In the present work,80 mm thick 6082Al alloy plates were successfully double-side welded by friction stir welding(FSW).The relationship between the microstructures and mechanical properties was built for the double-si...In the present work,80 mm thick 6082Al alloy plates were successfully double-side welded by friction stir welding(FSW).The relationship between the microstructures and mechanical properties was built for the double-side FSW butt joint with more attention paid to the local characteristic zones.It was shown that a phenomenon of microstructural inhomogeneity existed in the nugget zone(NZ)through the thickness direction.The grain size presented an obvious gradient distribution from the top to the bottom for each single-pass weld,and the microhardness values decreased from both surfaces to the middle of the NZ.The lowest hardness zone(LHZ)exhibited a"hyperbolical"-shaped distribution extending to the middle of the NZ.Similar tensile properties were obtained in the three sliced specimens of the FSW joint,and the joint coefficient reached about 70%which achieved the same level as the conventional FSW Al alloy joints.Finite element modeling proved that the"hyperbolical"-shaped heat affected zone(HAZ)was beneficial to resisting the strain concentration in the middle layer specimen which helped to increase the tensile strength.Based on the analysis of the hardness contour map,tensile property and microstructural evolution of the joints,an Isothermal Softening Layer(ISL)model was proposed and established,which may have a helpful guidance for the optimization on the FSW of ultra-thick Al alloy plates.展开更多
The effects on the local skin friction of smooth flat plate by formation of air cavity are investigated experimentally,under the conditions of several variations of air injection angle,pore size,porous surface area an...The effects on the local skin friction of smooth flat plate by formation of air cavity are investigated experimentally,under the conditions of several variations of air injection angle,pore size,porous surface area and transverse step.The experimental results show that local skin friction of downstream of the porous section could be reduced at extent ranging from 50% to 90%,by injection air through pore or slot,with free stream velocities from 2 to 6 m/s.The pore size and area of air injection surface have small effect on skin friction reduction,step has significant effect on skin friction reduction.The mechanism of the skin friction reduction is due to the formation of air cavity,mixed with air and water,between the flat plate and its water boundary layer.展开更多
The skin friction and heat transfer occurring in the laminar boundary layerwhich caused by a vertical liquid jet impinging on a continuously moving horizontal plate werestudied. Similarity solutions for shear stress a...The skin friction and heat transfer occurring in the laminar boundary layerwhich caused by a vertical liquid jet impinging on a continuously moving horizontal plate werestudied. Similarity solutions for shear stress and heat distribution were obtained by using thehooting technique. The results show that the skin friction decreases with an increase of velocityparameter, the evolving of thermal boundary decrease with increasing in Prandtl number, but increasewith increasing of velocity parameter.展开更多
The rigid-interface friction model is usually used in the nonlinear vibrationof the rectangular plate with dry friction support edges. The present study provides an extensionby using a hysteretic spring friction model...The rigid-interface friction model is usually used in the nonlinear vibrationof the rectangular plate with dry friction support edges. The present study provides an extensionby using a hysteretic spring friction model and taking account of the stick-slip motion of theplate. Results for a range of problem parameters have been obtained. The results show that thenonlinear frequency response behavior of the system can be quite different from the rigid-interfacefriction model. The effects of the stiffness at friction interfaces and the stick-slip motion on thenonlinear vibration of the plate are significant and hence cannot be neglected.展开更多
TiAlSiN coating was deposited on H13 hot work mould steel using cathodic arc ion plating（CAIP）. The surface-interface morphologies and phases of the obtained coating were analyzed using field emission scanning elect...TiAlSiN coating was deposited on H13 hot work mould steel using cathodic arc ion plating（CAIP）. The surface-interface morphologies and phases of the obtained coating were analyzed using field emission scanning electron microscopy（FESEM） and X-ray diffraction（XRD）, respectively, and the morphologies, distributions of chemical elements and profiles of worn tracks were also researched using scanning electron microscopy（SEM）, energy disperse spectroscopy（EDS）, and optical microscope（OM）, respectively. The friction-wear performances of TiAlSiN coating under oil lubricated and dry fiction conditions were investigated, and the wear mechanisms of TiAlSiN coating were discussed. The experimental results show that the coating is primarily composed of（Ti, Al）N, AlTiN, and TiN hard phases, Si_3N_4 exists between the（Ti, Al）N crystal grains, increasing the coating microhardness to 3200 HV. The TiAlSiN coating has excellent performances of reducing friction and wear resistance, the average coefficient of friction（COF） of TiAlSiN coating under oil lubricated condition is only 0.05, lowered than the average COF of 0.211 under dry friction condition, the wear rate decreases by about 81.2% compared with that under dry friction condition. The wear mechanism of TiAlSiN coating under oil lubricated and dry friction conditions is composed of abrasive wear, fatigue wear, and abrasive wear, respectively. The internal friction of oil lubrication is a main factor of decreasing fatigue wear.展开更多
