Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been ...Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been explored to improve the surface performance and prolong service life of these parts.Among these technologies,laser cladding has shown promise in producing Fe-based alloy coatings with superior interfacial bonding properties to the Fe-C alloy substrate.Additionally,the microstructure of the Fe-based alloy coating is more uniform and the grain size is finer than that of surfacing welding,thermal spraying,and plasma cladding,and the oxide film of alloying elements on the coating surface can improve the coating performance.However,Fe-based alloy coatings produced by laser cladding typically exhibit lower hardness,lower wear resistance,corrosion resistance,and oxidation resistance compared to coatings based on Co and Ni alloys.Moreover,these coatings are susceptible to defects such as pores and cracks.To address these limitations,the incorporation of rare-earth oxides through doping in the laser cladding process has garnered significant attention.This approach has demonstrated substantial improvements in the microstructure and properties of Fe-based alloy coatings.This paper reviewed recent research on the structure and properties of laser-cladded Fe-based alloy coatings doped with various rare earth oxides,including La_(2)O_(3),CeO_(2),and Y_(2)O_(3).Specifically,it discussed the effects of rare earth oxides and their concentrations on the structure,hardness,friction,wear,corrosion,and oxidation characteristics of these coatings.Furthermore,the mechanisms by which rare earth oxides influence the coating’s structure and properties were summarized.This review aimed to serve as a valuable reference for the application and advancement of laser cladding technology for rare earth modified Fe-based alloy coatings.展开更多
Annealing has been a popular method to improve the soft magnetism of metallic glasses (MGs), which however usually makes MGs brittle and difficult to process. Here, it is demonstrated that the embrittled Fe-based MG c...Annealing has been a popular method to improve the soft magnetism of metallic glasses (MGs), which however usually makes MGs brittle and difficult to process. Here, it is demonstrated that the embrittled Fe-based MG can be reductilized and the coercivity can be further lowered through the rejuvenation of memory effect. The synchronous improvement in the plasticity and soft magnetic properties is attributed to the combination effects of releasing much residual stress, decreasing the magnetic anisotropy, and homogenizing the glasses during the rejuvenation process. The current work opens a new perspective to improve the properties of MGs by utilizing the memory effect and holds promising commercial application potential.展开更多
The effects of deep cryogenic-cycling treatment(DCT)on the mechanical properties,soft magnetic properties,and atomic scale structure of the Fe_(73.5)Si_(13.5)B_(9)Nb_(3)Cu_(1)amorphous nanocrystalline alloy were inves...The effects of deep cryogenic-cycling treatment(DCT)on the mechanical properties,soft magnetic properties,and atomic scale structure of the Fe_(73.5)Si_(13.5)B_(9)Nb_(3)Cu_(1)amorphous nanocrystalline alloy were investigated.The DCT samples were obtained by subjecting the as-annealed samples to a thermal cycling process between the temperature of the supercooled liquid zone and the temperature of liquid nitrogen.Through flat plate bending testing,hardness measurements,and nanoindentation experiment,it is found that the bending toughness of the DCT samples is improved and the soft magnetic properties are also slightly enhanced.These are attributed to the rejuvenation behavior of the DCT samples,which demonstrate a higher enthalpy of relaxation.Therefore,DCT is an effective method to enhance the bending toughness of Fe-based amorphous nanocrystalline alloys without degrading the soft magnetic properties.展开更多
Sodium-ion batteries(SIBs)have the advantages of environmental friendliness,cost-effectiveness,and high energy density,which are considered one of the most promising candidates for lithium-ion batteries(LIBs).The cath...Sodium-ion batteries(SIBs)have the advantages of environmental friendliness,cost-effectiveness,and high energy density,which are considered one of the most promising candidates for lithium-ion batteries(LIBs).The cathode materials influence the cost and energy output of SIBs.Therefore,the development of advanced cathode materials is crucial for the practical application of SIBs.Among various cathode materials,layered transition metal oxides(LTMOs)have received widespread attention owing to their straightforward preparation,abundant availability,and cost-competitiveness.Notably,layered Fe-based oxide cathodes are deemed to be one of the most promising candidates for the lowest price and easy-to-improve performance.Nevertheless,the challenges such as severe phase transitions,sluggish diffusion kinetics and interfacial degradation pose significant hurdles in achieving high-performance cathodes for SIBs.This review first briefly outlines the classification of layered structures and the working principle of layered oxides.Then,recent advances in modification strategies employed to address current issues with layered iron-based oxide cathodes are systematically reviewed,including ion doping,biphasic engineering and surface modification.Furthermore,the review not only outlines the prospects and development directions for layered Fe-based oxide cathodes but also provides novel insights and directions for future research endeavors for SIBs.展开更多
