The equimolar NbZrTi medium-entropy alloy(MEA)has attracted attention due to its excellent comprehensive mechanical properties.In this study,the designed body-centered cubic NbZrTiAl_(4)(atomic percent,at%)MEA by Al a...The equimolar NbZrTi medium-entropy alloy(MEA)has attracted attention due to its excellent comprehensive mechanical properties.In this study,the designed body-centered cubic NbZrTiAl_(4)(atomic percent,at%)MEA by Al addition,having a superplastic extensibility of~5000%under cold rolling,enables directly fabricated ultrathin foils with a thickness down to~0.2 mm without any treatments.Particularly,the annealed NbZrTiAl_(4) MEA foils,containing a coherent nanoscale B2,exhibit an ultrahigh yield strength of up to~1130 MPa,which even surpasses the bulk counterpart,while maintaining a good fracture elongation of up to~14%.The Al addition induced a stronger solid solution strengthening and fine-grain strengthening in the foils.Complex dislocation interactions and dislocation–B2 interactions promoted a dynamical formation of dislocation bands,which yielded work-hardening ability and tensile ductility.These findings provide a novel strategy for the design of ultrathin refractory medium-entropy foils to break through their performance limits at ultrahigh temperatures and guide the design of high-performance lightweight foils for structural applications.展开更多
Electrolytic copper foil has gained significant attention as an essential component in lithium-ion batteries(LIBs),printed circuit boards(PCBs),and chip packaging substrates(CPSs)applications.With the advancement of L...Electrolytic copper foil has gained significant attention as an essential component in lithium-ion batteries(LIBs),printed circuit boards(PCBs),and chip packaging substrates(CPSs)applications.With the advancement of LIBs towards higher energy densities and the increasing density of electronic components on circuits,copper foil is required to have demanding properties,such as extremely thin thickness and extremely high tensile strength.This comprehensive review firstly summarizes recent progress on the fabrication of electrolytic copper foil,and the effects of process parameters,cathode substrate,and additives on the electrodeposition behavior,microstructure,and properties of copper foil are discussed in detail.Then the regulation strategies of mechanical properties of electrolytic copper foil are also summarized,including the formation of nanotwins and texture.Furthermore,the recent advances in novel electrolytic copper foils,such as composite foils and extra-thin copper foils,are also overviewed.Lastly,the remaining challenges and perspectives on the further development of electrolytic copper foils are presented.展开更多
Magnesium and magnesium alloy foils have great potential for application in battery anodes,electromagnetic shielding,optics and acoustics,and biology because of their excellent specific damping,internal dissipation co...Magnesium and magnesium alloy foils have great potential for application in battery anodes,electromagnetic shielding,optics and acoustics,and biology because of their excellent specific damping,internal dissipation coefficients,magnetic and electrical conductivities,as well as high theoretical specific capacity.However,magnesium alloys exhibit poor deformation ability due to their hexagonal close-packed crystal structure.Preparing magnesium and magnesium alloy foils with thicknesses of less than 0.1 mm is difficult because of surface oxidation and grain growth at high temperatures or severe anisotropy after cold rolling that leads to cracks.Numerous methods have been applied to prepare magnesium alloy foils.They include warm rolling,cold rolling,accumulative roll bonding,electric plastic rolling,and on-line heating rolling.Defects of magnesium and magnesium alloy foils during preparation,such as edge cracks and breakage,are important factors for consideration.Herein,the current status of the research on magnesium and magnesium alloy foils is summarized from the aspects of foil preparation,defect control,performance characterization,and application prospects.The advantages and disadvantages of different preparation methods and defect(edge cracks and breakage)mechanisms in the preparation of foils are identified.展开更多
Depending on the production process,copper(Cu)foils can be classified into two types,i.e.,rolled copper(r-Cu)foils and electrolytic copper(e-Cu)foils.Owing to their high electrical conductivity and ductility at low co...Depending on the production process,copper(Cu)foils can be classified into two types,i.e.,rolled copper(r-Cu)foils and electrolytic copper(e-Cu)foils.Owing to their high electrical conductivity and ductility at low cost,e-Cu foils are employed extensively in modern industries and account for more than 98%of the Cu foil market share.However,industrial e-Cu foils have never been single-crystallized due to their high density of grain boundaries,various grain orientations and vast impurities originating from the electrochemical deposition process.Here,we report a methodology of transforming industrial e-Cu foils into single crystals by facet copy from a single-crystal template.Different facets of both low and high indices are successfully produced,and the thickness of the single crystal can reach 500μm.Crystallographic characterizations directly recognized the single-crystal copy process,confirming the complete assimilation impact from the template.The obtained single-crystal e-Cu foils exhibit remarkably improved ductility(elongation-to-fracture of 105%vs.25%),fatigue performance(the average numbers of cycles to failure of 1600 vs.200)and electrical property(electrical conductivity of 102.6%of the international annealed copper standard(IACS)vs.98.5%)than original ones.This work opens up a new avenue for the preparation of single-crystal e-Cu foils and may expand their applications in high-speed,flexible,and wearable devices.展开更多
