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基于Deform和灰色关联分析的涡旋盘背压成形工艺参数多目标优化
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作者 徐智伟 刘锋 +3 位作者 李亚东 庞建军 丁明明 何雨辰 《锻压技术》 北大核心 2026年第2期68-76,共9页
在保证模具使用寿命和减少生产能耗的前提下,研究通过合理选择成形工艺参数来实现涡旋盘高质量背压成形。针对某款铝合金涡旋盘背压成形过程,以坯料温度、模具温度、挤压速率、摩擦因数、背压距离和背压力为成形工艺参数,以成形载荷峰... 在保证模具使用寿命和减少生产能耗的前提下,研究通过合理选择成形工艺参数来实现涡旋盘高质量背压成形。针对某款铝合金涡旋盘背压成形过程,以坯料温度、模具温度、挤压速率、摩擦因数、背压距离和背压力为成形工艺参数,以成形载荷峰值、端面高度差和零件欠注度为成形目标开展研究。首先,利用Deform-3D软件对涡旋盘背压成形工艺开展Taguchi模拟试验,试验数据的信噪比分析结果表明,成形目标间具有明显竞争关系,不能同时达到最优。然后,基于灰色关联分析获得成形多目标最优工艺参数,相较于初始工艺,优化后的成形载荷峰值、端面高度差和零件欠注度分别减小至544 kN、1.4 mm和1.1%,降幅分别达到25.0%、73.1%和84.5%。最后,通过最优成形工艺参数实现了高质量的涡旋盘背压成形制造。研究表明,所采用方法可靠、有效,为同类产品的加工提供了技术支持和方法参考。 展开更多
关键词 涡旋盘 背压成形 灰色关联分析 多目标优化 成形载荷峰值 端面高度差 零件欠注度
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Impact hydroforming characteristics for a half-tube part with curvature
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作者 Hongliang ZHU Yong XU +5 位作者 Boris B.KHINA Wenlong XIE Shi-Hong ZHANG Liangliang XIA Mingyu GAO Artur I.POKROVSKY 《Chinese Journal of Aeronautics》 2026年第1期626-642,共17页
Taking half-tube part with curvature as an example,the Impact Hydroforming(IHF)characteristics were studied by combining the actual forming experiment and numerical simulation.The IHF experiment showed that wrinkles a... Taking half-tube part with curvature as an example,the Impact Hydroforming(IHF)characteristics were studied by combining the actual forming experiment and numerical simulation.The IHF experiment showed that wrinkles appeared at the bottom of the part during single-step forming,but no wrinkles were observed during double-step forming.The thinning rate and deviation of the wall thickness of the part in each area were less than 20%and 2.7 mm,correspondingly,and the drawing depth of the part reached 45.8 mm.The effect of double-step forming was better than that of single-step forming,which was related to the IHF forming law.Besides,the characteristics of the IHF process were studied by numerical simulation.The results indicated that when double-step forming was utilized,there was almost no velocity field in the opposite direction of deformation after the bottom of the part contacted the die,and the existence of stress state at the bottom would restrain and eliminate the wrinkles.The inertia effect evolved with the driving pressure.Specially,the inertia effect can improve the flow of metal and reduce the deviation of the wall thickness of the part under double-step forming. 展开更多
关键词 Aluminum-lithium alloy forming characteristics Half-tube part Impact hydroforming Inertia effect
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Multi-pass intermittent local loading process of large-scale rib-web component:Forming characteristics and implementing apparatus
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作者 Dawei ZHANG Peng DONG +2 位作者 Jingxiang LI Zijian YU Shengdun ZHAO 《Chinese Journal of Aeronautics》 2026年第1期601-625,共25页
The multi-pass intermittent local loading process,which features a more flexible processing path,can further enhance the second material distribution during local loading,improve the formability of components,and redu... The multi-pass intermittent local loading process,which features a more flexible processing path,can further enhance the second material distribution during local loading,improve the formability of components,and reduce forming loads.However,the absence of compatible forming equipment makes it difficult to control the constraint in the unloaded zones during the forming process.This difficulty complicates coordination and control of deformation,particularly for asymmetric rib-web components.Additionally,the current implementation involves multi-fire heating,a long process flow,and high energy consumption,which limits the popularization and application of the local loading process.In this study,a new multi-pass local loading hydraulic forming apparatus that can quickly and reliably switch between heavy-load deformation and low-load constraint for different local loading sub-dies was developed.A 10-tonne laboratory prototype was developed,and the forming characteristics during the forming process as well as the response characteristics of the hydraulic system during the multi-pass intermittent local