In this study, the degradation efficiencies of zero-valent iron （ZVI） powders with different structures and components wereevaluated for methyl orange （MO）. The results show that the structure is an essential fact...In this study, the degradation efficiencies of zero-valent iron （ZVI） powders with different structures and components wereevaluated for methyl orange （MO）. The results show that the structure is an essential factor that affects degradation, andadded non-metallic elements help optimize the structure. The amorphous and balled-milled crystalline Fe7oSiloB2o hascomparative degradation efficiencies to MO with tl/2 values of 6.9 and 7.0 min, respectively. Increasing the boron contentcan create a favorable structure and promote degradation. The ball-milled crystalline Fe70B30 and Fe43.64B56.36 powdershave relatively short tl/2 values of 5.2 and 3.3 rain, respectively. The excellent properties are mainly attributed to theirheterogeneous structure with boron-doped active sites in ZVI. Composition segregation in the nanoscale range in anamorphous FeSiB alloy and small boron particles in the microscale range embedded in large iron particles prepared by ball-milling, both constitute effective galvanic cells that promote iron electron loss and therefore decompose organic chemicals.These findings may provide a new, highly efficient, low-cost commercial method for azo dye wastewater treatment usingZVI.展开更多
In order to study the mechanical and triboloical properties of powder metallurgy (PM) parts under different process parameters, the specimens were used in pack carburizing processes. These specimens made from industri...In order to study the mechanical and triboloical properties of powder metallurgy (PM) parts under different process parameters, the specimens were used in pack carburizing processes. These specimens made from industrial test pieces were carburized in a powder pack for about two to five hours at a temperature of about 850?C - 950?C. The effects of austenitization and quenching are investigated on some specimens. Also the wear tests are performed by means of a pin-on-disc tribotester using roll bearing steel as the counterface material. The results indicate that by appropriate selection of process parameters, it is possible to obtain high wear resistance along with moderate toughness. It is concluded that surface treatments increases the wear resistance and performance of PM parts in service conditions. By increasing the role of PM in industry which resulted from their ability to produce the complex shapes, high production rate, and dimension accuracy of final products, they need to be heat treated. Carburizing method was selected as a surface hardening method for PM parts. Results of wear and hardness show considerable enhancement in mechanical properties of PM parts.展开更多
Gas atomization is now an important production technique for Fe-based amorphous alloy powders used in additive manufacturing,particularly selective laser melting,fabricating large-sized Fe-based bulk metallic glasses....Gas atomization is now an important production technique for Fe-based amorphous alloy powders used in additive manufacturing,particularly selective laser melting,fabricating large-sized Fe-based bulk metallic glasses.Using the realizable k-εmodel and discrete phase model theory,the flow dynamics of the gas phase and gas-melt two-phase flow felds in the close-wake condition were investigated to establish the correlation between high gas pressure and powder particle characteristics.The locations of the recirculation zones and the shapes of Mach disks were analyzed in detail for the type of discrete-jet closed-coupled gas atomization nozzle.In the gas-phase flow feld,the vortexes,closed to the Mach disk,are found to be a new deceleration method.In the two-phase flow feld,the shape of Mach disk changes from“S”-shape to“Z”-shape under the impact of the droplet flow.As predicted by the wave model,with the elevation of gas pressure,the size of the particle is found to gradually decrease and its distribution becomes more concentrated.Simulation results were compliant with the Fe-based amorphous alloy powder preparation tests.This study deepens the understanding of the gas pressure impacting particle features via gas atomization,and contributes to technological applications.展开更多
This paper presents the results of a study concerned with the surface hardening of Fe-based alloys and WC-8Co cemented carbide by inte-grating laser cladding and the electrospark deposition processes.Specimens of low ...This paper presents the results of a study concerned with the surface hardening of Fe-based alloys and WC-8Co cemented carbide by inte-grating laser cladding and the electrospark deposition processes.Specimens of low carbon steel were processed firstly by laser cladding with Fe-based alloy powders and then by electrospark deposition with WC-SCo cemented carbide.It is shown that,for these two treatments,the electrospark coating possesses finer microstructure than the laser coating,and the thickness and surface hardness of the electrospark coating can be substantially increased.展开更多
In this study,a few Fe-based amorphous matrix composite coatings reinforced with various portions(4,8 and16 vol.%) of 31 6L stainless steel powders have been successfully produced through high velocity oxy-fuel(HVOF) ...In this study,a few Fe-based amorphous matrix composite coatings reinforced with various portions(4,8 and16 vol.%) of 31 6L stainless steel powders have been successfully produced through high velocity oxy-fuel(HVOF) spraying.The microstructure of the composite coatings was systematically characterized by X-ray diffraction(XRD),scanning electron microscopy(SEM) and transmission electron microscopy(TEM).The main structure of composite coatings remained amorphous while 31 6L stainless steel splats were distributed homogeneously in the amorphous matrix and well connected with surrounding amorphous phase.Bonding strength of coatings to the substrate was determined by 'pull-off' tensile tests.The results revealed that the31 6L stainless steel phase effectively improved the bonding strength of amorphous coatings,which is mainly contributed by the strong metallurgical bonding between stainless steel and amorphous splats.The addition of31 6L stainless steel also enhanced the ductility and fracture resistance of the coatings due to the ductile stainless steel phases,which can arrest crack propagation and increase energy dissipation.展开更多