High-purity copper(Cu) with excellent thermal and electrical conductivity, is crucial in modern technological applications, including heat exchangers, integrated circuits, and superconducting magnets. The current puri...High-purity copper(Cu) with excellent thermal and electrical conductivity, is crucial in modern technological applications, including heat exchangers, integrated circuits, and superconducting magnets. The current purification process is mainly based on the zone/electrolytic refining or anion exchange, however, which excessively relies on specific integrated equipment with ultra-high vacuum or chemical solution environment, and is also bothered by external contaminants and energy consumption. Here we report a simple approach to purify the Cu foils from 99.9%(3N) to 99.99%(4N) by a temperature-gradient thermal annealing technique, accompanied by the kinetic evolution of single crystallization of Cu.The success of purification mainly relies on(i) the segregation of elements with low effective distribution coefficient driven by grain-boundary movements and(ii) the high-temperature evaporation of elements with high saturated vapor pressure.The purified Cu foils display higher flexibility(elongation of 70%) and electrical conductivity(104% IACS) than that of the original commercial rolled Cu foils(elongation of 10%, electrical conductivity of ~ 100% IACS). Our results provide an effective strategy to optimize the as-produced metal medium, and therefore will facilitate the potential applications of Cu foils in precision electronic products and high-frequency printed circuit boards.展开更多
Scanning electron microscopy and X-ray energy dispersive spectrum analysis show that the clusters of intermetallic AlFeSi particle are distributed on or near the aluminum foil stock surfaces heterogeneously. 3D finite...Scanning electron microscopy and X-ray energy dispersive spectrum analysis show that the clusters of intermetallic AlFeSi particle are distributed on or near the aluminum foil stock surfaces heterogeneously. 3D finite element modeling shows that these clusters of hard particles induce the fracture of the nano-scale lubricant oil film at first and further lead to severe deformation in the nearby aluminum foil substrate along the rolling direction. Consequently, the optical property in this region differs from that in the surroundings, resulting in surface defects.展开更多
Aluminum capacitor foils with a tunnel etch structure were reacted with boiling water and then anodized at 530 V in boric acid solution or boric acid＋citric acid mixed solution.The microstructure and crystallinity of...Aluminum capacitor foils with a tunnel etch structure were reacted with boiling water and then anodized at 530 V in boric acid solution or boric acid＋citric acid mixed solution.The microstructure and crystallinity of the resulting anodized film were examined by TEM and XRD.The special capacitance,resistance and withstanding voltage of the film were explored with electrochemical impedance spectroscopy（EIS）,LCR meter and small-current charging.The results show that the high voltage anodized oxide film consists of an inner layer with high crystallinity and an outer layer with low crystallinity.However,the crystallinity of the film formed in boric acid＋citric acid mixed solution is higher than that of the film formed in only boric acid solution,leading to an increase in film＇s field strength and special capacitance.Meanwhile,there are more defects from phase transformation in the out layer of the film formed in boric acid＋citric acid mixed solution than in that of film formed in only boric acid solution,leading to a decrease in film＇s resistance and withstanding voltage.展开更多
In the present work,austenitic stainless steel(ASS)304 foils with a thickness of 50μm were first annealed at temperatures ranging from 700 to 1100℃for 1 h to obtain different microstructural characteristics.Then the...In the present work,austenitic stainless steel(ASS)304 foils with a thickness of 50μm were first annealed at temperatures ranging from 700 to 1100℃for 1 h to obtain different microstructural characteristics.Then the effects of microstructural characteristics on the formability of ASS 304 foils and the quality of drawn cups using micro deep drawing(MDD)were studied,and the mechanism involved was discussed.The results show that the as-received ASS 304 foil has a poor formability and cannot be used to form a cup using MDD.Serious wrinkling problem occurs on the drawn cup,and the height profile distribution on the mouth and the symmetry of the drawn cup is quite non-uniform when the annealing temperature is 700℃.At annealing temperatures of 900 and 950℃,the drawn cups are both characterized with very few wrinkles,and the distribution of height profile,symmetry and mouth thickness are uniform on the mouths of the drawn cups.The wrinkling becomes increasingly significant with a further increase of annealing temperature from 950 to 1100℃.The optimal annealing temperatures obtained in this study are 900 and 950℃for reducing the generation of wrinkling,and therefore improving the quality of drawn cups.With non-optimized microstructure,the distribution of the compressive stress in the circumferential direction of the drawn foils becomes inhomogeneous,which is thought to be the cause of the occurrence of localized deformation till wrinkling during MDD.展开更多
Barium titanate（BTO） thin films were deposited on polycrystalline Ni foils by using the polymer assisted deposition（PAD） technique.The growth conditions including ambient and annealing temperatures were carefully ...Barium titanate（BTO） thin films were deposited on polycrystalline Ni foils by using the polymer assisted deposition（PAD） technique.The growth conditions including ambient and annealing temperatures were carefully optimized based on thermal dynamic analysis to control the oxidation processing and interdiffusion.Crystal structures,surface morphologies,and dielectric performance were examined and compared for BTO thin films annealed under different temperatures.Correlations between the fabrication conditions,microstructures,and dielectric properties were discussed.BTO thin films fabricated under the optimized conditions show good crystalline structure and promising dielectric properties with εr～ 400 and tan δ 〈 0.025 at 100 kHz.The data demonstrate that BTO films grown on polycrystalline Ni substrates by PAD are promising in device applications.展开更多
Experimental results on processing,structural and mechanical characterization of a multilayer composite based on commercially pure aluminum foils were presented.A multilayer composite was produced by hot-rolling of an...Experimental results on processing,structural and mechanical characterization of a multilayer composite based on commercially pure aluminum foils were presented.A multilayer composite was produced by hot-rolling of anodized and non-anodized aluminum foils alternately sandwiched.In addition,the same process was applied for bonding of non-anodized foils.In both cases,obtained multilayer composites were compact and sound.In order to study composites microstructural evolution and mechanical properties,optical and scanning electron microscopy(SEM),energy dispersive spectrometry(EDS),X-ray diffraction(XRD)analysis,hardness,tensile and three-point flexural tests were performed.Microstructural characterization confirmed that the rod-like particles distributed in parallel rows in the composite aluminum matrix with anodized foils correspond to Al2O3.Maximum and minimum peaks of oxygen and aluminum,respectively,suggest that after the final hot-rolling of composite with non-anodized foils,a small amount of coarser particles were formed at boundaries between foils.Hardness,strength,modulus of elasticity and flexural strength of both multilayer composites were much higher than those of pure aluminum,whereas ductility was significantly less.The composite with anodized foils exhibited the highest strength and modulus of elasticity,but lower ductility compared to composite processed from non-anodized foils.Fracture failure corresponded to the change of ductility.展开更多