loading of rib-web component were investigated using numerical simulations and physical experiments.Results indicated that,compared to a whole loading process with the same initial geometry of billet,the total forming load(i.e.,the sum of loaded and restrained loads)is reduced by more than 40%with the local loading process,and by nearly 50%with multi-pass local loading.The multi-pass local loading process allows for more effective control of material flow compared to single-pass local loading,leading to improved cavity filling and reduced flow line disturbance.For a large-scale,complex titanium alloy bulkhead,the cavity filling problem was addressed by optimizing the multi-pass local loading path with an unequal thickness billet.The dynamic performance of the multi-pass local loading hydraulic system was found to be robust,with stable pressure transitions during motion and load switching for the sub-die(s).The dynamic characteristic of the hydraulic cylinder when switching from non-moving/unloaded state to a moving/loading state are consistent whether a load is present or not.However,the dynamic characteristics differ when switching from a moving/loading state to non-moving/unloaded state,showing opposite behavior.The developed hydraulic drive mechanism provides a way for implementation of multi-pass local loading without auxiliary operation and extra heating.The results of the study provide a foundation for the industrial production of large-scale,complex components with reduced force requirement and low-energy consumption. 展开更多
关键词 forming characteristics Hydraulic system Intermittent local loading process Material flow Rib-web component
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λ-BIHARMONIC HYPERSURFACES IN 6-DIMENSIONAL PSEUDO-RIEMANNIAN SPACE FORMS
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作者 DUAN Zhen-ping YANG Chao +1 位作者 LIU Jian-cheng CHEN Jia-rui 《数学杂志》 2026年第1期1-19,共19页
In this paper,we studyλ-biharmonic hypersurfaces M_(r)^(5) of 6-dimensional pseudo Riemannian space form N_(p)^(6)(c)with the indexs 0≤p≤6,r=p−1 or p,and constant curvature c.It was proved that if the shape operato... In this paper,we studyλ-biharmonic hypersurfaces M_(r)^(5) of 6-dimensional pseudo Riemannian space form N_(p)^(6)(c)with the indexs 0≤p≤6,r=p−1 or p,and constant curvature c.It was proved that if the shape operator of M_(r)^(5) is diagonalizable,then the mean curvature is a constant.As an application,we find some types of biharmonic hypersurfaces of N_(p)^(6)(c)are minimal. 展开更多
关键词 λ-biharmonic hypersurface pseudo-Riemannian space form constant mean curvature shape operator minimal
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Experimental study on damage characteristics of t-shaped stiffened plates subjected to different types of shaped charges:Linear-shaped charge,embowed linear-shaped charge,and embowed linear explosively formed projectile
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作者 Shenhe Zhang Zhifan Zhang +4 位作者 Shuxin Yang Longkan Wang Yutong Sui Guiyong Zhang Zhi Zong 《Defence Technology(防务技术)》 2026年第2期231-243,共13页
In order to investigate the penetration performance of Linear-Shaped Charge(LSC),Embowed LinearShaped Charge(ELSC),and Embowed Linear Explosively Formed Projectile(ELEFP)on T-shaped stiffened plates,a series of near-f... In order to investigate the penetration performance of Linear-Shaped Charge(LSC),Embowed LinearShaped Charge(ELSC),and Embowed Linear Explosively Formed Projectile(ELEFP)on T-shaped stiffened plates,a series of near-field air-burst experiments are conducted.The damage modes and characteristics of the target plates are compared and analyzed.Each flat plate section is completely punctured,resulting in a penetration hole.The damage modes induced by the three charge types on the stiffened plate structure are consistent,characterized by shear failure in the central region of the flat plate due to penetration by the penetrator,localized plastic deformation of the flat plate,and local penetration failure resulting from partial perforation of the central stiffener.The penetration lengths caused by ELSC and ELEFP are 45.1%and 46.1% larger than that of LSC,while the half-width of the penetration hole generated by ELEFP is 54.2% and 24.7% smaller than that of ELSC and LSC,respectively.The penetration height caused by ELEFP are 17.5%and 62.1% larger than that of ELSC and LSC,respectively.The stiffener effectively segments the damage area,enhancing the local structural strength and limiting the extent of plastic deformation in the flat plate section.The comparative results show that the ELSC proves to be more effective for efficient large-scale damage,and ELEFP is more suitable for achieving efficient localized damage. 展开更多
