Mg alloys have the defects of low stiffness,low strength,and high coefficient of thermal expansion(CTE).The composites strategy and its architecture design are effective approaches to improve the comprehensive perform...Mg alloys have the defects of low stiffness,low strength,and high coefficient of thermal expansion(CTE).The composites strategy and its architecture design are effective approaches to improve the comprehensive performance of materials,but the processing difficulty,especially in ceramics forming,limits the control and innovation of material architecture.Here,combined with 3D printing and squeeze infiltration technology,two precisely controllable architectures of AZ91/Al_(2)O_(3)interpenetrating phase composites(IPC)with ceramic scaffold were prepared.The interface,properties and impact of different architecture on IPC performance were studied by experiments and finite element simulation.The metallurgical bonding of the interface was realized with the formation of MgAl_(2)O_(4)reaction layer.The IPC with 1 mm circular hole scaffold(1C-IPC)exhibited significantly improved elastic modulus of 164 GPa,high compressive strength of 680 MPa,and good CTE of 12.91×10^(-6)K^(−1),which were 3.64 times,1.98 times and 55%of the Mg matrix,respectively.Their elastic modulus,compressive strength,and CTE were superior to the vast majority of Mg alloys and Mg based composites.The reinforcement and matrix were bicontinuous and interpenetrating each other,which played a critical role in ensuring the potent strengthening effect of the Al_(2)O_(3)reinforcement by efficient load transfer.Under the same volume fraction of reinforcements,compared to IPC with 1 mm hexagonal hole scaffold(1H-IPC),the elastic modulus and compressive strength of 1C-IPC increased by 15%and 28%,respectively,which was due to the reduced stress concentration and more uniform stress distribution of 1C-IPC.It shows great potential of architecture design in improving the performance of composites.This study provides architectural design strategy and feasible preparation method for the development of high performance materials.展开更多
FeSiAl-based soft magnetic composites(SMCs),prepared from insulated FeSiAl powders,are widely applied in electronic devices.However,it is still challenging to achieve high magnetic and mechanical properties simultaneo...FeSiAl-based soft magnetic composites(SMCs),prepared from insulated FeSiAl powders,are widely applied in electronic devices.However,it is still challenging to achieve high magnetic and mechanical properties simultaneously due to the undesirable insulation layer.Here,double Al_(2)O_(3) insulation layers are prepared for FeSiAl SMC.Atomic-scale characterizations reveal an in-situ epitaxial Al_(2)O_(3) layer at FeSiAl surface under the catalysis of NaAlO_(2),and an outer amorphous Al_(2)O_(3) layer by subsequent NaAlO2 hydrolysis.The above structure ensures effective insulation of FeSiAl powders and excellent magnetic properties of the FeSiAl/NaAlO2 SMC,with permeability of 101 and power loss of 128 mW/cm^(3)(50 mT,100 kHz)respectively.Moreover,in-situ Al_(2)O_(3)/amorphous Al_(2)O_(3) on FeSiAl matrix also leads to distinguished crush strength of 36.5 MPa for the core sample,which is ascribed to the enhanced adhesion at different interfaces as evidenced by similar local oxygen coordination and low strain distribution.This work provides a novel method to fabricate high-performance FeSiAl SMCs.展开更多
Compared with Cu/Al_(2)O_(3)composites,high-strength Cu/Al_(2)O_(3)composites usually exhibit obviously deteriorated electrical conductivity.A chemical and mechanical alloying-based strategy was adopted to fabricate u...Compared with Cu/Al_(2)O_(3)composites,high-strength Cu/Al_(2)O_(3)composites usually exhibit obviously deteriorated electrical conductivity.A chemical and mechanical alloying-based strategy was adopted to fabricate ultrafine composite powders with lowcontent reinforcement and constructed a combined structure of Cu ultrafine powders covered with in-situ Al_(2)O_(3)nanoparticles.After consolidation at a relatively lower sintering temperature of 550℃,high-volume-fraction ultrafine grains were introduced into the Cu/Al_(2)O_(3)composite,and many in-situ Al_(2)O_(3)nanoparticles