With the help of the ceramic foam research efforts and preparation techniques, the ZrO2 polycrystalline ceramic foam catalyst was synthesized, and its characteristics, including the crystal structure, the phase compos...With the help of the ceramic foam research efforts and preparation techniques, the ZrO2 polycrystalline ceramic foam catalyst was synthesized, and its characteristics, including the crystal structure, the phase composition, the acid–base properties, and the microstructure, were analyzed by XRD, SEM, Py-IR, and BET techniques. The performance of the ZrO2 polycrystalline ceramic foam catalyst in a tubular reactor was investigated via biodiesel synthesis using S. wilsoniana oil and methanol. The effects of reaction conditions(i.e., reaction temperature, reaction pressure, and volume ratio of methanol to S. wilsoniana oil) on transesterification efficiency were investigated, and the reaction conditions were optimized using RSM. The optimum reaction temperature, reaction pressure, and volume ratio of methanol to S. wilsoniana oil were determined to be 290 ℃, 10 MPa, and 4:1, respectively. Under this condition, the FAME content in the product oil reached 98.38%. The performance of the ZrO2 polycrystalline ceramic foam catalyst synthesized in this work for biodiesel synthesis from S. wilsoniana oil with a moisture content of 7.1% and an acid value of 130.697 mg KOH/g was examined, and the FAME content in the product oil was found to be 93% and 97.67%, respectively. The FAME content in the product oil exceeded 97% after five consecutive cycles(12 h per cycle of use) of the catalyst. The proposed catalyst represents a new type of solid catalyst with excellent acid resistance, water resistance, esterification efficiency, and catalytic stability.展开更多
In this study, Al_2O_3-washcoated SiC(Al_2O_3–SiC) foams and Al_2O_3 powder were employed as the supports of a Ni catalyst for the liquid-phase hydrogenation of benzaldehyde. A series of Ni/Al_2O_3–SiC foam catalyst...In this study, Al_2O_3-washcoated SiC(Al_2O_3–SiC) foams and Al_2O_3 powder were employed as the supports of a Ni catalyst for the liquid-phase hydrogenation of benzaldehyde. A series of Ni/Al_2O_3–SiC foam catalysts and Ni/Al_2O_3 powder catalysts with a Ni loading from 10 wt% to 37 wt% of the weight of Al_2O_3 were first prepared by a deposition–precipitation(DP) method. The catalytic activity and recyclability of both kinds of catalysts were then compared. Although it had a smaller accessible surface area with the reactant, the foam catalyst with a Ni loading of 16 wt% exhibited a slightly higher conversion of benzaldehyde after 6 h(of 99.3%) in comparison with the Ni/Al_2O_3 catalyst with identical Ni loading(conversion of 97.5%). When the Ni loading increased from 16 wt% to 37 wt%, the reaction rate obtained with the foam catalyst increased significantly from 0.108 to 0.204 mol L^(-1)h^(-1), whereas the reaction rate obtained with the powder catalyst increased from 0.106 to 0.123 mol L^(-1)h^(-1). Furthermore, the specific activity(moles of benzaldehyde consumed by 1 g min^(-1)of Ni) of the foam catalyst with a Ni loading above 30 wt% was superior to that of the powder catalyst because of its smaller Ni-particle size and higher mass-transfer rate. The foam catalyst displayed a high recyclability as a function of run times owing to the strong interaction between the Ni component and the Al_2O_3 coating. The conversion of benzaldehyde over the foam catalyst remained almost unchanged after being used 8 times. In comparison, a drop of 43% in the conversion of benzaldehyde with the powder catalyst was observed after being used 7 times due to the leaching of the Ni component.展开更多