关键词 Linear-shaped charge Embowed linear-shaped charge Embowed linear explosively formed PROJECTILE Near-filed explosion Penetration performance Stiffened plate
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融合卷积CR-FFD与偏置Transformer胶囊网络的单视图三维物体重建
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作者 连远锋 赵泽欣 《计算机辅助设计与图形学学报》 北大核心 2025年第4期623-634,共12页
针对复杂拓扑结构物体单视图三维重建过程中二维图像与三维形状之间难以准确映射的问题,提出一种融合卷积Catmull-Rom样条自由形变(CR-FFD)与偏置Transformer胶囊网络的单视图三维重建方法.首先通过Catmull-Rom样条基函数对点云模型控... 针对复杂拓扑结构物体单视图三维重建过程中二维图像与三维形状之间难以准确映射的问题,提出一种融合卷积Catmull-Rom样条自由形变(CR-FFD)与偏置Transformer胶囊网络的单视图三维重建方法.首先通过Catmull-Rom样条基函数对点云模型控制点进行插值,保持点云模型形变局部拓扑结构的一致性;然后提出卷积神经网络最小二乘求逆解法,通过非线性参数映射加速求解过程;最后设计偏置注意力Transformer胶囊网络增强局部特征表达能力,捕获点云形状的细粒度特征.实验结果表明,在ShapeNet数据集上,所提方法的EMD指标平均值为3.84, CD指标平均值为3.71;在Pix3D数据集上, EMD指标平均值为5.51, CD指标平均值为5.39;与已有的单视图点云三维重建方法相比,该方法有效地提升单视图的三维重建结果,能够从不同角度保持重建的一致性. 展开更多
关键词 CATMULL-ROM样条 自由形变 三维重建 胶囊网络 偏置注意力
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基于Autoform正弦波形膜盘工艺优化与回弹补偿
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作者 毕凤阳 姜旭 +2 位作者 宁慧燕 王晓宏 宋泊霖 《世界有色金属》 2025年第14期213-216,共4页
针对金属正弦波形膜盘尺寸较大,成形过程中回弹大的问题,基于Autoform建立了膜盘冲压成形有限元模型,并以压边力、摩擦系数和模具间隙为优化工艺参数,回弹量为优化目标,通过正交试验法设计优化试验,根据极差分析结果表明,摩擦系数对回... 针对金属正弦波形膜盘尺寸较大,成形过程中回弹大的问题,基于Autoform建立了膜盘冲压成形有限元模型,并以压边力、摩擦系数和模具间隙为优化工艺参数,回弹量为优化目标,通过正交试验法设计优化试验,根据极差分析结果表明,摩擦系数对回弹量的影响最大,最优工艺参数组合为压边力800KN、摩擦系数0.11、模具间隙1.05mm。为了进一步改善回弹问题,采用四次预先补偿对模具型面进行修正,最终将膜盘正弦波曲面偏差控制在约0.1mm以内。通过成形试验与形状偏差测试,验证了所设计的冲压模具的精度,尺寸偏差能够控制在0.0~0.15mm之间。 展开更多
关键词 冲压成形 工艺优化 正弦波形膜盘 有限元 正交试验 回弹补偿
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基于AutoForm的汽车翼子板成形分析及优化 被引量:1
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作者 张轶凡 史舒驿茗 +3 位作者 陈德平 贺定 张涛 胡志华 《成都工业学院学报》 2025年第3期8-13,共6页
为解决汽车翼子板冲压成形过程中成形难度大、尺寸精度差的问题,以某车型轿车车身翼子板为研究对象,利用AutoForm软件对其冲压成形过程进行仿真分析,并采用四变量三水平的正交实验法,研究拉伸成形的影响因素大小。结果表明,对于最大变薄... 为解决汽车翼子板冲压成形过程中成形难度大、尺寸精度差的问题,以某车型轿车车身翼子板为研究对象,利用AutoForm软件对其冲压成形过程进行仿真分析,并采用四变量三水平的正交实验法,研究拉伸成形的影响因素大小。结果表明,对于最大变薄率,影响力大小依次为摩擦系数>拉延筋筋高>压边力>冲压速度;对于最大起皱趋势,影响力大小依次为摩擦系数>拉延筋筋高=压边力>冲压速度。在确定摩擦系数为0.15、压边力为900 kN、冲压速度为250 mm/s后,进一步对整体模面进行分割,将拉延筋分段化处理,最终确定了成形性能良好的拉延模面。 展开更多
关键词 车身覆盖件 冲压成形 仿真分析 AUTOform 正交实验法
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Corrosion and Copper Foil Formation Behavior of Laser-Welded Joint and Spin-Formed Materials of Commercially Pure Titanium in H_(2)SO_(4)/CuSO_(4) Electrolyte 被引量:1
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作者 Ren Lina Song Yanfei +4 位作者 Qi Liang Yang Jian Yang Jiadian Lei Xiaowei Zhang Jianxun 《稀有金属材料与工程》 北大核心 2025年第6期1467-1477,共11页
Based on the microstructure characterization,electrochemical impedance spectroscopy,potentiodynamic polarization,and immersion corrosion,this work comparatively analyzed the differences in the electrochemical corrosio... Based on the microstructure characterization,electrochemical impedance spectroscopy,potentiodynamic polarization,and immersion corrosion,this work comparatively analyzed the differences in the electrochemical corrosion morphology and post-foil formation surface morphology of laser beam welded(LBW)sample and spin-formed sample,and compared the corrosion resistance and Cu foil formation ability of two samples in H_(2)SO_(4)/NaCl solution and CuSO_(4) reducing electrolyte.Results show that in H_(2)SO_(4) and NaCl solutions,LBW sample and spin-formed sample exhibit excellent passivation ability and corrosion resistance.Both samples show uniform corrosion morphologies and similar corrosion resistance in the strong acidic solution containing Cl^(-).Meanwhile,the Cu foil formation ability of the welded joint is similar to that of the spin-formed sample,and both samples obtain intact Cu foils with high-quality surfaces and small differences in properties. 展开更多
关键词 Ti cathode laser beam welding spin forming CORROSION Cu foil electroplating