Sodium-ion batteries(SIBs)have the advantages of environmental friendliness,cost-effectiveness,and high energy density,which are considered one of the most promising candidates for lithium-ion batteries(LIBs).The cath...Sodium-ion batteries(SIBs)have the advantages of environmental friendliness,cost-effectiveness,and high energy density,which are considered one of the most promising candidates for lithium-ion batteries(LIBs).The cathode materials influence the cost and energy output of SIBs.Therefore,the development of advanced cathode materials is crucial for the practical application of SIBs.Among various cathode materials,layered transition metal oxides(LTMOs)have received widespread attention owing to their straightforward preparation,abundant availability,and cost-competitiveness.Notably,layered Fe-based oxide cathodes are deemed to be one of the most promising candidates for the lowest price and easy-to-improve performance.Nevertheless,the challenges such as severe phase transitions,sluggish diffusion kinetics and interfacial degradation pose significant hurdles in achieving high-performance cathodes for SIBs.This review first briefly outlines the classification of layered structures and the working principle of layered oxides.Then,recent advances in modification strategies employed to address current issues with layered iron-based oxide cathodes are systematically reviewed,including ion doping,biphasic engineering and surface modification.Furthermore,the review not only outlines the prospects and development directions for layered Fe-based oxide cathodes but also provides novel insights and directions for future research endeavors for SIBs.展开更多
A serials of Fe based nanometer powders were fabricated by reduced pressure gas evaporation process with induction current as the heating source. The formation regularities of the phases in as prepared powders and the...A serials of Fe based nanometer powders were fabricated by reduced pressure gas evaporation process with induction current as the heating source. The formation regularities of the phases in as prepared powders and the structures of the nanometer particles were investigated. Pure Fe nanometer powders with about 70% γ Fe phase is prepared in present study by using the powder collector with good cooling effect. In the nanometer powders of Fe Ni alloy, solid solution phase γ (Fe,Ni) and α Fe phase form, but for Fe Cr alloys only solid solution phase α (Fe,Cr) forms. In the nanometer powders of Fe Cu alloy, only pure metal phases of γ Fe and Cu form, and no compound or solid solution phase exists. The formation regularity of the phases in the nanometer powders of alloys obeys the common phase laws in bulk alloy state.展开更多
Based on computational fluid dynamics method,the effect of atomization gas pressure on the atomization efficiency of Laval nozzle was studied,and then a discrete phase model was established and combined with industria...Based on computational fluid dynamics method,the effect of atomization gas pressure on the atomization efficiency of Laval nozzle was studied,and then a discrete phase model was established and combined with industrial trials to study the effect of a new type of assisted gas nozzles(AGNs)on powder size distribution and amorphous powder yield.The results show that increasing the atomization pressure can effectively improve the gas velocity for the Laval nozzle;however,it will decrease the aspiration pressure,and the optimal atomization pressure is 2.0 MPa.Compared with this,after the application of AGNs with the inlet velocity of 200 m s^(-1),assisted gas jet can increase the velocity of overall droplets in the break-up and solidification area by 40 m s^(-1) and the maximum cooling rate is increased from 1.9×10^(4) to 2.3×10^(4) K s^(-1).The predicted particle behavior is demonstrated by the industrial trails,that is,after the application of AGNs,the median diameter of powders d50 is decreased from 28.42 to 25.56 lm,the sphericity is increased from 0.874 to 0.927,the fraction of amorphous powders is increased from 90.4% to 99.4%,and only the coercivity is increased slightly due to the accumulation of internal stress.It is illustrated that the AGNs can improve the yield of fine amorphous powders,which is beneficial to providing high-performance raw powders for additive manufacturing technology.展开更多
Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been ...Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been explored to improve the surface performance and prolong service life of these parts.Among these technologies,laser cladding has shown promise in producing Fe-based alloy coatings with superior interfacial bonding properties to the Fe-C alloy substrate.Additionally,the microstructure of the Fe-based alloy coating is more uniform and the grain size is finer than that of surfacing welding,thermal spraying,and plasma cladding,and the oxide film of alloying elements on the coating surface can improve the coating performance.However,Fe-based alloy coatings produced by laser cladding typically exhibit lower hardness,lower wear resistance,corrosion resistance,and oxidation resistance compared to coatings based on Co and Ni alloys.Moreover,these coatings are susceptible to defects such as pores and cracks.To address these limitations,the incorporation of rare-earth oxides through doping in the laser cladding process has garnered significant attention.This approach has demonstrated substantial improvements in the microstructure and properties of Fe-based alloy coatings.This paper reviewed recent research on the structure and properties of laser-cladded Fe-based alloy coatings doped with various rare earth oxides,including La_(2)O_(3),CeO_(2),and Y_(2)O_(3).Specifically,it discussed the effects of rare earth oxides and their concentrations on the structure,hardness,friction,wear,corrosion,and oxidation characteristics of these coatings.Furthermore,the mechanisms by which rare earth oxides influence the coating’s structure and properties were summarized.This review aimed to serve as a valuable reference for the application and advancement of laser cladding technology for rare earth modified Fe-based alloy coatings.展开更多
The effects of deep cryogenic-cycling treatment(DCT)on the mechanical properties,soft magnetic properties,and atomic scale structure of the Fe_(73.5)Si_(13.5)B_(9)Nb_(3)Cu_(1)amorphous nanocrystalline alloy were inves...The effects of deep cryogenic-cycling treatment(DCT)on the mechanical properties,soft magnetic properties,and atomic scale structure of the Fe_(73.5)Si_(13.5)B_(9)Nb_(3)Cu_(1)amorphous nanocrystalline alloy were investigated.The DCT samples were obtained by subjecting the as-annealed samples to a thermal cycling process between the temperature of the supercooled liquid zone and the temperature of liquid nitrogen.Through flat plate bending testing,hardness measurements,and nanoindentation experiment,it is found that the bending toughness of the DCT samples is improved and the soft magnetic properties are also slightly enhanced.These are attributed to the rejuvenation behavior of the DCT samples,which demonstrate a higher enthalpy of relaxation.Therefore,DCT is an effective method to enhance the bending toughness of Fe-based amorphous nanocrystalline alloys without degrading the soft magnetic properties.展开更多
