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Finite element analysis of the effect of micro-pore defect on linear friction welding of medium carbon steel 被引量:3
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作者 杨夏炜 李文亚 马铁军 《China Welding》 EI CAS 2014年第1期1-5,共5页
Micro-pore is a very common material defect. In the present paper, the temperature fields of medium carbon steel joints with and without micro-pore defect during linear friction welding (LFW) were investigated by us... Micro-pore is a very common material defect. In the present paper, the temperature fields of medium carbon steel joints with and without micro-pore defect during linear friction welding (LFW) were investigated by using finite element method. The effect of micro-pore defect on the axial shortening of joints during LFW was examined. The x- and y-direction displacements of micro-pore during the LFW process were also studied. In addition, the shape of micro-pore after LFW was observed. The heat conducted from the weld inteace to the specimen interior. The fluctuation range of the temperature curves for the joint with micro-pore is larger than that without micro-pore. Position of micro-pore changes with the change of the friction time. The circular shape of micro-pore becomes oval after welding. 展开更多
关键词 linear friction welding finite element method micro-pore temperature field
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RESEARCH ON THE SELECTION OF FRICTION MODELS IN THE FINITE ELEMENT SIMULATION OF WARM EXTRUSION 被引量:3
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作者 X.B.Lin H.S.Xiao Z.L.Zhang 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2003年第2期90-96,共7页
During the process of finite element simulation of precision warm forging, the selection of friction models has a direct effect on the precision accuracy of finite element simulation results. Among all the factors whi... During the process of finite element simulation of precision warm forging, the selection of friction models has a direct effect on the precision accuracy of finite element simulation results. Among all the factors which influence the selection of friction models, the distribution rule of normal stress at the tool-workpiece interface is a key one. To find out the distribution rule of normal stress at the tool-workpiece interface, this paper has made a systematic research on three typical plastic deformation processes: forward extrusion, backward extrusion, and lateral extrusion by a method of finite element simulation. Then on the base of synthesizing and correcting traditional friction models, a new general friction model which is fit for warm extrusion is developed at last. 展开更多
关键词 friction model warm extrusion finite element simulation
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FEM SIMULATION OF BIMETAL FORMING PROCESS BASED ON FRICTIONAL ELEMENT TECHNOLOGY