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基于Deform的大型微调器锻造成形工艺方案设计
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作者 徐君 章勇 +1 位作者 邹毅 彭坤城 《锻压技术》 北大核心 2025年第11期36-44,共9页
针对大型微调器锻件采用传统分段锻压焊接工艺生产时存在的应力集中效应显著、力学性能不足及生产效率低下等问题,基于Deform-3D有限元分析平台,开展了整体锻压成形工艺优化研究。采用数值模拟与工艺实验相结合的方法,重点改进了预锻工... 针对大型微调器锻件采用传统分段锻压焊接工艺生产时存在的应力集中效应显著、力学性能不足及生产效率低下等问题,基于Deform-3D有限元分析平台,开展了整体锻压成形工艺优化研究。采用数值模拟与工艺实验相结合的方法,重点改进了预锻工序的模具型腔设计,并确定了优化参数,实现了终锻阶段金属流动的合理引导与型腔的完整填充。经生产验证,优化后的整体成形锻件内部组织致密,无折叠等缺陷,各项性能指标均满足技术要求。研究表明,该优化工艺较传统工艺可缩短生产周期,提升材料利用率,具有显著的经济效益,也为其他大型复杂精密锻件的成形工艺优化提供了可靠的理论依据与工程实践参考。 展开更多
关键词 大型锻件 微调器 填充效果 预锻 整体成形 模具型腔
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Distribution,species richness,and relative importance of different plant life forms across drylands in China 被引量:1
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作者 Shuran Yao Weigang Hu +16 位作者 Mingfei Ji Abraham Allan Degen Qiajun Du Muhammad Adnan Akram Yuan Sun Ying Sun Yan Deng Longwei Dong Haiyang Gong Qingqing Hou Shubin Xie Xiaoting Wang Jinzhi Ran Bernhard Schmid Qinfeng Guo Karl J.Niklas Jianming Deng 《Plant Diversity》 2025年第2期273-281,共9页
Studies on plant diversity are usually based on the total number of species in a community.However,few studies have examined species richness(SR)of different plant life forms in a community along largescale environmen... Studies on plant diversity are usually based on the total number of species in a community.However,few studies have examined species richness(SR)of different plant life forms in a community along largescale environmental gradients.Particularly,the relative importance(RIV)of different plant life forms in a community and how they vary with environmental variables are still unclear.To fill these gaps,we determined plant diversity of ephemeral plants,annual herbs,perennial herbs,and woody plants from 187 sites across drylands in China.The SR patterns of herbaceous plants,especially perennial herbs,and their RIV in plant communities increased with increasing precipitation and soil nutrient content;however,the RIV of annual herbs was not altered along these gradients.The SR and RIV of ephemeral plants were affected mainly by precipitation seasonality.The SR of woody plants had a unimodal relationship with air temperature and exhibited the highest RIV and SR percentage in plant communities under the harshest environments.An obvious shift emerged in plant community composition,SR and their critical impact factors at 238.5 mm of mean annual precipitation(MAP).In mesic regions(>238.5 mm),herbs were the dominant species,and the SR displayed a relatively slow decreasing rate with increasing aridity,which was mediated mainly by MAP and soil nutrients.In arid regions(<238.5 mm),woody plants were the dominant species,and the SR displayed a relatively fast decreasing rate with increasing aridity,which was mediated mainly by climate variables,especially precipitation.Our findings highlight the importance of comparative life form studies in community structure and biodiversity,as their responses to gradients differed substantially on a large scale. 展开更多
关键词 DRYLANDS Environmental gradients Plant life forms Relative importance Species richness THRESHOLD
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Geometric size and forming force prediction in incremental flanging:A new analytical model 被引量:1
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作者 Chong TIAN Dawei ZHANG +1 位作者 Guangcan YANG Shengdun ZHAO 《Chinese Journal of Aeronautics》 2025年第2期519-540,共22页
A new analytical model for geometric size and forming force prediction in incremental flanging(IF)is presented in this work.The complex deformation characteristics of IF are considered in the modeling process,which ca... A new analytical model for geometric size and forming force prediction in incremental flanging(IF)is presented in this work.The complex deformation characteristics of IF are considered in the modeling process,which can accurately describe the strain and stress states in IF.Based on strain analysis,the model can predict the material thickness distribution and neck height after IF.By considering contact area,strain characteristics,material thickness changes,and friction,the model can predict specific moments and corresponding values of maximum axial forming force and