The segregation and diffusion of boron during heat treatments were studied. The influence of boron contents, aging time and applied stress on FeMo2B2 formation was also studied. Finally, the effects of boron contents ...The segregation and diffusion of boron during heat treatments were studied. The influence of boron contents, aging time and applied stress on FeMo2B2 formation was also studied. Finally, the effects of boron contents and FeMo2B2 formation on the high temperature strength were studied. Boron atoms were segregated to prior austenite grain boundary during normalizing treatment. And these boron atoms were slowly diffused into the grain interior during tempering and aging at 700 ℃. The FeMo2B2 phase was only formed after 1,000 h aging at 700 ℃ in alloy containing 196 ppm boron. The formation of FeMo2B2 phase is accelerated by the applied stress. It was expected that the formation of FeMo2B2 is closely related to the redistribution of boron atoms. The tensile strengths at 700 ℃ are increased with the increase of boron contents. However, the formation of FeMo2B2 phase results in lower tensile strength.展开更多
By optical microscopy, transmission electron microscopy and energy dispersive spectroscopy, the changes with aging time in size, composition and distribution of nanometer-sized （Ti, Mo）C precipitated in Ti-Mo low-al...By optical microscopy, transmission electron microscopy and energy dispersive spectroscopy, the changes with aging time in size, composition and distribution of nanometer-sized （Ti, Mo）C precipitated in Ti-Mo low-alloy ferritc steel have been studied in comparison with that of nanometer-sized TiC precipitated in Ti low-alloy ferritc steel. It was found that the growth rate of （Ti,Mo）C in Ti-Mo steel was less than that of TiC in Ti steel. Nanometer- sized carbides formed at 650 ~C （or 550 ~C） for 55 h were at transitional stage from growth to coarsening. When aging time reaches 55 h, the coarsening rates of nanometer-sized carbides in Ti and Ti-Mo steel tend to be the same and in- variable. The influence of Mo on growth and coarsening of nanometer-sized carbides tends to decrease with increasing aging time, and Mo contents in nanometer-sized carbides with the same size at different aging time were different.展开更多
Oxide-dispersion-strengthened （ODS） ferritic steels are promising candidates for structural applications in the future nuclear reactors. The higher chromium contents of ODS ferritic steels, the better the corrosion ...Oxide-dispersion-strengthened （ODS） ferritic steels are promising candidates for structural applications in the future nuclear reactors. The higher chromium contents of ODS ferritic steels, the better the corrosion resistance, which can meet the harsh corrosion environment of the advanced reactors. However, increasing the Cr content may also lead to the brittleness of the ODS steels when serving at high temperatures. The ODS ferritic steels with different Cr contents （12, 16 and 18 wt% Cr, respectively） were fabricated by mechanical alloying, hot isostatic pressing and forging. Mechanical properties and microstructure evolution of the ODS ferritic steels after aging at 753 K for 2000 h were investigated. It is found that both Vickers hardness and yield strength of 18%Cr ODS ferritic steel were strongly increased and the impact energy was decreased after aging at 753 K. In order to explore the reasons for changes in the mechanical properties, the fracture surfaces were characterized by scanning electron microscopy, and microstructures after aging were observed by transmission electron microscopy. The impact fracture of 18%Cr ODS ferritic steel belongs to quasi-cleavage facture, which is consistent with its very low impact energy. The grain size and dispersed oxide particles of different ODS steels are very stable. M23C6 carbide and M2C carbide were found in 12%Cr ODS steel and 16%Cr ODS steels, respectively.展开更多
15Cr ferrite steels are urgently required in advanced Ultra-supercritical power plants but meet design challenges in balancing excellent strength and plasticity at high temperatures.We developed a three-step learning ...15Cr ferrite steels are urgently required in advanced Ultra-supercritical power plants but meet design challenges in balancing excellent strength and plasticity at high temperatures.We developed a three-step learning strategy based on mutually driven machine learning and purposeful experiments to complete this multi-objective task.Compared with traditional adaptive learning and local-interpolation learning,this step-by-step modular manner provides good transparency and interpretability of the information flow,which is ensured by identifying essential factors from an exquisitely prepared composition-microstructure dataset,and learning valuable knowledge about the composition-property relationship.The requirement of only two groups of experiments indicates the low cost and high efficiency of the strategy.Performing the strategy,we found that Ti is another key element affecting the Laves phase besides Mo and W,and their effects on ultimate tensile strength(UTS)and elongation were also uncovered.Importantly,several low-cost steels free of Co were successfully designed,and the best steel exhibited 156%,31%,and 62%higher UTS and elongation at 650°C than the typical 9Cr,15Cr,and 20Cr steels,respectively.Based on the advantages and success of the strategy in terms of alloy improvement,we believe the strategy suits other multi-objective design tasks in more materials systems.展开更多
The martensitic/ferritic steels have been used as boiler and turbine materials in power plants, and also been selected as potential materials for structural materials in nuclear reactors. In this paper, the kinetic an...The martensitic/ferritic steels have been used as boiler and turbine materials in power plants, and also been selected as potential materials for structural materials in nuclear reactors. In this paper, the kinetic analysis of the martensite formation and microstructural control of high-Cr martensitic/ferritic steels are reviewed. A modular approach, incorporating Fisher partitioning nucleation and anisotropic growth for impingement, was proposed to describe the martensite formation kinetics under different cooling rates.The kinetic analysis suggested a thermal-activated growth feature occurring during the martensitic transformation of martensitic steels. The microstructure can be tuned by composition optimization and various combinations of heat treatment parameters(temperature, time, severe and minor deformation).For the application in power plant, the potential of boundary-design, refinement of original austenite grain size and the final martensitic lath, pinning effect of stable carbides, in improving the performances of martensitic/ferritic steels at elevated temperatures should be investigated more thoroughly.Furthermore, efforts should be made to explore the effects of retained austenite on the improvement of high-temperature creep strength. For the application of nuclear plants, attempts should also be made to produce Fe powders with uniformly distributed oxide particles by chemical reactions.展开更多
