The effects of different warm rolling(WR)reductions on the microstructure and mechanical properties of low-Cr FeCrAl alloys at both room and elevated temperatures were investigated.The study revealed that when the WR ...The effects of different warm rolling(WR)reductions on the microstructure and mechanical properties of low-Cr FeCrAl alloys at both room and elevated temperatures were investigated.The study revealed that when the WR reduction is small,it effectively refines the grains and forms a large number of subgrains in the matrix,while also inducing the dissolution of the Laves phase.This enhances the mechanical properties of FeCrAl alloys primarily through grain refinement and solid solution strengthening.Conversely,with larger WR reductions,the grain refinement effect diminishes,but a significant number of Laves phases form in the matrix,strengthening the alloys primarily through precipitation strengthening.WR exhibited a remarkable enhancing effect on the comprehensive mechanical properties at both room and high temperatures,with a signi-ficant enhancement in ductility at high temperatures.Notably,a 10%WR reduction resulted in the optimal overall mechanical properties at both room and elevated temperatures.展开更多
Grain boundary hardening is an important mechanism for improving the strength and ductility of metal materials.However,the industrial fabrication of fine-grained FeCrAl alloys was limited by the interaction between th...Grain boundary hardening is an important mechanism for improving the strength and ductility of metal materials.However,the industrial fabrication of fine-grained FeCrAl alloys was limited by the interaction between the recrystallization and precipitation.Here,we report the facile mass production of fine-grained FeCrAl alloys by Si alloying and manipulation of the recrystallization process through introducing heterogeneous Si-rich Laves precipitates.The pre-precipitation of heterogeneous Laves phase not only promotes subsequent recrystallization grain nucleation by the PSN(Particles simultaneous nucleation)and SIBM(Strain-induced grain boundary migration)mechanisms,but also provides resistance to grain growth by the Zener pinning mechanism.Moreover,continuous grain refinement can be achieved by intensifying the heterogeneous Laves precipitates through decreasing their formation energy.This approach enables the preparation of a fully recrystallized fine-grain structure with a grain size of 4.6μm without the introduction of segregated boundaries.Consequently,an unprecedented synergy enhancement of strength(σ_(y)=625 MPa,σ_(uts)=867 MPa,)and ductility(ε_(u)=13.8%)is achieved in the fine-grain structured FeCrAl alloys compared with the coarse grain counterpart.The experimental results prove that the proposed strategy is appropriate for developing high strength and ductility FeCrAl alloys,and further boosting its potential applications as accident-tolerant-fuel cladding in nuclear reactors.In addition,this grainrefinement strategy should be extendable to other alloy systems,where there is a significant difference between precipitation and recrystallization temperatures.展开更多
The joining of Fe Cr Al alloy and Carbon Fiber Reinforced Thermoplastic Composites(CFRTP)presents a promising strategy for the development of lightweight and structurally reliable components.In this study,ultrasonic w...The joining of Fe Cr Al alloy and Carbon Fiber Reinforced Thermoplastic Composites(CFRTP)presents a promising strategy for the development of lightweight and structurally reliable components.In this study,ultrasonic welding,noted for its efficiency and environmentally sustainable characteristics,was employed to examine systematically examine the impact of surface texturing on joint performance.Two distinct categories of Fe Cr Al surface textures,discrete unit patterns and continuous groove structures,were created and subsequently welded with Short Carbon Fiber Reinforced Polyamide 6(SCFR-PA6).The wettability of molten