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作者 Peng Yinghong Wang Lidong +1 位作者 Li Xiaochun Ruan Xueyu (Deptartment of Plasticity Technology, Shanghai Jiao Tong University, Shanghai 200030) 《中国有色金属学会会刊:英文版》 CSCD 1996年第2期53-56,共4页
FEMSIMULATIONOFBIMETALFORMINGPROCESSBASEDONFRICTIONALELEMENTTECHNOLOGYPengYinghong;WangLidong;LiXiaochun;Rua... FEMSIMULATIONOFBIMETALFORMINGPROCESSBASEDONFRICTIONALELEMENTTECHNOLOGYPengYinghong;WangLidong;LiXiaochun;RuanXueyu(Deptartmen... 展开更多
关键词 BIMETAL FORMING frictional element FEM SIMULATION
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CONTACT FRICTION ANALYSIS AND STRESS OSCILLATION SUPPRESSION WITH A SIMPLE INTERFACE ELEMENT
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作者 Lei Xiaoyan (Department of Civil Engineering,East China Jiaotong University,Nanchang 330013,China) 《Acta Mechanica Solida Sinica》 SCIE EI 2000年第1期33-41,共9页
A simple interface element for analyzing contact friction problems is developed. Taking nodal displacements and contact stresses as unknowns, this element can simulate frictional slippage, decoupling and re-bonding of... A simple interface element for analyzing contact friction problems is developed. Taking nodal displacements and contact stresses as unknowns, this element can simulate frictional slippage, decoupling and re-bonding of two bodies initially mating or having gaps at a common interface. The method is based on the Finite Element Method and load incremental theory. The geometric and static constraint conditions on contact surfaces are treated as additional conditions and are included in stiffness equations. This simple element has the advantages of easy implementation into standard finite element programs and fast speed for convergence as well as high accuracy for stress distribution in interface. Undesirable stress oscillations are also investigated whenever large stress gradients exist over the contact surfaces. Exact integration or the conventional Gauss integration scheme used to evaluate the interpolation function matrix of the interface element is found to be the source of the oscillations. Eigenmode analysis demonstrates that the stress behavior of an interface element can be improved by using the Newton-Cotes integration scheme. Finally, the test example of a strip footing problem is presented. 展开更多
关键词 contact friction interface element stress oscillation eigenmode analysis
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Investigation on Behavior of Rare Earth Element Cerium in Aluminum-Lithium Alloys by Internal Friction Method
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作者 张敏刚 严隽民 +1 位作者 柴跃生 金志浩 《Rare Metals》 SCIE EI CAS CSCD 2000年第3期204-209,共5页
