We put forward a method of fabricating Aluminum(Al)/carbon fibers(CFs) composite sheets by the accumulative roll bonding(ARB) method. The finished Al/CFs composite sheet has CFs and pure Al sheets as sandwich and surf...We put forward a method of fabricating Aluminum(Al)/carbon fibers(CFs) composite sheets by the accumulative roll bonding(ARB) method. The finished Al/CFs composite sheet has CFs and pure Al sheets as sandwich and surface layers. After cross-section observation of the Al/CFs composite sheet, we found that the CFs discretely distributed within the sandwich layer. Besides, the tensile test showed that the contribution of the sandwich CFs layer to tensile strength was less than 11% compared with annealed pure Al sheet. With ex-situ observation of the CFs breakage evolution with-16%,-32%, and-45% rolling reduction during the ARB process, the plastic instability of the Al layer was found to bring shear damages to the CFs. At last, the bridging strengthening mechanism introduced by CFs was sacrificed. We provide new insight into and instruction on Al/CFs composite sheet preparation method and processing parameters.展开更多
A 3-D micro cell model with multi-fibers has been presented to study the effects of breakage of single fiber on the whole creep behavior of fiber reinforced composites by finite element method (FEM). Before the fiber ...A 3-D micro cell model with multi-fibers has been presented to study the effects of breakage of single fiber on the whole creep behavior of fiber reinforced composites by finite element method (FEM). Before the fiber breakage, the stresses of all fibers are identical. With the creep time increasing, stress in fiber increases but stress in matrix decreases. It is assumed that the fiber breakage occurs when the stress in fiber reaches a critical value. The stress redistribution resulted from the breakage of fiber has been obtained. The influence on the axial stress of the broken fiber is local. The stress in the all fiber sections is not uniform. There is a local stress concentration in the matrix. And this stress concentration in the matrix is more and more serious with the creep deformation. The stress transference of the loading due to the fiber breakage has been studies numerically. It is found that the fibers near to the broken fiber will take over more loading.展开更多
A damage mechanics fatigue life prediction model for the fiber reinforced polymer lamina is established. The stiffness matrix of the lamina is derived by elastic constants of fiber and matrix. Two independent damage d...A damage mechanics fatigue life prediction model for the fiber reinforced polymer lamina is established. The stiffness matrix of the lamina is derived by elastic constants of fiber and matrix. Two independent damage degrees of fiber and matrix are introduced to establish constitutive relations with damage. The damage driving forces and damage evolution equations for fiber and matrix are derived respectively. Fatigue tests on 0° and 90° unidirectional laminates are conducted respectively to identify parameters in damage evolution equations of fiber and matrix. The failure criterion of the lamina is presented. Finally, the life prediction model for lamina is proposed.展开更多
Ceramic matrix composites(CMCs)are highly promising materials for the next generation of aero-engines.However,machining of CMCs suffers from low efficiency and poor surfacefinish,which presents an obstacle to their wide...Ceramic matrix composites(CMCs)are highly promising materials for the next generation of aero-engines.However,machining of CMCs suffers from low efficiency and poor surfacefinish,which presents an obstacle to their wider application.To overcome these problems,this study investigates high-efficiency deep grinding of CMCs,focusing on the effects of grinding depth.The results show that both the sur-face roughness and the depth of subsurface damage(SSD)are insensitive to grinding depth.The material removal rate can be increased sixfold by increasing the grinding depth,while the surface roughness and SSD depth increase by only about 10%.Moreover,it is found that the behavior of material removal is strongly dependent on grinding depth.As the grinding depth is increased,fibers are removed in smaller sizes,with thefiber length in chips being reduced by about 34%.However,too large a grinding depth will result in blockage by chip powder,which leads to a dramatic increase in the ratio of tangential to normal grinding forces.This study demonstrates that increasing the depth of cut is an effective approach to improve the machining efficiency of CMCs,while maintaining a good surfacefin-ish.It provides the basis for the further development of high-performance grinding methods for CMCs,which should facilitate their wider application.展开更多
The aim of the paper is to discover the general creep mechanisms for the short fiber reinforcement matrix composites (MMCs) under uniaxial stress states and to build a relationship between the macroscopic steady creep...The aim of the paper is to discover the general creep mechanisms for the short fiber reinforcement matrix composites (MMCs) under uniaxial stress states and to build a relationship between the macroscopic steady creep behavior and the material micro geometric parameters. The unit cell models were used to calculate the macroscopic creep behavior with different micro geometric parameters of fibers on different loading directions. The influence of the geometric parameters of the fibers and loading directions on the macroscopic creep behavior had been obtained, and described quantitatively. The matrix/fiber interface had been considered by a third layer, matrix/fiber interlayer, in the unit cells with different creep properties and thickness. Based on the numerical results of the unit cell models, a statistic model had been presented for the plane randomly-distributed-fiber MMCs. The fiber breakage had been taken into account in the statistic model for it starts experimentally early in the creep life. With the distribution of the geometric parameters of the fibers, the results of the statistic model agree well with the experiments. With the statistic model, the influence of the geometric parameters and the breakage of the fibers as well as the properties and thickness of, the interlayer on the macroscopic steady creep rate have been discussed.展开更多
基金Supported by Innovation and Technology Fund (No.ITP/045/19AP)Commercial Research&Development (CRD) Funding Supported by Hong Kong Productivity Council (No.10008787)。
文摘We put forward a method of fabricating Aluminum(Al)/carbon fibers(CFs) composite sheets by the accumulative roll bonding(ARB) method. The finished Al/CFs composite sheet has CFs and pure Al sheets as sandwich and surface layers. After cross-section observation of the Al/CFs composite sheet, we found that the CFs discretely distributed within the sandwich layer. Besides, the tensile test showed that the contribution of the sandwich CFs layer to tensile strength was less than 11% compared with annealed pure Al sheet. With ex-situ observation of the CFs breakage evolution with-16%,-32%, and-45% rolling reduction during the ARB process, the plastic instability of the Al layer was found to bring shear damages to the CFs. At last, the bridging strengthening mechanism introduced by CFs was sacrificed. We provide new insight into and instruction on Al/CFs composite sheet preparation method and processing parameters.
