the generating cutting movement on the gear cutting machine. Autolisp language is utilized in programming for parametric modeling of worm and worm gear. The developed program can automatically draw worm and worm gear when users load the wlwg program, input the modulus and the number of threads, handedness, and other parameters. The operation is simple and accurate, providing potentials to speed up product design process and improve efficiency. 展开更多
关键词 CAD parameterized modeling WORM worm gear GENERATION AUTOCAD
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Topological Expression Model of Satellite Gear Mechanism
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作者 杨平 《Journal of Southwest Jiaotong University(English Edition)》 2005年第1期39-43,共5页
By investigation of the topological characteristics of the kinematic structure of Satellite Gear Mechanism (SGM) with graph theory, the graph model of SGM is analyzed, and a topological expression model between input ... By investigation of the topological characteristics of the kinematic structure of Satellite Gear Mechanism (SGM) with graph theory, the graph model of SGM is analyzed, and a topological expression model between input and output of SGM is established based on systematic design point. Meanwhile, the mathematical expression for SGM is deduced by integrating matrix theory and graph theory; thus, the topological characteristics of the kinematic structure of SGM can be converted into a matrix model, and the topological design problem of SGM into a matrix operation problem. In addition, a brief discussion about the measures for identification of isomorphism of the graph mode is made. 展开更多
关键词 Satellite gear mechanism Graph model Topological expression
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Research on Parametric Modeling Method of Micro-Segment Gear Based on Delphi and Catia
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作者 CHEN Qi ZHAO Han HUANG Kang 《Computer Aided Drafting,Design and Manufacturing》 2009年第2期1-7,共7页
In order to solve the problem of low precision and complication of three-dimensional modeling about micro-segment gear, one method of setting up the accurate 3D model is introduced. At first, the equation of the profi... In order to solve the problem of low precision and complication of three-dimensional modeling about micro-segment gear, one method of setting up the accurate 3D model is introduced. At first, the equation of the profile curve and the dedendum transition curve is set up, and the coordinates of the whole tooth profile are calculated by the program developed by Dephi software. And then the data of coordinates is imported to Catia, three-dimensional modeling can be got through the operations of rotating, mirror, incision and array. The method used in this paper is accurate and simple, which supplies the academic basis of CAE analysis and virtual design for micro-segment gear and relevant products. 展开更多
关键词 3D modeling of micro-segment gear parameterization Delphi Carla CAD
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PARAMETRIC MODELING OF COMPONENT LIBRARY FOR LANDING GEAR BASED ON CATIA/CAA
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作者 任杰 聂宏 +1 位作者 魏小辉 傅涌峰 《Transactions of Nanjing University of Aeronautics and Astronautics》 EI 2013年第2期118-124,共7页