The grades of ultra-pure ferritic stainless steels, especially the grades used in automobile exhaust system, were reviewed. The dependence of properties on alloying elements, the refining facilities, and the mechanism...The grades of ultra-pure ferritic stainless steels, especially the grades used in automobile exhaust system, were reviewed. The dependence of properties on alloying elements, the refining facilities, and the mechanism of the reactions in steel melts were described in detail. Vacuum, strong stirring, and powder injection proved to be effective technologies in the melting of ultra-pure ferritic stainless steels. The application of the ferritic grades was also briefly introduced.展开更多
The effects of Ni content and heat-treatment process on the toughness of a super ferritic stainless steel with 26 wt% Cr and 3.5 wt% Mo were investigated. It was found that with the increase of Ni content, the Charpy ...The effects of Ni content and heat-treatment process on the toughness of a super ferritic stainless steel with 26 wt% Cr and 3.5 wt% Mo were investigated. It was found that with the increase of Ni content, the Charpy impact toughness improved remarkably, and transformed from cleavage brittle fracture to the most ductile fracture. There were no obvious differences between the high- and low-Ni contents on the microstructure and mechanical properties since the addition of Ni did not influence crystal structure, phase composition, and precipitation of ultra pure ferritic stainless steels. Meanwhile, the heat-treatment process was a key point to maintain a high level of toughness by optimizing structure and removing detrimental precipitation, i.e., chi phase.展开更多
To explore the optimum use of stabilised elements and study the influences of stabilisation in 18 Cr-2 Mo grades,the Nb and Nb+Ti microalloying investigation focused on the relationships of the microstructure and mech...To explore the optimum use of stabilised elements and study the influences of stabilisation in 18 Cr-2 Mo grades,the Nb and Nb+Ti microalloying investigation focused on the relationships of the microstructure and mechanical properties of the microalloyed 18 Cr-2 Mo ferritic stainless steel thick plates.Thermo-Calc calculation was performed to predict the equilibrium phase diagrams.Afterwards,the microstructure,i.e.grain size and precipitation,of as-annealed specimens was analysed by means of optical microscopy,scanning electron microscopy and transmission electron microscopy,X-ray diffraction and energydispersive spectroscopy.Also,electron backscatter diffraction mapping was constructed to characterise grain boundary.The mechanical properties,including tensile strength and impact toughness,were tested to correlate with the microstructure.The results show that the grain sizes of Nb-stabilised steel are comparatively smaller,which is related to the fine precipitation at the grain boundaries and beneficial to the impact toughness.The increase in its strength is not apparent due to the inhomogeneous grain sizes.The grain boundary characters are similar,which is not the main factor related to their mechanical properties.When Ti is added,TiN forms above the liquidus,and large TiN particles evidently impair impact toughness.展开更多
As the raw materials in the post process of rolling and heat treatment, ingots have great effects on the properties of the final products. Inclusions and solidification structures are the most important aspects of the...As the raw materials in the post process of rolling and heat treatment, ingots have great effects on the properties of the final products. Inclusions and solidification structures are the most important aspects of the quality of ingots. Niobium and titanium are usually used to react with carbon and nitrogen to improve the properties of ferritic stainless steels. In this research, combined with thermodynamic calculation, effects of niobium and titanium on the inclusions and solidification structures in three kinds of high pure ferritic stainless steels with different titanium additions were investigated by optical microscope（OM）, scanning electron microscope（SEM）, transmission electron microscope（TEM）, and energy disperse spectrometer（EDS）. Results show that Al2O3 and a few（Nb,Ti）N particles form when titanium addition is 0.01 %.Furthermore, inclusions are mainly Ti N and Al2O3–Ti Ox–Ti N duplex inclusions when titanium addition is more than0.10 %. Those two types of inclusions are in well distribution, and can afford nuclei to the solidification process.Therefore, the ratio of equiaxed zone increases with the increase of titanium addition. The ratio increases from42.1 % to 64.0 % with the titanium addition increasing from 0.01 % to 0.10 %, and it increases to 85.7 % when the titanium addition reaches 0.34 %.展开更多
This review summarizes the strengthening mechanisms of reduced activation ferritic/martensitic(RAFM)steels.High-angle grain boundaries,subgrain boundaries,nano-sized M_(23)C_(6),and MX carbide precipitates effectively...This review summarizes the strengthening mechanisms of reduced activation ferritic/martensitic(RAFM)steels.High-angle grain boundaries,subgrain boundaries,nano-sized M_(23)C_(6),and MX carbide precipitates effectively hinder dislocation motion and increase high-temperature strength.M23C6 carbides are easily coarsened under high temperatures,thereby weakening their ability to block dislocations.Creep properties are improved through the reduction of M23C6 carbides.Thus,the loss of strength must be compensated by other strengthening mechanisms.This review also outlines the recent progress in the development of RAFM steels.Oxide dispersion-strengthened steels prevent M23C6 precipitation by reducing C content to increase creep life and introduce a high density of nano-sized oxide precipitates to offset the reduced strength.Severe plastic deformation methods can substantially refine subgrains and MX carbides in the steel.The thermal deformation strengthening of RAFM steels mainly relies on thermo-mechanical treatment to increase the MX carbide and subgrain boundaries.This procedure increases the creep life of TMT(thermo-mechanical treatment)9Cr-1W-0.06Ta steel by~20 times compared with those of F82H and Eurofer 97 steels under 550℃/260 MPa.展开更多