Annealing has been a popular method to improve the soft magnetism of metallic glasses (MGs), which however usually makes MGs brittle and difficult to process. Here, it is demonstrated that the embrittled Fe-based MG c...Annealing has been a popular method to improve the soft magnetism of metallic glasses (MGs), which however usually makes MGs brittle and difficult to process. Here, it is demonstrated that the embrittled Fe-based MG can be reductilized and the coercivity can be further lowered through the rejuvenation of memory effect. The synchronous improvement in the plasticity and soft magnetic properties is attributed to the combination effects of releasing much residual stress, decreasing the magnetic anisotropy, and homogenizing the glasses during the rejuvenation process. The current work opens a new perspective to improve the properties of MGs by utilizing the memory effect and holds promising commercial application potential.展开更多
The present work provides a facile and efficient method for producing ultrafine copper powders.Ultrafine copper powders were synthesized through a solvothermal method,utilizing ethanol both as a solvent and a reducing...The present work provides a facile and efficient method for producing ultrafine copper powders.Ultrafine copper powders were synthesized through a solvothermal method,utilizing ethanol both as a solvent and a reducing agent.Specifically,by exploiting the weak reducing property of ethanol,the copper precursor is first converted to copper oxide and then further reduced to cuprous oxide and pure copper.Such a method can effectively control the morphology and particle size of the copper powder,reduce particle aggregation,and enhance oxidation resistance.It is cost-effective and produces fewer toxic by-products.Spherical copper particles with an average particle size of about 180 nm were obtained.The initial oxidation temperature is approximately 150℃,and the resulting copper powders can be stored stably under ambient conditions for at least 5 months,demonstrating excellent oxidation resistance and thermal stability.展开更多
A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5w...A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5wt%Er-1wt%TiB_(2)/Al-Mn-Mg-Sc-Zr nanocomposite were prepared using vacuum homogenization technique,and the density of samples prepared through the LPBF process reached 99.8%.The strengthening and toughening mechanisms of Er-TiB_(2)were investigated.The results show that Al_(3)Er diffraction peaks are detected by X-ray diffraction analysis,and texture strength decreases according to electron backscatter diffraction results.The added Er and TiB_(2)nano-reinforcing phases act as heterogeneous nucleation sites during the LPBF forming process,hindering grain growth and effectively refining the grains.After incorporating the Er-TiB_(2)dual-phase nano-reinforcing phases,the tensile strength and elongation at break of the LPBF-deposited samples reach 550 MPa and 18.7%,which are 13.4%and 26.4%higher than those of the matrix material,respectively.展开更多
Single-crystal(SC) structures have long been regarded as the optimal configuration for metal halide perovskite photodetectors(PDs);however, their applications in large-area imaging and wearable electronics face limita...Single-crystal(SC) structures have long been regarded as the optimal configuration for metal halide perovskite photodetectors(PDs);however, their applications in large-area imaging and wearable electronics face limitations due to size constraints and mechanical inflexibility. To address these challenges, this study develops a hybrid composite structure— polycrystalline powder(PCP) matrix(PCPM)—by strategically homogenizing 20 μm PCPs within a poly(methyl methacrylate) matrix. Such a configuration enables the formation of densely packed PCP microstructures while maintaining electric conductivity and mechanical flexibility. In the single-photon regime, responsivity(R) and external quantum efficiency(EQE) decline by 50%, with concurrent 3–4-fold enhancements in the On/Off ratio and 12–16-fold improvements in specific detectivity(D), compared with those of SC counterparts. Notably, in the two-photon regime, R and EQE exhibit a 2–3-fold increase, and the On/Off ratio and D exhibit 12–16-fold improvements. The PCPM configuration enables the high-repetitionrate wafer-scale fabrication of active layers for imaging PDs and provides exceptional mechanical flexibility and self-recovery. These findings establish PCPMs as a scalable platform for next-generation perovskite wearable electronics.展开更多
The electromagnetic wave absorption of silicon carbide nanowires is improved by their uniform and diverse cross-structures.This study introduces a sustainable and high value-added method for synthesizing silicon carbi...The electromagnetic wave absorption of silicon carbide nanowires is improved by their uniform and diverse cross-structures.This study introduces a sustainable and high value-added method for synthesizing silicon carbide nanowires using lignite and waste silicon powder as raw materials through carbothermal reduction.The staggered structure of nanowires promotes the creation of interfacial polarization,impedance matching,and multiple loss mechanisms,leading to enhanced electromagnetic absorption performance.The silicon carbide nanowires demonstrate outstanding electromagnetic absorption capabilities with the minimum reflection loss of-48.09 d B at10.08 GHz and an effective absorption bandwidth(the reflection loss less than-10 d B)ranging from 8.54 to 16.68 GHz with a thickness of 2.17 mm.This research presents an innovative approach for utilizing solid waste in an environmentally friendly manner to produce broadband silicon carbide composite absorbers.展开更多
Fe-Ga-based alloys are considered promising magnetostrictive candidates because of their high permeability and favorable mechanical properties.However,currently developed Fe-Ga-based alloys often suffer from a limited...Fe-Ga-based alloys are considered promising magnetostrictive candidates because of their high permeability and favorable mechanical properties.However,currently developed Fe-Ga-based alloys often suffer from a limited capability for microstructure manipulation,which restricts their magnetostrictive performance.To address this limitation,this study proposes a novel strategy combining laser-beam powder bed fusion(LPBF)and aging treatment to modulate the microstructure and enhance magnetostrictive properties of Fe-Ga-B alloys.Considering the positive influence of B element on magnetostrictive property and ductility,B-doped magnetostrictive Fe-Ga alloys were prepared via the LPBF process and then aged at 600℃for varying times(1,2,and 3 h,respectively).The LPBF process,characterized by high thermal gradients and rapid solidification,produced a microstructure featuring<001>oriented grains and sparse m-D0_(3)nanoprecipitates embedded in an A2 matrix.After the aging treatment,sufficient nucleation and growth of nanoprecipitates were enhanced.Specifically,the sample aged for 2 h developed a high density of larger m-D0_(3)nanoprecipitates.This optimized microstructure yielded a high magnetostrictive strain of(109±12)ppm and a substantially reduced saturation field—decreased by~49.1%compared to the as-fabricated state—primarily due to the synergistic effect of the<001>texture and the dense nanoprecipitates.Moreover,all the prepared alloys exhibited good soft-magnetic characteristics and comparable mechanical properties.Therefore,the combination of LPBF and aging treatment offers a promising route for tailoring the macro/microstructure and performance of magnetostrictive Fe-Ga alloys for diverse applications.展开更多