A new class of activated mesoporous Al-MCM-41 layers was deposited on Fe-CrAl metallic foils in the presence of cationic surfactant cetyltrimethylammonium bromide under basic conditions by an in-situ hydrothermal meth...A new class of activated mesoporous Al-MCM-41 layers was deposited on Fe-CrAl metallic foils in the presence of cationic surfactant cetyltrimethylammonium bromide under basic conditions by an in-situ hydrothermal method. The characterization techniques including X-ray diffraction, nitrogen adsorption and transmission electron microscopy, as well as field-emission scanning electron microscopy were performed to investigate the pore structure and surface morphology of the Al-MCM-41 layers. The Al-MCM-41 materials are of amorphous structure but exhibit large BET surface area （up to 757.0 m2/g） and pore volume （up to 0.72 cm3/g）, as well as a mean pore diameter of 3 nm. The layers deposited on the FeCrAl foils are continuous despite with a few of holes on the surface.展开更多
Copper foils with gradient structure in thickness direction and different roughnesses on two surfaces were fabricated by double rolling. The two surface morphologies of double-rolled copper foils are quite different, ...Copper foils with gradient structure in thickness direction and different roughnesses on two surfaces were fabricated by double rolling. The two surface morphologies of double-rolled copper foils are quite different, and the surface roughness values are 61 and 1095 nm, respectively. The roughness value of matt surface can meet the requirement for bonding the resin matrix with copper foils used for flexible printed circuit boards, thus may omit traditional roughening treatment; the microstructure of double-rolled copper foils demonstrates an obviously asymmetric gradient feature. From bright surface to matt surface in thickness direction, the average grain size first increases from 2.3 to 7.4 μm and then decreases to 3.6 μm; compared with conventional rolled copper foils, the double-rolled copper foils exhibit a remarkably increased bending fatigue life, and the increased range is about 16.2%.展开更多
Conductive substrates with low cost,lightweight,and chemical stability have been highly recognized as alternative current collectors for energy storage devices.Graphite foil is promising to fulfill these requests,wher...Conductive substrates with low cost,lightweight,and chemical stability have been highly recognized as alternative current collectors for energy storage devices.Graphite foil is promising to fulfill these requests,whereas the inert surface chemistry denies its possibility as the carrier with high-mass loading active species.Herein,we report a facile yet efficient laser-mediated strategy to fast regulate graphite foils for robustly loading active species.The smooth and hydrophobic graphite foil surface turned to be a rough,super-hydrophilic one containing oxygen-rich clusters after lasering.The reconstructed surface affords anchors for active species,such as nanostruetured MnO_(2),FeOOH,and Fe_(2)O_(3),with the highest loading mass of 20 mg·cm^(-2).The high-mass loading MnO_(2)electrode offers an areal capacitance of 3933 mF·cm^(-2)at 1 mA·cm^(-2).Then,the asymmetric supercapacitor,fabricated by MnO_(2)and Fe_(2)O_(3)deposited laser-irradiated graphite foils,exhibits improved performance with high energy density,large power capability,and long-term stability.The strategy suggests a reliable way to produce alternative current collectors for robust energy storage devices.展开更多
Tensile and fatigue properties of free-standing as-rolled Cu foils were investigated by means of uniaxial tensile and dynamic bending tests. A special testing system was established to evaluate fatigue behavior of a m...Tensile and fatigue properties of free-standing as-rolled Cu foils were investigated by means of uniaxial tensile and dynamic bending tests. A special testing system was established to evaluate fatigue behavior of a microscale material subjected to dynamic bending load. The experimental results show that the yield strength increases, but the fracturestrain and fatigue resistance decrease with decreasing foil thickness. Deformation and fatigue damage behavior was characterized. The size effect on tensile and fatigue properties of the Cu foils are evaluated to get further understanding of the mechanical behavior of the micrometer-scale metallic materials.展开更多
Microstructural evolutions and grain-boundary-character distribution during high-energy-beam welding of ultra-thin Fe Co-V foils were studied. Detailed data about the boundaries, coincidence site lattice（CSL） relati...Microstructural evolutions and grain-boundary-character distribution during high-energy-beam welding of ultra-thin Fe Co-V foils were studied. Detailed data about the boundaries, coincidence site lattice（CSL） relationships, grain sizes, and microstructural features were acquired from electron-backscatter diffraction（EBSD） maps. Moreover, the evolution of the magnetic properties during high-energy-beam welding was studied using vibrating sample magnetometry（VSM）. The fraction of low-angle boundaries was observed to increase in the fusion zones of both electron- and laser-beam-welded foils. The results showed that the fractions of low-Σ CSL boundaries（particularly twin boundaries, Σ3） in the fusion zones of the welded foils are higher than those in the base metal. Because the strain rates produced during high-energy-beam welding are very high（because of the extremely high cooling rate）, grain deformation by a slip mechanism is limited; therefore, deformation by grain twinning is dominant. VSM analysis showed that the magnetic properties of the welded foils, i.e., their remanence, coercive force, and energy product, changed significantly. The formation of large grains with preferred orientation parallel to the easy axis of magnetization was the main reason for the diminished magnetic properties.展开更多
