Recycling rare earth elements(REEs)from waste is necessary for an environmentally sustainable reuse and wastewater management approach.Na-A zeolite was synthesized from coal fly ash(CFA)and applied for Ce^(3+)adsorpti...Recycling rare earth elements(REEs)from waste is necessary for an environmentally sustainable reuse and wastewater management approach.Na-A zeolite was synthesized from coal fly ash(CFA)and applied for Ce^(3+)adsorption.Fourier transform infrared(FTIR)spectra show peaks at 790,500 and 467 cm^(-1),which are bond vibrations of Si-O-Si,Si with Al-O and Si-O-.The surface area is 15.88 m^(2)/g,with a pore size of 2.14 nm.SEM images show a cubic shape,which indicates the formation of zeolite.Field emission and energy disperse spectroscopy(EDS)shows the formation of Si,Al,Na,and O.Na-A zeolite was applied for Ce^(3+)adsorption.The optimum conditions for Ce^(3+)adsorption are 50 ppm concentration,360 min,and pH 6.The maximum adsorption capacity is 176.49 mg/g.Based on the results,it is found that the adsorption of Ce^(3+)by Na-A zeolite is pseudo-second-order.The desorption test using HNO_(3) is more effective than using HCl and H_(2)SO_(4).A desorption efficiency of 97.22%is obtained at 4 cycles.Adsorption test using real sample wastewater demonstrates an adsorption efficiency of 83.35%.展开更多
Three types of activators such as sodium hydroxide,calcium oxide and triethanolamine(TEA)are used to establish different activation environments to address the problems associated with the process of activating fly as...Three types of activators such as sodium hydroxide,calcium oxide and triethanolamine(TEA)are used to establish different activation environments to address the problems associated with the process of activating fly ash paste.We conducted mechanical tests and numerical simulations to understand the evolution of microstructure,and used environmental scanning electron microscopy(ESEM)and energy dispersive spectroscopy(EDS)techniques to analyze the microenvironments of the samples.The mechanical properties of fly ash paste under different activation conditions and the changes in the microstructure and composition were investigated.The results revealed that under conditions of low NaOH content(1%-3%),the strength of the sample increased significantly.When the content exceeded 4%,the rate of increase in strength decreased.Based on the results,the optimal NaOH content was identified,which was about 4%.A good activation effect,especially for short-term activation(3-7 d),was achieved using TEA under high doping conditions.The activation effect was poor for long-term strength after 28 days.The CaO content did not significantly affect the degree of activation achieved.The maximum effect was exerted when the content of CaO was 2%.The virtual cement and concrete testing laboratory(VCCTL)was used to simulate the hydration process,and the results revealed that the use of the three types of activators accelerated the formation of Ca(OH)_(2) in the system.The activators also corroded the surface of the fly ash particles,resulting in a pozzolanic reaction.The active substances in fly ash were released efficiently,and hydration was realized.The pores were filled with hydration products,and the microstructure changed to form a new frame of paste filling that helped improve the strength of fly ash paste.展开更多
In order to study the characteristics of pure fly ash-based geopolymer concrete(PFGC)conveniently,we used a machine learning method that can quantify the perception of characteristics to predict its compressive streng...In order to study the characteristics of pure fly ash-based geopolymer concrete(PFGC)conveniently,we used a machine learning method that can quantify the perception of characteristics to predict its compressive strength.In this study,505 groups of data were collected,and a new database of compressive strength of PFGC was constructed.In order to establish an accurate prediction model of compressive strength,five different types of machine learning networks were used for comparative analysis.The five machine learning models all showed good compressive strength prediction performance on PFGC.Among them,R2,MSE,RMSE and MAE of decision tree model(DT)are 0.99,1.58,1.25,and 0.25,respectively.While R2,MSE,RMSE and MAE of random forest model(RF)are 0.97,5.17,2.27 and 1.38,respectively.The two models have high prediction accuracy and outstanding generalization ability.In order to enhance the interpretability of model decision-making,we used importance ranking to obtain the perception of machine learning model to 13 variables.These 13 variables include chemical composition of fly ash(SiO_(2)/Al_(2)O_(3),Si/Al),the ratio of alkaline liquid to the binder,curing temperature,curing durations inside oven,fly ash dosage,fine aggregate dosage,coarse aggregate dosage,extra water dosage and sodium hydroxide dosage.Curing temperature,specimen ages and curing durations inside oven have the greatest influence on the prediction results,indicating that curing conditions have more prominent influence on the compressive strength of PFGC than ordinary Portland cement concrete.The importance of curing conditions of PFGC even exceeds that of the concrete mix proportion,due to the low reactivity of pure fly ash.展开更多
In order to adjust some properties of cement grout or concrete,some mineral admixtures are usually added in the preparation.Admixtures can reduce the cement consumption and save the cost,and also adjust the workabilit...In order to adjust some properties of cement grout or concrete,some mineral admixtures are usually added in the preparation.Admixtures can reduce the cement consumption and save the cost,and also adjust the workability of the material,improve the strength and durability of the cement stone,or reduce hydration heat of the composite cement.At present,the content of fly ash or slag is generally less than 50%among the composite cementitious materials that have been studied more,but there is little research on composite cementitious materials with large mineral admixture.In this paper,XRD,SEM,and adiabatic temperature rise tests were used to discuss hydration products and mechanism of composite cement grout with 90%content of fly ash and slag.The results show that the hydration of the composite cement grout is an alkali-activated hydration reaction,and the hydration products are mainly amorphous substances such as hydrated calcium silicate or hydrated calcium aluminate gel.The hydration reaction temperature rise is much lower than that of ordinary cement grout,and the time of the temperature peak is significantly delayed.展开更多
Microwave-curing and mechanical grinding of fly ash have both beenadopted as effective methods for improving the early-age strength of alkali-activated fly ash(AAFA)binders.This study combined these two approaches by ...Microwave-curing and mechanical grinding of fly ash have both beenadopted as effective methods for improving the early-age strength of alkali-activated fly ash(AAFA)binders.This study combined these two approaches by synthesizing AAFA using original,medium-fine,and ultrafine fly ash as precursors,and then specimens were cured with a five-stage temperature-controlled microwave.The compressive strength results indicate that the original AAFA develops the highest strength initially during microwave-curing,reaching 28 MPa at stage 2.Medium-fine AAFA exhibits the highest strength of 60 MPa when cured to stage 4-I,which is 26%higher than the peak strength of original AAFA.It is attributed to the significant rise in their specific surface area,which accelerates the dissolution of Si and Al from the precursor and facilitates the subsequent formation of N-A-S-H gels.Additionally,nanoscale zeolite crystals formed as secondary products fill the tiny gaps between amorphous products,thereby significantly improving their microstructure.In contrast,ultrafine fly ash,primarily composed of fragmented particles,necessitated a substantial amount of water,which adversely affects the absorption efficiency for microwave of AAFA specimens.Thus,ultrafine AAFA specimens consistently exhibit the lowest compressive strength.Specifically,at the end of curing,the compressive strength of these three specimens with microwave-curing is approximately 32%,59%,and 172%higher than that of the steam-cured sample,respectively.These findings demonstrate the compatibility of microwave-curing and fly ash refinement in enhancing the early compressive strength development of AAFA.展开更多