The presence of a surface oxide film(B_(2)O_(3))on boron(B)particles significantly compromises their combustion efficiency and kinetic performance in fuel-rich solid propellants.This study proposes an innovative conti...The presence of a surface oxide film(B_(2)O_(3))on boron(B)particles significantly compromises their combustion efficiency and kinetic performance in fuel-rich solid propellants.This study proposes an innovative continuous modification strategy combining non-thermal plasma(NTP)etching with fluorocarbon passivation.Characterization and kinetic analysis revealed that reactive plasma species—including atomic hydrogen(H),electronically excited molecular hydrogen(H_(2)^(*)),vibrationally excited molecular hydrogen(H_(2)v),and hydrogen ions(H^(+))—dominate the reduction of B_(2)O_(3)through lowering the transition energy barrier and shifting the reaction spontaneity.Subsequent argon plasma fragmentation of C_(8)F_(18)generates fluorocarbon radicals that form conformal passivation coatings(thickness:7 nm)on purified boron surfaces.The modified boron particles exhibit 37.5℃lower exothermic peak temperature and 27.2%higher heat release(14.8 kJ/g vs.11.6 kJ/g)compared to untreated counterparts.Combustion diagnostics reveal 194%increase in maximum flame height(135.10 mm vs.46.03 mm)and 134%enhancement in flame propagation rate(4.44 cm/s vs.1.90 cm/s).This NTP-based surface engineering approach establishes a scalable pathway for developing highperformance boron-based energetic composites.展开更多
Zn's natural degradability and biocompatibility make it a promising candidate for implants,however,its mechanical properties remain insufficient for bone applications.In this study,the performance of Zn was enhanc...Zn's natural degradability and biocompatibility make it a promising candidate for implants,however,its mechanical properties remain insufficient for bone applications.In this study,the performance of Zn was enhanced by developing Zn-Cu alloys via laser powder bed fusion(LPBF).Optimal LPBF parameters for forming stable tracks were achieved by adjusting laser power and scanning speed.Under optimized conditions of 100 W and 100 mm/s,high density(99.58%)Zn-Cu alloys with improved hardness(68.2 HV)and yield strength(160 MPa)were achieved.These improvements are attributed to solid solution strengthening,segregation strengthening,and grain refinement.The Zn-Cu alloys also demonstrated favorable degradation behavior,with a rate of 0.16 mm/year.This degradation is primarily driven by micro-galvanic corrosion between the CuZn 5 phase and Zn matrix,along with refined grains and increased grain boundary density.This work demonstrates a viable strategy for fabricating Zn-based implants with enhanced structural integrity and mechanical performance via LPBF.展开更多
As the primary functional component of a fusion reactor,the fusion blanket pebble bed,composed of numerous particles,is crucial for tritium breeding,neutron multiplication,and radiation shielding.Particles within trit...As the primary functional component of a fusion reactor,the fusion blanket pebble bed,composed of numerous particles,is crucial for tritium breeding,neutron multiplication,and radiation shielding.Particles within tritium-breeding pebble beds are subjected to prolonged neutron irradiation,high thermal loads,and strong magnetic fields in fusion environments.Such conditions render them susceptible to pulverization and fragmentation.The resulting fragments and powders migrate and are deposited into the gas channel,driven by the purge gas.The reduction in the effective flow area of the gas increases the flow resistance,resulting in tritium retention,degraded heat transfer,and other adverse effects.These conditions impair the thermodynamic properties of the pebble beds and hinder the self-maintenance of tritium.Limited information exists on powder migration and clogging mechanisms in fusion blanket pebble beds,particularly under diverse physical conditions.The aim of this study was to use a computational fluid dynamics model coupled with the discrete element method(CFD-DEM)to numerically explore powder migration and clogging in pebble beds.The model considers factors such as breeder orientation,purge velocity,powder size distribution,and friction coefficient.We propose two migration and clogging mechanisms.One involves powder with a large particle size,and the other does not.The results indicate that the powder migration velocity progresses through three stages:rapid decay,linear decay,and stability.Pebble-bed clogging manifests in two forms:extensive superficial clogging and uniform internal clogging.Two fitted curves were used to depict the migration and clogging tendencies.The powder size distribution significantly influenced the powder migration.The breeder orientation,powder size,and friction coefficient affected the distribution of the clogging powders.However,the impact of the purge velocity on powder migration and clogging in pebble beds was limited,and this effect varied significantly with different particle size ratios.Based on the analysis,a formula is proposed to characterize the behavior of the powder in the pebble beds.The results of this study can aid in analyzing and predicting powder dynamics in pebble beds.展开更多
A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysi...A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.展开更多
基金supported by the Program of Introducing Innovative Research Team in Dongguan under Contract Number 2014607109Shenzhen Science and Technology Research Grants under Contract Numbers JCYJ20160422104921235,JCYJ20160422143659258 and JCYJ20160422144751573
文摘In this study, the degradation efficiencies of zero-valent iron （ZVI） powders with different structures and components wereevaluated for methyl orange （MO）. The results show that the structure is an essential factor that affects degradation, andadded non-metallic elements help optimize the structure. The amorphous and balled-milled crystalline Fe7oSiloB2o hascomparative degradation efficiencies to MO with tl/2 values of 6.9 and 7.0 min, respectively. Increasing the boron contentcan create a favorable structure and promote degradation. The ball-milled crystalline Fe70B30 and Fe43.64B56.36 powdershave relatively short tl/2 values of 5.2 and 3.3 rain, respectively. The excellent properties are mainly attributed to theirheterogeneous structure with boron-doped active sites in ZVI. Composition segregation in the nanoscale range in anamorphous FeSiB alloy and small boron particles in the microscale range embedded in large iron particles prepared by ball-milling, both constitute effective galvanic cells that promote iron electron loss and therefore decompose organic chemicals.These findings may provide a new, highly efficient, low-cost commercial method for azo dye wastewater treatment usingZVI.