We investigated the effect of treatment temperature on the magnetic property of iron nitride foils irradiated with nitrogen plasma. The iron nitride foils irradiated with nitrogen plasma were composed of ε-Fe2/3N, γ...We investigated the effect of treatment temperature on the magnetic property of iron nitride foils irradiated with nitrogen plasma. The iron nitride foils irradiated with nitrogen plasma were composed of ε-Fe2/3N, γ'-Fe4N and γ nitrogen austenite in α-Fe of the matrix. The saturation magnetization of the iron nitride foils decreased with increasing the surface temperature. The coercive force of the iron nitride foils increased with increasing the surface temperature.展开更多
This research aims to investigate the effect of pulsed Nd：YAG laser micro-welding on the microstructure,texture and magnetic properties of ultra-thin Fe-Co-7.15 wt%V magnetic alloy.Optical microscopy,scanning electro...This research aims to investigate the effect of pulsed Nd：YAG laser micro-welding on the microstructure,texture and magnetic properties of ultra-thin Fe-Co-7.15 wt%V magnetic alloy.Optical microscopy,scanning electron microscopy and electron backscattered diffraction techniques were used to study the microstructural evolutions.Also,vibrating sample magnetometry was used to characterize the magnetic properties.The results showed that the fractions of low Σ coincidence site lattice boundaries in the fusion zone are higher than those of the base metal.The welded samples experience a significant decrease in their magnetic properties.It was found that the formation of new fiber texture in the fusion zone and grain coarsening are the most important factors affecting the magnetic properties.展开更多
The tensile properties and fractographs of Ti- 2.5Al-1.5Mn foils at different temperatures were investi- gated. It is observed that material properties closely cor- relate with the thickness （T） to grain size （d） ...The tensile properties and fractographs of Ti- 2.5Al-1.5Mn foils at different temperatures were investi- gated. It is observed that material properties closely cor- relate with the thickness （T） to grain size （d） ratio and deformation temperature. Tensile analysis shows that local deformation is the main deformation feature in foils forming at room temperature, which may lead to premature fracture. The causes of inhomogeneous deformation behavior are the limited number of deformable grains contained in deformation zone and the weak transferability of hardening among different grains. Fracture analysis reveals that the size of dimples can represent the ductility of foils at room temperature. With the further increase of deformation temperature, the main plastic deformation mode of foils is transformed from intragranular disloca- tions and twin crystal to grain-boundary gliding and roll- ing. In conclusion, foil forming at elevated temperature can increase the hardening transferability and the number of deformable grains in deformation zone, which is an effective method to improve the formability and reduce the scatter of material properties.展开更多
The pressure distributions generated by vaporizing metal foils were studied.An analytical model which described the dynamic mechanical behavior of a rectangular plate under an impulsive loading was introduced.The form...The pressure distributions generated by vaporizing metal foils were studied.An analytical model which described the dynamic mechanical behavior of a rectangular plate under an impulsive loading was introduced.The formed parts of free bulging tests were analyzed using the optical measurement system.Two measurement methods for pressure distributions were introduced and compared.Both the perforated sheet forming test and the pressure film were found to be effective method to measure pressure distributions.The cost of perforated sheet forming test was cheap and the pressure film was easy to operate.Three different pressure distributions were measured and discussed,namely single pressure distribution,tailored pressure distribution and double-direction pressure distribution.These three pressure distributions could be applied in different metal forming processes.展开更多
This paper presents characteristic features of the explosion of thin flat foils for currents and pulse risetimes ranging from 8 kA at 350 ns to1000 kA at ∼100 ns. Foils made of aluminum, copper, nickel, and titanium ...This paper presents characteristic features of the explosion of thin flat foils for currents and pulse risetimes ranging from 8 kA at 350 ns to1000 kA at ∼100 ns. Foils made of aluminum, copper, nickel, and titanium with thicknesses of 1–100 μm are tested. Various diagnostics inthe optical, UV, and x-ray spectral ranges are used to image the exploding foils from initial breakdown to complete destruction or pinching.It is shown that foil explosion is a complex process that depends on many factors, but features common to all foils are found that do notdepend on the parameters of the generators or, accordingly, on the energy deposited in the foil: for example, the breakdown of flat foils underdifferent conditions occurs at the edges of the foil. For the first time, the formation of a precursor over the central part of the foil is shown,which significantly changes the dynamics of the foil explosion.展开更多
基金funded by the Youth Fund Project of GRINM(No.66922309)the National Natural Science Foundation of China(No.52301220)。
文摘The equimolar NbZrTi medium-entropy alloy(MEA)has attracted attention due to its excellent comprehensive mechanical properties.In this study,the designed body-centered cubic NbZrTiAl_(4)(atomic percent,at%)MEA by Al addition,having a superplastic extensibility of~5000%under cold rolling,enables directly fabricated ultrathin foils with a thickness down to~0.2 mm without any treatments.Particularly,the annealed NbZrTiAl_(4) MEA foils,containing a coherent nanoscale B2,exhibit an ultrahigh yield strength of up to~1130 MPa,which even surpasses the bulk counterpart,while maintaining a good fracture elongation of up to~14%.The Al addition induced a stronger solid solution strengthening and fine-grain strengthening in the foils.Complex dislocation interactions and dislocation–B2 interactions promoted a dynamical formation of dislocation bands,which yielded work-hardening ability and tensile ductility.These findings provide a novel strategy for the design of ultrathin refractory medium-entropy foils to break through their performance limits at ultrahigh temperatures and guide the design of high-performance lightweight foils for structural applications.