maximum horizontal forming force during IF.In addition,an IF experiment involving different tool diameters,flanging diameters,and opening hole diameters is conducted.On the basis of the experimental strain paths,the strain characteristics of different deformation zones are studied,and the stable strain ratio is quantitatively described through two dimensionless parameters:relative tool diameter and relative hole diameter.Then,the changing of material thickness and forming force in IF,and the variation of minimum material thickness,neck height,maximum axial forming force,and maximum horizontal forming force with flanging parameters are studied,and the reliability of the analytical model is verified in this process.Finally,the influence of the horizontal forming force on the tool design and the fluctuation of the forming force are explained. 展开更多
关键词 Incremental flanging Analytical model Strain characteristic Geometric size forming force
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Reservoir Forming Conditions and Models of Oil Sands in Northwestern Margin of Junggar Basin,China 被引量:1
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作者 Xiaoping Ma Xinguo Zhuang +6 位作者 Yunlong He Jibin Zhou Meng Wang Baoqing Li Zhenlong Dai Xudong Fan Haihuai Sun 《Journal of Earth Science》 2025年第2期611-626,共16页
The northwestern margin of Junggar Basin is the region with the richest oil sand resources in China.For better understanding the enrichment rules and deployment of exploration and development of regional oil sand,it i... The northwestern margin of Junggar Basin is the region with the richest oil sand resources in China.For better understanding the enrichment rules and deployment of exploration and development of regional oil sand,it is of great scientific significance to study the accumulation conditions of oil sand in different strata and mining areas of the Junggar Basin.Through a large number of field investigations,drilling verification and sampling tests,it is found that the oil sand in the region covers an area of 2000 km^(2),with shallow and thick reservoir,and predicted resource of 180 million tons.The oil sand resources are mainly distributed in four geological strata,namely the Middle Triassic Karamay Formation,Early Jurassic Badaowan Formation,Late Jurassic Qigu Formation,and Early Cretaceous Qingshuihe Formation.The reservoir is mainly composed of sandstone with high porosity and permeability,and the reservoir space is mainly intergranular pores with a medium average oil content.The oil sand deposit in the region is a typical destructive oil reservoir.The crude oil in the oil sand layer is degraded and thickened from the deep to the shallow,the content of saturated hydrocarbon decreased,and the content of aromatic hydrocarbon,non-hydrocarbon and asphaltene increased.The oil source comes from the deep Permian hydrocarbon-generating depression.Unconformities,faults and marginal fan delta-braided river depositional systems constitute effective migration and storage systems.Caprocks of the Upper Triassic Baijiantan Formation,Lower Jurassic Sangonghe Formation and Lower Cretaceous Hutubihe Formation were formed by three large scale lake transgressions.The Indosinian,Yanshan and Late Yanshan movements are the main driving forces for the migration of deep oil and gas to the shallow edge to form oil sand deposits.It is considered that the oil sand in the northwestern margin of Junggar Basin is of a slope complex migration type. 展开更多
关键词 oil sand reservoir forming conditions accumulation model Junggar Basin petroleum geology
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基于Deform的弯链板U弯成形分析及模具参数优化
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作者 汪永明 孙永文 连润柱 《塑性工程学报》 北大核心 2025年第6期79-86,共8页
针对弯链板在U弯成形过程中产生的向外弯曲现象,基于Deform软件在其U弯凹模上分别建立了无预弯块和有预弯块的2组U弯成形有限元仿真模型,仿真结果表明:有预弯块的U弯凹模对工件的向外弯曲变形有着很大的改善作用。建立了5组不同预弯块... 针对弯链板在U弯成形过程中产生的向外弯曲现象,基于Deform软件在其U弯凹模上分别建立了无预弯块和有预弯块的2组U弯成形有限元仿真模型,仿真结果表明:有预弯块的U弯凹模对工件的向外弯曲变形有着很大的改善作用。建立了5组不同预弯块间距的U弯成形有限元仿真模型,分析不同预弯块间距对工件的台阶面间距和平行度的影响,根据仿真结果对比:当预弯块间距为75 mm时,U弯成形件的成形效果最佳,此时其台阶面间距为38.36 mm,台阶面向内弯曲夹角为0.1°。取预弯块间距为最佳值75 mm时,分别研究了不同的U弯间隙与凹模圆角半径对工件U弯成形效果的影响,得出其最佳U弯间隙为5.15 mm,最佳凹模圆角半径为10 mm。基于优化后的模具参数进行了U弯成形实验,依据实验结果,U弯成形件的窄端面间距为27.41~27.47 mm,台阶面间距为38.45~38.61 mm,台阶面夹角为-0.14°~0.27°,实验结果满足U弯成形的工艺要求,有效解决了弯链板在U弯成形过程中的向外弯曲现象。 展开更多