文摘In order to study the mechanical and triboloical properties of powder metallurgy (PM) parts under different process parameters, the specimens were used in pack carburizing processes. These specimens made from industrial test pieces were carburized in a powder pack for about two to five hours at a temperature of about 850?C - 950?C. The effects of austenitization and quenching are investigated on some specimens. Also the wear tests are performed by means of a pin-on-disc tribotester using roll bearing steel as the counterface material. The results indicate that by appropriate selection of process parameters, it is possible to obtain high wear resistance along with moderate toughness. It is concluded that surface treatments increases the wear resistance and performance of PM parts in service conditions. By increasing the role of PM in industry which resulted from their ability to produce the complex shapes, high production rate, and dimension accuracy of final products, they need to be heat treated. Carburizing method was selected as a surface hardening method for PM parts. Results of wear and hardness show considerable enhancement in mechanical properties of PM parts.
基金supported by the National Key Research and Development Program of China(No.2016YFB1100204)the Key Research&Development Plan of Jiangxi Province(No.20192ACB80001)the National Natural Science Foundation of China(Nos.52171163,51701214 and U1908219)。
文摘Gas atomization is now an important production technique for Fe-based amorphous alloy powders used in additive manufacturing,particularly selective laser melting,fabricating large-sized Fe-based bulk metallic glasses.Using the realizable k-εmodel and discrete phase model theory,the flow dynamics of the gas phase and gas-melt two-phase flow felds in the close-wake condition were investigated to establish the correlation between high gas pressure and powder particle characteristics.The locations of the recirculation zones and the shapes of Mach disks were analyzed in detail for the type of discrete-jet closed-coupled gas atomization nozzle.In the gas-phase flow feld,the vortexes,closed to the Mach disk,are found to be a new deceleration method.In the two-phase flow feld,the shape of Mach disk changes from“S”-shape to“Z”-shape under the impact of the droplet flow.As predicted by the wave model,with the elevation of gas pressure,the size of the particle is found to gradually decrease and its distribution becomes more concentrated.Simulation results were compliant with the Fe-based amorphous alloy powder preparation tests.This study deepens the understanding of the gas pressure impacting particle features via gas atomization,and contributes to technological applications.
文摘This paper presents the results of a study concerned with the surface hardening of Fe-based alloys and WC-8Co cemented carbide by inte-grating laser cladding and the electrospark deposition processes.Specimens of low carbon steel were processed firstly by laser cladding with Fe-based alloy powders and then by electrospark deposition with WC-SCo cemented carbide.It is shown that,for these two treatments,the electrospark coating possesses finer microstructure than the laser coating,and the thickness and surface hardness of the electrospark coating can be substantially increased.
基金financially supported by the National Natural Science Foundation of China (Grant Nos. 51271081 and 51301072)partially supported by the Key Fundamental Research Project from Shenzhen Research Council (No. JC201105170745A)
文摘In this study,a few Fe-based amorphous matrix composite coatings reinforced with various portions(4,8 and16 vol.%) of 31 6L stainless steel powders have been successfully produced through high velocity oxy-fuel(HVOF) spraying.The microstructure of the composite coatings was systematically characterized by X-ray diffraction(XRD),scanning electron microscopy(SEM) and transmission electron microscopy(TEM).The main structure of composite coatings remained amorphous while 31 6L stainless steel splats were distributed homogeneously in the amorphous matrix and well connected with surrounding amorphous phase.Bonding strength of coatings to the substrate was determined by 'pull-off' tensile tests.The results revealed that the31 6L stainless steel phase effectively improved the bonding strength of amorphous coatings,which is mainly contributed by the strong metallurgical bonding between stainless steel and amorphous splats.The addition of31 6L stainless steel also enhanced the ductility and fracture resistance of the coatings due to the ductile stainless steel phases,which can arrest crack propagation and increase energy dissipation.
基金supported by the National Natural Science Foundation of China(no.52374301)the Open Project of Guangxi Key Laboratory of Electrochemical Energy Materials(no.GXUEEM2024001)+2 种基金the Hebei Provincial Natural Science Foundation(no.E2024501010)the Shijiazhuang Basic Research Project(no.241790667A)the Performance subsidy fund for Key Laboratory of Dielectric and Electrolyte Functional Material Hebei Province(no.22567627H)。
文摘Sodium-ion batteries(SIBs)have the advantages of environmental friendliness,cost-effectiveness,and high energy density,which are considered one of the most promising candidates for lithium-ion batteries(LIBs).The cathode materials influence the cost and energy output of SIBs.Therefore,the development of advanced cathode materials is crucial for the practical application of SIBs.Among various cathode materials,layered transition metal oxides(LTMOs)have received widespread attention owing to their straightforward preparation,abundant availability,and cost-competitiveness.Notably,layered Fe-based oxide cathodes are deemed to be one of the most promising candidates for the lowest price and easy-to-improve performance.Nevertheless,the challenges such as severe phase transitions,sluggish diffusion kinetics and interfacial degradation pose significant hurdles in achieving high-performance cathodes for SIBs.This review first briefly outlines the classification of layered structures and the working principle of layered oxides.Then,recent advances in modification strategies employed to address current issues with layered iron-based oxide cathodes are systematically reviewed,including ion doping,biphasic engineering and surface modification.Furthermore,the review not only outlines the prospects and development directions for layered Fe-based oxide cathodes but also provides novel insights and directions for future research endeavors for SIBs.