The behavior of rare earth element Ce in 2090 Al Li alloys was studied by the method of low frequency internal friction.The results showed that rare earth element Ce can increase the activation energy of grain bounda... The behavior of rare earth element Ce in 2090 Al Li alloys was studied by the method of low frequency internal friction.The results showed that rare earth element Ce can increase the activation energy of grain boundary and improve the grain boundary strength of alloys.Rare earth element Ce can decrease the tendency of softening of elastic modulus of 2090 Al Li alloys after heat cycle and keep high elastic modulus of initial state. 展开更多
关键词 Internal friction Aluminium lithium alloy Rare earth element Grain boundary
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Finite Element Analysis of Tire Traction Using a Rubber-Ice Friction Model
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作者 Hyun Chul Jung Woo Cheol Park Kyoung Moon Jeong 《Open Journal of Applied Sciences》 2018年第11期495-505,共11页
The friction of road surface covered by snow or ice is very low and that results in reducing vehicle traction forces and potential traffic accidents. In general, to establish a master curve on a rubber-ice friction mo... The friction of road surface covered by snow or ice is very low and that results in reducing vehicle traction forces and potential traffic accidents. In general, to establish a master curve on a rubber-ice friction model is difficult because the ice surface, being not far removed from its melting point, reacts itself very sen-sitively to pressure, speed, and temperature changes. In this paper, an accepta-ble frictional interaction model was implemented to finite element method to rationally examine the frictional interaction behavior on ice between the tire and the road surface. The formula of friction characteristic according to tem-perature and sliding velocity on the ice surface was applied for tire traction analysis. Numerical results were verified by comparing the outdoor test data and it was confirmed to indicate similar correlation. It is found that the rub-ber-ice friction model will be useful for the improvement of the ice traction performance of tire. 展开更多
关键词 TIRE ICE Surface FINITE element Method frictional Model Temperature Slid-ing Velocity
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THREE DIMENSIONAL ELASTO-PLASTIC CONTACT BOUNDARY ELEMENT ANALYSIS FOR ROLLING WITH CONSIDERATION OF FRICTION 被引量:5
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作者 Xiao, Hong Chen, Yiming +2 位作者 Shen, Guangxian Aizawa, Tatsuhiko Kihara, Junji 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 1998年第1期63-69,共7页