with an average size of 11.7±7.5 nm were dispersed homogeneously in the Cu grain.Results show that the composite demonstrates an excellent balance of high tensile strength(654±1 MPa)and high electrical conductivity(84.5±0.1%IACS),which is ascribed to the synergistic strengthening effect of ultrafine grains,dislocations,and in-situ Al_(2)O_(3)nanoparticles.This approach,which utilizes ultrafine composite powder with low-content reinforcement as a precursor and employs low-temperature and high-pressure sintering subsequently,may hold promising potential for large-scale industrial production of high-performance oxide dispersion strengthened alloys.展开更多
Propylene,a readily accessible and economically viable light olefin,has garnered substantial interest for its potential conversion into valuable higher olefins through oligomerization processes.The distribution of pro...Propylene,a readily accessible and economically viable light olefin,has garnered substantial interest for its potential conversion into valuable higher olefins through oligomerization processes.The distribution of products is profoundly influenced by the catalyst structure.In this study,Fe_(2)O_(3)-doped NiSO_(4)/Al_(2)O_(3) catalysts have been meticulously developed to facilitate the selective trimerization of propylene under mild conditions.Significantly,the 0.25Fe_(2)O_(3)-NiSO_(4)/Al_(2)O_(3) catalyst demonstrates an enhanced reaction rate(48.5 mmol_(C3)/(g_(cat).·h)),alongside a high yield of C9(~32.2%),significantly surpassing the performance of the NiSO_(4)/Al_(2)O_(3) catalyst(C9:~24.1%).The incorporation of Fe_(2)O_(3) modifies the migration process of sulfate ions,altering the Lewis acidity of the electron-deficient Ni and Fe sites on the catalyst and resulting a shift in product distribution from a Schulz-Flory distribution to a Poisson distribution.This shift is primarily ascribed to the heightened energy barrier for theβ-H elimination reaction in the C6 alkyl intermediates on the doped catalyst,further promoting polymerization to yield a greater quantity of Type II C9.Furthermore,the validation of the Cossee-Arlman mechanism within the reaction pathway has been confirmed.It is noteworthy that the 0.25Fe_(2)O_(3)-NiSO_(4)/Al_(2)O_(3) catalyst exhibits remarkable stability exceeding 80 h in the selective trimerization of propylene.These research findings significantly enhance our understanding of the mechanisms underlying olefin oligomerization reactions and provide invaluable insights for the development of more effective catalysts.展开更多
An Al_(2)O_(3)/Al-Cu-Mn composite was fabricated using a combination of ball milling and liquid-solid reaction,with a nominal composition of Al-4Cu-0.5Mn-2.8γ-Al_(2)O_(3).The composite contains reinforcement particle...An Al_(2)O_(3)/Al-Cu-Mn composite was fabricated using a combination of ball milling and liquid-solid reaction,with a nominal composition of Al-4Cu-0.5Mn-2.8γ-Al_(2)O_(3).The composite contains reinforcement particles,including nano-sizedθ’and T(Al_(20)Cu_(2)Mn_(3))particles after T6 heat treatment,as well as in-situ synthesized nano-sizedγ-Al_(2)O_(3)particles.Tensile tests of the Al-4Cu-0.5Mn-2.8γ-Al_(2)O_(3)composite and the Al-4Cu-0.5Mn base alloy after T6 treatment were carried out at room temperature and elevated temperatures(200°C,300°C,and 400°C).Compared with the base alloy,the yield strength of the Al-4Cu-0.5Mn-2.8γ-Al_(2)O_(3)composite after T6 treatment increases significantly from 187 MPa to 263 MPa at room temperature.Simultaneously,at elevated temperatures,the yield strength is also enhanced,with a yield strength of 52 MPa at 400°C for this composite.The in-situ fabricatedγ-Al_(2)O_(3)particles,mainly distributed along the grain boundaries,are supposed to play the main strengthening role,especially at high temperatures.This work acts as a reference for designing composites for high-temperature applications.展开更多
基金supported by the National Key Research and Development Program of China(No.2022YFB3708400)the National Natural Science Foundation of China(No.52305158)+1 种基金the Young Elite Scientists Sponsorship Program by CAST(No.2022QNRC001)the Science Innovation Foundation of Shanghai Academy of Spaceflight Technology(No.USCAST2021-18).