Fe-based metallic glasses have garnered significant attention due to their low coercivity force and core loss.Enhancing the saturation magnetic flux density(Bs)of Fe-based metallic glasses is crucial for their industr...Fe-based metallic glasses have garnered significant attention due to their low coercivity force and core loss.Enhancing the saturation magnetic flux density(Bs)of Fe-based metallic glasses is crucial for their industry applications.This work constructed a dataset comprising330 training data and 157 test data.The support vector regression model surpassed the tree-based ensemble models in the test set and demonstrated comparable accuracy to the tree-based ensemble models in the training set.Additionally,we proposed an indicator for Bsbased on symbolic regression.This newly proposed indicator exhibits a Pearson correlation coefficient exceeding 0.92 with Bs.The present work provides a simple and accurate formula for predicting the Bsof Fe-based amorphous alloys,demonstrating the effectiveness of machine learning approaches in discovering novel soft magnetic materials.展开更多
Metallurgical dust(MD)was used as raw material to prepare rare earth Ce-doped Fe-based catalysts.The results show that the Ce_(0.1)/AMD-300℃catalyst prepared from acid-modified diatomite(AMD)with mCe/mMD=0.1(m_(Ce)an...Metallurgical dust(MD)was used as raw material to prepare rare earth Ce-doped Fe-based catalysts.The results show that the Ce_(0.1)/AMD-300℃catalyst prepared from acid-modified diatomite(AMD)with mCe/mMD=0.1(m_(Ce)and m_(MD)are the mass of Ce and MD,respectively)after being roasted at 300℃can reach 99%NO_(x)removal rate in the wide temperature range of 230–430℃and exhibits excellent So_(2)and H_(2)o resistance.The MD effectively removes alkali metal elements by the modification process,increases the specific surface area and optimizes the pore structure of MD.The doping of Ce element makes Fe-based catalysts have more surface adsorbed oxygen O_(α)and a higher Ce^(3+)/Ce^(4+)ratio.Through ammonia temperature-programmed desorption and hydrogen temperature-programmed reduction,it was found that the strong interaction between cerium and iron promotes the formation of more oxygen cavities in the catalyst,thereby generating more active and easily reducible oxygen species and promoting the transformation of Brønsted acid site to Lewis acid site.The research results provide a theoretical basis for the preparation of efficient and inexpensive Fe-based catalysts from MD.展开更多
Fe‐based catalysts for the production of light olefins via the Fischer‐Tropsch synthesis were modi‐fied by adding a Zn promoter using both microwave‐hydrothermal and impregnation methods. The physicochemical prope...Fe‐based catalysts for the production of light olefins via the Fischer‐Tropsch synthesis were modi‐fied by adding a Zn promoter using both microwave‐hydrothermal and impregnation methods. The physicochemical properties of the resulting catalysts were determined by scanning electron mi‐croscopy, the Brunauer‐Emmett‐Teller method, X‐ray diffraction, H2 temperature‐programed re‐duction and X‐ray photoelectron spectroscopy. The results demonstrate that the addition of a Zn promoter improves both the light olefin selectivity over the catalyst and the catalyst stability. The catalysts prepared via the impregnation method, which contain greater quantities of surface ZnO, exhibit severe carbon deposition following activity trials. In contrast, those materials synthesized using the microwave‐hydrothermal approach show improved dispersion of Zn and Fe phases and decreased carbon deposition, and so exhibit better CO conversion and stability.展开更多
Fe-based coating was produced on pure Ti substrate by the laser cladding technology. The composition and microstructure of the fabricated coating were analyzed by scanning electron microscopy （SEM）, X-ray diffracti...Fe-based coating was produced on pure Ti substrate by the laser cladding technology. The composition and microstructure of the fabricated coating were analyzed by scanning electron microscopy （SEM）, X-ray diffraction （XRD） and transmission electron microscopy （TEM） technique. The tribological properties were tested through sliding against AISI52100 steel ball at different normal loads and sliding speeds. Besides, the morphologies of the worn surfaces and wear debris were analyzed by scanning electron microscopy （SEM） and three dimensional （3D） non-contact surface mapping. The results show that the prepared Fe-based coating has a high hardness of about 860 HV0.2 and exhibits an average wear rate of （0.70-2.32）×10-6 mm3/（N-m）, showing that the Fe-based coating can greatly improve the wear resistance of pure Ti substrate. The wear mechanism of the coating involves moderate adhesive and abrasive wear.展开更多