The boundary element method in framework is given to evaluate three dimensional frictional contact problems. Elasto plastic material behavior is taken into account by mean of an initial stress formulation and Von Mis... The boundary element method in framework is given to evaluate three dimensional frictional contact problems. Elasto plastic material behavior is taken into account by mean of an initial stress formulation and Von Mises yield criterion. The amount of tangential traction at contact surface is limited by Coulomb's friction law and constant shear rule. From some numerical results of a plate rolling problem, it is demonstrated here that the BEM can be used to efficiently and accurately analyze this class of forming problems. 展开更多
关键词 Strip ROLLING Boundary element method Elasto PLASTICITY CONTACT friction
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贮箱筒体多节筒段与长筒段搅拌摩擦焊接残余应力差异性研究 被引量:2
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作者 赵耀邦 陈波 +4 位作者 王建峰 历吴恺 李峻臣 林才渊 占小红 《南京航空航天大学学报(自然科学版)》 北大核心 2025年第1期92-99,共8页
通过有限元模拟的方法,对火箭贮箱多节筒段、长筒段两种制造模式下的2219铝合金贮箱筒体进行建模,并通过试片级搅拌摩擦焊实验验证了模型的准确性,对比研究了二者的残余应力差异性。结果表明,多节筒段、长筒段筒体均在焊缝处发生应力集... 通过有限元模拟的方法,对火箭贮箱多节筒段、长筒段两种制造模式下的2219铝合金贮箱筒体进行建模,并通过试片级搅拌摩擦焊实验验证了模型的准确性,对比研究了二者的残余应力差异性。结果表明,多节筒段、长筒段筒体均在焊缝处发生应力集中,而多节筒段在最后一道焊缝的尾部应力集中现象尤为严重;多节筒段和长筒段筒体的纵焊缝和环焊缝交接处应力集中现象并不明显,多节筒段在完成第二道环焊缝后,应力得到轻微缓解,减小5.51%,长筒段减小3.83%,在无焊缝的筒体部位应力分布都较为均匀;多节筒段与长筒段筒体的纵、环焊缝残余应力分布是类似的,但是长筒段的应力集中区域较小,最大残余拉应力降低25.73%,最大残余压应力减小27.38%。 展开更多
关键词 2219铝合金 火箭贮箱筒段 有限元仿真 搅拌摩擦焊 残余应力
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2219铝合金火箭贮箱筒体多环焊缝残余应力分析与调控 被引量:2
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作者 占小红 黄舒文 +4 位作者 王建峰 段宇航 程立宏 卢书林 赵耀邦 《中国有色金属学报》 北大核心 2025年第4期1127-1138,共12页
作为推进系统的一部分,可重复使用火箭贮箱的服役性能会直接影响火箭的回收次数。由于现有的实验方法难以揭示贮箱焊缝复杂的应力关系,因此,针对2219铝合金贮箱多环缝筒体结构,采用有限元分析软件Marc建立模型,进行搅拌摩擦焊应力仿真... 作为推进系统的一部分,可重复使用火箭贮箱的服役性能会直接影响火箭的回收次数。由于现有的实验方法难以揭示贮箱焊缝复杂的应力关系,因此,针对2219铝合金贮箱多环缝筒体结构,采用有限元分析软件Marc建立模型,进行搅拌摩擦焊应力仿真并校核,以研究可重复火箭贮箱多条环焊缝的应力影响关系,并探明最优的焊接顺序,从而提高构件服役性能。结果显示:整体残余应力以纵向残余拉应力为主,受温度梯度与位移约束的影响,焊缝之间的残余应力会进行传递,使得5条环焊缝的应力峰值产生差异,其中横、纵向残余应力峰值最大相差33.9%、23.3%。在不同焊接顺序下,焊后残余应力峰值、分布均不同,初焊焊缝在筒体中部,且约束位置变化幅度大的焊接顺序拥有最好的焊接效果。 展开更多
关键词 2219铝合金 环焊缝 搅拌摩擦焊 有限元仿真 残余应力
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SOLVING CONTACT PROBLEM WITH FRICTION BY A NEW FAST BOUNDARY ELEMENT METHOD
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作者 Huang, Qingxue Du, Qungui Shen, Guangxian 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 1998年第3期38-43,共6页
The formulation of boundary element method for handling contact problems with friction and the technique for high speed contact analysis are presented. This formulation is based on the idea of modifying the length of... The formulation of boundary element method for handling contact problems with friction and the technique for high speed contact analysis are presented. This formulation is based on the idea of modifying the length of contact elements without altering the total number of elements. The high precision of solution and high speed analysis are verified according to the results of conventional method and analysis method. 展开更多