Using solar energy to produce syngas via the endothermic reforming of methane has been extensively inves- tigated at the laboratory- and pilot plant-scales as a promising method of storing solar energy. One of the cha...Using solar energy to produce syngas via the endothermic reforming of methane has been extensively inves- tigated at the laboratory- and pilot plant-scales as a promising method of storing solar energy. One of the challenges to scaling up this process in a tubular reformer is to improve the reactor＇s performance, which is limited by mass and heat transfer issues. High thermal conductivity Cu foam was therefore used as a sub-strate to improve the catalyst＇s thermal conductivity during solar reforming. We also developed a method to coat the foam with the catalytically active component NiMg3AlOx. The Cu foam-based NiMg3AlOx performs better than catalysts supported on SiSiC foam, which is currently used as a substrate for solar-reforming cat- alysts, at high gas hourly space velocity （≥400,000 mL/（g.h）） or at low reaction temperatures （≤ 720 ℃）. The presence of a γ-Al2O3 intermediate layer improves the adhesion between the catalyst and substrate as well as the catalytic activity.展开更多
AuCl3 loaded structured catalysts were prepared on SiC foam supported with pre-coated activated carbon layers. The catalytic properties of the structured catalysts towards hydrochlorination of acetylene were tested in...AuCl3 loaded structured catalysts were prepared on SiC foam supported with pre-coated activated carbon layers. The catalytic properties of the structured catalysts towards hydrochlorination of acetylene were tested in a fixed- bed reactor with the AuCl3 loaded on activated carbon pellets as a reference. For isopyknic catalysts, the structured catalyst with only one fifth of the Au amount as that was used on the reference catalyst exhibited even a little higher acetylene conversion and much better stability than the latter no matter what the gas hourly space velocities of acetylene were used. The results indicated that the more homogeneous distribution of AuCl3 particles and better heat transfer along the fixed-bed reactor originated from the low pressure drop and high thermal conductivity of the SiC foam supported structured catalysts might be able to account for their improved efficiency and stability. It is befieved that these novel structured C/Au catalysts can be potentially applied in VCM industrialization in view of their greatly reduced cost and much prolonged life.展开更多
A method of synthesizing Ni-based catalysts supported on α-Al2O3-based foams was developed. The foams were impregnated with aqueous solutions of metal chlorides under an air atmosphere using an aerosol route. Separat...A method of synthesizing Ni-based catalysts supported on α-Al2O3-based foams was developed. The foams were impregnated with aqueous solutions of metal chlorides under an air atmosphere using an aerosol route. Separate procedures involved calcination to form oxides and drying to obtain chlorides on the foam surface. The synthesized samples were subsequently reduced with hydrogen. With respect to the Ni/Al2O3 catalysts, the chloride reduction route enabled the formation ofa Ni coating without agglomerates or cracks. Further research included catalyst modification by the addition of Pd, Cu, and Fe. The influences of the additives on the degree of reduction and on the low-temperature reduction effectiveness （533 and 633 K） were examined and compared for the catalysts obtained from oxides and chlorides. Greater degrees of reduction were achieved with chlorides, whereas Pd was the most effective modifier among those investigated. The reduction process was nearly complete at 533 K in the sample that contained 0.1wt% Pd. A lower reduction temperature was utilized, and the calcination step was avoided, which may enhance the economical and technological aspects of the developed catalyst production method.展开更多
Rigid polyurethane foam is found virtually everywhere in our modern world and is used in sound and thermal insulation applications such as refrigerators, insulated buildings, thermosets. Organometallic compounds are u...Rigid polyurethane foam is found virtually everywhere in our modern world and is used in sound and thermal insulation applications such as refrigerators, insulated buildings, thermosets. Organometallic compounds are used as polyurethane catalysts since they are very highly selective towards the isocyanate-polyol reaction. Also, amine catalysts are used to balance both the gelling reaction and the gas-forming or foaming reaction responsible for foam formation. In this work, the effect of a tin octoate catalyst on the mechanical properties and morphology of polyurethane foam were investigated. Also, the thermal conductivity and sound absorption coefficient for polyurethane foam mortar formulations were measured. The morphological properties of polyurethane foam were investigated using scanning electron microscope to determine the influence of varying the concentration of tin octoate. It was clear from the results that polyurethane foam has good thermal and sound insulation capabilities.展开更多