This study aims to develop an accurate calculation model of transmission torque and load-bearing capacity for hydro-viscous clutches(HVC)used in high-power vehicles,which is important to investigate the step-less spee...This study aims to develop an accurate calculation model of transmission torque and load-bearing capacity for hydro-viscous clutches(HVC)used in high-power vehicles,which is important to investigate the step-less speed regulation characteristics in a fan drive system.However,most of the existing models ignore the distribution differences of groove area along the radial direction,which may lead to significant deviations in calculating the mechanical property of friction pairs related to operating conditions and the engagement process.To fill this gap,a new calculation model for bearing capacity and frictional torque of friction pairs with different oil grooves is proposed,in which the traditional fixed contact area ratio coefficient for oil groove measurement is replaced by a more precise discrete micro-ring area ratio(DMAR)integration method.Then,a 32-degree-of-freedoms dynamic model of HVC at a fan drive system is established for the prediction of dynamic responses during speed regulation.Results show that friction pairs with different oil grooves have a direct influence on frictional torque and bearing capacity through the change of DMAR along the radial direction.The friction pairs with different groove structures have oscillation phenomena at the engagement steady-state boundary.Furthermore,a step-less speed regulation experimental setup is established to verify the correctness of the proposed model.It is demonstrated that the axial engagement force and the speed regulation curve predicted by the proposed method are in good agreement with the experimental data.The results could effectively predict the engagement dynamic characteristics.The numerical relationship among the structure parameters,the mechanical properties of friction pairs,and the speed regulation characteristics of the system are established through the proposed model,which lays a theoretical foundation for the structure design of friction plates and optimization of step-less speed regulation performance.展开更多
基金supported by the Youth Innovation Promotion Association of the Chinese Academy of Sciences(2017236)National Natural Science Foundation of China under grant No.U1760201.
文摘In the present work,80 mm thick 6082Al alloy plates were successfully double-side welded by friction stir welding(FSW).The relationship between the microstructures and mechanical properties was built for the double-side FSW butt joint with more attention paid to the local characteristic zones.It was shown that a phenomenon of microstructural inhomogeneity existed in the nugget zone(NZ)through the thickness direction.The grain size presented an obvious gradient distribution from the top to the bottom for each single-pass weld,and the microhardness values decreased from both surfaces to the middle of the NZ.The lowest hardness zone(LHZ)exhibited a"hyperbolical"-shaped distribution extending to the middle of the NZ.Similar tensile properties were obtained in the three sliced specimens of the FSW joint,and the joint coefficient reached about 70%which achieved the same level as the conventional FSW Al alloy joints.Finite element modeling proved that the"hyperbolical"-shaped heat affected zone(HAZ)was beneficial to resisting the strain concentration in the middle layer specimen which helped to increase the tensile strength.Based on the analysis of the hardness contour map,tensile property and microstructural evolution of the joints,an Isothermal Softening Layer(ISL)model was proposed and established,which may have a helpful guidance for the optimization on the FSW of ultra-thick Al alloy plates.
文摘The effects on the local skin friction of smooth flat plate by formation of air cavity are investigated experimentally,under the conditions of several variations of air injection angle,pore size,porous surface area and transverse step.The experimental results show that local skin friction of downstream of the porous section could be reduced at extent ranging from 50% to 90%,by injection air through pore or slot,with free stream velocities from 2 to 6 m/s.The pore size and area of air injection surface have small effect on skin friction reduction,step has significant effect on skin friction reduction.The mechanism of the skin friction reduction is due to the formation of air cavity,mixed with air and water,between the flat plate and its water boundary layer.