SCFR-PA6 on the textured surfaces and the bonding strength of the resulting joints were evaluated,alongside comprehensive analyses of fracture surfaces and interfacial morphologies.The findings indicated that continuous groove textures significantly improved wettability in comparison to discrete unit textures.Notably,joints with continuous grid-like texturing exhibited complete resin infiltration and achieved the highest bonding strength of 18.26 MPa.This enhancement is primarily attributed to the continuous groove structures,which facilitate unobstructed resin flow and promote the effective extrusion of carbon fibers.A novel reinforcement strategy for metal/CFRTP joints is proposed,wherein interfacial texture design is used to regulate temperature distribution and resin flow dynamics during welding.These results offer critical insights into the optimization of metal/CFRTP joint design and manufacturing processes for advanced structural applications.展开更多
The reaction behavior between CaO–Al_(2)O_(3)–La_(2)O_(3)-based slags and La-bearing FeCrAl melt was quantitatively characterized,which was further compared with the reaction behavior of CaO–SiO_(2)-based slags.Bas...The reaction behavior between CaO–Al_(2)O_(3)–La_(2)O_(3)-based slags and La-bearing FeCrAl melt was quantitatively characterized,which was further compared with the reaction behavior of CaO–SiO_(2)-based slags.Based on this,the new type of mold flux for La-bearing FeCrAl alloy continuous casting was designed and its basic properties were evaluated.The results showed that the order of reaction degree of fluxing agents in CaO–Al_(2)O_(3)–La_(2)O_(3)-based slags is(Na_(2)O)>(B_(2)O_(3))>(Li_(2)O),and the percentages of mass change of fluxing agents were 85.8,54.29 and 42.35 wt.%,respectively.Moreover,the addition of(Li_(2)O)and(Na_(2)O)promoted the reaction between(CaO)and[Al],and the reaction degree of the former was weaker than that of the latter,which was due to the greater effect of(Na_(2)O)on the activity of(CaO)and(Al_(2)O_(3))than(Li_(2)O).Compared with the reactivity of CaO–SiO_(2)-based slags,the percentages of mass change of Al and La caused by slag–steel reaction decreased by 10.63–14.36 and 39.78–50.49 wt.%,respectively.The percentages of mass change of(Al_(2)O_(3)),(La_(2)O_(3))and(CaO)in slags highest increased by 17.71,17.98,and 7.81 wt.%,respectively.The reactivity of CaO–Al_(2)O_(3)–La_(2)O_(3)-based slags was significantly weakened.Ultimately,the new type of mold flux was designed and the composition range was determined.The fundamental properties of new mold flux basically meet the theoretical requirements for La-bearing FeCrAl alloy continuous casting.展开更多
文摘The effects of different warm rolling(WR)reductions on the microstructure and mechanical properties of low-Cr FeCrAl alloys at both room and elevated temperatures were investigated.The study revealed that when the WR reduction is small,it effectively refines the grains and forms a large number of subgrains in the matrix,while also inducing the dissolution of the Laves phase.This enhances the mechanical properties of FeCrAl alloys primarily through grain refinement and solid solution strengthening.Conversely,with larger WR reductions,the grain refinement effect diminishes,but a significant number of Laves phases form in the matrix,strengthening the alloys primarily through precipitation strengthening.WR exhibited a remarkable enhancing effect on the comprehensive mechanical properties at both room and high temperatures,with a signi-ficant enhancement in ductility at high temperatures.Notably,a 10%WR reduction resulted in the optimal overall mechanical properties at both room and elevated temperatures.
基金supported by the National Natural Science Foun-dation of China(No.52122103)the Shaanxi Province Youth In-novation Team Project(No.22JP042)+1 种基金Shaanxi Province Innova-tion Team Project(Nos.2024RS-CXTD-58 and2023-CXTD-50)Shaanxi International Science and Technology Cooperation Base(No.2020GHJD-10).