基金the financial support from the National Natural Science Foundation of China (No. 21266022, No. 21466022)the National High Technology Research and Development Program 863 (2014AA022002, 2012AA101800-03, 2012AA021205-6, 2012AA021704)+1 种基金the Key Programs of the National Laboratory (No. SKLFZZB-201312)the International Science & Technology Cooperation Program of China (2014DFA61040)
文摘With the help of the ceramic foam research efforts and preparation techniques, the ZrO2 polycrystalline ceramic foam catalyst was synthesized, and its characteristics, including the crystal structure, the phase composition, the acid–base properties, and the microstructure, were analyzed by XRD, SEM, Py-IR, and BET techniques. The performance of the ZrO2 polycrystalline ceramic foam catalyst in a tubular reactor was investigated via biodiesel synthesis using S. wilsoniana oil and methanol. The effects of reaction conditions(i.e., reaction temperature, reaction pressure, and volume ratio of methanol to S. wilsoniana oil) on transesterification efficiency were investigated, and the reaction conditions were optimized using RSM. The optimum reaction temperature, reaction pressure, and volume ratio of methanol to S. wilsoniana oil were determined to be 290 ℃, 10 MPa, and 4:1, respectively. Under this condition, the FAME content in the product oil reached 98.38%. The performance of the ZrO2 polycrystalline ceramic foam catalyst synthesized in this work for biodiesel synthesis from S. wilsoniana oil with a moisture content of 7.1% and an acid value of 130.697 mg KOH/g was examined, and the FAME content in the product oil was found to be 93% and 97.67%, respectively. The FAME content in the product oil exceeded 97% after five consecutive cycles(12 h per cycle of use) of the catalyst. The proposed catalyst represents a new type of solid catalyst with excellent acid resistance, water resistance, esterification efficiency, and catalytic stability.
基金the financial support of the project from the National Key Research&Development Program of China(No.2017YFB0310405)
文摘In this study, Al_2O_3-washcoated SiC(Al_2O_3–SiC) foams and Al_2O_3 powder were employed as the supports of a Ni catalyst for the liquid-phase hydrogenation of benzaldehyde. A series of Ni/Al_2O_3–SiC foam catalysts and Ni/Al_2O_3 powder catalysts with a Ni loading from 10 wt% to 37 wt% of the weight of Al_2O_3 were first prepared by a deposition–precipitation(DP) method. The catalytic activity and recyclability of both kinds of catalysts were then compared. Although it had a smaller accessible surface area with the reactant, the foam catalyst with a Ni loading of 16 wt% exhibited a slightly higher conversion of benzaldehyde after 6 h(of 99.3%) in comparison with the Ni/Al_2O_3 catalyst with identical Ni loading(conversion of 97.5%). When the Ni loading increased from 16 wt% to 37 wt%, the reaction rate obtained with the foam catalyst increased significantly from 0.108 to 0.204 mol L^(-1)h^(-1), whereas the reaction rate obtained with the powder catalyst increased from 0.106 to 0.123 mol L^(-1)h^(-1). Furthermore, the specific activity(moles of benzaldehyde consumed by 1 g min^(-1)of Ni) of the foam catalyst with a Ni loading above 30 wt% was superior to that of the powder catalyst because of its smaller Ni-particle size and higher mass-transfer rate. The foam catalyst displayed a high recyclability as a function of run times owing to the strong interaction between the Ni component and the Al_2O_3 coating. The conversion of benzaldehyde over the foam catalyst remained almost unchanged after being used 8 times. In comparison, a drop of 43% in the conversion of benzaldehyde with the powder catalyst was observed after being used 7 times due to the leaching of the Ni component.