文摘A serials of Fe based nanometer powders were fabricated by reduced pressure gas evaporation process with induction current as the heating source. The formation regularities of the phases in as prepared powders and the structures of the nanometer particles were investigated. Pure Fe nanometer powders with about 70% γ Fe phase is prepared in present study by using the powder collector with good cooling effect. In the nanometer powders of Fe Ni alloy, solid solution phase γ (Fe,Ni) and α Fe phase form, but for Fe Cr alloys only solid solution phase α (Fe,Cr) forms. In the nanometer powders of Fe Cu alloy, only pure metal phases of γ Fe and Cu form, and no compound or solid solution phase exists. The formation regularity of the phases in the nanometer powders of alloys obeys the common phase laws in bulk alloy state.
基金funded by Key research and development project of Shandong province in China(Grant Number 2018TSCYCX-10).
文摘Based on computational fluid dynamics method,the effect of atomization gas pressure on the atomization efficiency of Laval nozzle was studied,and then a discrete phase model was established and combined with industrial trials to study the effect of a new type of assisted gas nozzles(AGNs)on powder size distribution and amorphous powder yield.The results show that increasing the atomization pressure can effectively improve the gas velocity for the Laval nozzle;however,it will decrease the aspiration pressure,and the optimal atomization pressure is 2.0 MPa.Compared with this,after the application of AGNs with the inlet velocity of 200 m s^(-1),assisted gas jet can increase the velocity of overall droplets in the break-up and solidification area by 40 m s^(-1) and the maximum cooling rate is increased from 1.9×10^(4) to 2.3×10^(4) K s^(-1).The predicted particle behavior is demonstrated by the industrial trails,that is,after the application of AGNs,the median diameter of powders d50 is decreased from 28.42 to 25.56 lm,the sphericity is increased from 0.874 to 0.927,the fraction of amorphous powders is increased from 90.4% to 99.4%,and only the coercivity is increased slightly due to the accumulation of internal stress.It is illustrated that the AGNs can improve the yield of fine amorphous powders,which is beneficial to providing high-performance raw powders for additive manufacturing technology.
基金supported by the Jiangxi Provincial Natural Science Foundation of China(Grant number 20224BAB204049)the National Natural Science Foundation of China(Grant number 52205194)the Fund Project of Jiangxi Provincial Department of Education(Grant number GJJ2200602)。
文摘Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been explored to improve the surface performance and prolong service life of these parts.Among these technologies,laser cladding has shown promise in producing Fe-based alloy coatings with superior interfacial bonding properties to the Fe-C alloy substrate.Additionally,the microstructure of the Fe-based alloy coating is more uniform and the grain size is finer than that of surfacing welding,thermal spraying,and plasma cladding,and the oxide film of alloying elements on the coating surface can improve the coating performance.However,Fe-based alloy coatings produced by laser cladding typically exhibit lower hardness,lower wear resistance,corrosion resistance,and oxidation resistance compared to coatings based on Co and Ni alloys.Moreover,these coatings are susceptible to defects such as pores and cracks.To address these limitations,the incorporation of rare-earth oxides through doping in the laser cladding process has garnered significant attention.This approach has demonstrated substantial improvements in the microstructure and properties of Fe-based alloy coatings.This paper reviewed recent research on the structure and properties of laser-cladded Fe-based alloy coatings doped with various rare earth oxides,including La_(2)O_(3),CeO_(2),and Y_(2)O_(3).Specifically,it discussed the effects of rare earth oxides and their concentrations on the structure,hardness,friction,wear,corrosion,and oxidation characteristics of these coatings.Furthermore,the mechanisms by which rare earth oxides influence the coating’s structure and properties were summarized.This review aimed to serve as a valuable reference for the application and advancement of laser cladding technology for rare earth modified Fe-based alloy coatings.
基金supported by Liaoning Joint Fund of NSFC(No.U1908219)。
文摘The effects of deep cryogenic-cycling treatment(DCT)on the mechanical properties,soft magnetic properties,and atomic scale structure of the Fe_(73.5)Si_(13.5)B_(9)Nb_(3)Cu_(1)amorphous nanocrystalline alloy were investigated.The DCT samples were obtained by subjecting the as-annealed samples to a thermal cycling process between the temperature of the supercooled liquid zone and the temperature of liquid nitrogen.Through flat plate bending testing,hardness measurements,and nanoindentation experiment,it is found that the bending toughness of the DCT samples is improved and the soft magnetic properties are also slightly enhanced.These are attributed to the rejuvenation behavior of the DCT samples,which demonstrate a higher enthalpy of relaxation.Therefore,DCT is an effective method to enhance the bending toughness of Fe-based amorphous nanocrystalline alloys without degrading the soft magnetic properties.
基金support from the National Natural Science Foundation of China(No.52231006)Junqiang Wang acknowledges financial support from the National Key R&D Program of China(No.2018YFA0703600)the National Natural Science Foundation of China(Nos.92163108 and 52222105).
文摘Annealing has been a popular method to improve the soft magnetism of metallic glasses (MGs), which however usually makes MGs brittle and difficult to process. Here, it is demonstrated that the embrittled Fe-based MG can be reductilized and the coercivity can be further lowered through the rejuvenation of memory effect. The synchronous improvement in the plasticity and soft magnetic properties is attributed to the combination effects of releasing much residual stress, decreasing the magnetic anisotropy, and homogenizing the glasses during the rejuvenation process. The current work opens a new perspective to improve the properties of MGs by utilizing the memory effect and holds promising commercial application potential.
文摘The present work provides a facile and efficient method for producing ultrafine copper powders.Ultrafine copper powders were synthesized through a solvothermal method,utilizing ethanol both as a solvent and a reducing agent.Specifically,by exploiting the weak reducing property of ethanol,the copper precursor is first converted to copper oxide and then further reduced to cuprous oxide and pure copper.Such a method can effectively control the morphology and particle size of the copper powder,reduce particle aggregation,and enhance oxidation resistance.It is cost-effective and produces fewer toxic by-products.Spherical copper particles with an average particle size of about 180 nm were obtained.The initial oxidation temperature is approximately 150℃,and the resulting copper powders can be stored stably under ambient conditions for at least 5 months,demonstrating excellent oxidation resistance and thermal stability.