As stabilizing elements added into ultra-pure ferritic stainless steels, niobium and titanium react with car- bon and nitrogen to form carbonitrides and have great effects on the ratio of equiaxed zone and the grain s...As stabilizing elements added into ultra-pure ferritic stainless steels, niobium and titanium react with car- bon and nitrogen to form carbonitrides and have great effects on the ratio of equiaxed zone and the grain size of solidi- fication structure of ingots, which remarkably affect the quality of cold-rolled sheets. Combined with thermodynamic calculation, style and precipitation progress of inclusions in ultra-pure ferritic stainless steels were investigated by optical microscopy, scanning electron microscopy, transmission electron microscopy and energy dispersive spectros- copy. The results indicate that the inclusions are mainly Ti-Al-N- O system inclusions in ultra-pure ferritic stainless steels. Al2Oa starts to precipitate firstly and then TiOx and TiN precipitates sequently. The inclusions are mainly single TiN particles and complex inclusions with Al2O3-Ti2O3 as cores and covered with TiN under the condition of 0.31% titanium addition and mainly Al2O3 under the condition of 0.01% titanium addition. A few （Nb,Ti）N parti- cles precipitate because of no enough titanium to react with nitrogen when titanium addition is 0.01 %. In addition, fine Nb（C, N） particles with size of less than 500 nm precipitate at relatively low temperature.展开更多
Submerged entry nozzle(SEN)clogging during continuous casting of Ti-stabilized ultra-pure ferritic stainless(Ti-UPFS)steels was systematically investigated via cross-sectional analysis and acid dissolution treatment.T...Submerged entry nozzle(SEN)clogging during continuous casting of Ti-stabilized ultra-pure ferritic stainless(Ti-UPFS)steels was systematically investigated via cross-sectional analysis and acid dissolution treatment.The SEN deposit profile was characterized as occurring in three major layers:(1)an eroded refractory layer;(2)an initial adhesive layer comprised an Al_(2)O_(3)-ZrO_(2) composite sub-layer and a dense Al_(2)O_(3)-based deposit sub-layer;and(3)a porous multiphase deposit layer mainly consisting of MgO·Al_(2)O_(3),CaO-Al_(2)O_(3),and CaO-TiOx.The MgO·Al_(2)O_(3)-rich inclusions did not adhere directly to the eroded refractory but were entrapped during the deposit growth.Results of inclusion characterization in the tundish revealed that the MgO·Al2O3-rich particles present in the tundish served as the primary source of clogging deposits.Furthermore,a novel cavity-induced adhesion model by circular approximation was established to explain the effects of complex inclusion characteristics and refractory material type on adhesion force.A high number of small MgO·Al_(2)O_(3) inclusions were expected to accelerate the buildup of clogging deposits.Improving the modification of MgO·Al_(2)O_(3)-rich inclusions in the size range of 2-4μm by Ca treatment was crucial to minimizing the risk of SEN clogging during the continuous casting of Ti-UPFS steels.展开更多
The oxidation behavior of two Ferritic/Martensitic(F/M)steels including novel SIMP steel and commercial P91 steel were investigated by exposure to flowing deaerated supercritical water(SCW)at 700℃for up to 1000 h.The...The oxidation behavior of two Ferritic/Martensitic(F/M)steels including novel SIMP steel and commercial P91 steel were investigated by exposure to flowing deaerated supercritical water(SCW)at 700℃for up to 1000 h.The kinetic weight gain curves follow parabolic and near-cubic rate equations for SIMP and P91 steels,respectively.X-Ray Diffraction analysis showed the presence of magnetite and a spinel phase in flowing SCW for both steels.The morphology and structure of the oxide scales formed on these two steels were analyzed.The relationship between the microstructure and oxidation behavior and the reason that SIMP steel showed better oxidation resistance than P91 steel were discussed.展开更多
In recent years, with attention paid to global environmental problems, there have been requirements for continuous improvement of automobile fuel economy and exhaust gas purification rate. The properties of the ferrit...In recent years, with attention paid to global environmental problems, there have been requirements for continuous improvement of automobile fuel economy and exhaust gas purification rate. The properties of the ferritic stainless steels （FSS） used to make automobile parts have been improved. This paper introduces the construction of automotive exhaust systems and describes their main failure behaviors and corrosion evaluation procedures.展开更多
A 27.6Cr-3.6Mo-2Ni alloy was solution treated and then aged for a long time to study the effect of grain size on precipitation behaviour by using X-ray diffraction, scanning electron microscopy and transmission electr...A 27.6Cr-3.6Mo-2Ni alloy was solution treated and then aged for a long time to study the effect of grain size on precipitation behaviour by using X-ray diffraction, scanning electron microscopy and transmission electron microscopy. The experimental results demonstrated that the average grain size increased from 46.3 ± 6.2 to 101.8 ± 13.5 μm and the grain boundary length per unit area decreased from 3.3 × 10^(4) to 1.7 × 10^(4) m/m^(2) with an increasing annealing temperature from 1100 to 1200 ℃. After ageing at 800 ℃, the σ-phase,χ-phase and Laves phase were observed. As the ageing time increased, the σ-phase notably increased, while the χ-phase and Laves phase gradually decreased before finally vanishing after ageing for 400 h. The σ-phase precipitation kinetics curves consisted of two parts, and the grain size had a significant effect on the first stage of the precipitation curves due to the abundance of nucleation sites in the specimens with finer grains. The Laves phase was transformed from Nb(C,N) particles by Nb diffusion. As the ageing time increased, the ferrite phase decreased due to the transformation of the ferrite phase to the σ-phase, and then C was expelled into the untransformed ferrite grains. Moreover, new Nb(C,N) particles were formed by Nb diffusion from the Laves phase, resulting in the absence of the Laves phase.展开更多
The ex-service steam tubes containing dissimilar metal weld(DMW)between high Cr ferritic steel T91 and austenitic stainless steel TP347H and the ex-service steam tubes containing DMW between low Cr ferritic steel G102...The ex-service steam tubes containing dissimilar metal weld(DMW)between high Cr ferritic steel T91 and austenitic stainless steel TP347H and the ex-service steam tubes containing DMW between low Cr ferritic steel G102 and austenitic stainless steel TP347H were obtained from coal-fired thermal power plants in China,and their microstructures at the nickel-based weld metal(WM)/ferritic steel interfaces and oxidation characteristics were investigated.After operating for 15,000 h at steam temperature of 541 C and steam pressure of 17.5 MPa,a G102/TP347H DMW failed along the WM/G102 steel interface,which was a dangerous premature failure mode without obvious plastic deformation.This interfacial failure was attributed to the interaction between oxidation and cracking along the interface,where fracture appeared to be related with the strain concentration at the interface.Oxide notch along the WM/G102 steel interface was the precursor of premature interfacial failure of DMW involving G102.For the DMW involving high Cr ferritic steel T91,ferritic steel side could form a Cr-rich passive film during service and thus would not be further oxidized after operating for 67,000 h at steam temperature of 541 C and steam pressure of 3.5 MPa.It was concluded that oxidation played a more important role in failure of these DMWs,and retarding the development of oxidation and avoiding the interfacial oxide notch would dramatically improve the service performance of steam tubes containing DMWs.展开更多