关键词 弯链板 U弯成形 Deform仿真 模具改进 参数优化
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Study on the Carcass Layer Multi-Pass Roll Forming of Deepwater Flexible Risers 被引量:1
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作者 LU Hai-long LI Wen-bo +2 位作者 YAN Jun ZHANG Heng-rui YANG Zhi-xun 《China Ocean Engineering》 2025年第5期866-877,共12页
The carcass layer is the innermost structure of flexible marine risers and is responsible for resisting external pressure.It has an“S”section with a spiral interlocking feature.After the multi-pass roll forming of a... The carcass layer is the innermost structure of flexible marine risers and is responsible for resisting external pressure.It has an“S”section with a spiral interlocking feature.After the multi-pass roll forming of a flat steel strip,a carcass layer is formed by lock forming.During roll forming,the steel strip undergoes significant plastic deformation,and its local area accumulates residual stress owing to multiple loading and unloading cycles.These phenomena complicate the design and analysis of the carcass layer multi-pass roll forming(CLMRF)process and cause issues in the carcass layer during manufacturing,such as strip fracture and low forming quality.Thus,herein,CLMRF was investigated to clarify the stress distribution,and a parameter analysis was performed.First,the CLMRF process was designed on the basis of classical roll-forming design theory.Second,a finite element model was established,and CLMRF was simulated.Third,the distributions of the forming stress and residual stress of the strip during CLMRF were investigated.Finally,the influences of the strip thickness,roll gap,roll distance,and angular increment were investigated.The conclusions of this study can be used to provide technical guidance in the manufacturing of flexible risers. 展开更多
关键词 flexible riser carcass layer multi-pass roll forming finite element analysis residual stress
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A new multi-DOF envelope forming process for fabricating spiral bevel gears with back taper tooth 被引量:1
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作者 Xinghui HAN Yanhui WANG +3 位作者 Lin HUA Wuhao ZHUANG Fangyan ZHENG Wei FENG 《Chinese Journal of Aeronautics》 2025年第1期568-585,共18页
Spiral bevel gears are critical transmission components,and are widely used in the aerospace field.This paper proposes a new multi-DOF envelope forming process for fabricating spiral bevel gears.Firstly,the multi-DOF ... Spiral bevel gears are critical transmission components,and are widely used in the aerospace field.This paper proposes a new multi-DOF envelope forming process for fabricating spiral bevel gears.Firstly,the multi-DOF envelope forming principle of spiral bevel gears is proposed.Secondly,the design methods for the envelope tool geometry and movement are proposed based on the envelope geometry and movement relationships.Thirdly,the metal flow and tooth filling laws are revealed through 3D FE simulation of the multi-DOF envelope forming process of a typical spiral bevel gear.Fourthly,a new method for separating the envelope tool and the formed spiral bevel gear with back taper tooth is proposed to avoid their interference.Finally,experiments on multi-DOF envelope forming of this typical spiral bevel gear are conducted using new heavy load multi-DOF envelope forming equipment.The simulation and experimental results show the feasibility of the proposed multi-DOF envelope forming process for fabricating spiral bevel gears with back taper tooth and the corresponding process design methods. 展开更多
关键词 Multi-DOF envelope forming Spiral bevel gear Back taper tooth Metal flow Process design
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Quasi-visualizable detection of deep sub-wavelength defects in patterned wafers by breaking the optical form birefringence 被引量:1
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作者 Jiamin Liu Jinlong Zhu +8 位作者 Zhe Yu Xianrui Feng Zedi Li Lei Zhong Jinsong Zhang Honggang Gu Xiuguo Chen Hao Jiang Shiyuan Liu 《International Journal of Extreme Manufacturing》 2025年第1期623-639,共17页