基金supported by the National Key R&D Plan Program of China(No.2021YFB3400800)Henan Key Research and Development Program(No.231111241000)+1 种基金the Joint Fund of Henan Province Science and Technology R&D Program(No.225200810026)Zhongyuan Scholar Workstation Funded Program(No.224400510025).
文摘Electrolytic copper foil has gained significant attention as an essential component in lithium-ion batteries(LIBs),printed circuit boards(PCBs),and chip packaging substrates(CPSs)applications.With the advancement of LIBs towards higher energy densities and the increasing density of electronic components on circuits,copper foil is required to have demanding properties,such as extremely thin thickness and extremely high tensile strength.This comprehensive review firstly summarizes recent progress on the fabrication of electrolytic copper foil,and the effects of process parameters,cathode substrate,and additives on the electrodeposition behavior,microstructure,and properties of copper foil are discussed in detail.Then the regulation strategies of mechanical properties of electrolytic copper foil are also summarized,including the formation of nanotwins and texture.Furthermore,the recent advances in novel electrolytic copper foils,such as composite foils and extra-thin copper foils,are also overviewed.Lastly,the remaining challenges and perspectives on the further development of electrolytic copper foils are presented.
基金financially supported by the National Key Research and Development Program of China(Nos.2022 YFB3709300 and 2021YFB3701000)the National Natural Science Foundation of China(Nos.52271090 and 52071036)+1 种基金the Guangdong Major Project of Basic and Applied Basic Research(No.2020B0301030006)the Independent Research Project of State Key Laboratory of Mechanical Transmissions(Nos.SKLMT-ZZKT-2022Z01 and S KLMT-ZZKT-2022M12)。
文摘Magnesium and magnesium alloy foils have great potential for application in battery anodes,electromagnetic shielding,optics and acoustics,and biology because of their excellent specific damping,internal dissipation coefficients,magnetic and electrical conductivities,as well as high theoretical specific capacity.However,magnesium alloys exhibit poor deformation ability due to their hexagonal close-packed crystal structure.Preparing magnesium and magnesium alloy foils with thicknesses of less than 0.1 mm is difficult because of surface oxidation and grain growth at high temperatures or severe anisotropy after cold rolling that leads to cracks.Numerous methods have been applied to prepare magnesium alloy foils.They include warm rolling,cold rolling,accumulative roll bonding,electric plastic rolling,and on-line heating rolling.Defects of magnesium and magnesium alloy foils during preparation,such as edge cracks and breakage,are important factors for consideration.Herein,the current status of the research on magnesium and magnesium alloy foils is summarized from the aspects of foil preparation,defect control,performance characterization,and application prospects.The advantages and disadvantages of different preparation methods and defect(edge cracks and breakage)mechanisms in the preparation of foils are identified.
基金financially supported by Guangdong Major Project of Basic and Applied Basic Research(No.2021B0301030002)the National Natural Science Foundation of China(No.52025023)the Key R&D Program of Guangdong Province(No.2020B010189001).
文摘Depending on the production process,copper(Cu)foils can be classified into two types,i.e.,rolled copper(r-Cu)foils and electrolytic copper(e-Cu)foils.Owing to their high electrical conductivity and ductility at low cost,e-Cu foils are employed extensively in modern industries and account for more than 98%of the Cu foil market share.However,industrial e-Cu foils have never been single-crystallized due to their high density of grain boundaries,various grain orientations and vast impurities originating from the electrochemical deposition process.Here,we report a methodology of transforming industrial e-Cu foils into single crystals by facet copy from a single-crystal template.Different facets of both low and high indices are successfully produced,and the thickness of the single crystal can reach 500μm.Crystallographic characterizations directly recognized the single-crystal copy process,confirming the complete assimilation impact from the template.The obtained single-crystal e-Cu foils exhibit remarkably improved ductility(elongation-to-fracture of 105%vs.25%),fatigue performance(the average numbers of cycles to failure of 1600 vs.200)and electrical property(electrical conductivity of 102.6%of the international annealed copper standard(IACS)vs.98.5%)than original ones.This work opens up a new avenue for the preparation of single-crystal e-Cu foils and may expand their applications in high-speed,flexible,and wearable devices.