Texture inhomogeneity usually takes place in ferritic stainless steels due to the lack of phase transformation and recrystallization during hot strip rolling,which can deteriorate the formability of final sheets.In or...Texture inhomogeneity usually takes place in ferritic stainless steels due to the lack of phase transformation and recrystallization during hot strip rolling,which can deteriorate the formability of final sheets.In order to work out the way of weakening texture inhomogeneity,conventional hot rolling and warm rolling processes have been carried out with an ultra purified ferritic stainless steel.The results showed that the evolution of through-thickness texture is closely dependent on rolling process,especially for the texture in the center layer.For both conventional and warm rolling processes,shear texture components were formed in the surface layers after hot rolling and annealing;sharp α-fiber and weakγ-fiber with the major component at{111}〈110〉 were developed in both cold rolled sheet surfaces,leading to the formation of inhomogeneousγ-fiber dominated by{111}〈112〉after recrystallization annealing.In the center layer of conventional rolled and annealed bands,strongα-fiber and weakγ-fiber textures were formed;the cold rolled textures were comprised of sharpα-fiber and weakγ-fiber with the major component at{111}〈110〉,and inhomogeneousγ-fiber dominated by{111}〈112〉 was formed after recrystallization annealing.By contrast,in the centre layer of warm rolled bands,the texture was comprised of weakα-fiber and sharpγ-fiber,andγ-fiber became the only component after annealing.The cold rolled texture displayed a sharpγ-fiber with the major component at{111}〈112〉and the intensity ofγ-fiber close to that ofα-fiber,resulting in the formation of a nearly homogeneousγ-fiber recrystallization texture in the center layer of the final sheet.展开更多
The influence of the finish rolling temperature on the microstructure and texture evolution of Nb and B micro-alloyed ultra purified Cr17 ferritic stainless steels was investigated. The hot rolled bands were produced ...The influence of the finish rolling temperature on the microstructure and texture evolution of Nb and B micro-alloyed ultra purified Cr17 ferritic stainless steels was investigated. The hot rolled bands were produced by conventional rolling process and the finish rolling at relatively low temperatures or ＂warm rolling＂. The microstructure was observed by optical microscopy, scanning electron microscopy and transmission electron microscopy, and X-ray diffraction was used to characterize the texture evolution processes. The results showed that as compared to conventional hot rolling process, the warm rolling has led to the refined and homogeneous microstructure and uniform recrystallization texture along γ-fiber in final sheets, indicating that the finish rolling at relatively low temperatures can be the effective way to improve significantly the formability of final sheets.展开更多
For steam tubes used in thermal power plant,the inner and outer walls were operated in high-temperature steam and flue gas environments respectively.In this study,structure,microstructure and chemical composition of o...For steam tubes used in thermal power plant,the inner and outer walls were operated in high-temperature steam and flue gas environments respectively.In this study,structure,microstructure and chemical composition of oxide films on inner and outer walls of exservice low Cr ferritic steel G102 tube and exservice high Cr ferritic steel T91 tube were analyzed.The oxide film was composed of outer oxide layer,inner oxide layer and internal oxidation zone.The outer oxide layer on the original surface of tube had a porous structure containing Fe oxides formed by diffusion and oxidation of Fe.More specially,the outer oxide layer formed in flue gas environment would mix with coal combustion products during the growth process.The inner oxide layer below the original surface of tube was made of Fe–Cr spinel.The internal oxidation zone was believed to be the precursor stage of inner oxide layer.The formation of internal oxidation zone was due to O diffusing along grain boundaries to form oxide.There were Fe–Cr–Si oxides discontinuously distributed along grain boundaries in the internal oxidation zone of G102,while there were Fe–Cr oxides continuously distributed along grain boundaries in that of T91.展开更多
The corrosion behaviors of CNS-I and modified CNS-II were evaluated by exposing to superciritical water （SCW） at 550℃ and 25 MPa with a dissolved oxygen concentration of 200× 10 ^-9 for up to 1 000 h. Detailed...The corrosion behaviors of CNS-I and modified CNS-II were evaluated by exposing to superciritical water （SCW） at 550℃ and 25 MPa with a dissolved oxygen concentration of 200× 10 ^-9 for up to 1 000 h. Detailed corrosion results of these two alloys were provided, including the growth rate of the oxide scales, microstructure of the oxide scales, distribution of phases and alloying elements. The mass gains of CNS-I and modified CNS-II were 609.73 mg/dm2 and 459.42 mg/dm2 , respectively, after exposing to SCW for 1 000 h. A duplex oxide scale with an outer porous magnetite layer and an inner relatively dense magnetite/spinel-mixed layer was identified on CNS-I and modified CNS-II after the test. The oxide scales were rather porous at the beginning of the test but the porosity decreased with increase of the exposure duration. It was found that Fe was enriched in the outer oxide layer, Cr was enriched in the inner oxide layer and O existed at a very high concnetration in the whole oxide scale. Other alloying elements such as Mo, W, Mn were depleted from the outer oxide layer and showed slightly enrichment in the inner oxide layer. The distributution of Ni was different from other elements, it was enriched in the interface bewteen the base metal and the oxide scale and depleted in the outer and inner oxide layers.展开更多
基金This work was financially supported by the Ministry of Commerce,Industry and Energy of Korea.