A metallic glass coating with the composition of Fe51.33Cr14.9Mo25.67Y3.4C3.44B1.26 （mole fraction, %） on the Q235 stainless steel was developed by the detonation gun （D-gun） spraying process. The microstructure a...A metallic glass coating with the composition of Fe51.33Cr14.9Mo25.67Y3.4C3.44B1.26 （mole fraction, %） on the Q235 stainless steel was developed by the detonation gun （D-gun） spraying process. The microstructure and the phase aggregate were analyzed by scanning electron microscopy and X-ray diffractometry, respectively. Microhardness, wear resistance and corrosion behavior were assessed using a Vickers microhardness tester, a ball-on-disk wear testing machine and the electrochemical measurement method, respectively. Microstructural studies show that the coatings possess a densely layered structure with the porosity less than 2.1%. The tribological behavior of the coatings examined under dry conditions shows that their relative wear resistance is five times higher than that of the substrate material. Both adhesive wear and abrasive wear contribute to the friction, but the former is the dominant wear mechanism of the metallic glass coatings. The coatings exhibit low passive current density and extremely wide passive region in 3.5% NaCl solution, thus indicating excellent corrosion resistance.展开更多
The Fe-based amorphous metallic matrix coating （Fe-AMMC） was fabricated with the powder mixtures of Fe-based metallic glass synthesized with industrial raw materials, NiCr alloy and WC particle by high velocity oxy-...The Fe-based amorphous metallic matrix coating （Fe-AMMC） was fabricated with the powder mixtures of Fe-based metallic glass synthesized with industrial raw materials, NiCr alloy and WC particle by high velocity oxy-fuel （HVOF） spraying. The corrosion resistance of Fe-AMMC was investigated by potentiodynamic polarization tests in 1 mol/L HCl, NaCl, H2SO4 and NaOH solutions, respectively. The surface morphologies corroded were observed by SEM. The results indicate that Fe-AMMC exhibits excellent corrosion resistance, higher corrosion resistance than 304L stainless steel in the chloride solutions. The low corrosion current density and passive current density of Fe-AMMC with a wide spontaneous passivation region are about 132.0μA/cm2 and 9.0 mA/cm2 in HCl solution, and about 2.5 μA/cm2 and 2.3 mA/cm2 in NaCl solution. The excellent corrosion resistance demonstrates that Fe-based amorphous metallic matrix powder is a viable engineering material in practical anti-corrosion and anti-wear coating applications.展开更多
The effect of casting vacuum on thermodynamic and corrosion properties of Fe61Co7Zr8Mo5W2B17 in shape of cylinder of 3 mm in diameter and ribbon of 20?40μm in thickness and 2?3 mm in width were investigated with X-ra...The effect of casting vacuum on thermodynamic and corrosion properties of Fe61Co7Zr8Mo5W2B17 in shape of cylinder of 3 mm in diameter and ribbon of 20?40μm in thickness and 2?3 mm in width were investigated with X-ray diffraction (XRD), differential scanning calorimetry (DSC), dilatometer (DIL), scanning electron microscopy (SEM) and electrochemical station. It is found that high casting vacuum can improve the glass forming ability (GFA), the contraction degree during heating, and the pitting resistance of the glassy alloy, which can be ascribed to the fact that the dissolution of tungsten in the melt is improved under the high casting vacuum.展开更多
In this study, the degradation efficiencies of zero-valent iron （ZVI） powders with different structures and components wereevaluated for methyl orange （MO）. The results show that the structure is an essential fact...In this study, the degradation efficiencies of zero-valent iron （ZVI） powders with different structures and components wereevaluated for methyl orange （MO）. The results show that the structure is an essential factor that affects degradation, andadded non-metallic elements help optimize the structure. The amorphous and balled-milled crystalline Fe7oSiloB2o hascomparative degradation efficiencies to MO with tl/2 values of 6.9 and 7.0 min, respectively. Increasing the boron contentcan create a favorable structure and promote degradation. The ball-milled crystalline Fe70B30 and Fe43.64B56.36 powdershave relatively short tl/2 values of 5.2 and 3.3 rain, respectively. The excellent properties are mainly attributed to theirheterogeneous structure with boron-doped active sites in ZVI. Composition segregation in the nanoscale range in anamorphous FeSiB alloy and small boron particles in the microscale range embedded in large iron particles prepared by ball-milling, both constitute effective galvanic cells that promote iron electron loss and therefore decompose organic chemicals.These findings may provide a new, highly efficient, low-cost commercial method for azo dye wastewater treatment usingZVI.展开更多