基金supported by the CSIRO Energy Flagship and the Chinese Scholarship Council
文摘Using solar energy to produce syngas via the endothermic reforming of methane has been extensively inves- tigated at the laboratory- and pilot plant-scales as a promising method of storing solar energy. One of the challenges to scaling up this process in a tubular reformer is to improve the reactor＇s performance, which is limited by mass and heat transfer issues. High thermal conductivity Cu foam was therefore used as a sub-strate to improve the catalyst＇s thermal conductivity during solar reforming. We also developed a method to coat the foam with the catalytically active component NiMg3AlOx. The Cu foam-based NiMg3AlOx performs better than catalysts supported on SiSiC foam, which is currently used as a substrate for solar-reforming cat- alysts, at high gas hourly space velocity （≥400,000 mL/（g.h）） or at low reaction temperatures （≤ 720 ℃）. The presence of a γ-Al2O3 intermediate layer improves the adhesion between the catalyst and substrate as well as the catalytic activity.
基金supported by the National Key Technology R&D Program of China with Grant No.2011BAE03B07
文摘AuCl3 loaded structured catalysts were prepared on SiC foam supported with pre-coated activated carbon layers. The catalytic properties of the structured catalysts towards hydrochlorination of acetylene were tested in a fixed- bed reactor with the AuCl3 loaded on activated carbon pellets as a reference. For isopyknic catalysts, the structured catalyst with only one fifth of the Au amount as that was used on the reference catalyst exhibited even a little higher acetylene conversion and much better stability than the latter no matter what the gas hourly space velocities of acetylene were used. The results indicated that the more homogeneous distribution of AuCl3 particles and better heat transfer along the fixed-bed reactor originated from the low pressure drop and high thermal conductivity of the SiC foam supported structured catalysts might be able to account for their improved efficiency and stability. It is befieved that these novel structured C/Au catalysts can be potentially applied in VCM industrialization in view of their greatly reduced cost and much prolonged life.
基金financially supported by the Ministry of Education, Science and Technological Development of the Republic of Serbia and is a result of projects No. 34033 and No. 34023
文摘A method of synthesizing Ni-based catalysts supported on α-Al2O3-based foams was developed. The foams were impregnated with aqueous solutions of metal chlorides under an air atmosphere using an aerosol route. Separate procedures involved calcination to form oxides and drying to obtain chlorides on the foam surface. The synthesized samples were subsequently reduced with hydrogen. With respect to the Ni/Al2O3 catalysts, the chloride reduction route enabled the formation ofa Ni coating without agglomerates or cracks. Further research included catalyst modification by the addition of Pd, Cu, and Fe. The influences of the additives on the degree of reduction and on the low-temperature reduction effectiveness （533 and 633 K） were examined and compared for the catalysts obtained from oxides and chlorides. Greater degrees of reduction were achieved with chlorides, whereas Pd was the most effective modifier among those investigated. The reduction process was nearly complete at 533 K in the sample that contained 0.1wt% Pd. A lower reduction temperature was utilized, and the calcination step was avoided, which may enhance the economical and technological aspects of the developed catalyst production method.
文摘Rigid polyurethane foam is found virtually everywhere in our modern world and is used in sound and thermal insulation applications such as refrigerators, insulated buildings, thermosets. Organometallic compounds are used as polyurethane catalysts since they are very highly selective towards the isocyanate-polyol reaction. Also, amine catalysts are used to balance both the gelling reaction and the gas-forming or foaming reaction responsible for foam formation. In this work, the effect of a tin octoate catalyst on the mechanical properties and morphology of polyurethane foam were investigated. Also, the thermal conductivity and sound absorption coefficient for polyurethane foam mortar formulations were measured. The morphological properties of polyurethane foam were investigated using scanning electron microscope to determine the influence of varying the concentration of tin octoate. It was clear from the results that polyurethane foam has good thermal and sound insulation capabilities.