文摘Mg alloys have the defects of low stiffness,low strength,and high coefficient of thermal expansion(CTE).The composites strategy and its architecture design are effective approaches to improve the comprehensive performance of materials,but the processing difficulty,especially in ceramics forming,limits the control and innovation of material architecture.Here,combined with 3D printing and squeeze infiltration technology,two precisely controllable architectures of AZ91/Al_(2)O_(3)interpenetrating phase composites(IPC)with ceramic scaffold were prepared.The interface,properties and impact of different architecture on IPC performance were studied by experiments and finite element simulation.The metallurgical bonding of the interface was realized with the formation of MgAl_(2)O_(4)reaction layer.The IPC with 1 mm circular hole scaffold(1C-IPC)exhibited significantly improved elastic modulus of 164 GPa,high compressive strength of 680 MPa,and good CTE of 12.91×10^(-6)K^(−1),which were 3.64 times,1.98 times and 55%of the Mg matrix,respectively.Their elastic modulus,compressive strength,and CTE were superior to the vast majority of Mg alloys and Mg based composites.The reinforcement and matrix were bicontinuous and interpenetrating each other,which played a critical role in ensuring the potent strengthening effect of the Al_(2)O_(3)reinforcement by efficient load transfer.Under the same volume fraction of reinforcements,compared to IPC with 1 mm hexagonal hole scaffold(1H-IPC),the elastic modulus and compressive strength of 1C-IPC increased by 15%and 28%,respectively,which was due to the reduced stress concentration and more uniform stress distribution of 1C-IPC.It shows great potential of architecture design in improving the performance of composites.This study provides architectural design strategy and feasible preparation method for the development of high performance materials.
基金supported by the National Science Fund for Distinguished Young Scholars(No.52225312)National Natu-ral Science Foundation of China(Nos.52271173,52377022,and U23A20548)+1 种基金Key Research and Development Program of Zhejiang Province(No.2021C01193)Zhejiang Provincial Natural Science Foundation of China(No.LY23E010007).
文摘FeSiAl-based soft magnetic composites(SMCs),prepared from insulated FeSiAl powders,are widely applied in electronic devices.However,it is still challenging to achieve high magnetic and mechanical properties simultaneously due to the undesirable insulation layer.Here,double Al_(2)O_(3) insulation layers are prepared for FeSiAl SMC.Atomic-scale characterizations reveal an in-situ epitaxial Al_(2)O_(3) layer at FeSiAl surface under the catalysis of NaAlO_(2),and an outer amorphous Al_(2)O_(3) layer by subsequent NaAlO2 hydrolysis.The above structure ensures effective insulation of FeSiAl powders and excellent magnetic properties of the FeSiAl/NaAlO2 SMC,with permeability of 101 and power loss of 128 mW/cm^(3)(50 mT,100 kHz)respectively.Moreover,in-situ Al_(2)O_(3)/amorphous Al_(2)O_(3) on FeSiAl matrix also leads to distinguished crush strength of 36.5 MPa for the core sample,which is ascribed to the enhanced adhesion at different interfaces as evidenced by similar local oxygen coordination and low strain distribution.This work provides a novel method to fabricate high-performance FeSiAl SMCs.