基金support of National Natural Science Foundation of China(50005016,50375124)Natural Science Foundation of Shaanxi Province and China Aviation Foundation(00B53010,03B53003)as well as the Yangtze River Foundation.
文摘A 3-D micro cell model with multi-fibers has been presented to study the effects of breakage of single fiber on the whole creep behavior of fiber reinforced composites by finite element method (FEM). Before the fiber breakage, the stresses of all fibers are identical. With the creep time increasing, stress in fiber increases but stress in matrix decreases. It is assumed that the fiber breakage occurs when the stress in fiber reaches a critical value. The stress redistribution resulted from the breakage of fiber has been obtained. The influence on the axial stress of the broken fiber is local. The stress in the all fiber sections is not uniform. There is a local stress concentration in the matrix. And this stress concentration in the matrix is more and more serious with the creep deformation. The stress transference of the loading due to the fiber breakage has been studies numerically. It is found that the fibers near to the broken fiber will take over more loading.
基金supported by the FanZhou Science and Research Foundation for Young Scholars
文摘A damage mechanics fatigue life prediction model for the fiber reinforced polymer lamina is established. The stiffness matrix of the lamina is derived by elastic constants of fiber and matrix. Two independent damage degrees of fiber and matrix are introduced to establish constitutive relations with damage. The damage driving forces and damage evolution equations for fiber and matrix are derived respectively. Fatigue tests on 0° and 90° unidirectional laminates are conducted respectively to identify parameters in damage evolution equations of fiber and matrix. The failure criterion of the lamina is presented. Finally, the life prediction model for lamina is proposed.
基金supported by the National Natural Science Foundation of China(Grant Nos.92060203,52105453,and 92360304)the Science Center for Gas Turbine Project(No.P2022-A-IV-002-001).
文摘Ceramic matrix composites(CMCs)are highly promising materials for the next generation of aero-engines.However,machining of CMCs suffers from low efficiency and poor surfacefinish,which presents an obstacle to their wider application.To overcome these problems,this study investigates high-efficiency deep grinding of CMCs,focusing on the effects of grinding depth.The results show that both the sur-face roughness and the depth of subsurface damage(SSD)are insensitive to grinding depth.The material removal rate can be increased sixfold by increasing the grinding depth,while the surface roughness and SSD depth increase by only about 10%.Moreover,it is found that the behavior of material removal is strongly dependent on grinding depth.As the grinding depth is increased,fibers are removed in smaller sizes,with thefiber length in chips being reduced by about 34%.However,too large a grinding depth will result in blockage by chip powder,which leads to a dramatic increase in the ratio of tangential to normal grinding forces.This study demonstrates that increasing the depth of cut is an effective approach to improve the machining efficiency of CMCs,while maintaining a good surfacefin-ish.It provides the basis for the further development of high-performance grinding methods for CMCs,which should facilitate their wider application.
文摘The aim of the paper is to discover the general creep mechanisms for the short fiber reinforcement matrix composites (MMCs) under uniaxial stress states and to build a relationship between the macroscopic steady creep behavior and the material micro geometric parameters. The unit cell models were used to calculate the macroscopic creep behavior with different micro geometric parameters of fibers on different loading directions. The influence of the geometric parameters of the fibers and loading directions on the macroscopic creep behavior had been obtained, and described quantitatively. The matrix/fiber interface had been considered by a third layer, matrix/fiber interlayer, in the unit cells with different creep properties and thickness. Based on the numerical results of the unit cell models, a statistic model had been presented for the plane randomly-distributed-fiber MMCs. The fiber breakage had been taken into account in the statistic model for it starts experimentally early in the creep life. With the distribution of the geometric parameters of the fibers, the results of the statistic model agree well with the experiments. With the statistic model, the influence of the geometric parameters and the breakage of the fibers as well as the properties and thickness of, the interlayer on the macroscopic steady creep rate have been discussed.