This paper presents the results of a study concerned with the surface hardening of Fe-based alloys and WC-8Co cemented carbide by inte- grating laser cladding and the electrospark deposition processes. Specimens of lo...This paper presents the results of a study concerned with the surface hardening of Fe-based alloys and WC-8Co cemented carbide by inte- grating laser cladding and the electrospark deposition processes. Specimens of low carbon steel were processed firstly by laser cladding with Fe-based alloy powders and then by electrospark deposition with WC-SCo cemented carbide. It is shown that, for these two treatments, the electrospark coating possesses finer microstructure than the laser coating, and the thickness and surface hardness of the electrospark coating can be substantially increased.展开更多
Amorphous metallic coatings with a composition of Fe48Cr15Mo14C15B6Y2 were prepared by detonation gun spraying process. Microstructural studies show that the coatings present a densely layered structure typical of the...Amorphous metallic coatings with a composition of Fe48Cr15Mo14C15B6Y2 were prepared by detonation gun spraying process. Microstructural studies show that the coatings present a densely layered structure typical of thermally sprayed deposits with the porosity below 2%. Both crystallization and oxidation occurred obviously during spraying process, so that the amorphous fraction of the coatings decreased to 54% compared with fully amorphous alloy ribbons of the same component. Corrosion behavior of the amorphous coatings was investigated by electrochemical measurement. The results show that the coatings exhibit extremely wide passive region and low passive current density in 3.5% NaCl (mass fraction) and 1 mol/L HCl solutions, which illustrates excellent ability to resist localized corrosion.展开更多
The Fe-based WC composite coatings were clad on Q235 steel by double-pass plasma cladding method,in which the WC-Co(WC covered with cobalt:78wt%WC,12wt%Co)doping was about 10wt%,20wt%and 40wt%,respectively.The microst...The Fe-based WC composite coatings were clad on Q235 steel by double-pass plasma cladding method,in which the WC-Co(WC covered with cobalt:78wt%WC,12wt%Co)doping was about 10wt%,20wt%and 40wt%,respectively.The microstructure and wear performance of the composite coatings were investigated by X-ray diffraction(XRD),scanning electron microscope(SEM),energy dispersive spectrometer(EDS)and ball-disc wear tests.The results show that the clad coatings contain mainly?-Fe,WC and carbides(Cr23C6,Fe3W3C-Fe4W2C)phases and the precipitation of carbides increases with the increase of WC-Co doping content.The WC-Co doping content has an obvious effect on the microstructure of the clad coatings.For the clad coatings with low WC-Co doping,the microstructure gradually transforms from planar crystal at the interface of substrate/coating to cell/dendritic crystal at the middle and the upper portion of the coatings.But there are a number of fishbone-like structure at the middle and the upper portion of clad coating with 40wt%WC-Co doping.The microstructure at the top is smaller than that at the bottom for all the coatings.The maximum of hardness of the clad coatings is 72.3HRC which is about 6.9 as much as the hardness of Q235 steel substrate.The composite coatings have good wear resistance due to the reinforcement of carbide particles and the strong bonding between carbide particles and ferroalloy.The suitable increase of WC-Co doping content can improve the wear resistance of the composite coatings.展开更多
The wear and corrosion resistance of Fe_（72.2）Cr_（16.8）Ni_（7.3）Mo_（1.6）Mn_（0.7）C_（0.2）Si_（1.2） and Fe_（77.3）Cr_（15.8）Ni_（3.9）Mo_（1.1）Mn_（0.5）C_（0.2）Si_（1.2） coatings laser-cladded on AISI 4...The wear and corrosion resistance of Fe_（72.2）Cr_（16.8）Ni_（7.3）Mo_（1.6）Mn_（0.7）C_（0.2）Si_（1.2） and Fe_（77.3）Cr_（15.8）Ni_（3.9）Mo_（1.1）Mn_（0.5）C_（0.2）Si_（1.2） coatings laser-cladded on AISI 4130 steel were studied.The coatings possess excellent wear and corrosion resistance despite the absence of expensive yttrium,tungsten,and cobalt and very little molybdenum.The microstructure mainly consists of dendrites and eutectic phases,such as duplex（γ＋α）-Fe and the Fe–Cr（Ni）solid solution,confirmed via energy dispersive spectrometry and X-ray diffraction.The cladded Fe-based coatings have lower coefficients of friction,and narrower and shallower wear tracks than the substrate without the cladding,and the main wear mechanism is mild abrasive wear.Electrochemical test results suggest that the soft Fe_（72.2）Cr_（16.8）Ni_（7.3）Mo_（1.6）Mn_（0.7）C_（0.2）Si_（1.2） coating with high Cr and Ni concentrations has high passivation resistance,low corrosion current,and positive corrosion potential,providing a better protective barrier layer to the AISI 4130 steel against corrosion.展开更多