基金Project supported by the Basic and Applied Basic Research Foundation of Guangdong Province,China(Grant Nos.2019A1515110302 and 2022A1515140003)the Key Research and Development Program of Guangdong Province,China(Grant Nos.2020B010189001,2021B0301030002,2019B010931001,and 2018B030327001)+5 种基金the National Natural Science Foundation of China(Grant Nos.52172035,52025023,52322205,51991342,52021006,51991344,52100115,11888101,92163206,12104018,and 12274456)the National Key Research and Development Program of China(Grant Nos.2021YFB3200303,2022YFA1405600,2018YFA0703700,2021YFA1400201,and 2021YFA1400502)the Strategic Priority Research Program of the Chinese Academy of Sciences(Grant No.XDB33000000)the Pearl River Talent Recruitment Program of Guangdong Province,China(Grant No.2019ZT08C321)China Postdoctoral Science Foundation(Grant Nos.2020T130022 and 2020M680178)the Science and Technology Plan Project of Liaoning Province,China(Grant No.2021JH2/10100012).
文摘High-purity copper(Cu) with excellent thermal and electrical conductivity, is crucial in modern technological applications, including heat exchangers, integrated circuits, and superconducting magnets. The current purification process is mainly based on the zone/electrolytic refining or anion exchange, however, which excessively relies on specific integrated equipment with ultra-high vacuum or chemical solution environment, and is also bothered by external contaminants and energy consumption. Here we report a simple approach to purify the Cu foils from 99.9%(3N) to 99.99%(4N) by a temperature-gradient thermal annealing technique, accompanied by the kinetic evolution of single crystallization of Cu.The success of purification mainly relies on(i) the segregation of elements with low effective distribution coefficient driven by grain-boundary movements and(ii) the high-temperature evaporation of elements with high saturated vapor pressure.The purified Cu foils display higher flexibility(elongation of 70%) and electrical conductivity(104% IACS) than that of the original commercial rolled Cu foils(elongation of 10%, electrical conductivity of ~ 100% IACS). Our results provide an effective strategy to optimize the as-produced metal medium, and therefore will facilitate the potential applications of Cu foils in precision electronic products and high-frequency printed circuit boards.
基金Project(51074117)supported by the National Natural Science Foundation of ChinaProject(2009CDA044)supported by the Foundation for Distinguished Young Scientists of Hubei Province,ChinaProjects(201104493,20100471161)supported by the China Postdoctoral Science Foundation
文摘Scanning electron microscopy and X-ray energy dispersive spectrum analysis show that the clusters of intermetallic AlFeSi particle are distributed on or near the aluminum foil stock surfaces heterogeneously. 3D finite element modeling shows that these clusters of hard particles induce the fracture of the nano-scale lubricant oil film at first and further lead to severe deformation in the nearby aluminum foil substrate along the rolling direction. Consequently, the optical property in this region differs from that in the surroundings, resulting in surface defects.
基金Project supported by University New Materials Disciplines Construction Program of Beijing Region
文摘Aluminum capacitor foils with a tunnel etch structure were reacted with boiling water and then anodized at 530 V in boric acid solution or boric acid＋citric acid mixed solution.The microstructure and crystallinity of the resulting anodized film were examined by TEM and XRD.The special capacitance,resistance and withstanding voltage of the film were explored with electrochemical impedance spectroscopy（EIS）,LCR meter and small-current charging.The results show that the high voltage anodized oxide film consists of an inner layer with high crystallinity and an outer layer with low crystallinity.However,the crystallinity of the film formed in boric acid＋citric acid mixed solution is higher than that of the film formed in only boric acid solution,leading to an increase in film＇s field strength and special capacitance.Meanwhile,there are more defects from phase transformation in the out layer of the film formed in boric acid＋citric acid mixed solution than in that of film formed in only boric acid solution,leading to a decrease in film＇s resistance and withstanding voltage.
基金Supported by National Natural Science Foundation of China(Grant Nos.51975398,51974196)Research Project Supported by Shanxi Scholarship Council of China(Grant No.2020-037).
文摘In the present work,austenitic stainless steel(ASS)304 foils with a thickness of 50μm were first annealed at temperatures ranging from 700 to 1100℃for 1 h to obtain different microstructural characteristics.Then the effects of microstructural characteristics on the formability of ASS 304 foils and the quality of drawn cups using micro deep drawing(MDD)were studied,and the mechanism involved was discussed.The results show that the as-received ASS 304 foil has a poor formability and cannot be used to form a cup using MDD.Serious wrinkling problem occurs on the drawn cup,and the height profile distribution on the mouth and the symmetry of the drawn cup is quite non-uniform when the annealing temperature is 700℃.At annealing temperatures of 900 and 950℃,the drawn cups are both characterized with very few wrinkles,and the distribution of height profile,symmetry and mouth thickness are uniform on the mouths of the drawn cups.The wrinkling becomes increasingly significant with a further increase of annealing temperature from 950 to 1100℃.The optimal annealing temperatures obtained in this study are 900 and 950℃for reducing the generation of wrinkling,and therefore improving the quality of drawn cups.With non-optimized microstructure,the distribution of the compressive stress in the circumferential direction of the drawn foils becomes inhomogeneous,which is thought to be the cause of the occurrence of localized deformation till wrinkling during MDD.