基金Shaanxi Province Qin Chuangyuan“Scientist+Engineer”Team Construction Project(2022KXJ-071)2022 Qin Chuangyuan Achievement Transformation Incubation Capacity Improvement Project(2022JH-ZHFHTS-0012)+8 种基金Shaanxi Province Key Research and Development Plan-“Two Chains”Integration Key Project-Qin Chuangyuan General Window Industrial Cluster Project(2023QCY-LL-02)Xixian New Area Science and Technology Plan(2022-YXYJ-003,2022-XXCY-010)2024 Scientific Research Project of Shaanxi National Defense Industry Vocational and Technical College(Gfy24-07)Shaanxi Vocational and Technical Education Association 2024 Vocational Education Teaching Reform Research Topic(2024SZX354)National Natural Science Foundation of China(U24A20115)2024 Shaanxi Provincial Education Department Service Local Special Scientific Research Program Project-Industrialization Cultivation Project(24JC005,24JC063)Shaanxi Province“14th Five-Year Plan”Education Science Plan,2024 Project(SGH24Y3181)National Key Research and Development Program of China(2023YFB4606400)Longmen Laboratory Frontier Exploration Topics Project(LMQYTSKT003)。
文摘A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5wt%Er-1wt%TiB_(2)/Al-Mn-Mg-Sc-Zr nanocomposite were prepared using vacuum homogenization technique,and the density of samples prepared through the LPBF process reached 99.8%.The strengthening and toughening mechanisms of Er-TiB_(2)were investigated.The results show that Al_(3)Er diffraction peaks are detected by X-ray diffraction analysis,and texture strength decreases according to electron backscatter diffraction results.The added Er and TiB_(2)nano-reinforcing phases act as heterogeneous nucleation sites during the LPBF forming process,hindering grain growth and effectively refining the grains.After incorporating the Er-TiB_(2)dual-phase nano-reinforcing phases,the tensile strength and elongation at break of the LPBF-deposited samples reach 550 MPa and 18.7%,which are 13.4%and 26.4%higher than those of the matrix material,respectively.
基金supported by the Key Project of the National Key R&D Program of China (Grant No.2022YFA1404500)the National Natural Science Foundation of China (Grant Nos.12434017,62005183)the Guangdong Basic and Applied Basic Research Foundation (Grant No.2025A1515010329)。
文摘Single-crystal(SC) structures have long been regarded as the optimal configuration for metal halide perovskite photodetectors(PDs);however, their applications in large-area imaging and wearable electronics face limitations due to size constraints and mechanical inflexibility. To address these challenges, this study develops a hybrid composite structure— polycrystalline powder(PCP) matrix(PCPM)—by strategically homogenizing 20 μm PCPs within a poly(methyl methacrylate) matrix. Such a configuration enables the formation of densely packed PCP microstructures while maintaining electric conductivity and mechanical flexibility. In the single-photon regime, responsivity(R) and external quantum efficiency(EQE) decline by 50%, with concurrent 3–4-fold enhancements in the On/Off ratio and 12–16-fold improvements in specific detectivity(D), compared with those of SC counterparts. Notably, in the two-photon regime, R and EQE exhibit a 2–3-fold increase, and the On/Off ratio and D exhibit 12–16-fold improvements. The PCPM configuration enables the high-repetitionrate wafer-scale fabrication of active layers for imaging PDs and provides exceptional mechanical flexibility and self-recovery. These findings establish PCPMs as a scalable platform for next-generation perovskite wearable electronics.
基金supported by the National Natural Science Foundation of China(No.52436008)the Inner Mongolia Science and Technology Projects,China(Nos.JMRHZX20210003 and 2023YFCY0009)+3 种基金the Huaneng Group Co Ltd.,China(No.HNKJ23-H50)the National Natural Science Foundation of China(No.22408044)the China Postdoctoral Science Foundation(No.2024M761877)the National Key R&D Program of China(No.SQ2024YFD2200039)。
文摘The electromagnetic wave absorption of silicon carbide nanowires is improved by their uniform and diverse cross-structures.This study introduces a sustainable and high value-added method for synthesizing silicon carbide nanowires using lignite and waste silicon powder as raw materials through carbothermal reduction.The staggered structure of nanowires promotes the creation of interfacial polarization,impedance matching,and multiple loss mechanisms,leading to enhanced electromagnetic absorption performance.The silicon carbide nanowires demonstrate outstanding electromagnetic absorption capabilities with the minimum reflection loss of-48.09 d B at10.08 GHz and an effective absorption bandwidth(the reflection loss less than-10 d B)ranging from 8.54 to 16.68 GHz with a thickness of 2.17 mm.This research presents an innovative approach for utilizing solid waste in an environmentally friendly manner to produce broadband silicon carbide composite absorbers.
基金supported by the Hunan Provincial Natural Science Foundation of China(Grant No.2025JJ30015)the National Natural Science Foundation of China(Grant Nos.52571276,52275395,U24A20120,52475362)+4 种基金the Science and Technology Innovation Program of Hunan Province(Grant No.2023RC3046)the National Key Research and Development Program of China(Grant No.2023YFB4605800)the Central South University Innovation-driven Research Programme(Grant No.2023CXQD023)the Jiangxi Provincial Natural Science Foundation of China(Grant No.20224ACB204013)the Project of State Key Laboratory of Precision Manufacturing for Extreme Service Performance of Central South University and the Fundamental Research Funds for the Central Universities of Central South University(Grant No.1053320230182)。
文摘Fe-Ga-based alloys are considered promising magnetostrictive candidates because of their high permeability and favorable mechanical properties.However,currently developed Fe-Ga-based alloys often suffer from a limited capability for microstructure manipulation,which restricts their magnetostrictive performance.To address this limitation,this study proposes a novel strategy combining laser-beam powder bed fusion(LPBF)and aging treatment to modulate the microstructure and enhance magnetostrictive properties of Fe-Ga-B alloys.Considering the positive influence of B element on magnetostrictive property and ductility,B-doped magnetostrictive Fe-Ga alloys were prepared via the LPBF process and then aged at 600℃for varying times(1,2,and 3 h,respectively).The LPBF process,characterized by high thermal gradients and rapid solidification,produced a microstructure featuring<001>oriented grains and sparse m-D0_(3)nanoprecipitates embedded in an A2 matrix.After the aging treatment,sufficient nucleation and growth of nanoprecipitates were enhanced.Specifically,the sample aged for 2 h developed a high density of larger m-D0_(3)nanoprecipitates.This optimized microstructure yielded a high magnetostrictive strain of(109±12)ppm and a substantially reduced saturation field—decreased by~49.1%compared to the as-fabricated state—primarily due to the synergistic effect of the<001>texture and the dense nanoprecipitates.Moreover,all the prepared alloys exhibited good soft-magnetic characteristics and comparable mechanical properties.Therefore,the combination of LPBF and aging treatment offers a promising route for tailoring the macro/microstructure and performance of magnetostrictive Fe-Ga alloys for diverse applications.