Municipal solid waste incineration fly ash(MSWI)is considered as one of the hazardous wastes and requires to be well disposed to reduce the contaminant to the environment.Reference to the production of coal fly ash(FA...Municipal solid waste incineration fly ash(MSWI)is considered as one of the hazardous wastes and requires to be well disposed to reduce the contaminant to the environment.Reference to the production of coal fly ash(FA)bricks,MSWI and FA were utilized to prepare autoclaved MSWI-FA block samples.Ultrasonic-assisted hydrothermal synthesis technology was used for production to explore the effect of ultrasonic pre-treatment.Compressive strength,dry density,and water absorption tests were conducted to determine the optimal ultrasonic parameters.Ultrasonic pre-treating mechanisms were investigated by SEM,FT-IR,particle size analysis,and BET.Furthermore,the micro-analyses of block samples were conducted.The heavy metal leaching concentration was studied to assess the environmental safety.The experimental results show that the ultrasonic pre-treating time,water bath temperature,and ultrasonic power of 3 h,30℃,and 840 W are the optimal,under which the compressive strength,dry density,and water absorption were 8.14 MPa,1417.48 kg/m^(3),and 0.38,respectively.It is shown that ultrasound destroys the surface structure of raw materials and smaller FA particles embed into MSWI.The particle size distribution of pre-treated raw materials mixture is wider and total pore volume is decreased by 6.3%.During hydrothermal processing,more Al-substituted tobermorite crystals are generated,which is the main source of higher strength and smaller pore volume of prepared block samples.The solidification/stabilization rates of Cu,Pb,and Zn increased by 30.77%,4.76%,and 35.29%,respectively.This study shows a feasible way to utilize MSWI as raw material for construction.展开更多
The present study investigates the engineering properties of submerged organic silt(orSi)stabilized with F-class fly ash(FA),with and without the addition of an activator(CaO).The utilization of F-class FA for soil im...The present study investigates the engineering properties of submerged organic silt(orSi)stabilized with F-class fly ash(FA),with and without the addition of an activator(CaO).The utilization of F-class FA for soil improvement is an important aspect of sustainable and environmentally-conscious geotechnical engineering when marginal usage of lime and concrete is of great interest to engineers and societies.Currently,discussion is predominantly focused on the positive aspects of using the F-class FA,with a paucity of emphasis on the negative aspects.To explore these features more thoroughly,a series of strength and compressibility tests was conducted.The sample preparation and curing methodology were chosen to replicate the in situ conditions where soil is surcharged and submerged in water.It was found that the incorporation of F-class FA without an activator reduces the undrained shear strength of submerged orSi by about 20%–25%and permanently prevents any thixotropic strength restoration.An increase in undrained shear strength is observed when lime(3%–6%)is added to the soil–FA mixture or when only lime(in the same amount of 3%–6%)is used.Consequently,F-class FA can be successfully used as a filler for slurries with minimum lime content in soil mixing methods.The F-class FA(with or without an activator)shifts the so-called“creep delay”in time,consequently reducing the total creep settlements.The shift of“creep delay”is more considerable for orSi stabilized with lime or with FA and lime as an activator,than for orSi stabilized with pure F-class FA.展开更多
This study was part of the framework that contributed not only to the improvement of thermal comfort in housing but also to the decarbonization of the construction and building materials industry. For this purpose, te...This study was part of the framework that contributed not only to the improvement of thermal comfort in housing but also to the decarbonization of the construction and building materials industry. For this purpose, terracotta brick seems to meet these needs. Thus, the objective of this work was to evaluate the influence of the incorporation of coal fly ash from a thermal power plant on the physical and mechanical properties of fired bricks from grey clay in the Thicky area of Senegal. The coal fly ash was incorporated into the raw clay material in proportions of 0, 5, 10, and 15 % by weight. These two raw materials were first characterized by X-ray fluorescence spectroscopy (XRF). The XRF analyses showed that the most abundant oxides in clay were SiO2 (55.034%) and Fe2O3 (10.155%). In coal fly ash, SiO2 (38.574%) is predominant. The ash also contained Al2O3 (7.717%) and alicano-earthy melting oxides such as CaO (9.271%) and MgO (7.298%) etc. These melting oxides were necessary to facilitate the formation of the liquid phase when baking platelets. The latter, when burned at a temperature of 880°C, were characterized by determining the number of physico-mechanical parameters, such as linear shrinkage during cooking, water absorption, fire loss and compressive strength. A Hierarchical Ascending Classification of these different parameters was performed and three classes were obtained. Class 1 with better compressive strength (6.358 MPa), was in sample A (5%). Class 2 consisted of sample D (reference) and had a higher plasticity index (28.51%) and water absorption rate (11.19%). Finally, class 3, which included samples B (10%) and C (15%), had very high shrinkage and fire losses compared to other platelets. These results highlighted the possibility of using up to 5% of the coal fly ash in the production of new fired bricks with good performance.展开更多
The effects of isocyanate(IA)incorporation on the toughness and volume stability of AAFS were systematically investigated.Various IA dosages were introduced into AAFS,and their influence on mechanical properties,micro...The effects of isocyanate(IA)incorporation on the toughness and volume stability of AAFS were systematically investigated.Various IA dosages were introduced into AAFS,and their influence on mechanical properties,microstructure,and shrinkage behavior was evaluated.The experimental results indicate that,with the incorporation of 5%IA,the 28-day compressive strength reaches 48.6 MPa,the 56-day drying shrinkage decreases by 35.91%,and minimal cracking is observed in the ring test.Microstructural analyses using SEM,XRD,and FTIR reveal that IA reacts with water to form urethane and biuret,which crosslinks into a durable network structure.This network fills pores,reducing internal stresses and improving both toughness and volume stability.These findings offer new insights into optimizing alkali-activated materials for construction applications and provide a potential pathway for the development of more durable and stable geopolymers.展开更多
