The configuration and the reference frame of the four-axis wire-electric discharge machining （WEDM） machine tool are introduced. Based on the motion analysis of the four-axis WEDM machine tool, an algorithm for cont...The configuration and the reference frame of the four-axis wire-electric discharge machining （WEDM） machine tool are introduced. Based on the motion analysis of the four-axis WEDM machine tool, an algorithm for controlling the four-axis motion is proposed. The algorithm is applicable to both the invariable and variable taper machining. Motion loci of the machining platform and the wire guiding head are deduced by the algorithm according to the bottom surface locus of the workpiece and the taper angle. The algorithm is used in the CNC system of the four-axis WEDM machine tool and confirmed to be effective.展开更多
An analytical model for chatter aero-engine casings is presented in this paper stability prediction in bull-nose end milling of And the mechanics and dynamics variations due to the complex cutter and workpiece geomet...An analytical model for chatter aero-engine casings is presented in this paper stability prediction in bull-nose end milling of And the mechanics and dynamics variations due to the complex cutter and workpiece geometry are considered by analyzing the effects of the lead angle on the milling process. Firstly, the tool-workpiece engagement region is obtained by using a previously developed method and divided into several disk elements along the tool-axis direction. Secondly, a 3D dynamic model for stability limit calculation is developed and simplified into a 1D model in normal direction considering only the dominant mode of the workpiece. Then the cutting force coefficients, the start and exit angles corresponding to each disk element are determined. And the total stability lobe diagram is calculated using an iterative algorithm. Finally, several experimental tests are carried out to validate the feasibility and effectiveness of the proposed ~rediction approach.展开更多
A new concept of banana vibrating screen which has the same effect as traditional banana vibrating screen in a new way was put forward.The dynamic model of vibrating screen was established and its working principle wa...A new concept of banana vibrating screen which has the same effect as traditional banana vibrating screen in a new way was put forward.The dynamic model of vibrating screen was established and its working principle was analyzed when the action line of the exciting force did not act through the centroid of screen box.Moreover,the dynamic differential equations of centroid and screen surface were obtained.The motions of centroid and screen surface were simulated with actual parameters of the design example in Matlab/Simulink.The results show that not only the amplitude has a significant decrease from 9.38 to 4.10 mm,but also the throwing index and vibrating direction angle have a significant decrease from 10.49 to 4.59,and from 58.10° to 33.29°,respectively,along the screen surface,which indicates that motion characteristics of vibrating screen are consistent with those of traditional banana vibrating screen only by means of a single angle of screen surface.What's more,such banana vibrating screen of variable linear trajectory with greater processing capacity could be obtained by adjusting the relative position of force center and the centroid of screen box properly.展开更多
Based on the distribution characteristic of magnetic field along the polish wheel,the four-axis linkage technique is advanced to replace a standard five-axis one to figure low-gradient optical surfaces with a raster t...Based on the distribution characteristic of magnetic field along the polish wheel,the four-axis linkage technique is advanced to replace a standard five-axis one to figure low-gradient optical surfaces with a raster tool-path in magnetorheological finishing(MRF).After introducing the fundaments of such simplification,the figuring reachability of a four-axis system for the low-gradient optics was theoretically analyzed.Further validation including magnetic field intensity and influence function characteristic was performed to establish its application.To demonstrate the correctness,feasibility and applicability of such technique,a K4 spherical part was figured by two iterations of MRF with surface form error improved to 0.219λPV and 0.027λRMS.Meanwhile,the surface roughness was also improved a lot in MRF process.These theoretical analyses and experimental results both indicate that high form accuracy and excellent surface quality can be obtained by using the four-axis linkage technique in the process of figuring low-gradient optical elements,and the four-axis linkage system undoubtedly is much more easy to control and much more economical.展开更多
The features of the method are as follows: Adopting an optimum average small arc to four-axis prediction,the azimuth and altitude of the tracking axis need not be adjusted during the same observation procedure.The pre...The features of the method are as follows: Adopting an optimum average small arc to four-axis prediction,the azimuth and altitude of the tracking axis need not be adjusted during the same observation procedure.The prediction has been used for three different types of telescopes for many years and all demands of users have been satisfied.In this method,the prediction contents were more than others.Separating the unknowns,the actual equations for operation were concise,and the needed machine time was much less,even for the prediction of multistation.展开更多
The research and application on small denture machining equipment are great breakthrough for modern dental restoration technology. In this paper, a small denture machining equipment made of two spindles with four-axis...The research and application on small denture machining equipment are great breakthrough for modern dental restoration technology. In this paper, a small denture machining equipment made of two spindles with four-axis was designed based on machining characteristics and functional analysis. Position accuracy and re-position accuracy were measured by accuracy instrument. In order to test its machining capacity, some typical microstcucture parts, such as straight channel, hemispherical surface, and molars coronal, were selected for high speed milling. It was obtained that the denture machining equipment met the machining requirements with high quality and efficiency, according to the acquisition and analysis of form and position errors, surface roughness, and 3-D profile.展开更多
文摘The configuration and the reference frame of the four-axis wire-electric discharge machining （WEDM） machine tool are introduced. Based on the motion analysis of the four-axis WEDM machine tool, an algorithm for controlling the four-axis motion is proposed. The algorithm is applicable to both the invariable and variable taper machining. Motion loci of the machining platform and the wire guiding head are deduced by the algorithm according to the bottom surface locus of the workpiece and the taper angle. The algorithm is used in the CNC system of the four-axis WEDM machine tool and confirmed to be effective.