In integrated circuit(IC)manufacturing,fast,nondestructive,and precise detection of defects in patterned wafers,realized by bright-field microscopy,is one of the critical factors for ensuring the final performance and... In integrated circuit(IC)manufacturing,fast,nondestructive,and precise detection of defects in patterned wafers,realized by bright-field microscopy,is one of the critical factors for ensuring the final performance and yields of chips.With the critical dimensions of IC nanostructures continuing to shrink,directly imaging or classifying deep-subwavelength defects by bright-field microscopy is challenging due to the well-known diffraction barrier,the weak scattering effect,and the faint correlation between the scattering cross-section and the defect morphology.Herein,we propose an optical far-field inspection method based on the form-birefringence scattering imaging of the defective nanostructure,which can identify and classify various defects without requiring optical super-resolution.The technique is built upon the principle of breaking the optical form birefringence of the original periodic nanostructures by the defect perturbation under the anisotropic illumination modes,such as the orthogonally polarized plane waves,then combined with the high-order difference of far-field images.We validated the feasibility and effectiveness of the proposed method in detecting deep subwavelength defects through rigid vector imaging modeling and optical detection experiments of various defective nanostructures based on polarization microscopy.On this basis,an intelligent classification algorithm for typical patterned defects based on a dual-channel AlexNet neural network has been proposed,stabilizing the classification accuracy ofλ/16-sized defects with highly similar features at more than 90%.The strong classification capability of the two-channel network on typical patterned defects can be attributed to the high-order difference image and its transverse gradient being used as the network’s input,which highlights the polarization modulation difference between different patterned defects more significantly than conventional bright-field microscopy results.This work will provide a new but easy-to-operate method for detecting and classifying deep-subwavelength defects in patterned wafers or photomasks,which thus endows current online inspection equipment with more missions in advanced IC manufacturing. 展开更多
关键词 defect inspection form birefringence breaking high order difference anisotropic illumination modes deep-subwavelength sensitivity defect classification
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Influence of geometric configurations on friction characteristics during incremental forming process of AA5052 sheet metal 被引量:1
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作者 Guang-can YANG Da-wei ZHANG +1 位作者 Chong TIAN Sheng-dun ZHAO 《Transactions of Nonferrous Metals Society of China》 2025年第3期715-733,共19页
The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic s... The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic strain,contact pressure,and area.The interface promotes lubrication and support when wall angles were≤40°,a 0.5 mm-thin sheet was used,and a 10 mm-large tool radius was employed.This mainly results in micro-plowing and plastic extrusion flow,leading to lower friction coefficient.However,when wall angles exceed 40°,significant plastic strain roughening occurs,leading to inadequate lubrication on the newly formed surface.Increased sheet thickness and decreased tool radius elevate contact pressure.These actions trigger micro-cutting and adhesion,potentially leading to localized scuffing and dimple tears,and higher friction coefficient.The friction mechanisms remain unaffected by the part’s plane curve features.As the forming process progresses,abrasive wear intensifies,and surface morphology evolves unfavorably for lubrication and friction reduction. 展开更多
关键词 AA5052 sheet metal incremental forming process geometric configurations surface morphology characteristics friction mechanism
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Annealing temperature influence on forming limit curve and fracture toughness of aluminium/silver bilayer sheets 被引量:1
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作者 Mohammad Delshad GHOLAMI Mojtaba KHODAKARAMI +1 位作者 Mohammad ABADIAN Ramin HASHEMI 《Journal of Central South University》 2025年第1期34-48,共15页