Phenolic foam(PF)has attracted growing attention in plugging areas due to its lightweight,flame retardancy and high fillability,yet its friable character and high reaction temperature severely weaken its potentials to...Phenolic foam(PF)has attracted growing attention in plugging areas due to its lightweight,flame retardancy and high fillability,yet its friable character and high reaction temperature severely weaken its potentials toward practical coal mining applications.Herein,a novel phenolic composite material filled with modified fly ash(MFA)geopolymer has been proposed to address the above issues.By modifying fly ash(FA)particles with siloxanes,robust interfacial bonding between the organic PF polymer and inorganic geopolymer network has been established,which enables modulation of their micro-morphologies to optimize their macro performances.The foam structure of PF evolves from an open-cell to a closed-cell morphology with the incorporation of MFA,leading to a decreased pulverization ratio(41%)while enhanced mechanical properties(15%).Compared with neat PF,the composite exhibits faster gelation dynamics during curing,with a maximum reaction temperature as low as only 40°C.PF/MFA composite show high reliability against gas leakage during a laboratory designed coal mine plugging test.Furthermore,the formation of a silica hybrid char layer with higher graphitization degree and a multiple continuous closed-cell structure following the combustion of PF/MFA effectively inhibits the release of combustible volatiles and toxic gases.It is provided that this strategy of geopolymer filled polymer cross-linking networks with tunable morphology opens up an avenue for advanced mining phenolic filling materials.展开更多
Rechargeable aqueous Zn-ion batteries(ZIBs)have emerged as a promising new energy storage technology,characterized by their low cost,high safety,environmental friendliness,and the abundant availability of Zn resources...Rechargeable aqueous Zn-ion batteries(ZIBs)have emerged as a promising new energy storage technology,characterized by their low cost,high safety,environmental friendliness,and the abundant availability of Zn resources.However,several challenges remain with their use,such as zinc dendrite formation,corrosion,passivation,and hydrogen evolution reaction(HER)on the zinc anodesurface,leading to a short overall battery life.In this paper,a zinc anode-coating method with silica-fly ash composite(FAS)has been developed.This modified Zn anode(5FAS@Zn)demonstrates remarkable improvements in the performance and stability of ZIBs by effectively decreasing zinc nucleation overpotential and minimizing charge transfer resistance while facilitating stable Zn plating and stripping as well as achieving even zinc deposition.The remarkable cycling lifespan of the 5FAS@Znll5FAS@Zn symmetrical cell is 1800 h at 0.5 mA cm^(-2)and 1500 h at1 mA cm^(-2).The 5FAS@ZnllCu half-cell outperforms pure Zn batteries with a high and consistent Coulombic efficiency(CE)of 99.8%over 800 cycles at 1 mA cm^(-2).Furthermore,the full cell of 5FAS@ZnllV_(2)O_(5)exhibits notable improvements in cycling performance.This research provides a scalable and sustainable method to extend the life of zinc anodes and has significant implications for the large-scale deployment of zinc-ion batteries.展开更多
The effects of various fly ash(FA)contents on the durability and mechanical properties of recycled fine aggregate high ductility cementitious composites(RFA-HDCC)prepared with recycled fine aggregates(RFA)to fully rep...The effects of various fly ash(FA)contents on the durability and mechanical properties of recycled fine aggregate high ductility cementitious composites(RFA-HDCC)prepared with recycled fine aggregates(RFA)to fully replace natural fine aggregates was investigated.The results indicated that a 50% FA content significantly increased the compressive strength of RFA-HDCC by 13.93%.However,a?further increase in FA content led to a drastic decrease.The increased fly ash content substantially reduced the flexural and tensile strength;however,it markedly increased the matrix strain capacity,resulting in a 53.73% increase in the peak strain when FA was raised to 70%.Regarding durability,the increase in FA content negatively affected the chloride ion permeability and carbonation resistance.However,the increase in FA content initially improved the frost resistance of RFA-HDCC,peaking at 50% FA and deteriorating at 60% and 70% FA content.展开更多
Bioleaching is confronted with problems,such as low efficiency,long production cycle length,and vegetation destruction.In order to solve problems above,fly ash and low-grade copper sulfide ores were used to investigat...Bioleaching is confronted with problems,such as low efficiency,long production cycle length,and vegetation destruction.In order to solve problems above,fly ash and low-grade copper sulfide ores were used to investigate bioleaching behaviors and bacterial community succession.Results showed that copper recovery,bacterial concentration,total proportion of main leaching bacteria including Acidithiobacillus ferrooxidans,Acidibacillus ferrooxidans,and Leptospirillum ferriphilum,were improved through using appropriate dosage of fly ash.The maximum copper recovery of 79.87%and bacterial concentration of 7.08×10^(7)cells·mL^(-1)were obtained after us-ing 0.8 g·L^(-1)fly ash.Exclusive precipitation including Zn(Fe_(3)(SO_(4))_(2)(OH)_(6))_(2)and Mg(Fe_(3)(SO_(4))_(2)(OH)_(6))_(2)was found in sample added 0.8 g·L^(-1)fly ash,which reduced the effect of hazardous ions on bacteria and thus contributing to bacterial proliferation.Bacterial com-munity structure was differentiated,which indicated difference between original inoculation and sample used 0.8 g·L^(-1)fly ash was less than others.Total proportion of the three microorganism above accounted for more than 95%in all tests,especially in sample with 0.8 g·L^(-1)fly ash up to 99.81%.Cl^(-)and Ag^(+)contained in fly ash can act as catalytic agent,which contributed to conversion from smooth and dense passivation layer to sparse and scattered one,and therefore improving contact between ores,lixiviant,and bacteria.Using appropri-ate dosage of fly ash showed prospects in bioleaching.展开更多
To explore high value-added utilization pathways of fly ash,the mesoporous structure of silicon dioxide extracted from fly ash(FA-SiO_(2))was utilized to restrict the dicyandiamide(DCDA)thermal degradation process.Thi...To explore high value-added utilization pathways of fly ash,the mesoporous structure of silicon dioxide extracted from fly ash(FA-SiO_(2))was utilized to restrict the dicyandiamide(DCDA)thermal degradation process.This produced chemically bonded interacting composite photocatalysts of FA-SiO,and graphitic-phase carbon nitride(g-C_(3)N_(4)).Compared with the spherical silicon dioxide prepared using tetraethyl orthosilicate(TEOS-SiO_(2)),the mesoporous structure of FA-SiO_(2),allowed DCDA to react in a smaller space,which facilitated the transformation of DCDA to melamine by the thermal degradation kinetics of FA-C_(3)N_(4)/DCDA.This ultimately boosted the formation of an N-atom-removed triazine ring structure and a multistage structure combining lumps and rods in the composite photocatalysts of g-C_(3)N_(4),and FA-SiO_(2),which led to a higher visible-light utilization efficiency,a suitable valence-band position,and the photocatalytic activity for methylene blue reaching 3.56 times that of g-C_(3)N_(4).The findings indicate that mesoporous FA-SiO,has the potential to improve the structural and photocatalytic properties of g-C_(3)N_(4),-based materials.展开更多