Amorphous metallic coatings with a composition of Fe48Cr15Mo14C15B6Y2 were prepared by means of atmospheric plasma spraying (APS) process under different conditions. The microstructure and frictional behavior were cha...Amorphous metallic coatings with a composition of Fe48Cr15Mo14C15B6Y2 were prepared by means of atmospheric plasma spraying (APS) process under different conditions. The microstructure and frictional behavior were characterized simultaneously in this article. The results show that the as-deposited coatings consist of amorphous matrix and some precipitated nanocrystals, while the amorphous fraction and particle deformation as well as crystallization mechanism are significantly sensitive to the spraying parameters. The amorphous coatings express high microhardness and excellent wear resistance under dry frictional wear condition, which attributes to the inherent characteristic of amorphous phase and the dispersion strengthening of precipitated nanocrystals. The dominant wear mechanism of the amorphous coatings is fatigue wear accompanying with oxidative wear. In addition, the microhardness and wear resistance of the amorphous coatings were improved by optimizing spraying parameters, owing to the effect of both structural character and proper proportional of amorphous and nanocrystals fraction.展开更多
In this study,a few Fe-based amorphous matrix composite coatings reinforced with various portions(4,8 and16 vol.%) of 31 6L stainless steel powders have been successfully produced through high velocity oxy-fuel(HVOF) ...In this study,a few Fe-based amorphous matrix composite coatings reinforced with various portions(4,8 and16 vol.%) of 31 6L stainless steel powders have been successfully produced through high velocity oxy-fuel(HVOF) spraying.The microstructure of the composite coatings was systematically characterized by X-ray diffraction(XRD),scanning electron microscopy(SEM) and transmission electron microscopy(TEM).The main structure of composite coatings remained amorphous while 31 6L stainless steel splats were distributed homogeneously in the amorphous matrix and well connected with surrounding amorphous phase.Bonding strength of coatings to the substrate was determined by 'pull-off' tensile tests.The results revealed that the31 6L stainless steel phase effectively improved the bonding strength of amorphous coatings,which is mainly contributed by the strong metallurgical bonding between stainless steel and amorphous splats.The addition of31 6L stainless steel also enhanced the ductility and fracture resistance of the coatings due to the ductile stainless steel phases,which can arrest crack propagation and increase energy dissipation.展开更多
Mierostrueture of the Fe-based alloy hardfaeing coating reinforced by TiC-VC particles was investigated by means of SEM, TEM, XRD and EPMA. The thermodynamics and effect of elements on the carbides were discussed. The...Mierostrueture of the Fe-based alloy hardfaeing coating reinforced by TiC-VC particles was investigated by means of SEM, TEM, XRD and EPMA. The thermodynamics and effect of elements on the carbides were discussed. The result shows that TiC-VC carbides can be formed during arc welding. Carbides with particle size of 2 ～4μm are uniformly dispersed in the matrix. Evidently the covering components and their amount affect the microstrueture and hardness of the coatings. An excellent microstructure and hardness of hardfacing coating were obtained, while the amount of graphite, FeTi and FeV was controlled within the range of 8%- 10%, 15%- 18% and 8%- 12%, respectively.展开更多
After different heat treatment processes, the metal compound, the microstructure and the hardness of the C-Cr-W- Mo-V-RE Fe-based hardfacing layers are investigated by means of metallographic microscope, X-ray diffrac...After different heat treatment processes, the metal compound, the microstructure and the hardness of the C-Cr-W- Mo-V-RE Fe-based hardfacing layers are investigated by means of metallographic microscope, X-ray diffraction （ XRD ）, energy dispersive spectrum（ EDS ）, transmission electron microscope（TEM） and hardness tester. The results show that the hardfacing layers have higher tempering stability and secondary hardening property. After quenching at 820 ℃ ,the hardness value（ HRC37 ） and the microstructure of the layers are similar to that normalized at 820 - 1 000 ℃. The tempering stability and the hardness increases with increasing quench temperature, which is attributed to the amount of the alloy element in the matrix. These results are very helpful for improving the mechanical properties of the hardfacing layers.展开更多
基金supported by the Jiangxi Provincial Natural Science Foundation of China(Grant number 20224BAB204049)the National Natural Science Foundation of China(Grant number 52205194)the Fund Project of Jiangxi Provincial Department of Education(Grant number GJJ2200602)。