基金supported by the National Basic Research Program of China(No.2013CB035802)the 111 Project of China(No.B13044)
文摘An analytical model for chatter aero-engine casings is presented in this paper stability prediction in bull-nose end milling of And the mechanics and dynamics variations due to the complex cutter and workpiece geometry are considered by analyzing the effects of the lead angle on the milling process. Firstly, the tool-workpiece engagement region is obtained by using a previously developed method and divided into several disk elements along the tool-axis direction. Secondly, a 3D dynamic model for stability limit calculation is developed and simplified into a 1D model in normal direction considering only the dominant mode of the workpiece. Then the cutting force coefficients, the start and exit angles corresponding to each disk element are determined. And the total stability lobe diagram is calculated using an iterative algorithm. Finally, several experimental tests are carried out to validate the feasibility and effectiveness of the proposed ~rediction approach.
基金Projects(50574091, 50774084) supported by the National Natural Science Foundation of ChinaProject(50921001) supported by the Innovative Research Group Science Foundation,ChinaProject supported by Jiangsu Scientific Researching Fund Project ("333" Project),China
文摘A new concept of banana vibrating screen which has the same effect as traditional banana vibrating screen in a new way was put forward.The dynamic model of vibrating screen was established and its working principle was analyzed when the action line of the exciting force did not act through the centroid of screen box.Moreover,the dynamic differential equations of centroid and screen surface were obtained.The motions of centroid and screen surface were simulated with actual parameters of the design example in Matlab/Simulink.The results show that not only the amplitude has a significant decrease from 9.38 to 4.10 mm,but also the throwing index and vibrating direction angle have a significant decrease from 10.49 to 4.59,and from 58.10° to 33.29°,respectively,along the screen surface,which indicates that motion characteristics of vibrating screen are consistent with those of traditional banana vibrating screen only by means of a single angle of screen surface.What's more,such banana vibrating screen of variable linear trajectory with greater processing capacity could be obtained by adjusting the relative position of force center and the centroid of screen box properly.
基金Project(91023042)supported by the National Natural Science Foundation of ChinaProject(2011CB013200)supported by the National Basic Research Program of China+1 种基金Project(B090302)supported by the Fund of Innovation,Graduate School of National University of Defense Technology,ChinaProject(CX2009B004)supported by the Hunan Provincial Innovation Foundation for Postgraduate,China
文摘Based on the distribution characteristic of magnetic field along the polish wheel,the four-axis linkage technique is advanced to replace a standard five-axis one to figure low-gradient optical surfaces with a raster tool-path in magnetorheological finishing(MRF).After introducing the fundaments of such simplification,the figuring reachability of a four-axis system for the low-gradient optics was theoretically analyzed.Further validation including magnetic field intensity and influence function characteristic was performed to establish its application.To demonstrate the correctness,feasibility and applicability of such technique,a K4 spherical part was figured by two iterations of MRF with surface form error improved to 0.219λPV and 0.027λRMS.Meanwhile,the surface roughness was also improved a lot in MRF process.These theoretical analyses and experimental results both indicate that high form accuracy and excellent surface quality can be obtained by using the four-axis linkage technique in the process of figuring low-gradient optical elements,and the four-axis linkage system undoubtedly is much more easy to control and much more economical.
文摘The features of the method are as follows: Adopting an optimum average small arc to four-axis prediction,the azimuth and altitude of the tracking axis need not be adjusted during the same observation procedure.The prediction has been used for three different types of telescopes for many years and all demands of users have been satisfied.In this method,the prediction contents were more than others.Separating the unknowns,the actual equations for operation were concise,and the needed machine time was much less,even for the prediction of multistation.
基金National Key Technology R&D Program,China(No.2009BAI81B02)PhD Programs Foundation of Ministry of Education of China(No.20070287055)Anhui Natural Science Foundation,China(No.1308085QE93)
文摘The research and application on small denture machining equipment are great breakthrough for modern dental restoration technology. In this paper, a small denture machining equipment made of two spindles with four-axis was designed based on machining characteristics and functional analysis. Position accuracy and re-position accuracy were measured by accuracy instrument. In order to test its machining capacity, some typical microstcucture parts, such as straight channel, hemispherical surface, and molars coronal, were selected for high speed milling. It was obtained that the denture machining equipment met the machining requirements with high quality and efficiency, according to the acquisition and analysis of form and position errors, surface roughness, and 3-D profile.