基金[This work was financially supported by "973" key foundation of China (No.G 1998061510).]
文摘The skin friction and heat transfer occurring in the laminar boundary layerwhich caused by a vertical liquid jet impinging on a continuously moving horizontal plate werestudied. Similarity solutions for shear stress and heat distribution were obtained by using thehooting technique. The results show that the skin friction decreases with an increase of velocityparameter, the evolving of thermal boundary decrease with increasing in Prandtl number, but increasewith increasing of velocity parameter.
文摘The rigid-interface friction model is usually used in the nonlinear vibrationof the rectangular plate with dry friction support edges. The present study provides an extensionby using a hysteretic spring friction model and taking account of the stick-slip motion of theplate. Results for a range of problem parameters have been obtained. The results show that thenonlinear frequency response behavior of the system can be quite different from the rigid-interfacefriction model. The effects of the stiffness at friction interfaces and the stick-slip motion on thenonlinear vibration of the plate are significant and hence cannot be neglected.
基金Funded by the Jiangsu Province Science and Technology Support Program(Industry)(BE2014865)
文摘TiAlSiN coating was deposited on H13 hot work mould steel using cathodic arc ion plating（CAIP）. The surface-interface morphologies and phases of the obtained coating were analyzed using field emission scanning electron microscopy（FESEM） and X-ray diffraction（XRD）, respectively, and the morphologies, distributions of chemical elements and profiles of worn tracks were also researched using scanning electron microscopy（SEM）, energy disperse spectroscopy（EDS）, and optical microscope（OM）, respectively. The friction-wear performances of TiAlSiN coating under oil lubricated and dry fiction conditions were investigated, and the wear mechanisms of TiAlSiN coating were discussed. The experimental results show that the coating is primarily composed of（Ti, Al）N, AlTiN, and TiN hard phases, Si_3N_4 exists between the（Ti, Al）N crystal grains, increasing the coating microhardness to 3200 HV. The TiAlSiN coating has excellent performances of reducing friction and wear resistance, the average coefficient of friction（COF） of TiAlSiN coating under oil lubricated condition is only 0.05, lowered than the average COF of 0.211 under dry friction condition, the wear rate decreases by about 81.2% compared with that under dry friction condition. The wear mechanism of TiAlSiN coating under oil lubricated and dry friction conditions is composed of abrasive wear, fatigue wear, and abrasive wear, respectively. The internal friction of oil lubrication is a main factor of decreasing fatigue wear.
基金Supported by the National Natural Science Foundation of China(Grant Nos.52475089,52035002)National Key Research and Development Program of China(Grant No.2021YFB2011400)the Chongqing Natural Science Foundation(Grant No.CSTB2022NSCQ-MSX1243).
文摘This study aims to develop an accurate calculation model of transmission torque and load-bearing capacity for hydro-viscous clutches(HVC)used in high-power vehicles,which is important to investigate the step-less speed regulation characteristics in a fan drive system.However,most of the existing models ignore the distribution differences of groove area along the radial direction,which may lead to significant deviations in calculating the mechanical property of friction pairs related to operating conditions and the engagement process.To fill this gap,a new calculation model for bearing capacity and frictional torque of friction pairs with different oil grooves is proposed,in which the traditional fixed contact area ratio coefficient for oil groove measurement is replaced by a more precise discrete micro-ring area ratio(DMAR)integration method.Then,a 32-degree-of-freedoms dynamic model of HVC at a fan drive system is established for the prediction of dynamic responses during speed regulation.Results show that friction pairs with different oil grooves have a direct influence on frictional torque and bearing capacity through the change of DMAR along the radial direction.The friction pairs with different groove structures have oscillation phenomena at the engagement steady-state boundary.Furthermore,a step-less speed regulation experimental setup is established to verify the correctness of the proposed model.It is demonstrated that the axial engagement force and the speed regulation curve predicted by the proposed method are in good agreement with the experimental data.The results could effectively predict the engagement dynamic characteristics.The numerical relationship among the structure parameters,the mechanical properties of friction pairs,and the speed regulation characteristics of the system are established through the proposed model,which lays a theoretical foundation for the structure design of friction plates and optimization of step-less speed regulation performance.