文摘The segregation and diffusion of boron during heat treatments were studied. The influence of boron contents, aging time and applied stress on FeMo2B2 formation was also studied. Finally, the effects of boron contents and FeMo2B2 formation on the high temperature strength were studied. Boron atoms were segregated to prior austenite grain boundary during normalizing treatment. And these boron atoms were slowly diffused into the grain interior during tempering and aging at 700 ℃. The FeMo2B2 phase was only formed after 1,000 h aging at 700 ℃ in alloy containing 196 ppm boron. The formation of FeMo2B2 phase is accelerated by the applied stress. It was expected that the formation of FeMo2B2 is closely related to the redistribution of boron atoms. The tensile strengths at 700 ℃ are increased with the increase of boron contents. However, the formation of FeMo2B2 phase results in lower tensile strength.
基金Item Sponsored by National Key Technology Research and Development Program in 11th Five-year Plan of China(2006BE03A0)
文摘By optical microscopy, transmission electron microscopy and energy dispersive spectroscopy, the changes with aging time in size, composition and distribution of nanometer-sized （Ti, Mo）C precipitated in Ti-Mo low-alloy ferritc steel have been studied in comparison with that of nanometer-sized TiC precipitated in Ti low-alloy ferritc steel. It was found that the growth rate of （Ti,Mo）C in Ti-Mo steel was less than that of TiC in Ti steel. Nanometer- sized carbides formed at 650 ~C （or 550 ~C） for 55 h were at transitional stage from growth to coarsening. When aging time reaches 55 h, the coarsening rates of nanometer-sized carbides in Ti and Ti-Mo steel tend to be the same and in- variable. The influence of Mo on growth and coarsening of nanometer-sized carbides tends to decrease with increasing aging time, and Mo contents in nanometer-sized carbides with the same size at different aging time were different.
文摘Oxide-dispersion-strengthened （ODS） ferritic steels are promising candidates for structural applications in the future nuclear reactors. The higher chromium contents of ODS ferritic steels, the better the corrosion resistance, which can meet the harsh corrosion environment of the advanced reactors. However, increasing the Cr content may also lead to the brittleness of the ODS steels when serving at high temperatures. The ODS ferritic steels with different Cr contents （12, 16 and 18 wt% Cr, respectively） were fabricated by mechanical alloying, hot isostatic pressing and forging. Mechanical properties and microstructure evolution of the ODS ferritic steels after aging at 753 K for 2000 h were investigated. It is found that both Vickers hardness and yield strength of 18%Cr ODS ferritic steel were strongly increased and the impact energy was decreased after aging at 753 K. In order to explore the reasons for changes in the mechanical properties, the fracture surfaces were characterized by scanning electron microscopy, and microstructures after aging were observed by transmission electron microscopy. The impact fracture of 18%Cr ODS ferritic steel belongs to quasi-cleavage facture, which is consistent with its very low impact energy. The grain size and dispersed oxide particles of different ODS steels are very stable. M23C6 carbide and M2C carbide were found in 12%Cr ODS steel and 16%Cr ODS steels, respectively.
基金supported by the National Natural Science Foundation of China(Grant Nos.51871183 and 51874245)the Research Fund of the State Key Laboratory of Solidification Processing(NPU)China(Grant No.2020-TS-06)。
文摘15Cr ferrite steels are urgently required in advanced Ultra-supercritical power plants but meet design challenges in balancing excellent strength and plasticity at high temperatures.We developed a three-step learning strategy based on mutually driven machine learning and purposeful experiments to complete this multi-objective task.Compared with traditional adaptive learning and local-interpolation learning,this step-by-step modular manner provides good transparency and interpretability of the information flow,which is ensured by identifying essential factors from an exquisitely prepared composition-microstructure dataset,and learning valuable knowledge about the composition-property relationship.The requirement of only two groups of experiments indicates the low cost and high efficiency of the strategy.Performing the strategy,we found that Ti is another key element affecting the Laves phase besides Mo and W,and their effects on ultimate tensile strength(UTS)and elongation were also uncovered.Importantly,several low-cost steels free of Co were successfully designed,and the best steel exhibited 156%,31%,and 62%higher UTS and elongation at 650°C than the typical 9Cr,15Cr,and 20Cr steels,respectively.Based on the advantages and success of the strategy in terms of alloy improvement,we believe the strategy suits other multi-objective design tasks in more materials systems.
基金the China National Funds for Distinguished Young Scientists (Grant No. 51325401)the International Thermonuclear Experimental Reactor (ITER) Program Special Project (Grant Nos. 2014GB125006 and 2015GB119001)+1 种基金the National High Technology Research and Development Program ("863" Program) of China (Granted No. SS2015AA042005)the National Natural Science Foundation of China (Grant No. 51474156)
文摘The martensitic/ferritic steels have been used as boiler and turbine materials in power plants, and also been selected as potential materials for structural materials in nuclear reactors. In this paper, the kinetic analysis of the martensite formation and microstructural control of high-Cr martensitic/ferritic steels are reviewed. A modular approach, incorporating Fisher partitioning nucleation and anisotropic growth for impingement, was proposed to describe the martensite formation kinetics under different cooling rates.The kinetic analysis suggested a thermal-activated growth feature occurring during the martensitic transformation of martensitic steels. The microstructure can be tuned by composition optimization and various combinations of heat treatment parameters(temperature, time, severe and minor deformation).For the application in power plant, the potential of boundary-design, refinement of original austenite grain size and the final martensitic lath, pinning effect of stable carbides, in improving the performances of martensitic/ferritic steels at elevated temperatures should be investigated more thoroughly.Furthermore, efforts should be made to explore the effects of retained austenite on the improvement of high-temperature creep strength. For the application of nuclear plants, attempts should also be made to produce Fe powders with uniformly distributed oxide particles by chemical reactions.