The reaction behaviours of A1203 and SiO2 in high alumina coal fly ash under various alkali hydrothermal conditions were studied. The means of XRD, XRF, FTIR and SEM were used to measure the mineral phase and morpholo...The reaction behaviours of A1203 and SiO2 in high alumina coal fly ash under various alkali hydrothermal conditions were studied. The means of XRD, XRF, FTIR and SEM were used to measure the mineral phase and morphology of the solid samples obtained by different alkali hydrothermal treatments as well as the leaching ratio of SiO2 to A1203 in alkali solution. The results showed that with the increase of the hydrothermal treating temperature from 75 to 160 ~C, phillipsite-Na, zeolite A, zeolite P, and hydroxysodalite were produced sequentially while the mullite and corundum phase still remained. Zeolite P was massively formed at low-alkali concentration and the hydroxysodalite was predominantly obtained at high-alkali concentration. By the dissolution of aluminosilicate glass and the formation of zeolites together, the leaching efficiency of SiO2 can reach 42.13% with the mass ratio of A1203/SIO2 up to 2.19：1.展开更多
Aluminum was leached out from coal fly ash by pressure acid-leaching method. The effects of coal fly ash size, sulfuric acid concentration, reaction time and reaction temperature on extraction efficiency of aluminum w...Aluminum was leached out from coal fly ash by pressure acid-leaching method. The effects of coal fly ash size, sulfuric acid concentration, reaction time and reaction temperature on extraction efficiency of aluminum were investigated comprehensively. The phase and morphology of coal fly ash and solid residues after reaction were analyzed by XRD, SEM and IR. The optimal technological conditions for extracting aluminum from coal fly ash were eventually confirmed that coal fly ash with size of 74 μm and sulfuric acid with concentration of 50% are mixed in pressure reaction kettle to react for 4 h at 180 ℃. Under the optimal conditions, the extraction efficiency of aluminum can reach 82.4%.展开更多
NH4HSO4 roasting technology was used for preparing Al2O3 from fly ash. First, Al and Fe were extracted from fly ash by NH4HSO4 roasting and deionized water leaching. Then, the Al and Fe in the leached liquid were prec...NH4HSO4 roasting technology was used for preparing Al2O3 from fly ash. First, Al and Fe were extracted from fly ash by NH4HSO4 roasting and deionized water leaching. Then, the Al and Fe in the leached liquid were precipitated by adding NH4HCO3 solution. After the mixed precipitations of Al（OH）3 and Fe（OH）3 were leached by NaOH solution, the NaAl（OH）4 solution was decomposed by carbonation. Finally, the pure Al（OH）3 was calcined to α-Al2O3. The optimal conditions of the whole technology were determined by experiments. The quality ofa-Al2O3 product is up to the technical indicator of YS/T 274-1998 standard.展开更多
To utilize CFBC Al-rich fly ash, a mild hydrochemical extraction process was investigated for recovery of alumina. An alumina extraction efficiency of 92.31%was attained using a 45%NaOH solution, an original caustic r...To utilize CFBC Al-rich fly ash, a mild hydrochemical extraction process was investigated for recovery of alumina. An alumina extraction efficiency of 92.31%was attained using a 45%NaOH solution, an original caustic ratio （molar ratio of Na2O to Al2O3 in the sodium aluminate solution） of 25, a molar ratio of CaO to SiO2 in the fly ash of 1.1, a liquid volume to solid mass ratio of 9, a reaction temperature of 280 ℃, and a residence time of 1 h when treating fly ash with an alumina to silica mass ratio （A/S） of 0.78 and an alumina content of 32.43%. Additionally, the alumina leaching mechanism was explored via structural and chemical analysis, which revealed that after alkaline digestion, the main solid phase containing silica was NaCaHSiO4 with a theoretical A/S of zero.展开更多
Kinetics of SiO2 leaching from Al2O3 extracted slag of fly ash with sodium hydroxide solution was studied.The effect of leaching temperature,mass ratio of NaOH to SiO2 and stirring speed on SiO2 leaching rate was inve...Kinetics of SiO2 leaching from Al2O3 extracted slag of fly ash with sodium hydroxide solution was studied.The effect of leaching temperature,mass ratio of NaOH to SiO2 and stirring speed on SiO2 leaching rate was investigated.The results show that increasing leaching temperature,mass ratio of NaOH to SiO2 and stirring speed increases SiO2 leaching rate.The SiO2 leaching rate is 95.66%under the optimized conditions.There are two stages for the SiO2 leaching process,and the leaching reaction is very rapid in the first stage but quite slow in the second stage.The whole leaching process follows the shrinking core model,and the outer diffusion of no product layer is the rate-controlling step.The activation energies of the first and second stages are calculated to be8.492 kJ/mol and 8.668 kJ/mol,respectively.The kinetic equations of the first and the second stages were obtained,respectively.展开更多
β-Sialon/ZrN/ZrON composites were successfully fabricated by an in-situ carbothermal reduction？nitridation process with fly ash, zircon and active carbon as raw materials. The effects of raw materials composition an...β-Sialon/ZrN/ZrON composites were successfully fabricated by an in-situ carbothermal reduction？nitridation process with fly ash, zircon and active carbon as raw materials. The effects of raw materials composition and holding time on synthesis process were investigated, and the formation process of the composites was also discussed. The phase composition and microstructure of the composites were characterized by means of XRD and SEM. It was found that increasing carbon content in a sample and holding time could promote the formation of β-Sialon, ZrN and ZrON. The proper processing parameters to synthesize β-Sialon/ZrN/ZrON composites were mass ratio of zircon to fly ash to active carbon of 49：100：100, synthesis temperature of 1550 °C and holding time of 15 h. The average grain size ofβ-Sialon and ZrN（ZrON） synthesized at 1550 °C for 15 h reached about 2 and 1μm, respectively. The fabrication process ofβ-Sialon/ZrN/ZrON composites included the formation ofβ-Sialon and ZrO2 as well as the conversion of ZrO2 to ZrN and ZrON.展开更多
基金Project supported by Rumah Program 2023 and Net Zero Emission Program(1507/Ⅱ.7/HK.01.00/6/2023)a research facility from the National Research and Innovation Agency of Republic of Indonesia。
文摘Recycling rare earth elements(REEs)from waste is necessary for an environmentally sustainable reuse and wastewater management approach.Na-A zeolite was synthesized from coal fly ash(CFA)and applied for Ce^(3+)adsorption.Fourier transform infrared(FTIR)spectra show peaks at 790,500 and 467 cm^(-1),which are bond vibrations of Si-O-Si,Si with Al-O and Si-O-.The surface area is 15.88 m^(2)/g,with a pore size of 2.14 nm.SEM images show a cubic shape,which indicates the formation of zeolite.Field emission and energy disperse spectroscopy(EDS)shows the formation of Si,Al,Na,and O.Na-A zeolite was applied for Ce^(3+)adsorption.The optimum conditions for Ce^(3+)adsorption are 50 ppm concentration,360 min,and pH 6.The maximum adsorption capacity is 176.49 mg/g.Based on the results,it is found that the adsorption of Ce^(3+)by Na-A zeolite is pseudo-second-order.The desorption test using HNO_(3) is more effective than using HCl and H_(2)SO_(4).A desorption efficiency of 97.22%is obtained at 4 cycles.Adsorption test using real sample wastewater demonstrates an adsorption efficiency of 83.35%.