The design of landing gear is complicated due to the numerous considered elements.And the initial elements related to each other can also be influenced by different factors.Landing gear design often involves a very la... The design of landing gear is complicated due to the numerous considered elements.And the initial elements related to each other can also be influenced by different factors.Landing gear design often involves a very large variety of configurations,especially in the conceptual design phase.However,traditional method costs more time to complete the whole procedure for suitable configurations of landing gears.Therefore,the parametric modeling of component library for landing gear based on computer aided three-dimensional interface application/component application architecutre(CATIA/CAA)is proposed.According to the analysis of the characteristics of landing gear components,a method is presented to extract the primary parameters of landing gear components so that a systematic classification can be established.Further,the related theories and methods,including receiving geometrical parameters of the components and updating the parametrical model,displaying the component parts,are also illustrated.Finally,the development technology for component library is explained.The proposed modeling method can improve the efficiency of the whole design cycle for landing gear. 展开更多
关键词 components of landing gear conceptual design phase parametric modeling systematic classification CATIA/CAA V5
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Topological Modeling of a One Stage Spur Gear Transmission
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作者 MILADI CHAABANE Mariem PLATEAUX Régis +3 位作者 CHOLEY Jean-Yves KARRA Chafik RIVIERE Alain HADDAR Mohamed 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2014年第5期900-908,共9页
Finding a basis of unification for the modeling of mechatronic systems is the search subject of several works.This paper is a part of a general research designed to the application of topology as a new approach for th... Finding a basis of unification for the modeling of mechatronic systems is the search subject of several works.This paper is a part of a general research designed to the application of topology as a new approach for the modeling of mechatronic systems.Particularly,the modeling of a one stage spur gear transmission using a topological approach is tackled.This approach is based on the concepts of topological collections and transformations and implemented using the MGS(modeling of general systems)language.The topological collections are used to specify the interconnection laws of the one stage spur gear transmission and the transformations are used to specify the local behavior laws of its different components.In order to validate this approach,simulation results are presented and compared with those obtained with MODELICA language using Dymola solver.Since good results are achieved,this approach might be used as a basis of unification for the modeling of mechatronic systems. 展开更多
关键词 topological modeling topological collections TRANSFORMATIONS MGS language one stage spur gear
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直齿插齿刀展成磨削误差建模及误差敏感性分析
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作者 丁国龙 李盛豪 吴斌 《组合机床与自动化加工技术》 北大核心 2026年第2期110-116,共7页
直齿插齿刀结构复杂,从大端到小端,本质上是连续变位的变位齿轮,且侧后刀面是特殊的渐开螺旋面,磨削加工会出现齿面误差。为提高直齿插齿刀展成磨削精度,建立一种基于检测方法的误差分析模型,分析展成磨削参数对齿面误差的敏感性大小。... 直齿插齿刀结构复杂,从大端到小端,本质上是连续变位的变位齿轮,且侧后刀面是特殊的渐开螺旋面,磨削加工会出现齿面误差。为提高直齿插齿刀展成磨削精度,建立一种基于检测方法的误差分析模型,分析展成磨削参数对齿面误差的敏感性大小。分析直齿插齿刀结构和展成磨削运动,计算展成运动数学关系,规划砂轮运动轨迹,准确描述出插齿刀和砂轮的位置关系,分析插齿刀检测方法原理,基于检测原理建立误差分析模型。计算砂轮截形参数误差、砂轮运动参数误差造成的齿面误差,并分析对齿面误差的影响特点,得出各参数误差敏感性大小,其中砂轮齿形角误差对齿面误差的影响最大,为提高直齿插齿刀磨削精度提供了重要理论参考。 展开更多
关键词 直齿插齿刀 精度检测原理 误差建模 误差敏感性
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可重复使用运载火箭着陆支腿机构技术综述
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作者 田保林 杨雪聪 +4 位作者 刘佳行 闫振 于海涛 高海波 邓宗全 《机械工程学报》 北大核心 2026年第1期18-40,共23页