基金Item Sponsored by National Natural Science Foundation of China Baoshan Iron and Steel Co Ltd(50534010)
文摘The grades of ultra-pure ferritic stainless steels, especially the grades used in automobile exhaust system, were reviewed. The dependence of properties on alloying elements, the refining facilities, and the mechanism of the reactions in steel melts were described in detail. Vacuum, strong stirring, and powder injection proved to be effective technologies in the melting of ultra-pure ferritic stainless steels. The application of the ferritic grades was also briefly introduced.
文摘The effects of Ni content and heat-treatment process on the toughness of a super ferritic stainless steel with 26 wt% Cr and 3.5 wt% Mo were investigated. It was found that with the increase of Ni content, the Charpy impact toughness improved remarkably, and transformed from cleavage brittle fracture to the most ductile fracture. There were no obvious differences between the high- and low-Ni contents on the microstructure and mechanical properties since the addition of Ni did not influence crystal structure, phase composition, and precipitation of ultra pure ferritic stainless steels. Meanwhile, the heat-treatment process was a key point to maintain a high level of toughness by optimizing structure and removing detrimental precipitation, i.e., chi phase.
文摘To explore the optimum use of stabilised elements and study the influences of stabilisation in 18 Cr-2 Mo grades,the Nb and Nb+Ti microalloying investigation focused on the relationships of the microstructure and mechanical properties of the microalloyed 18 Cr-2 Mo ferritic stainless steel thick plates.Thermo-Calc calculation was performed to predict the equilibrium phase diagrams.Afterwards,the microstructure,i.e.grain size and precipitation,of as-annealed specimens was analysed by means of optical microscopy,scanning electron microscopy and transmission electron microscopy,X-ray diffraction and energydispersive spectroscopy.Also,electron backscatter diffraction mapping was constructed to characterise grain boundary.The mechanical properties,including tensile strength and impact toughness,were tested to correlate with the microstructure.The results show that the grain sizes of Nb-stabilised steel are comparatively smaller,which is related to the fine precipitation at the grain boundaries and beneficial to the impact toughness.The increase in its strength is not apparent due to the inhomogeneous grain sizes.The grain boundary characters are similar,which is not the main factor related to their mechanical properties.When Ti is added,TiN forms above the liquidus,and large TiN particles evidently impair impact toughness.
基金financially supported by the Fundamental Research Funds for the Central Universities (No. N100602011)the National Natural Science Foundation of China (No. 51104039)+4 种基金the National Key Basic Research Program of China (No. 2012CB626812)the Program for New Century Excellent Talents in University (No. NCET-11-0077)Liaoning Provincial Natural Science Foundation of China (No. 201102062)Liaoning Provincial Science and Technology Plan (No. 2012221013)the National Innovation Experiment Program for University Students
文摘As the raw materials in the post process of rolling and heat treatment, ingots have great effects on the properties of the final products. Inclusions and solidification structures are the most important aspects of the quality of ingots. Niobium and titanium are usually used to react with carbon and nitrogen to improve the properties of ferritic stainless steels. In this research, combined with thermodynamic calculation, effects of niobium and titanium on the inclusions and solidification structures in three kinds of high pure ferritic stainless steels with different titanium additions were investigated by optical microscope（OM）, scanning electron microscope（SEM）, transmission electron microscope（TEM）, and energy disperse spectrometer（EDS）. Results show that Al2O3 and a few（Nb,Ti）N particles form when titanium addition is 0.01 %.Furthermore, inclusions are mainly Ti N and Al2O3–Ti Ox–Ti N duplex inclusions when titanium addition is more than0.10 %. Those two types of inclusions are in well distribution, and can afford nuclei to the solidification process.Therefore, the ratio of equiaxed zone increases with the increase of titanium addition. The ratio increases from42.1 % to 64.0 % with the titanium addition increasing from 0.01 % to 0.10 %, and it increases to 85.7 % when the titanium addition reaches 0.34 %.
基金the National Key Research and Development Program of China(No.2016YFB 0300600)the National Natural Science Foundation of China(NSFC)(No.51922026)+1 种基金the Fundamental Research Funds for the Central Universities(Nos.N2002013,N2002005,N2007011)the 111 Project(No.B20029).
文摘This review summarizes the strengthening mechanisms of reduced activation ferritic/martensitic(RAFM)steels.High-angle grain boundaries,subgrain boundaries,nano-sized M_(23)C_(6),and MX carbide precipitates effectively hinder dislocation motion and increase high-temperature strength.M23C6 carbides are easily coarsened under high temperatures,thereby weakening their ability to block dislocations.Creep properties are improved through the reduction of M23C6 carbides.Thus,the loss of strength must be compensated by other strengthening mechanisms.This review also outlines the recent progress in the development of RAFM steels.Oxide dispersion-strengthened steels prevent M23C6 precipitation by reducing C content to increase creep life and introduce a high density of nano-sized oxide precipitates to offset the reduced strength.Severe plastic deformation methods can substantially refine subgrains and MX carbides in the steel.The thermal deformation strengthening of RAFM steels mainly relies on thermo-mechanical treatment to increase the MX carbide and subgrain boundaries.This procedure increases the creep life of TMT(thermo-mechanical treatment)9Cr-1W-0.06Ta steel by~20 times compared with those of F82H and Eurofer 97 steels under 550℃/260 MPa.