基金supported by the National Natural Science Foundation of China(Nos.U2341249,12005076,22205112)the Fundamental Research Funds for the Central Universities(No.2025201012)。
文摘The presence of a surface oxide film(B_(2)O_(3))on boron(B)particles significantly compromises their combustion efficiency and kinetic performance in fuel-rich solid propellants.This study proposes an innovative continuous modification strategy combining non-thermal plasma(NTP)etching with fluorocarbon passivation.Characterization and kinetic analysis revealed that reactive plasma species—including atomic hydrogen(H),electronically excited molecular hydrogen(H_(2)^(*)),vibrationally excited molecular hydrogen(H_(2)v),and hydrogen ions(H^(+))—dominate the reduction of B_(2)O_(3)through lowering the transition energy barrier and shifting the reaction spontaneity.Subsequent argon plasma fragmentation of C_(8)F_(18)generates fluorocarbon radicals that form conformal passivation coatings(thickness:7 nm)on purified boron surfaces.The modified boron particles exhibit 37.5℃lower exothermic peak temperature and 27.2%higher heat release(14.8 kJ/g vs.11.6 kJ/g)compared to untreated counterparts.Combustion diagnostics reveal 194%increase in maximum flame height(135.10 mm vs.46.03 mm)and 134%enhancement in flame propagation rate(4.44 cm/s vs.1.90 cm/s).This NTP-based surface engineering approach establishes a scalable pathway for developing highperformance boron-based energetic composites.
基金Projects(52571276,52275395,U24A20120,52475362)supported by the National Natural Science Foundation of ChinaProject(2025JJ30015)supported by the Hunan Provincial Natural Science Foundation,China+3 种基金Project(2023RC3046)supported by the Science and Technology Innovation Program of Hunan Province,ChinaProject(2023YFB4605800)supported by National Key Research and Development Program of ChinaProject(2023CXQD023)supported by the Central South University Innovation-Driven Research Programme,ChinaProject supported by the State Key Laboratory of Precision Manufacturing for Extreme Service Performance,Central South University,China。
文摘Zn's natural degradability and biocompatibility make it a promising candidate for implants,however,its mechanical properties remain insufficient for bone applications.In this study,the performance of Zn was enhanced by developing Zn-Cu alloys via laser powder bed fusion(LPBF).Optimal LPBF parameters for forming stable tracks were achieved by adjusting laser power and scanning speed.Under optimized conditions of 100 W and 100 mm/s,high density(99.58%)Zn-Cu alloys with improved hardness(68.2 HV)and yield strength(160 MPa)were achieved.These improvements are attributed to solid solution strengthening,segregation strengthening,and grain refinement.The Zn-Cu alloys also demonstrated favorable degradation behavior,with a rate of 0.16 mm/year.This degradation is primarily driven by micro-galvanic corrosion between the CuZn 5 phase and Zn matrix,along with refined grains and increased grain boundary density.This work demonstrates a viable strategy for fabricating Zn-based implants with enhanced structural integrity and mechanical performance via LPBF.
文摘As the primary functional component of a fusion reactor,the fusion blanket pebble bed,composed of numerous particles,is crucial for tritium breeding,neutron multiplication,and radiation shielding.Particles within tritium-breeding pebble beds are subjected to prolonged neutron irradiation,high thermal loads,and strong magnetic fields in fusion environments.Such conditions render them susceptible to pulverization and fragmentation.The resulting fragments and powders migrate and are deposited into the gas channel,driven by the purge gas.The reduction in the effective flow area of the gas increases the flow resistance,resulting in tritium retention,degraded heat transfer,and other adverse effects.These conditions impair the thermodynamic properties of the pebble beds and hinder the self-maintenance of tritium.Limited information exists on powder migration and clogging mechanisms in fusion blanket pebble beds,particularly under diverse physical conditions.The aim of this study was to use a computational fluid dynamics model coupled with the discrete element method(CFD-DEM)to numerically explore powder migration and clogging in pebble beds.The model considers factors such as breeder orientation,purge velocity,powder size distribution,and friction coefficient.We propose two migration and clogging mechanisms.One involves powder with a large particle size,and the other does not.The results indicate that the powder migration velocity progresses through three stages:rapid decay,linear decay,and stability.Pebble-bed clogging manifests in two forms:extensive superficial clogging and uniform internal clogging.Two fitted curves were used to depict the migration and clogging tendencies.The powder size distribution significantly influenced the powder migration.The breeder orientation,powder size,and friction coefficient affected the distribution of the clogging powders.However,the impact of the purge velocity on powder migration and clogging in pebble beds was limited,and this effect varied significantly with different particle size ratios.Based on the analysis,a formula is proposed to characterize the behavior of the powder in the pebble beds.The results of this study can aid in analyzing and predicting powder dynamics in pebble beds.
基金supported by the National Natural Science Foundation of China(No.52274318).
文摘A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.