文摘Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been explored to improve the surface performance and prolong service life of these parts.Among these technologies,laser cladding has shown promise in producing Fe-based alloy coatings with superior interfacial bonding properties to the Fe-C alloy substrate.Additionally,the microstructure of the Fe-based alloy coating is more uniform and the grain size is finer than that of surfacing welding,thermal spraying,and plasma cladding,and the oxide film of alloying elements on the coating surface can improve the coating performance.However,Fe-based alloy coatings produced by laser cladding typically exhibit lower hardness,lower wear resistance,corrosion resistance,and oxidation resistance compared to coatings based on Co and Ni alloys.Moreover,these coatings are susceptible to defects such as pores and cracks.To address these limitations,the incorporation of rare-earth oxides through doping in the laser cladding process has garnered significant attention.This approach has demonstrated substantial improvements in the microstructure and properties of Fe-based alloy coatings.This paper reviewed recent research on the structure and properties of laser-cladded Fe-based alloy coatings doped with various rare earth oxides,including La_(2)O_(3),CeO_(2),and Y_(2)O_(3).Specifically,it discussed the effects of rare earth oxides and their concentrations on the structure,hardness,friction,wear,corrosion,and oxidation characteristics of these coatings.Furthermore,the mechanisms by which rare earth oxides influence the coating’s structure and properties were summarized.This review aimed to serve as a valuable reference for the application and advancement of laser cladding technology for rare earth modified Fe-based alloy coatings.
基金support from the National Natural Science Foundation of China(No.52231006)Junqiang Wang acknowledges financial support from the National Key R&D Program of China(No.2018YFA0703600)the National Natural Science Foundation of China(Nos.92163108 and 52222105).
文摘Annealing has been a popular method to improve the soft magnetism of metallic glasses (MGs), which however usually makes MGs brittle and difficult to process. Here, it is demonstrated that the embrittled Fe-based MG can be reductilized and the coercivity can be further lowered through the rejuvenation of memory effect. The synchronous improvement in the plasticity and soft magnetic properties is attributed to the combination effects of releasing much residual stress, decreasing the magnetic anisotropy, and homogenizing the glasses during the rejuvenation process. The current work opens a new perspective to improve the properties of MGs by utilizing the memory effect and holds promising commercial application potential.
基金supported by Liaoning Joint Fund of NSFC(No.U1908219)。
文摘The effects of deep cryogenic-cycling treatment(DCT)on the mechanical properties,soft magnetic properties,and atomic scale structure of the Fe_(73.5)Si_(13.5)B_(9)Nb_(3)Cu_(1)amorphous nanocrystalline alloy were investigated.The DCT samples were obtained by subjecting the as-annealed samples to a thermal cycling process between the temperature of the supercooled liquid zone and the temperature of liquid nitrogen.Through flat plate bending testing,hardness measurements,and nanoindentation experiment,it is found that the bending toughness of the DCT samples is improved and the soft magnetic properties are also slightly enhanced.These are attributed to the rejuvenation behavior of the DCT samples,which demonstrate a higher enthalpy of relaxation.Therefore,DCT is an effective method to enhance the bending toughness of Fe-based amorphous nanocrystalline alloys without degrading the soft magnetic properties.
基金supported by the National Natural Science Foundation of China(no.52374301)the Open Project of Guangxi Key Laboratory of Electrochemical Energy Materials(no.GXUEEM2024001)+2 种基金the Hebei Provincial Natural Science Foundation(no.E2024501010)the Shijiazhuang Basic Research Project(no.241790667A)the Performance subsidy fund for Key Laboratory of Dielectric and Electrolyte Functional Material Hebei Province(no.22567627H)。
文摘Sodium-ion batteries(SIBs)have the advantages of environmental friendliness,cost-effectiveness,and high energy density,which are considered one of the most promising candidates for lithium-ion batteries(LIBs).The cathode materials influence the cost and energy output of SIBs.Therefore,the development of advanced cathode materials is crucial for the practical application of SIBs.Among various cathode materials,layered transition metal oxides(LTMOs)have received widespread attention owing to their straightforward preparation,abundant availability,and cost-competitiveness.Notably,layered Fe-based oxide cathodes are deemed to be one of the most promising candidates for the lowest price and easy-to-improve performance.Nevertheless,the challenges such as severe phase transitions,sluggish diffusion kinetics and interfacial degradation pose significant hurdles in achieving high-performance cathodes for SIBs.This review first briefly outlines the classification of layered structures and the working principle of layered oxides.Then,recent advances in modification strategies employed to address current issues with layered iron-based oxide cathodes are systematically reviewed,including ion doping,biphasic engineering and surface modification.Furthermore,the review not only outlines the prospects and development directions for layered Fe-based oxide cathodes but also provides novel insights and directions for future research endeavors for SIBs.