着陆支腿机构作为可重复使用运载火箭的关键技术之一,对实现火箭安全回收、降低成本以及推动航天运输可持续发展具有重要意义。系统梳理了可重复使用运载火箭的发展历程,重点围绕支撑机构设计、理论建模、性能分析以及热防护技术等领域... 着陆支腿机构作为可重复使用运载火箭的关键技术之一,对实现火箭安全回收、降低成本以及推动航天运输可持续发展具有重要意义。系统梳理了可重复使用运载火箭的发展历程,重点围绕支撑机构设计、理论建模、性能分析以及热防护技术等领域开展分析与总结,论述了着陆支腿机构展开、锁定以及缓冲技术的多样化结构,总结了支撑机构的展开与着陆动力学建模方法。同时,结合静态与动态试验技术,系统分析了着陆支腿展开可靠性、承载能力和缓冲性能的试验方法,探讨了支腿结构面对再入热环境的热防护需求与相关技术方案。最后介绍了Space-X和Blue Origin公司在实际工程应用中的典型案例,分析了其在支撑机构设计与技术实践中的经验和创新。基于现有研究成果,总结了未来可重复运载火箭支撑机构的发展方向。 展开更多
关键词 可重复运载火箭 着陆支腿机构 机构设计 动力学建模 性能分析
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GEAR算法在随机轨道模型计算中的应用 被引量:4
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作者 唐庆 徐旭常 《工程热物理学报》 EI CAS CSCD 北大核心 1997年第5期634-638,共5页
本文对随机轨道模型中颗粒相常微分方程组的刚性问题进行了分析,结果表明:当采用常规算法如四阶Runge-kutta法求解方程组时,方程组的刚性是导致某些情况下计算发散或计算时间过长的原因。为此,本文将适用于求解刚性方程组的Gear算... 本文对随机轨道模型中颗粒相常微分方程组的刚性问题进行了分析,结果表明:当采用常规算法如四阶Runge-kutta法求解方程组时,方程组的刚性是导致某些情况下计算发散或计算时间过长的原因。为此,本文将适用于求解刚性方程组的Gear算法应用于随机轨道模型的计算中,取得了良好的效果. 展开更多
关键词 随机轨道模型 刚性常微分方程组 gear算法
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以加工变形为目标的弧齿锥齿轮工艺参数优化
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作者 段庆阳 张丰收 +2 位作者 庄高帅 何奥辉 张旭柯 《制造技术与机床》 北大核心 2026年第2期176-183,共8页
弧齿锥齿轮加工过程中因工艺参数不合理产生的加工变形,会降低齿轮传动精度、承载能力和缩短使用寿命。为探明弧齿锥齿轮切削加工过程中,加工工艺参数对齿轮变形的影响规律。文章依据弧齿锥齿轮成形法加工特点,建立弧齿锥齿轮三维单齿... 弧齿锥齿轮加工过程中因工艺参数不合理产生的加工变形,会降低齿轮传动精度、承载能力和缩短使用寿命。为探明弧齿锥齿轮切削加工过程中,加工工艺参数对齿轮变形的影响规律。文章依据弧齿锥齿轮成形法加工特点,建立弧齿锥齿轮三维单齿切削模型。设计单因素和正交试验,以切削速度、进给量、切削深度为试验因子,进行仿真试验。在此基础上,基于试验数据,通过响应曲面法,构建加工变形量与切削加工工艺参数之间的预测模型,并验证模型的准确性。通过粒子群算法,优化加工工艺参数,获得参数范围内最优工艺参数组合为切削速度235 m/min、进给量0.1 mm/r、切削深度1.0 mm。对最优工艺参数组合进行实验验证,变形量仿真值与实验值总体误差控制在10%以内。 展开更多
关键词 弧齿锥齿轮 切削加工变形 预测模型 粒子群算法 参数优化
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基于GearTrax和SolidWorks的塑料齿轮建模分析 被引量:2
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作者 陈兴燕 《现代机械》 2015年第3期16-18,36,共4页
将GearTrax齿轮设计插件应用于塑料齿轮设计中,结合SolidWorks建立齿轮三维实体模型,并做简单的装配和啮合分析。利用SolidWorks及Geartrax齿轮设计软件对基于AGMA PT基本齿条修正设计的塑料齿轮进行建模并装配分析,发现塑料齿轮设计中... 将GearTrax齿轮设计插件应用于塑料齿轮设计中,结合SolidWorks建立齿轮三维实体模型,并做简单的装配和啮合分析。利用SolidWorks及Geartrax齿轮设计软件对基于AGMA PT基本齿条修正设计的塑料齿轮进行建模并装配分析,发现塑料齿轮设计中存在问题并提出改进方法。 展开更多
关键词 gearTrax 塑料齿轮 SOLIDWORKS 建模 装配
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一种车用复杂齿轴的闭塞式锻造工艺研究与优化
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作者 李伟豪 梁建国 吴智锋 《锻压技术》 北大核心 2026年第1期97-105,136,共10页
为实现一种车用复杂齿轴的快速精密成形,并解决齿形质量差、材料浪费等问题,利用Deform-3D对其展开了闭塞式锻造工艺研究。根据齿轴特征初步制定了闭塞式锻造方案,并基于锻材的流动应力模型完成了成形模拟,以分析齿轴的变形过程及结果... 为实现一种车用复杂齿轴的快速精密成形,并解决齿形质量差、材料浪费等问题,利用Deform-3D对其展开了闭塞式锻造工艺研究。根据齿轴特征初步制定了闭塞式锻造方案,并基于锻材的流动应力模型完成了成形模拟,以分析齿轴的变形过程及结果。研究了不同冲头挤压方案对锻造结果的影响,并以减小冲头最大载荷和最小合模力为目标确定了最优挤压方案:上冲头在0~1.5 s内不挤压,在1.5~3.0 s内以76 mm·s^(-1)匀速挤压,下冲头全程以38 mm·s^(-1)匀速挤压。进一步对模具预热温度和棒料加热温度进行优化,确定最优参数分别为320和1150℃,显著提升了锻件质量和模具寿命。最终试制结果表明,优化后的方案能够实现齿轴的精密成形,监测数据与模拟结果吻合良好,并且齿轴质量良好、齿形轮廓完整无缺陷,验证了该工艺在解决齿轴加工难题中的有效性。 展开更多
关键词 闭塞式锻造 齿轴 流动应力模型 冲头挤压方案 冲头载荷 最小合模力
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高速工况下螺旋锥齿轮功率损耗数学模型研究
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作者 袁小博 刘云伟 +1 位作者 温新苗 陈艳霞 《机床与液压》 北大核心 2026年第2期50-56,共7页
针对高速工况下螺旋锥齿轮因风阻与搅油现象并存而导致传统功率损耗模型预测不准的问题,建立一种能够准确预测其空载功率损耗的数学模型。通过弗劳德数与静态浸入深度的关联关系,建立浸油动态深度模型,量化分析纯风阻、搅油及其共存行... 针对高速工况下螺旋锥齿轮因风阻与搅油现象并存而导致传统功率损耗模型预测不准的问题,建立一种能够准确预测其空载功率损耗的数学模型。通过弗劳德数与静态浸入深度的关联关系,建立浸油动态深度模型,量化分析纯风阻、搅油及其共存行为的线速度与阻力矩之间的关系。对油底壳中单个旋转部件在多种转速和初始静态油位下的阻力特性进行研究,通过特定润滑试验台进行试验,验证所提方法的有效性。最后,通过建立统一的数学模型来分析螺旋锥齿轮的总空载阻力矩和切向速度之间的定量关系,以计算螺旋锥齿轮功率损耗。结果表明:理论方法和经验方法的功率指数平均偏差约为16.76%,在转速较低和油深较大的情况下,约90%或更多的功率损耗来自搅油行为,而在油深较小和转速较高的情况下,表现为风阻和搅油共存的现象,表明所建立的模型能够更真实地反映高速下齿轮的实际损耗特性,具有较强的工程适用性。研究为螺旋锥齿轮的润滑方式提供理论参考。 展开更多
关键词 螺旋锥齿轮 阻力矩 功率损耗 数学建模
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