基金Supported by Yunnan Major Scientific and Technological Projects(No.202403AA080001)National Natural Science Foundation of China(No.52074137)Yunnan Fundamental Research Projects(No.202201AT070151)。
文摘Three types of activators such as sodium hydroxide,calcium oxide and triethanolamine(TEA)are used to establish different activation environments to address the problems associated with the process of activating fly ash paste.We conducted mechanical tests and numerical simulations to understand the evolution of microstructure,and used environmental scanning electron microscopy(ESEM)and energy dispersive spectroscopy(EDS)techniques to analyze the microenvironments of the samples.The mechanical properties of fly ash paste under different activation conditions and the changes in the microstructure and composition were investigated.The results revealed that under conditions of low NaOH content(1%-3%),the strength of the sample increased significantly.When the content exceeded 4%,the rate of increase in strength decreased.Based on the results,the optimal NaOH content was identified,which was about 4%.A good activation effect,especially for short-term activation(3-7 d),was achieved using TEA under high doping conditions.The activation effect was poor for long-term strength after 28 days.The CaO content did not significantly affect the degree of activation achieved.The maximum effect was exerted when the content of CaO was 2%.The virtual cement and concrete testing laboratory(VCCTL)was used to simulate the hydration process,and the results revealed that the use of the three types of activators accelerated the formation of Ca(OH)_(2) in the system.The activators also corroded the surface of the fly ash particles,resulting in a pozzolanic reaction.The active substances in fly ash were released efficiently,and hydration was realized.The pores were filled with hydration products,and the microstructure changed to form a new frame of paste filling that helped improve the strength of fly ash paste.
基金Funded by the Natural Science Foundation of China(No.52109168)。
文摘In order to study the characteristics of pure fly ash-based geopolymer concrete(PFGC)conveniently,we used a machine learning method that can quantify the perception of characteristics to predict its compressive strength.In this study,505 groups of data were collected,and a new database of compressive strength of PFGC was constructed.In order to establish an accurate prediction model of compressive strength,five different types of machine learning networks were used for comparative analysis.The five machine learning models all showed good compressive strength prediction performance on PFGC.Among them,R2,MSE,RMSE and MAE of decision tree model(DT)are 0.99,1.58,1.25,and 0.25,respectively.While R2,MSE,RMSE and MAE of random forest model(RF)are 0.97,5.17,2.27 and 1.38,respectively.The two models have high prediction accuracy and outstanding generalization ability.In order to enhance the interpretability of model decision-making,we used importance ranking to obtain the perception of machine learning model to 13 variables.These 13 variables include chemical composition of fly ash(SiO_(2)/Al_(2)O_(3),Si/Al),the ratio of alkaline liquid to the binder,curing temperature,curing durations inside oven,fly ash dosage,fine aggregate dosage,coarse aggregate dosage,extra water dosage and sodium hydroxide dosage.Curing temperature,specimen ages and curing durations inside oven have the greatest influence on the prediction results,indicating that curing conditions have more prominent influence on the compressive strength of PFGC than ordinary Portland cement concrete.The importance of curing conditions of PFGC even exceeds that of the concrete mix proportion,due to the low reactivity of pure fly ash.
文摘In order to adjust some properties of cement grout or concrete,some mineral admixtures are usually added in the preparation.Admixtures can reduce the cement consumption and save the cost,and also adjust the workability of the material,improve the strength and durability of the cement stone,or reduce hydration heat of the composite cement.At present,the content of fly ash or slag is generally less than 50%among the composite cementitious materials that have been studied more,but there is little research on composite cementitious materials with large mineral admixture.In this paper,XRD,SEM,and adiabatic temperature rise tests were used to discuss hydration products and mechanism of composite cement grout with 90%content of fly ash and slag.The results show that the hydration of the composite cement grout is an alkali-activated hydration reaction,and the hydration products are mainly amorphous substances such as hydrated calcium silicate or hydrated calcium aluminate gel.The hydration reaction temperature rise is much lower than that of ordinary cement grout,and the time of the temperature peak is significantly delayed.