基金Foundation of Northwest Institute for Non-ferrous Metal Research(YK2020-9,ZZXJ2203)Capital Projects of Financial Department of Shaanxi Province(YK22C-12)+4 种基金National Natural Science Foundation of China(62204207)Innovation Capability Support Plan in Shaanxi Province of China(2022KJXX-82,2023KJXX-083)Natural Science Foundation of Shaanxi Province(2022JQ-332)Shaanxi Innovative Research Team for Key Science and Technology(2023-CX-TD-46)Key Research and Development Projects of Shaanxi Province(2024GX-YBXM-351)。
文摘Compared with Cu/Al_(2)O_(3)composites,high-strength Cu/Al_(2)O_(3)composites usually exhibit obviously deteriorated electrical conductivity.A chemical and mechanical alloying-based strategy was adopted to fabricate ultrafine composite powders with lowcontent reinforcement and constructed a combined structure of Cu ultrafine powders covered with in-situ Al_(2)O_(3)nanoparticles.After consolidation at a relatively lower sintering temperature of 550℃,high-volume-fraction ultrafine grains were introduced into the Cu/Al_(2)O_(3)composite,and many in-situ Al_(2)O_(3)nanoparticles with an average size of 11.7±7.5 nm were dispersed homogeneously in the Cu grain.Results show that the composite demonstrates an excellent balance of high tensile strength(654±1 MPa)and high electrical conductivity(84.5±0.1%IACS),which is ascribed to the synergistic strengthening effect of ultrafine grains,dislocations,and in-situ Al_(2)O_(3)nanoparticles.This approach,which utilizes ultrafine composite powder with low-content reinforcement as a precursor and employs low-temperature and high-pressure sintering subsequently,may hold promising potential for large-scale industrial production of high-performance oxide dispersion strengthened alloys.
文摘Propylene,a readily accessible and economically viable light olefin,has garnered substantial interest for its potential conversion into valuable higher olefins through oligomerization processes.The distribution of products is profoundly influenced by the catalyst structure.In this study,Fe_(2)O_(3)-doped NiSO_(4)/Al_(2)O_(3) catalysts have been meticulously developed to facilitate the selective trimerization of propylene under mild conditions.Significantly,the 0.25Fe_(2)O_(3)-NiSO_(4)/Al_(2)O_(3) catalyst demonstrates an enhanced reaction rate(48.5 mmol_(C3)/(g_(cat).·h)),alongside a high yield of C9(~32.2%),significantly surpassing the performance of the NiSO_(4)/Al_(2)O_(3) catalyst(C9:~24.1%).The incorporation of Fe_(2)O_(3) modifies the migration process of sulfate ions,altering the Lewis acidity of the electron-deficient Ni and Fe sites on the catalyst and resulting a shift in product distribution from a Schulz-Flory distribution to a Poisson distribution.This shift is primarily ascribed to the heightened energy barrier for theβ-H elimination reaction in the C6 alkyl intermediates on the doped catalyst,further promoting polymerization to yield a greater quantity of Type II C9.Furthermore,the validation of the Cossee-Arlman mechanism within the reaction pathway has been confirmed.It is noteworthy that the 0.25Fe_(2)O_(3)-NiSO_(4)/Al_(2)O_(3) catalyst exhibits remarkable stability exceeding 80 h in the selective trimerization of propylene.These research findings significantly enhance our understanding of the mechanisms underlying olefin oligomerization reactions and provide invaluable insights for the development of more effective catalysts.
基金supported by the National Natural Science Foundation of China(No.52471040)the Natural Science Foundation of Shandong Province(No.ZR2022ME005).
文摘An Al_(2)O_(3)/Al-Cu-Mn composite was fabricated using a combination of ball milling and liquid-solid reaction,with a nominal composition of Al-4Cu-0.5Mn-2.8γ-Al_(2)O_(3).The composite contains reinforcement particles,including nano-sizedθ’and T(Al_(20)Cu_(2)Mn_(3))particles after T6 heat treatment,as well as in-situ synthesized nano-sizedγ-Al_(2)O_(3)particles.Tensile tests of the Al-4Cu-0.5Mn-2.8γ-Al_(2)O_(3)composite and the Al-4Cu-0.5Mn base alloy after T6 treatment were carried out at room temperature and elevated temperatures(200°C,300°C,and 400°C).Compared with the base alloy,the yield strength of the Al-4Cu-0.5Mn-2.8γ-Al_(2)O_(3)composite after T6 treatment increases significantly from 187 MPa to 263 MPa at room temperature.Simultaneously,at elevated temperatures,the yield strength is also enhanced,with a yield strength of 52 MPa at 400°C for this composite.The in-situ fabricatedγ-Al_(2)O_(3)particles,mainly distributed along the grain boundaries,are supposed to play the main strengthening role,especially at high temperatures.This work acts as a reference for designing composites for high-temperature applications.