文摘Grain boundary hardening is an important mechanism for improving the strength and ductility of metal materials.However,the industrial fabrication of fine-grained FeCrAl alloys was limited by the interaction between the recrystallization and precipitation.Here,we report the facile mass production of fine-grained FeCrAl alloys by Si alloying and manipulation of the recrystallization process through introducing heterogeneous Si-rich Laves precipitates.The pre-precipitation of heterogeneous Laves phase not only promotes subsequent recrystallization grain nucleation by the PSN(Particles simultaneous nucleation)and SIBM(Strain-induced grain boundary migration)mechanisms,but also provides resistance to grain growth by the Zener pinning mechanism.Moreover,continuous grain refinement can be achieved by intensifying the heterogeneous Laves precipitates through decreasing their formation energy.This approach enables the preparation of a fully recrystallized fine-grain structure with a grain size of 4.6μm without the introduction of segregated boundaries.Consequently,an unprecedented synergy enhancement of strength(σ_(y)=625 MPa,σ_(uts)=867 MPa,)and ductility(ε_(u)=13.8%)is achieved in the fine-grain structured FeCrAl alloys compared with the coarse grain counterpart.The experimental results prove that the proposed strategy is appropriate for developing high strength and ductility FeCrAl alloys,and further boosting its potential applications as accident-tolerant-fuel cladding in nuclear reactors.In addition,this grainrefinement strategy should be extendable to other alloy systems,where there is a significant difference between precipitation and recrystallization temperatures.
基金co-supported by the National Natural Science Foundation of China(No.52275360)。
文摘The joining of Fe Cr Al alloy and Carbon Fiber Reinforced Thermoplastic Composites(CFRTP)presents a promising strategy for the development of lightweight and structurally reliable components.In this study,ultrasonic welding,noted for its efficiency and environmentally sustainable characteristics,was employed to examine systematically examine the impact of surface texturing on joint performance.Two distinct categories of Fe Cr Al surface textures,discrete unit patterns and continuous groove structures,were created and subsequently welded with Short Carbon Fiber Reinforced Polyamide 6(SCFR-PA6).The wettability of molten SCFR-PA6 on the textured surfaces and the bonding strength of the resulting joints were evaluated,alongside comprehensive analyses of fracture surfaces and interfacial morphologies.The findings indicated that continuous groove textures significantly improved wettability in comparison to discrete unit textures.Notably,joints with continuous grid-like texturing exhibited complete resin infiltration and achieved the highest bonding strength of 18.26 MPa.This enhancement is primarily attributed to the continuous groove structures,which facilitate unobstructed resin flow and promote the effective extrusion of carbon fibers.A novel reinforcement strategy for metal/CFRTP joints is proposed,wherein interfacial texture design is used to regulate temperature distribution and resin flow dynamics during welding.These results offer critical insights into the optimization of metal/CFRTP joint design and manufacturing processes for advanced structural applications.
基金supported by the National Natural Science Foundation of China(Grant Nos.52174321,52274339 and 52074186).
文摘The reaction behavior between CaO–Al_(2)O_(3)–La_(2)O_(3)-based slags and La-bearing FeCrAl melt was quantitatively characterized,which was further compared with the reaction behavior of CaO–SiO_(2)-based slags.Based on this,the new type of mold flux for La-bearing FeCrAl alloy continuous casting was designed and its basic properties were evaluated.The results showed that the order of reaction degree of fluxing agents in CaO–Al_(2)O_(3)–La_(2)O_(3)-based slags is(Na_(2)O)>(B_(2)O_(3))>(Li_(2)O),and the percentages of mass change of fluxing agents were 85.8,54.29 and 42.35 wt.%,respectively.Moreover,the addition of(Li_(2)O)and(Na_(2)O)promoted the reaction between(CaO)and[Al],and the reaction degree of the former was weaker than that of the latter,which was due to the greater effect of(Na_(2)O)on the activity of(CaO)and(Al_(2)O_(3))than(Li_(2)O).Compared with the reactivity of CaO–SiO_(2)-based slags,the percentages of mass change of Al and La caused by slag–steel reaction decreased by 10.63–14.36 and 39.78–50.49 wt.%,respectively.The percentages of mass change of(Al_(2)O_(3)),(La_(2)O_(3))and(CaO)in slags highest increased by 17.71,17.98,and 7.81 wt.%,respectively.The reactivity of CaO–Al_(2)O_(3)–La_(2)O_(3)-based slags was significantly weakened.Ultimately,the new type of mold flux was designed and the composition range was determined.The fundamental properties of new mold flux basically meet the theoretical requirements for La-bearing FeCrAl alloy continuous casting.