文摘Microwave-curing and mechanical grinding of fly ash have both beenadopted as effective methods for improving the early-age strength of alkali-activated fly ash(AAFA)binders.This study combined these two approaches by synthesizing AAFA using original,medium-fine,and ultrafine fly ash as precursors,and then specimens were cured with a five-stage temperature-controlled microwave.The compressive strength results indicate that the original AAFA develops the highest strength initially during microwave-curing,reaching 28 MPa at stage 2.Medium-fine AAFA exhibits the highest strength of 60 MPa when cured to stage 4-I,which is 26%higher than the peak strength of original AAFA.It is attributed to the significant rise in their specific surface area,which accelerates the dissolution of Si and Al from the precursor and facilitates the subsequent formation of N-A-S-H gels.Additionally,nanoscale zeolite crystals formed as secondary products fill the tiny gaps between amorphous products,thereby significantly improving their microstructure.In contrast,ultrafine fly ash,primarily composed of fragmented particles,necessitated a substantial amount of water,which adversely affects the absorption efficiency for microwave of AAFA specimens.Thus,ultrafine AAFA specimens consistently exhibit the lowest compressive strength.Specifically,at the end of curing,the compressive strength of these three specimens with microwave-curing is approximately 32%,59%,and 172%higher than that of the steam-cured sample,respectively.These findings demonstrate the compatibility of microwave-curing and fly ash refinement in enhancing the early compressive strength development of AAFA.
基金Funded by the National Natural Science Foundation of China(No.52178241)the National Key Research and Development Program of China during the Fourteenth Five-Year Plan Period(No.2021YFB3802001)+1 种基金the Shanghai Science and Technology Innovation Action Plan(No.23D21201401)the Key Research and Development of the Shaanxi Province of China(No.2022GY-163)。
文摘Municipal solid waste incineration fly ash(MSWI)is considered as one of the hazardous wastes and requires to be well disposed to reduce the contaminant to the environment.Reference to the production of coal fly ash(FA)bricks,MSWI and FA were utilized to prepare autoclaved MSWI-FA block samples.Ultrasonic-assisted hydrothermal synthesis technology was used for production to explore the effect of ultrasonic pre-treatment.Compressive strength,dry density,and water absorption tests were conducted to determine the optimal ultrasonic parameters.Ultrasonic pre-treating mechanisms were investigated by SEM,FT-IR,particle size analysis,and BET.Furthermore,the micro-analyses of block samples were conducted.The heavy metal leaching concentration was studied to assess the environmental safety.The experimental results show that the ultrasonic pre-treating time,water bath temperature,and ultrasonic power of 3 h,30℃,and 840 W are the optimal,under which the compressive strength,dry density,and water absorption were 8.14 MPa,1417.48 kg/m^(3),and 0.38,respectively.It is shown that ultrasound destroys the surface structure of raw materials and smaller FA particles embed into MSWI.The particle size distribution of pre-treated raw materials mixture is wider and total pore volume is decreased by 6.3%.During hydrothermal processing,more Al-substituted tobermorite crystals are generated,which is the main source of higher strength and smaller pore volume of prepared block samples.The solidification/stabilization rates of Cu,Pb,and Zn increased by 30.77%,4.76%,and 35.29%,respectively.This study shows a feasible way to utilize MSWI as raw material for construction.
基金supported by the Polish National Science Center(Grant No.2022/06/X/ST10/00320)received by Witold Tisler.
文摘The present study investigates the engineering properties of submerged organic silt(orSi)stabilized with F-class fly ash(FA),with and without the addition of an activator(CaO).The utilization of F-class FA for soil improvement is an important aspect of sustainable and environmentally-conscious geotechnical engineering when marginal usage of lime and concrete is of great interest to engineers and societies.Currently,discussion is predominantly focused on the positive aspects of using the F-class FA,with a paucity of emphasis on the negative aspects.To explore these features more thoroughly,a series of strength and compressibility tests was conducted.The sample preparation and curing methodology were chosen to replicate the in situ conditions where soil is surcharged and submerged in water.It was found that the incorporation of F-class FA without an activator reduces the undrained shear strength of submerged orSi by about 20%–25%and permanently prevents any thixotropic strength restoration.An increase in undrained shear strength is observed when lime(3%–6%)is added to the soil–FA mixture or when only lime(in the same amount of 3%–6%)is used.Consequently,F-class FA can be successfully used as a filler for slurries with minimum lime content in soil mixing methods.The F-class FA(with or without an activator)shifts the so-called“creep delay”in time,consequently reducing the total creep settlements.The shift of“creep delay”is more considerable for orSi stabilized with lime or with FA and lime as an activator,than for orSi stabilized with pure F-class FA.
文摘This study was part of the framework that contributed not only to the improvement of thermal comfort in housing but also to the decarbonization of the construction and building materials industry. For this purpose, terracotta brick seems to meet these needs. Thus, the objective of this work was to evaluate the influence of the incorporation of coal fly ash from a thermal power plant on the physical and mechanical properties of fired bricks from grey clay in the Thicky area of Senegal. The coal fly ash was incorporated into the raw clay material in proportions of 0, 5, 10, and 15 % by weight. These two raw materials were first characterized by X-ray fluorescence spectroscopy (XRF). The XRF analyses showed that the most abundant oxides in clay were SiO2 (55.034%) and Fe2O3 (10.155%). In coal fly ash, SiO2 (38.574%) is predominant. The ash also contained Al2O3 (7.717%) and alicano-earthy melting oxides such as CaO (9.271%) and MgO (7.298%) etc. These melting oxides were necessary to facilitate the formation of the liquid phase when baking platelets. The latter, when burned at a temperature of 880°C, were characterized by determining the number of physico-mechanical parameters, such as linear shrinkage during cooking, water absorption, fire loss and compressive strength. A Hierarchical Ascending Classification of these different parameters was performed and three classes were obtained. Class 1 with better compressive strength (6.358 MPa), was in sample A (5%). Class 2 consisted of sample D (reference) and had a higher plasticity index (28.51%) and water absorption rate (11.19%). Finally, class 3, which included samples B (10%) and C (15%), had very high shrinkage and fire losses compared to other platelets. These results highlighted the possibility of using up to 5% of the coal fly ash in the production of new fired bricks with good performance.
基金Funded by the National Key R&D Program of China(No.2022YFC3803400)。
文摘The effects of isocyanate(IA)incorporation on the toughness and volume stability of AAFS were systematically investigated.Various IA dosages were introduced into AAFS,and their influence on mechanical properties,microstructure,and shrinkage behavior was evaluated.The experimental results indicate that,with the incorporation of 5%IA,the 28-day compressive strength reaches 48.6 MPa,the 56-day drying shrinkage decreases by 35.91%,and minimal cracking is observed in the ring test.Microstructural analyses using SEM,XRD,and FTIR reveal that IA reacts with water to form urethane and biuret,which crosslinks into a durable network structure.This network fills pores,reducing internal stresses and improving both toughness and volume stability.These findings offer new insights into optimizing alkali-activated materials for construction applications and provide a potential pathway for the development of more durable and stable geopolymers.