关键词 Contact problem with friction Boundary element method High speed iteration
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Investigating Earth Reaction to Pull-Out Process of Frictional Rock Bolts Using Distinct Element Method
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作者 Mohammad Sadegh Ayyoobi Arash Refahi 《Open Journal of Geology》 2020年第8期851-862,共12页
The reaction of earth to pull-out process of frictional rock bolts was here modeled by the distinct element method (DEM). Ten frictional bolts were prepared;the expanding shells of five bolts included convex edges and... The reaction of earth to pull-out process of frictional rock bolts was here modeled by the distinct element method (DEM). Ten frictional bolts were prepared;the expanding shells of five bolts included convex edges and the others had the shells with concave bits. The strength of bolts was measured by applying a standard pull-out test;the results confirmed that the strength of shells with convex edges was remarkably more than the strength of other shells. Furthermore, a two-dimensional DEM model of the test was developed by a particle flow code;the obtained results showed that the reaction of rock particles to the contacts occurring between the convex edges and earth was considerably more than those of the concave bits. In the other words, the convex edges transferred the pull-out force into a large area of the surrounded rock, causing these bolts to have the highest resistance against earth movements. 展开更多
关键词 frictional Rock Bolt Pull-Out Test Distinct element Method Particle Flow Code
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不同静摩擦系数下地下浅圆仓中心卸料的动力效应 被引量:1
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作者 金立兵 张京津 +2 位作者 王旭 朱豆豆 刘月芳 《粮油食品科技》 北大核心 2025年第4期187-194,共8页
地下浅圆仓可利用浅层地能实现粮食自然准低温储藏以保证粮食品质,是绿色储粮的适宜仓型。采用数值模拟与理论分析相结合的方法,研究了粮食颗粒间静摩擦系数对地下浅圆仓中心卸料时粮食颗粒与仓体之间相互作用的影响。利用离散单元法构... 地下浅圆仓可利用浅层地能实现粮食自然准低温储藏以保证粮食品质,是绿色储粮的适宜仓型。采用数值模拟与理论分析相结合的方法,研究了粮食颗粒间静摩擦系数对地下浅圆仓中心卸料时粮食颗粒与仓体之间相互作用的影响。利用离散单元法构建了地下浅圆仓的数学分析模型;通过对比数值分析与理论计算结果,验证了数值分析方法的有效性。对不同静摩擦系数时仓体与粮食颗粒的动态响应进行了数值分析,研究了不同静摩擦系数下的仓壁动压力、卸料率、粮食颗粒之间接触应力与速度分布。结果表明:随着静摩擦系数的增加,仓壁侧压力与卸料率逐渐减小;颗粒间横向、竖向接触应力与速度均随着静摩擦系数的增大而增大。这些研究有助于了解地下浅圆仓卸料时的动力性能,并为其结构的优化设计提供参考。 展开更多
关键词 地下浅圆仓 静摩擦系数 动态响应 离散元
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稀土氧化物Y_(2)O_(3)增强Cu-Zn基自润滑材料的摩擦学行为研究
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作者 张新运 耿楠 +4 位作者 赵迎香 杜姗 曹岩 孟军虎 郭俊德 《粉末冶金技术》 北大核心 2025年第2期215-223,共9页
采用放电等离子闪烧法制备了含稀土氧化物Y_(2)O_(3)和润滑相石墨的Cu-Zn基自润滑复合材料,研究了稀土氧化物Y_(2)O_(3)和石墨对铜基自润滑复合材料力学性能和摩擦磨损性能的影响规律。结果表明:添加质量分数3%石墨的Cu-Zn合金摩擦系数... 采用放电等离子闪烧法制备了含稀土氧化物Y_(2)O_(3)和润滑相石墨的Cu-Zn基自润滑复合材料,研究了稀土氧化物Y_(2)O_(3)和石墨对铜基自润滑复合材料力学性能和摩擦磨损性能的影响规律。结果表明:添加质量分数3%石墨的Cu-Zn合金摩擦系数比普通Cu-Zn合金降低63.6%;添加质量分数1%稀土氧化物Y_(2)O_(3)的复合材料综合性能呈现峰值效应,硬度提高41.5%,摩擦系数降低25%。稀土氧化物Y_(2)O_(3)在基体中产生弥散强化效应,细化晶粒,提高复合材料相对密度。摩擦过程中,润滑相富集在复合材料摩擦副表面,构成性能良好的润滑层,改善了Cu-Zn基滑动部件的摩擦学行为。 展开更多