基金financially supported by Shanghai Pujiang Program(No.23PJ1403500)GuangDong Basic and Applied Basic Research Foundation(No.2023A1515110901)+2 种基金Shenzhen Pengcheng Peacock Project(No.NA11409004)the National Natural Science Foundation of China(Nos.U22B2064 and 51105102)and Shanghai Rising-Star Program Yangfan Project(No.23YF1411900)。
文摘Fe-based metallic glasses have garnered significant attention due to their low coercivity force and core loss.Enhancing the saturation magnetic flux density(Bs)of Fe-based metallic glasses is crucial for their industry applications.This work constructed a dataset comprising330 training data and 157 test data.The support vector regression model surpassed the tree-based ensemble models in the test set and demonstrated comparable accuracy to the tree-based ensemble models in the training set.Additionally,we proposed an indicator for Bsbased on symbolic regression.This newly proposed indicator exhibits a Pearson correlation coefficient exceeding 0.92 with Bs.The present work provides a simple and accurate formula for predicting the Bsof Fe-based amorphous alloys,demonstrating the effectiveness of machine learning approaches in discovering novel soft magnetic materials.
基金The research was financially sponsored by the Major Scientific Research Planning Project of Colleges and Universities in Anhui Province(Grant No.2023AH040147)the National Natural Science Foundation of China(Grant No.52074093)the Outstanding Youth Scientific Research Project of Colleges and Universities in Anhui Province(Grant No.2022AH030044).
文摘Metallurgical dust(MD)was used as raw material to prepare rare earth Ce-doped Fe-based catalysts.The results show that the Ce_(0.1)/AMD-300℃catalyst prepared from acid-modified diatomite(AMD)with mCe/mMD=0.1(m_(Ce)and m_(MD)are the mass of Ce and MD,respectively)after being roasted at 300℃can reach 99%NO_(x)removal rate in the wide temperature range of 230–430℃and exhibits excellent So_(2)and H_(2)o resistance.The MD effectively removes alkali metal elements by the modification process,increases the specific surface area and optimizes the pore structure of MD.The doping of Ce element makes Fe-based catalysts have more surface adsorbed oxygen O_(α)and a higher Ce^(3+)/Ce^(4+)ratio.Through ammonia temperature-programmed desorption and hydrogen temperature-programmed reduction,it was found that the strong interaction between cerium and iron promotes the formation of more oxygen cavities in the catalyst,thereby generating more active and easily reducible oxygen species and promoting the transformation of Brønsted acid site to Lewis acid site.The research results provide a theoretical basis for the preparation of efficient and inexpensive Fe-based catalysts from MD.
基金supported by the Key Project of Natural Science Foundation of Ningxia(NZ13010)the National Natural Science Foundation of China(21366025)~~
文摘Fe‐based catalysts for the production of light olefins via the Fischer‐Tropsch synthesis were modi‐fied by adding a Zn promoter using both microwave‐hydrothermal and impregnation methods. The physicochemical properties of the resulting catalysts were determined by scanning electron mi‐croscopy, the Brunauer‐Emmett‐Teller method, X‐ray diffraction, H2 temperature‐programed re‐duction and X‐ray photoelectron spectroscopy. The results demonstrate that the addition of a Zn promoter improves both the light olefin selectivity over the catalyst and the catalyst stability. The catalysts prepared via the impregnation method, which contain greater quantities of surface ZnO, exhibit severe carbon deposition following activity trials. In contrast, those materials synthesized using the microwave‐hydrothermal approach show improved dispersion of Zn and Fe phases and decreased carbon deposition, and so exhibit better CO conversion and stability.
