In this paper, the common heat source model of point and linear heat source in the numerical simulation of electron beam welding （EBW） were summarized and introduced. The combined point-linear heat source model was ...In this paper, the common heat source model of point and linear heat source in the numerical simulation of electron beam welding （EBW） were summarized and introduced. The combined point-linear heat source model was brought forward and to simulate the welding temperature fields of EBW and predicting the weld shape. The model parameters were put forward and regulated in the combined model, which included the ratio of point heat source to linear heat source Qpr and the distribution of linear heat source Lr. Based on the combined model, the welding temperature fields of EBW were investigated. The results show that the predicted weld shapes are conformable to those of the actual, the temperature fields are reasonable and correct by simulating with combined point-linear heat source model and the typical weld shapes are gained.展开更多
The concept of shape factors of the fusion-solidification zone is proposed to describe the weld cross section geometry. According to these shape factors, the electron beam weld fusion-solidification zone is divided in...The concept of shape factors of the fusion-solidification zone is proposed to describe the weld cross section geometry. According to these shape factors, the electron beam weld fusion-solidification zone is divided into four typical shapes and the classification criterion for these typical shapes is suggested. An integrated parameter n, combining the line power density of electron beam and material thermal properties is proposed to describe the relative power input, and another integrated parameter n2 combing the accelerating voltage and focusing current is proposed to reflect the power distribution in the keyhole. A series of new expressions, which can reflect the influence of focusing current, accelerating voltage, beam current, and material thermal properties, are developed to predict the fusion-solidification zone shape based on experimental results nonlinear fitting of n1 and n2.展开更多
Shape character of fusion-solidification zone of electron beam welding (EBW) joints was studied for TC4 alloy.Four typical shapes of the fusion-solidification zone were gained by appropriate welding processes.The shap...Shape character of fusion-solidification zone of electron beam welding (EBW) joints was studied for TC4 alloy.Four typical shapes of the fusion-solidification zone were gained by appropriate welding processes.The shapes and dimensions of the fusion-solidification zone of TC4 titanium joints were apparently influenced by processing parameters,focusing state and power density distribution.Based on the analyses of processing parameters,focusing state and power density distribution,the integrated parameters of n1 and n2 were put forward,which represented the distribution and intensity of electron beam energy.And a series of the formulations are developed to predict the shape of fusion-solidification zone by the processing parameters.展开更多
基金co-supported by the National Basic Research Program (No.61362)the National Natural Science Foundation of China(No. 50935008 and 10902113)Science Foundation of Aeronautics (No. 2010ZE25006)
文摘In this paper, the common heat source model of point and linear heat source in the numerical simulation of electron beam welding （EBW） were summarized and introduced. The combined point-linear heat source model was brought forward and to simulate the welding temperature fields of EBW and predicting the weld shape. The model parameters were put forward and regulated in the combined model, which included the ratio of point heat source to linear heat source Qpr and the distribution of linear heat source Lr. Based on the combined model, the welding temperature fields of EBW were investigated. The results show that the predicted weld shapes are conformable to those of the actual, the temperature fields are reasonable and correct by simulating with combined point-linear heat source model and the typical weld shapes are gained.
文摘The concept of shape factors of the fusion-solidification zone is proposed to describe the weld cross section geometry. According to these shape factors, the electron beam weld fusion-solidification zone is divided into four typical shapes and the classification criterion for these typical shapes is suggested. An integrated parameter n, combining the line power density of electron beam and material thermal properties is proposed to describe the relative power input, and another integrated parameter n2 combing the accelerating voltage and focusing current is proposed to reflect the power distribution in the keyhole. A series of new expressions, which can reflect the influence of focusing current, accelerating voltage, beam current, and material thermal properties, are developed to predict the fusion-solidification zone shape based on experimental results nonlinear fitting of n1 and n2.
文摘Shape character of fusion-solidification zone of electron beam welding (EBW) joints was studied for TC4 alloy.Four typical shapes of the fusion-solidification zone were gained by appropriate welding processes.The shapes and dimensions of the fusion-solidification zone of TC4 titanium joints were apparently influenced by processing parameters,focusing state and power density distribution.Based on the analyses of processing parameters,focusing state and power density distribution,the integrated parameters of n1 and n2 were put forward,which represented the distribution and intensity of electron beam energy.And a series of the formulations are developed to predict the shape of fusion-solidification zone by the processing parameters.