关键词 放电等离子烧结 固体自润滑 稀土元素 摩擦 磨损
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基于滚动摩擦的输送机刮板优化设计与效果分析
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作者 郝建 陈琳 +5 位作者 宋旗 李文昕 王端一 张晓峰 贾顺 马彪 《山东科技大学学报(自然科学版)》 北大核心 2025年第2期12-20,共9页
刮板输送机作为综采工作面的核心装备之一,在煤炭生产中承担了巨大工作量。然而传统刮板因其自重过大导致磨损严重,在运行过程中存在高能耗、高载荷和难维护问题,严重影响工作面煤炭运输效率。为了降低刮板自重和磨损,提出了一种优化刮... 刮板输送机作为综采工作面的核心装备之一,在煤炭生产中承担了巨大工作量。然而传统刮板因其自重过大导致磨损严重,在运行过程中存在高能耗、高载荷和难维护问题,严重影响工作面煤炭运输效率。为了降低刮板自重和磨损,提出了一种优化刮板局部结构的设计方案,旨在降低刮板的自重和刮板运行时的摩擦系数,从而减少传统刮板存在的问题。通过模拟实验和工程应用,验证其有效性。研究结果表明:通过改变刮板与中部槽之间的接触方式,使新型刮板的摩擦力比传统刮板减少约89.92%;使用新型刮板的输送机低载荷状态发生频率提升12.5%,中载荷、高载荷、超载荷状态发生频率均有所下降;每台电动机的年用电量降低约25%,内蒙古双欣煤矿年耗电量降低了约27%。本研究为刮板输送机的设计与改进提供了有益的参考,具有实际工程应用价值。 展开更多
关键词 输送机 刮板 自动排污结构 滚动体 摩擦方式
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DYNAMIC INTERACTION OF PLANE WAVES WITH A UNILATERALLY FRICTIONALLY CONSTRAINED INCLUSION-TIME DOMAIN BOUNDARY ELEMENT ANALYSIS
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作者 FengYangde WangYuesheng +1 位作者 ZhangZimao CuiJunzhi 《Acta Mechanica Solida Sinica》 SCIE EI 2003年第3期189-196,共8页
A 2D time domain boundary element method(BEM)is developed to solve the transient scattering of plane waves by a unilaterally frictionally constrained inclusion.Coulomb friction is assumed along the contact interface.T... A 2D time domain boundary element method(BEM)is developed to solve the transient scattering of plane waves by a unilaterally frictionally constrained inclusion.Coulomb friction is assumed along the contact interface.The incident wave is assumed strong enough so that localized slip and separation take place along the interface.The present problem is in effect a nonlinear boundary value problem since the mixed boundary conditions involve unknown intervals (slip,separation and stick regions).In order to determine the unknown intervals,an iterative technique is developed.As an example,we consider the scattering of a circular cylinder embedded in an infinite solid. 展开更多
关键词 wave scattering INCLUSION unilaterally frictionally constrained interface boundary nonlinearity time-domain boundary element method
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轮毂轴承单元密封结构优化设计及试验验证
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作者 赵圣卿 王福荣 +2 位作者 陈兆楠 刘朝艳 李冠杰 《轴承》 北大核心 2025年第2期39-45,共7页
针对轮毂轴承单元密封结构产生的摩擦力矩占比过大的问题,提出了将密封材料由氟橡胶改进为丁腈橡胶,密封结构减少一个接触唇的改进措施,并通过优化得到最优密封中间唇参数为唇倾斜角65°、唇厚0.6 mm、唇长3.8 mm、过盈量0.35 mm。... 针对轮毂轴承单元密封结构产生的摩擦力矩占比过大的问题,提出了将密封材料由氟橡胶改进为丁腈橡胶,密封结构减少一个接触唇的改进措施,并通过优化得到最优密封中间唇参数为唇倾斜角65°、唇厚0.6 mm、唇长3.8 mm、过盈量0.35 mm。将密封改进后的轮毂轴承单元进行了密封圈应力、漏脂试验、泥浆试验的仿真分析并通过试验进行验证,结果表明,优化后的轴承应力均满足材料许用应力要求,未出现漏脂现象,油脂含水量增加小于3%,启动、动态摩擦力矩分别降低了24.3%,22.1%,证明了优化后密封结构的可靠性。 展开更多
关键词 滚动轴承 轮毂轴承单元 密封 优化设计 摩擦力矩 有限元分析 试验
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环氧树脂自润滑滑动轴承摩擦磨损性能及其仿真分析 被引量:1
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作者 刘洪 赵延龙 李昱辰 《轴承》 北大核心 2025年第2期70-78,共9页