基金supported by the National Natural Science Foundation of China(No.U22A20151)Taiyuan Major Science and Technology Project in 2021.
文摘Phenolic foam(PF)has attracted growing attention in plugging areas due to its lightweight,flame retardancy and high fillability,yet its friable character and high reaction temperature severely weaken its potentials toward practical coal mining applications.Herein,a novel phenolic composite material filled with modified fly ash(MFA)geopolymer has been proposed to address the above issues.By modifying fly ash(FA)particles with siloxanes,robust interfacial bonding between the organic PF polymer and inorganic geopolymer network has been established,which enables modulation of their micro-morphologies to optimize their macro performances.The foam structure of PF evolves from an open-cell to a closed-cell morphology with the incorporation of MFA,leading to a decreased pulverization ratio(41%)while enhanced mechanical properties(15%).Compared with neat PF,the composite exhibits faster gelation dynamics during curing,with a maximum reaction temperature as low as only 40°C.PF/MFA composite show high reliability against gas leakage during a laboratory designed coal mine plugging test.Furthermore,the formation of a silica hybrid char layer with higher graphitization degree and a multiple continuous closed-cell structure following the combustion of PF/MFA effectively inhibits the release of combustible volatiles and toxic gases.It is provided that this strategy of geopolymer filled polymer cross-linking networks with tunable morphology opens up an avenue for advanced mining phenolic filling materials.
基金financially supported by the Thailand Science Research and Innovation Fund Chulalongkorn Universitythe National Research Council of Thailand(No.N11A670659)the National Natural Science Foundation of China(Nos.52125405 and U22A20108)
文摘Rechargeable aqueous Zn-ion batteries(ZIBs)have emerged as a promising new energy storage technology,characterized by their low cost,high safety,environmental friendliness,and the abundant availability of Zn resources.However,several challenges remain with their use,such as zinc dendrite formation,corrosion,passivation,and hydrogen evolution reaction(HER)on the zinc anodesurface,leading to a short overall battery life.In this paper,a zinc anode-coating method with silica-fly ash composite(FAS)has been developed.This modified Zn anode(5FAS@Zn)demonstrates remarkable improvements in the performance and stability of ZIBs by effectively decreasing zinc nucleation overpotential and minimizing charge transfer resistance while facilitating stable Zn plating and stripping as well as achieving even zinc deposition.The remarkable cycling lifespan of the 5FAS@Znll5FAS@Zn symmetrical cell is 1800 h at 0.5 mA cm^(-2)and 1500 h at1 mA cm^(-2).The 5FAS@ZnllCu half-cell outperforms pure Zn batteries with a high and consistent Coulombic efficiency(CE)of 99.8%over 800 cycles at 1 mA cm^(-2).Furthermore,the full cell of 5FAS@ZnllV_(2)O_(5)exhibits notable improvements in cycling performance.This research provides a scalable and sustainable method to extend the life of zinc anodes and has significant implications for the large-scale deployment of zinc-ion batteries.
基金Funded by the Natural Science Foundation of Jiangsu Province(No.BK20220626)Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.KYCX24_3174)Taizhou Science and Technology Support Programme(Social Development)Directive Project(No.TS202432)。
文摘The effects of various fly ash(FA)contents on the durability and mechanical properties of recycled fine aggregate high ductility cementitious composites(RFA-HDCC)prepared with recycled fine aggregates(RFA)to fully replace natural fine aggregates was investigated.The results indicated that a 50% FA content significantly increased the compressive strength of RFA-HDCC by 13.93%.However,a?further increase in FA content led to a drastic decrease.The increased fly ash content substantially reduced the flexural and tensile strength;however,it markedly increased the matrix strain capacity,resulting in a 53.73% increase in the peak strain when FA was raised to 70%.Regarding durability,the increase in FA content negatively affected the chloride ion permeability and carbonation resistance.However,the increase in FA content initially improved the frost resistance of RFA-HDCC,peaking at 50% FA and deteriorating at 60% and 70% FA content.
基金supported by China National Postdoctoral Program for Innovative Talents(No.BX20230041)China Postdoctoral Science Foundation(No.2024M750186)+1 种基金the Key Program of National Natural Science Foundation of China(No.52034001)Open Foundation of State Environmental Protection Key Laboratory of Mineral Metallurgical Resources Utilization and Pollution Control(No.HB202303).
文摘Bioleaching is confronted with problems,such as low efficiency,long production cycle length,and vegetation destruction.In order to solve problems above,fly ash and low-grade copper sulfide ores were used to investigate bioleaching behaviors and bacterial community succession.Results showed that copper recovery,bacterial concentration,total proportion of main leaching bacteria including Acidithiobacillus ferrooxidans,Acidibacillus ferrooxidans,and Leptospirillum ferriphilum,were improved through using appropriate dosage of fly ash.The maximum copper recovery of 79.87%and bacterial concentration of 7.08×10^(7)cells·mL^(-1)were obtained after us-ing 0.8 g·L^(-1)fly ash.Exclusive precipitation including Zn(Fe_(3)(SO_(4))_(2)(OH)_(6))_(2)and Mg(Fe_(3)(SO_(4))_(2)(OH)_(6))_(2)was found in sample added 0.8 g·L^(-1)fly ash,which reduced the effect of hazardous ions on bacteria and thus contributing to bacterial proliferation.Bacterial com-munity structure was differentiated,which indicated difference between original inoculation and sample used 0.8 g·L^(-1)fly ash was less than others.Total proportion of the three microorganism above accounted for more than 95%in all tests,especially in sample with 0.8 g·L^(-1)fly ash up to 99.81%.Cl^(-)and Ag^(+)contained in fly ash can act as catalytic agent,which contributed to conversion from smooth and dense passivation layer to sparse and scattered one,and therefore improving contact between ores,lixiviant,and bacteria.Using appropri-ate dosage of fly ash showed prospects in bioleaching.
基金supported by the Medical Special Cultivation Project of Anhui University of Science and Technology(Nos.YZ2023H2B013 and YZ2023H2B012),China.