基金Item Sponsored by Fundamental Research Funds for Central Universities of China(N100602011,N100302010)National Natural Science Foundation of China(51104039)
文摘As stabilizing elements added into ultra-pure ferritic stainless steels, niobium and titanium react with car- bon and nitrogen to form carbonitrides and have great effects on the ratio of equiaxed zone and the grain size of solidi- fication structure of ingots, which remarkably affect the quality of cold-rolled sheets. Combined with thermodynamic calculation, style and precipitation progress of inclusions in ultra-pure ferritic stainless steels were investigated by optical microscopy, scanning electron microscopy, transmission electron microscopy and energy dispersive spectros- copy. The results indicate that the inclusions are mainly Ti-Al-N- O system inclusions in ultra-pure ferritic stainless steels. Al2Oa starts to precipitate firstly and then TiOx and TiN precipitates sequently. The inclusions are mainly single TiN particles and complex inclusions with Al2O3-Ti2O3 as cores and covered with TiN under the condition of 0.31% titanium addition and mainly Al2O3 under the condition of 0.01% titanium addition. A few （Nb,Ti）N parti- cles precipitate because of no enough titanium to react with nitrogen when titanium addition is 0.01 %. In addition, fine Nb（C, N） particles with size of less than 500 nm precipitate at relatively low temperature.
基金This work was financially supported by the National Natural Science Foundation of China(No.51574026).
文摘Submerged entry nozzle(SEN)clogging during continuous casting of Ti-stabilized ultra-pure ferritic stainless(Ti-UPFS)steels was systematically investigated via cross-sectional analysis and acid dissolution treatment.The SEN deposit profile was characterized as occurring in three major layers:(1)an eroded refractory layer;(2)an initial adhesive layer comprised an Al_(2)O_(3)-ZrO_(2) composite sub-layer and a dense Al_(2)O_(3)-based deposit sub-layer;and(3)a porous multiphase deposit layer mainly consisting of MgO·Al_(2)O_(3),CaO-Al_(2)O_(3),and CaO-TiOx.The MgO·Al_(2)O_(3)-rich inclusions did not adhere directly to the eroded refractory but were entrapped during the deposit growth.Results of inclusion characterization in the tundish revealed that the MgO·Al2O3-rich particles present in the tundish served as the primary source of clogging deposits.Furthermore,a novel cavity-induced adhesion model by circular approximation was established to explain the effects of complex inclusion characteristics and refractory material type on adhesion force.A high number of small MgO·Al_(2)O_(3) inclusions were expected to accelerate the buildup of clogging deposits.Improving the modification of MgO·Al_(2)O_(3)-rich inclusions in the size range of 2-4μm by Ca treatment was crucial to minimizing the risk of SEN clogging during the continuous casting of Ti-UPFS steels.
基金financially supported by the project 2018NMSAKF03 of CAS Key Laboratory of Nuclear Materials and Safety Assessment,Institute of Metal Research,Chinese Academy of SciencesKey fund from National Natural Science Foundation of China(No.U1832206)+1 种基金the National Key Research and Development Program of China(No.20180771-T-605)“Excellent Scholar Funding”initialed by Institute for Materials Research,Chinese Academy of Science(IMR-CAS)(No.JY7A7A111A1)。
文摘The oxidation behavior of two Ferritic/Martensitic(F/M)steels including novel SIMP steel and commercial P91 steel were investigated by exposure to flowing deaerated supercritical water(SCW)at 700℃for up to 1000 h.The kinetic weight gain curves follow parabolic and near-cubic rate equations for SIMP and P91 steels,respectively.X-Ray Diffraction analysis showed the presence of magnetite and a spinel phase in flowing SCW for both steels.The morphology and structure of the oxide scales formed on these two steels were analyzed.The relationship between the microstructure and oxidation behavior and the reason that SIMP steel showed better oxidation resistance than P91 steel were discussed.
文摘In recent years, with attention paid to global environmental problems, there have been requirements for continuous improvement of automobile fuel economy and exhaust gas purification rate. The properties of the ferritic stainless steels （FSS） used to make automobile parts have been improved. This paper introduces the construction of automotive exhaust systems and describes their main failure behaviors and corrosion evaluation procedures.
基金financially supported by the National Natural Science Foundation of China(Grant No.52075503)the Projects of International Cooperation in Shanxi,China(Grant No.201603D421026)。
文摘A 27.6Cr-3.6Mo-2Ni alloy was solution treated and then aged for a long time to study the effect of grain size on precipitation behaviour by using X-ray diffraction, scanning electron microscopy and transmission electron microscopy. The experimental results demonstrated that the average grain size increased from 46.3 ± 6.2 to 101.8 ± 13.5 μm and the grain boundary length per unit area decreased from 3.3 × 10^(4) to 1.7 × 10^(4) m/m^(2) with an increasing annealing temperature from 1100 to 1200 ℃. After ageing at 800 ℃, the σ-phase,χ-phase and Laves phase were observed. As the ageing time increased, the σ-phase notably increased, while the χ-phase and Laves phase gradually decreased before finally vanishing after ageing for 400 h. The σ-phase precipitation kinetics curves consisted of two parts, and the grain size had a significant effect on the first stage of the precipitation curves due to the abundance of nucleation sites in the specimens with finer grains. The Laves phase was transformed from Nb(C,N) particles by Nb diffusion. As the ageing time increased, the ferrite phase decreased due to the transformation of the ferrite phase to the σ-phase, and then C was expelled into the untransformed ferrite grains. Moreover, new Nb(C,N) particles were formed by Nb diffusion from the Laves phase, resulting in the absence of the Laves phase.
基金National Natural Science Foundation of China(Project 51901113 and 51775300)the State Key Laboratory of Tribology in Tsinghua University,and the State Key Lab of Advanced Welding and Joining in Harbin Institute of Technology(No.AWJ-21M03).