在环氧树脂(EP)中加入一定量的r-GO和不同比例的TiO_(2),研究其对EP材料摩擦磨损性能的影响,并基于滑动轴承接触理论,利用ABAQUS有限元软件对添加r-GO/TiO_(2)/EP自润滑层的滑动轴承进行仿真分析,结果表明,加入r-GO或r-GO/TiO_(2)能显... 在环氧树脂(EP)中加入一定量的r-GO和不同比例的TiO_(2),研究其对EP材料摩擦磨损性能的影响,并基于滑动轴承接触理论,利用ABAQUS有限元软件对添加r-GO/TiO_(2)/EP自润滑层的滑动轴承进行仿真分析,结果表明,加入r-GO或r-GO/TiO_(2)能显著改善EP材料的摩擦学性能,TiO_(2)质量分数为30%的r-GO/TiO_(2)/EP复合材料的摩擦磨损性能最佳;r-GO/TiO_(2)/EP自润滑层的引入能改善轴承的应力和应变分布。 展开更多
关键词 滑动轴承 自润滑轴承材料 环氧树脂 摩擦系数 磨损率 有限元分析
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榫连接结构接触刚度识别与验证
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作者 赵广 张泽新 +3 位作者 袁运博 丁六锋 白焱 袁巍 《航空动力学报》 北大核心 2025年第5期12-21,共10页
榫连接结构的接触刚度是影响叶-盘装配结构固有振动特性的关键参数和精确分析叶-盘耦合系统动力学特性的前提条件。将榫连接结构接触位置处理为薄层单元,推导法向和切向接触刚度与薄层单元属性的映射关系。设计并搭建榫连接结构固有振... 榫连接结构的接触刚度是影响叶-盘装配结构固有振动特性的关键参数和精确分析叶-盘耦合系统动力学特性的前提条件。将榫连接结构接触位置处理为薄层单元,推导法向和切向接触刚度与薄层单元属性的映射关系。设计并搭建榫连接结构固有振动特性实验装置,结合不同压紧力下固有振动特性实验与薄层单元仿真,同步识别榫连接结构法向和切向接触刚度。设计等效榫连接面-面微动摩擦实验,测得单位面积切向接触刚度,验证识别方法的精度。识别结果表明:接触刚度随压紧力先缓慢后迅速增大,当平均接触应力达到200 MPa后,接触刚度几乎不变。识别得到的切向接触刚度与微动摩擦实验结果平均相对误差仅为-4.73%,提出的榫连接结构接触刚度识别方法精度高、识别过程简洁。 展开更多
关键词 接触刚度 参数识别 榫连接结构 薄层单元 迟滞回线
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1060-H24纯铝无轴肩微型搅拌摩擦焊的数值模拟分析
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作者 张昌青 马东东 +3 位作者 谷怀壮 王栋 刘恩荣 张鹏省 《材料导报》 北大核心 2025年第5期217-222,共6页
使用ABAQUS有限元软件建立了顺序热力耦合数值模型,对常规与无轴肩两种搅拌工具下的微型搅拌摩擦焊焊接过程的温度场、应力及接头残余变形分布进行对比分析,并采用实验热电偶测温对热源模型的边界条件进行了校核。结果表明:两种搅拌工... 使用ABAQUS有限元软件建立了顺序热力耦合数值模型,对常规与无轴肩两种搅拌工具下的微型搅拌摩擦焊焊接过程的温度场、应力及接头残余变形分布进行对比分析,并采用实验热电偶测温对热源模型的边界条件进行了校核。结果表明:两种搅拌工具下的焊接接头经历不同的加热和冷却焊接热循环,实测常规工具焊接接头的峰值温度约为362℃,而无轴肩工具焊接接头的峰值温度仅为143℃;焊件表面的残余应力均以焊缝中心对称分布,常规工具残余应力主要分布在轴肩区域,最大残余应力为116 MPa。无轴肩工具残余应力呈现以搅拌针为中心的尖峰分布,最大残余应力为34 MPa;残余应力反映了焊后变形,常规工具焊接的薄板沿焊缝方向向上凸起,最大挠度为2.817 mm。无轴肩工具焊接的薄板没有可视变形,最大挠度仅0.0081 mm。无轴肩微型搅拌摩擦焊热输入低,能有效减小薄壁焊件的残余变形,提高焊件的尺寸精度和装配质量。 展开更多
关键词 微型搅拌摩擦焊 有限元模拟 温度场 应力应变 残余变形
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滑动频率影响20CrMnTi齿轮合金钢磨损行为的研究 被引量:1
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作者 杨兴新 胡海波 +2 位作者 黄清锋 杨越 尹美贵 《材料研究与应用》 2025年第3期513-524,共12页
阐述不同滑动频率对车用20CrMnTi齿轮合金钢在干态和油液工况下的摩擦磨损行为及损伤机理的影响机制,旨在为车用齿轮合金钢在实际服役工况中的磨损行为提供理论依据及技术支持。采用球-平面接触模型,结合自主研制的往复滑移式摩擦磨损... 阐述不同滑动频率对车用20CrMnTi齿轮合金钢在干态和油液工况下的摩擦磨损行为及损伤机理的影响机制,旨在为车用齿轮合金钢在实际服役工况中的磨损行为提供理论依据及技术支持。采用球-平面接触模型,结合自主研制的往复滑移式摩擦磨损试验装置,模拟齿轮在真实工况下的摩擦环境,选取10、15和20 Hz三种典型滑动频率,分别在常温干态和浸泡于车用变速箱润滑油中的润滑状态下开展对比实验。同时,基于实验结果及相关摩擦学理论,利用有限元分析技术揭示各磨损工况下损伤界面的动态响应机理,并采用传统的Archard模型预测其损伤演变规律。研究结果表明,所有磨痕均呈近似圆形,边缘区域存在明显磨屑堆积,二维轮廓图均呈典型的U型凹陷特征,说明试样表面主要处于完全滑移接触状态。进一步的磨损深度测试结果表明,在干态和油液润滑磨损工况下,最大磨损深度均出现在滑动频率为15 Hz时,对应最大磨损深度分别约为5.09和3.86μm。干态磨损表面出现明显剥落坑和犁沟,反映出剧烈的机械磨损过程;而油液下的损伤表面则相对平整,局部磨损轻微,润滑油的存在有效减缓了材料表面的损伤累积。研究还发现:滑动频率的升高会导致界面摩擦系数逐渐减小,且油液润滑状态下的摩擦系数显著低于干态条件;滑动频率在一定范围内对磨损行为具有非线性影响,润滑介质的存在显著改善了材料的耐磨性能。研究滑动频率对磨损行为的影响,对于提升车用齿轮合金钢在复杂服役环境中的稳定性和可靠性具有重要的指导意义。 展开更多
关键词 滑动频率 20CrMnTi合金钢 损伤机理 界面响应 有限元分析 摩擦磨损 摩擦系数 应力集中
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