This article examines the influence of annealing temperature on fracture toughness and forming limit curves of dissimilar aluminum/silver sheets.In the cold roll bonding process,after brushing and acid washing,the pre... This article examines the influence of annealing temperature on fracture toughness and forming limit curves of dissimilar aluminum/silver sheets.In the cold roll bonding process,after brushing and acid washing,the prepared surfaces are placed on top of each other and by rolling with reduction more than 50%,the bonding between layers is established.In this research,the roll bonding process was done at room temperature,without the use of lubricants and with a 70%thickness reduction.Then,the final thickness of the Ag/Al bilayer sheet reached 350μm by several stages of cold rolling.Before cold rolling,it should be noted that to decrease the hardness created due to plastic deformation,the roll-bonded samples were subjected to annealing heat treatment at 400℃for 90 min.Thus,the final samples were annealed at 200,300 and 400℃for 90 min and cooled in a furnace to examine the annealing temperature effects.The uniaxial tensile and microhardness tests measured mechanical properties.Also,to investigate the fracture mechanism,the fractography of the cross-section was examined by scanning electron microscope(SEM).To evaluate the formability of Ag/Al bilayer sheets,forming limit curves were obtained experimentally through the Nakazima test.The resistance of composites to failure due to cracking was also investigated by fracture toughness.The results showed that annealing increases the elongation and formability of the Ag/Al bilayer sheet while reduces the ultimate tensile strength and fracture toughness.However,the changing trend is not the same at different temperatures,and according to the results,the most significant effect is obtained at 300℃and aluminum layers.It was also determined that by increasing annealing temperature,the fracture mechanism from shear ductile with small and shallow dimples becomes ductile with deep cavities. 展开更多
关键词 cold roll bonding Ag/Al bilayer sheet mechanical properties forming limit curve fracture toughness
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Influence of Process Parameters on Forming Quality of Single-Channel Multilayer by Joule Heat Fuse Additive Manufacturing
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作者 Li Suli Fan Longfei +3 位作者 Chen Jichao Gao Zhuang Xiong Jie Yang Laixia 《稀有金属材料与工程》 北大核心 2025年第5期1165-1176,共12页
To overcome the shortage of complex equipment,large volume,and high energy consumption in space capsule manufacturing,a novel sliding pressure Joule heat fuse additive manufacturing technique with reduced volume and l... To overcome the shortage of complex equipment,large volume,and high energy consumption in space capsule manufacturing,a novel sliding pressure Joule heat fuse additive manufacturing technique with reduced volume and low energy consumption was proposed.But the unreasonable process parameters may lead to the inferior consistency of the forming quality of single-channel multilayer in Joule heat additive manufacturing process,and it is difficult to reach the condition for forming thinwalled parts.Orthogonal experiments were designed to fabricate single-channel multilayer samples with varying numbers of layers,and their forming quality was evaluated.The influence of printing current,forming speed,and contact pressure on the forming quality of the single-channel multilayer was analyzed.The optimal process parameters were obtained and the quality characterization of the experiment results was conducted.Results show that the printing current has the most significant influence on the forming quality of the single-channel multilayer.Under the optimal process parameters,the forming section is well fused and the surface is continuously smooth.The surface roughness of a single-channel 3-layer sample is 0.16μm,and the average Vickers hardness of cross section fusion zone is 317 HV,which lays a foundation for the subsequent use of Joule heat additive manufacturing technique to form thinwall parts. 展开更多
关键词 Joule heat additive manufacturing single-channel multilayer process parameter forming quality
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