基金Project supported by the National Natural Science Foundation of China (Grant Nos. 11028409 and 60976061)the Fundamental Research Funds for the Central Universities of China (Grant No. ZYGX2009Z0001)
文摘Barium titanate（BTO） thin films were deposited on polycrystalline Ni foils by using the polymer assisted deposition（PAD） technique.The growth conditions including ambient and annealing temperatures were carefully optimized based on thermal dynamic analysis to control the oxidation processing and interdiffusion.Crystal structures,surface morphologies,and dielectric performance were examined and compared for BTO thin films annealed under different temperatures.Correlations between the fabrication conditions,microstructures,and dielectric properties were discussed.BTO thin films fabricated under the optimized conditions show good crystalline structure and promising dielectric properties with εr～ 400 and tan δ 〈 0.025 at 100 kHz.The data demonstrate that BTO films grown on polycrystalline Ni substrates by PAD are promising in device applications.
基金financially supported by the Ministry of Education,Science and Technological Development of the Republic of Serbia through the Project Nos.Ⅲ45012 and ON174004
文摘Experimental results on processing,structural and mechanical characterization of a multilayer composite based on commercially pure aluminum foils were presented.A multilayer composite was produced by hot-rolling of anodized and non-anodized aluminum foils alternately sandwiched.In addition,the same process was applied for bonding of non-anodized foils.In both cases,obtained multilayer composites were compact and sound.In order to study composites microstructural evolution and mechanical properties,optical and scanning electron microscopy(SEM),energy dispersive spectrometry(EDS),X-ray diffraction(XRD)analysis,hardness,tensile and three-point flexural tests were performed.Microstructural characterization confirmed that the rod-like particles distributed in parallel rows in the composite aluminum matrix with anodized foils correspond to Al2O3.Maximum and minimum peaks of oxygen and aluminum,respectively,suggest that after the final hot-rolling of composite with non-anodized foils,a small amount of coarser particles were formed at boundaries between foils.Hardness,strength,modulus of elasticity and flexural strength of both multilayer composites were much higher than those of pure aluminum,whereas ductility was significantly less.The composite with anodized foils exhibited the highest strength and modulus of elasticity,but lower ductility compared to composite processed from non-anodized foils.Fracture failure corresponded to the change of ductility.
基金Funded by the National Natural Science Foundation of China (No.50502002)Scientific Research Common Program of Beijing Municipal Commission of Education (No. KM200610005016)Youth Foundation of Beijing University of Technology (No.00190)
文摘A new class of activated mesoporous Al-MCM-41 layers was deposited on Fe-CrAl metallic foils in the presence of cationic surfactant cetyltrimethylammonium bromide under basic conditions by an in-situ hydrothermal method. The characterization techniques including X-ray diffraction, nitrogen adsorption and transmission electron microscopy, as well as field-emission scanning electron microscopy were performed to investigate the pore structure and surface morphology of the Al-MCM-41 layers. The Al-MCM-41 materials are of amorphous structure but exhibit large BET surface area （up to 757.0 m2/g） and pore volume （up to 0.72 cm3/g）, as well as a mean pore diameter of 3 nm. The layers deposited on the FeCrAl foils are continuous despite with a few of holes on the surface.
基金financially support by the National Key Technology Research and Development Program of the Ministry of Science and Technology of China (No.2011BAE23B02)the Fundamental Research Funds for the Central Universities of China (No.FRF-TP-10-002B)
文摘Copper foils with gradient structure in thickness direction and different roughnesses on two surfaces were fabricated by double rolling. The two surface morphologies of double-rolled copper foils are quite different, and the surface roughness values are 61 and 1095 nm, respectively. The roughness value of matt surface can meet the requirement for bonding the resin matrix with copper foils used for flexible printed circuit boards, thus may omit traditional roughening treatment; the microstructure of double-rolled copper foils demonstrates an obviously asymmetric gradient feature. From bright surface to matt surface in thickness direction, the average grain size first increases from 2.3 to 7.4 μm and then decreases to 3.6 μm; compared with conventional rolled copper foils, the double-rolled copper foils exhibit a remarkably increased bending fatigue life, and the increased range is about 16.2%.
基金financially supported by the National Natural Science Foundation of China(Nos.21975287,22179145 and 22138013)Shandong Provincial Natural Science Foundation(No.ZR2020ZD08)+1 种基金the Startup Support Grant from China University of Petroleum(East China)the Technological Development Grant from Shandong Energy Group Co.,Ltd
文摘Conductive substrates with low cost,lightweight,and chemical stability have been highly recognized as alternative current collectors for energy storage devices.Graphite foil is promising to fulfill these requests,whereas the inert surface chemistry denies its possibility as the carrier with high-mass loading active species.Herein,we report a facile yet efficient laser-mediated strategy to fast regulate graphite foils for robustly loading active species.The smooth and hydrophobic graphite foil surface turned to be a rough,super-hydrophilic one containing oxygen-rich clusters after lasering.The reconstructed surface affords anchors for active species,such as nanostruetured MnO_(2),FeOOH,and Fe_(2)O_(3),with the highest loading mass of 20 mg·cm^(-2).The high-mass loading MnO_(2)electrode offers an areal capacitance of 3933 mF·cm^(-2)at 1 mA·cm^(-2).Then,the asymmetric supercapacitor,fabricated by MnO_(2)and Fe_(2)O_(3)deposited laser-irradiated graphite foils,exhibits improved performance with high energy density,large power capability,and long-term stability.The strategy suggests a reliable way to produce alternative current collectors for robust energy storage devices.