文摘The ex-service steam tubes containing dissimilar metal weld(DMW)between high Cr ferritic steel T91 and austenitic stainless steel TP347H and the ex-service steam tubes containing DMW between low Cr ferritic steel G102 and austenitic stainless steel TP347H were obtained from coal-fired thermal power plants in China,and their microstructures at the nickel-based weld metal(WM)/ferritic steel interfaces and oxidation characteristics were investigated.After operating for 15,000 h at steam temperature of 541 C and steam pressure of 17.5 MPa,a G102/TP347H DMW failed along the WM/G102 steel interface,which was a dangerous premature failure mode without obvious plastic deformation.This interfacial failure was attributed to the interaction between oxidation and cracking along the interface,where fracture appeared to be related with the strain concentration at the interface.Oxide notch along the WM/G102 steel interface was the precursor of premature interfacial failure of DMW involving G102.For the DMW involving high Cr ferritic steel T91,ferritic steel side could form a Cr-rich passive film during service and thus would not be further oxidized after operating for 67,000 h at steam temperature of 541 C and steam pressure of 3.5 MPa.It was concluded that oxidation played a more important role in failure of these DMWs,and retarding the development of oxidation and avoiding the interfacial oxide notch would dramatically improve the service performance of steam tubes containing DMWs.
基金Sponsored by National Natural Science Foundation of China(51271050,51004035)National Science and Technology PillarProgram During 12th Five-Year Plan of China(2012BAE04B02)Fundamental Research Funds for Central Universities ofChina(N100507002)
文摘Texture inhomogeneity usually takes place in ferritic stainless steels due to the lack of phase transformation and recrystallization during hot strip rolling,which can deteriorate the formability of final sheets.In order to work out the way of weakening texture inhomogeneity,conventional hot rolling and warm rolling processes have been carried out with an ultra purified ferritic stainless steel.The results showed that the evolution of through-thickness texture is closely dependent on rolling process,especially for the texture in the center layer.For both conventional and warm rolling processes,shear texture components were formed in the surface layers after hot rolling and annealing;sharp α-fiber and weakγ-fiber with the major component at{111}〈110〉 were developed in both cold rolled sheet surfaces,leading to the formation of inhomogeneousγ-fiber dominated by{111}〈112〉after recrystallization annealing.In the center layer of conventional rolled and annealed bands,strongα-fiber and weakγ-fiber textures were formed;the cold rolled textures were comprised of sharpα-fiber and weakγ-fiber with the major component at{111}〈110〉,and inhomogeneousγ-fiber dominated by{111}〈112〉 was formed after recrystallization annealing.By contrast,in the centre layer of warm rolled bands,the texture was comprised of weakα-fiber and sharpγ-fiber,andγ-fiber became the only component after annealing.The cold rolled texture displayed a sharpγ-fiber with the major component at{111}〈112〉and the intensity ofγ-fiber close to that ofα-fiber,resulting in the formation of a nearly homogeneousγ-fiber recrystallization texture in the center layer of the final sheet.
基金supported by the National Natural Science Foundation of China (No.50734002)Baosteel and the Young Scientist Project of National Natural Science Foundation of China (No.51004035)
文摘The influence of the finish rolling temperature on the microstructure and texture evolution of Nb and B micro-alloyed ultra purified Cr17 ferritic stainless steels was investigated. The hot rolled bands were produced by conventional rolling process and the finish rolling at relatively low temperatures or ＂warm rolling＂. The microstructure was observed by optical microscopy, scanning electron microscopy and transmission electron microscopy, and X-ray diffraction was used to characterize the texture evolution processes. The results showed that as compared to conventional hot rolling process, the warm rolling has led to the refined and homogeneous microstructure and uniform recrystallization texture along γ-fiber in final sheets, indicating that the finish rolling at relatively low temperatures can be the effective way to improve significantly the formability of final sheets.
基金supported by the National Natural Science Foundation of China (Nos.51901113 and 51775300)the State Key Laboratory of Tribology in Tsinghua University, and the State Key Lab of Advanced Welding and Joining in Harbin Institute of Technology (No.AWJ-21M03)。
文摘For steam tubes used in thermal power plant,the inner and outer walls were operated in high-temperature steam and flue gas environments respectively.In this study,structure,microstructure and chemical composition of oxide films on inner and outer walls of exservice low Cr ferritic steel G102 tube and exservice high Cr ferritic steel T91 tube were analyzed.The oxide film was composed of outer oxide layer,inner oxide layer and internal oxidation zone.The outer oxide layer on the original surface of tube had a porous structure containing Fe oxides formed by diffusion and oxidation of Fe.More specially,the outer oxide layer formed in flue gas environment would mix with coal combustion products during the growth process.The inner oxide layer below the original surface of tube was made of Fe–Cr spinel.The internal oxidation zone was believed to be the precursor stage of inner oxide layer.The formation of internal oxidation zone was due to O diffusing along grain boundaries to form oxide.There were Fe–Cr–Si oxides discontinuously distributed along grain boundaries in the internal oxidation zone of G102,while there were Fe–Cr oxides continuously distributed along grain boundaries in that of T91.
基金Item Sponsored by National Basic Research Program of China(2007CB209800)
文摘The corrosion behaviors of CNS-I and modified CNS-II were evaluated by exposing to superciritical water （SCW） at 550℃ and 25 MPa with a dissolved oxygen concentration of 200× 10 ^-9 for up to 1 000 h. Detailed corrosion results of these two alloys were provided, including the growth rate of the oxide scales, microstructure of the oxide scales, distribution of phases and alloying elements. The mass gains of CNS-I and modified CNS-II were 609.73 mg/dm2 and 459.42 mg/dm2 , respectively, after exposing to SCW for 1 000 h. A duplex oxide scale with an outer porous magnetite layer and an inner relatively dense magnetite/spinel-mixed layer was identified on CNS-I and modified CNS-II after the test. The oxide scales were rather porous at the beginning of the test but the porosity decreased with increase of the exposure duration. It was found that Fe was enriched in the outer oxide layer, Cr was enriched in the inner oxide layer and O existed at a very high concnetration in the whole oxide scale. Other alloying elements such as Mo, W, Mn were depleted from the outer oxide layer and showed slightly enrichment in the inner oxide layer. The distributution of Ni was different from other elements, it was enriched in the interface bewteen the base metal and the oxide scale and depleted in the outer and inner oxide layers.