文摘To explore high value-added utilization pathways of fly ash,the mesoporous structure of silicon dioxide extracted from fly ash(FA-SiO_(2))was utilized to restrict the dicyandiamide(DCDA)thermal degradation process.This produced chemically bonded interacting composite photocatalysts of FA-SiO,and graphitic-phase carbon nitride(g-C_(3)N_(4)).Compared with the spherical silicon dioxide prepared using tetraethyl orthosilicate(TEOS-SiO_(2)),the mesoporous structure of FA-SiO_(2),allowed DCDA to react in a smaller space,which facilitated the transformation of DCDA to melamine by the thermal degradation kinetics of FA-C_(3)N_(4)/DCDA.This ultimately boosted the formation of an N-atom-removed triazine ring structure and a multistage structure combining lumps and rods in the composite photocatalysts of g-C_(3)N_(4),and FA-SiO_(2),which led to a higher visible-light utilization efficiency,a suitable valence-band position,and the photocatalytic activity for methylene blue reaching 3.56 times that of g-C_(3)N_(4).The findings indicate that mesoporous FA-SiO,has the potential to improve the structural and photocatalytic properties of g-C_(3)N_(4),-based materials.
基金Project(2652014017) supported by the Fundamental Research Funds for the Central Universities,China
文摘The reaction behaviours of A1203 and SiO2 in high alumina coal fly ash under various alkali hydrothermal conditions were studied. The means of XRD, XRF, FTIR and SEM were used to measure the mineral phase and morphology of the solid samples obtained by different alkali hydrothermal treatments as well as the leaching ratio of SiO2 to A1203 in alkali solution. The results showed that with the increase of the hydrothermal treating temperature from 75 to 160 ~C, phillipsite-Na, zeolite A, zeolite P, and hydroxysodalite were produced sequentially while the mullite and corundum phase still remained. Zeolite P was massively formed at low-alkali concentration and the hydroxysodalite was predominantly obtained at high-alkali concentration. By the dissolution of aluminosilicate glass and the formation of zeolites together, the leaching efficiency of SiO2 can reach 42.13% with the mass ratio of A1203/SIO2 up to 2.19：1.
基金Project (BO210(2008)) supported by the Foundation of "Hundred Talent Program" of Chinese Academic of SciencesProject (2008-G-158) supported by the Scientific and Technological Project of Qinghai Province, China
文摘Aluminum was leached out from coal fly ash by pressure acid-leaching method. The effects of coal fly ash size, sulfuric acid concentration, reaction time and reaction temperature on extraction efficiency of aluminum were investigated comprehensively. The phase and morphology of coal fly ash and solid residues after reaction were analyzed by XRD, SEM and IR. The optimal technological conditions for extracting aluminum from coal fly ash were eventually confirmed that coal fly ash with size of 74 μm and sulfuric acid with concentration of 50% are mixed in pressure reaction kettle to react for 4 h at 180 ℃. Under the optimal conditions, the extraction efficiency of aluminum can reach 82.4%.
基金Project(2007CB613603)supported by the National Basic Research Program of ChinaProject(2013M530934)supported by the China Postdoctoral Science Foundation
文摘NH4HSO4 roasting technology was used for preparing Al2O3 from fly ash. First, Al and Fe were extracted from fly ash by NH4HSO4 roasting and deionized water leaching. Then, the Al and Fe in the leached liquid were precipitated by adding NH4HCO3 solution. After the mixed precipitations of Al（OH）3 and Fe（OH）3 were leached by NaOH solution, the NaAl（OH）4 solution was decomposed by carbonation. Finally, the pure Al（OH）3 was calcined to α-Al2O3. The optimal conditions of the whole technology were determined by experiments. The quality ofa-Al2O3 product is up to the technical indicator of YS/T 274-1998 standard.
基金Project (2012BAF03B01) supported by the National Science and Technology Support Program of ChinaProject (2011AA060701) supported by the Hi-tech Research and Development Program of China
文摘To utilize CFBC Al-rich fly ash, a mild hydrochemical extraction process was investigated for recovery of alumina. An alumina extraction efficiency of 92.31%was attained using a 45%NaOH solution, an original caustic ratio （molar ratio of Na2O to Al2O3 in the sodium aluminate solution） of 25, a molar ratio of CaO to SiO2 in the fly ash of 1.1, a liquid volume to solid mass ratio of 9, a reaction temperature of 280 ℃, and a residence time of 1 h when treating fly ash with an alumina to silica mass ratio （A/S） of 0.78 and an alumina content of 32.43%. Additionally, the alumina leaching mechanism was explored via structural and chemical analysis, which revealed that after alkaline digestion, the main solid phase containing silica was NaCaHSiO4 with a theoretical A/S of zero.
基金Project (2007CB613603) supported by the National Basic Research Program of ChinaProject (2013M530934) supported by the Postdoctoral Science Foundation of China
文摘Kinetics of SiO2 leaching from Al2O3 extracted slag of fly ash with sodium hydroxide solution was studied.The effect of leaching temperature,mass ratio of NaOH to SiO2 and stirring speed on SiO2 leaching rate was investigated.The results show that increasing leaching temperature,mass ratio of NaOH to SiO2 and stirring speed increases SiO2 leaching rate.The SiO2 leaching rate is 95.66%under the optimized conditions.There are two stages for the SiO2 leaching process,and the leaching reaction is very rapid in the first stage but quite slow in the second stage.The whole leaching process follows the shrinking core model,and the outer diffusion of no product layer is the rate-controlling step.The activation energies of the first and second stages are calculated to be8.492 kJ/mol and 8.668 kJ/mol,respectively.The kinetic equations of the first and the second stages were obtained,respectively.
基金Project(2013AA030902)supported by the National High-tech Research and Development Program of ChinaProjects(51074038,51274057)supported by the National Natural Science Foundation of China+2 种基金Projects(N120402006,N100302002)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(L2012079)supported by the Educational Commission of Liaoning Province of ChinaProject(110215)supported by the Training Program on National College Students Innovation Experiment
文摘β-Sialon/ZrN/ZrON composites were successfully fabricated by an in-situ carbothermal reduction？nitridation process with fly ash, zircon and active carbon as raw materials. The effects of raw materials composition and holding time on synthesis process were investigated, and the formation process of the composites was also discussed. The phase composition and microstructure of the composites were characterized by means of XRD and SEM. It was found that increasing carbon content in a sample and holding time could promote the formation of β-Sialon, ZrN and ZrON. The proper processing parameters to synthesize β-Sialon/ZrN/ZrON composites were mass ratio of zircon to fly ash to active carbon of 49：100：100, synthesis temperature of 1550 °C and holding time of 15 h. The average grain size ofβ-Sialon and ZrN（ZrON） synthesized at 1550 °C for 15 h reached about 2 and 1μm, respectively. The fabrication process ofβ-Sialon/ZrN/ZrON composites included the formation ofβ-Sialon and ZrO2 as well as the conversion of ZrO2 to ZrN and ZrON.