基金supported by the National Natural Science Foundation of China (Nos 50571103 and 50890173)the National Basic Research Program of China (No2004CB619303)
文摘Tensile and fatigue properties of free-standing as-rolled Cu foils were investigated by means of uniaxial tensile and dynamic bending tests. A special testing system was established to evaluate fatigue behavior of a microscale material subjected to dynamic bending load. The experimental results show that the yield strength increases, but the fracturestrain and fatigue resistance decrease with decreasing foil thickness. Deformation and fatigue damage behavior was characterized. The size effect on tensile and fatigue properties of the Cu foils are evaluated to get further understanding of the mechanical behavior of the micrometer-scale metallic materials.
文摘Microstructural evolutions and grain-boundary-character distribution during high-energy-beam welding of ultra-thin Fe Co-V foils were studied. Detailed data about the boundaries, coincidence site lattice（CSL） relationships, grain sizes, and microstructural features were acquired from electron-backscatter diffraction（EBSD） maps. Moreover, the evolution of the magnetic properties during high-energy-beam welding was studied using vibrating sample magnetometry（VSM）. The fraction of low-angle boundaries was observed to increase in the fusion zones of both electron- and laser-beam-welded foils. The results showed that the fractions of low-Σ CSL boundaries（particularly twin boundaries, Σ3） in the fusion zones of the welded foils are higher than those in the base metal. Because the strain rates produced during high-energy-beam welding are very high（because of the extremely high cooling rate）, grain deformation by a slip mechanism is limited; therefore, deformation by grain twinning is dominant. VSM analysis showed that the magnetic properties of the welded foils, i.e., their remanence, coercive force, and energy product, changed significantly. The formation of large grains with preferred orientation parallel to the easy axis of magnetization was the main reason for the diminished magnetic properties.
文摘We investigated the effect of treatment temperature on the magnetic property of iron nitride foils irradiated with nitrogen plasma. The iron nitride foils irradiated with nitrogen plasma were composed of ε-Fe2/3N, γ'-Fe4N and γ nitrogen austenite in α-Fe of the matrix. The saturation magnetization of the iron nitride foils decreased with increasing the surface temperature. The coercive force of the iron nitride foils increased with increasing the surface temperature.
文摘This research aims to investigate the effect of pulsed Nd：YAG laser micro-welding on the microstructure,texture and magnetic properties of ultra-thin Fe-Co-7.15 wt%V magnetic alloy.Optical microscopy,scanning electron microscopy and electron backscattered diffraction techniques were used to study the microstructural evolutions.Also,vibrating sample magnetometry was used to characterize the magnetic properties.The results showed that the fractions of low Σ coincidence site lattice boundaries in the fusion zone are higher than those of the base metal.The welded samples experience a significant decrease in their magnetic properties.It was found that the formation of new fiber texture in the fusion zone and grain coarsening are the most important factors affecting the magnetic properties.
基金financially supported by the "Six Talent Peak" Project in Jiangsu Province (No. 2014ZBZZ003)
文摘The tensile properties and fractographs of Ti- 2.5Al-1.5Mn foils at different temperatures were investi- gated. It is observed that material properties closely cor- relate with the thickness （T） to grain size （d） ratio and deformation temperature. Tensile analysis shows that local deformation is the main deformation feature in foils forming at room temperature, which may lead to premature fracture. The causes of inhomogeneous deformation behavior are the limited number of deformable grains contained in deformation zone and the weak transferability of hardening among different grains. Fracture analysis reveals that the size of dimples can represent the ductility of foils at room temperature. With the further increase of deformation temperature, the main plastic deformation mode of foils is transformed from intragranular disloca- tions and twin crystal to grain-boundary gliding and roll- ing. In conclusion, foil forming at elevated temperature can increase the hardening transferability and the number of deformable grains in deformation zone, which is an effective method to improve the formability and reduce the scatter of material properties.
基金The German Academic Exchange Service(DAAD)provides financial support for this paper
文摘The pressure distributions generated by vaporizing metal foils were studied.An analytical model which described the dynamic mechanical behavior of a rectangular plate under an impulsive loading was introduced.The formed parts of free bulging tests were analyzed using the optical measurement system.Two measurement methods for pressure distributions were introduced and compared.Both the perforated sheet forming test and the pressure film were found to be effective method to measure pressure distributions.The cost of perforated sheet forming test was cheap and the pressure film was easy to operate.Three different pressure distributions were measured and discussed,namely single pressure distribution,tailored pressure distribution and double-direction pressure distribution.These three pressure distributions could be applied in different metal forming processes.
基金The research on the COBRA and XP generators is supported by Grant No.DE-NA0003764that on the BIN,KING,and GVP generators by the Russian Science Foundation,Project No.19-79-30086.
文摘This paper presents characteristic features of the explosion of thin flat foils for currents and pulse risetimes ranging from 8 kA at 350 ns to1000 kA at ∼100 ns. Foils made of aluminum, copper, nickel, and titanium with thicknesses of 1–100 μm are tested. Various diagnostics inthe optical, UV, and x-ray spectral ranges are used to image the exploding foils from initial breakdown to complete destruction or pinching.It is shown that foil explosion is a complex process that depends on many factors, but features common to all foils are found that do notdepend on the parameters of the generators or, accordingly, on the energy deposited in the foil: for example, the breakdown of flat foils underdifferent conditions occurs at the edges of the foil. For the first time, the formation of a precursor over the central part of the foil is shown,which significantly changes the dynamics of the foil explosion.