基金Project (51045004) supported by the National Natural Science Foundation of ChinaProject (2006AA03A219) supported by Hi-tech Research and Development Program of ChinaProject (YYYJ-0913) supported by Knowledge Innovation Project in Chinese Academy of Sciences
文摘Fe-based coating was produced on pure Ti substrate by the laser cladding technology. The composition and microstructure of the fabricated coating were analyzed by scanning electron microscopy （SEM）, X-ray diffraction （XRD） and transmission electron microscopy （TEM） technique. The tribological properties were tested through sliding against AISI52100 steel ball at different normal loads and sliding speeds. Besides, the morphologies of the worn surfaces and wear debris were analyzed by scanning electron microscopy （SEM） and three dimensional （3D） non-contact surface mapping. The results show that the prepared Fe-based coating has a high hardness of about 860 HV0.2 and exhibits an average wear rate of （0.70-2.32）×10-6 mm3/（N-m）, showing that the Fe-based coating can greatly improve the wear resistance of pure Ti substrate. The wear mechanism of the coating involves moderate adhesive and abrasive wear.
基金Project(51301205)supported by the National Natural Science Foundation of ChinaProject(20130162120001)supported by the Doctoral Program of Higher Education of China+2 种基金Project(K1502003-11)supported by the Changsha Municipal Major Science and Technology Program,ChinaProject(K1406012-11)supported by the Changsha Municipal Science and Technology Plan,ChinaProject(2016CX003)supported by the Innovation-driven Plan in Central South University,China
文摘A metallic glass coating with the composition of Fe51.33Cr14.9Mo25.67Y3.4C3.44B1.26 （mole fraction, %） on the Q235 stainless steel was developed by the detonation gun （D-gun） spraying process. The microstructure and the phase aggregate were analyzed by scanning electron microscopy and X-ray diffractometry, respectively. Microhardness, wear resistance and corrosion behavior were assessed using a Vickers microhardness tester, a ball-on-disk wear testing machine and the electrochemical measurement method, respectively. Microstructural studies show that the coatings possess a densely layered structure with the porosity less than 2.1%. The tribological behavior of the coatings examined under dry conditions shows that their relative wear resistance is five times higher than that of the substrate material. Both adhesive wear and abrasive wear contribute to the friction, but the former is the dominant wear mechanism of the metallic glass coatings. The coatings exhibit low passive current density and extremely wide passive region in 3.5% NaCl solution, thus indicating excellent corrosion resistance.
基金Project(EA201103238)supported by Nanchang Hangkong University Doctor Startup Fund,China
文摘The Fe-based amorphous metallic matrix coating （Fe-AMMC） was fabricated with the powder mixtures of Fe-based metallic glass synthesized with industrial raw materials, NiCr alloy and WC particle by high velocity oxy-fuel （HVOF） spraying. The corrosion resistance of Fe-AMMC was investigated by potentiodynamic polarization tests in 1 mol/L HCl, NaCl, H2SO4 and NaOH solutions, respectively. The surface morphologies corroded were observed by SEM. The results indicate that Fe-AMMC exhibits excellent corrosion resistance, higher corrosion resistance than 304L stainless steel in the chloride solutions. The low corrosion current density and passive current density of Fe-AMMC with a wide spontaneous passivation region are about 132.0μA/cm2 and 9.0 mA/cm2 in HCl solution, and about 2.5 μA/cm2 and 2.3 mA/cm2 in NaCl solution. The excellent corrosion resistance demonstrates that Fe-based amorphous metallic matrix powder is a viable engineering material in practical anti-corrosion and anti-wear coating applications.
基金Project(51171091)supported by the National Natural Science Foundation of ChinaProject(JQ201012)supported by the Excellent Youth Project of Shandong Natural Science Foundation,ChinaProject(2012CB825702)supported by the National Basic Research Program of China
文摘The effect of casting vacuum on thermodynamic and corrosion properties of Fe61Co7Zr8Mo5W2B17 in shape of cylinder of 3 mm in diameter and ribbon of 20?40μm in thickness and 2?3 mm in width were investigated with X-ray diffraction (XRD), differential scanning calorimetry (DSC), dilatometer (DIL), scanning electron microscopy (SEM) and electrochemical station. It is found that high casting vacuum can improve the glass forming ability (GFA), the contraction degree during heating, and the pitting resistance of the glassy alloy, which can be ascribed to the fact that the dissolution of tungsten in the melt is improved under the high casting vacuum.
基金supported by the Program of Introducing Innovative Research Team in Dongguan under Contract Number 2014607109Shenzhen Science and Technology Research Grants under Contract Numbers JCYJ20160422104921235,JCYJ20160422143659258 and JCYJ20160422144751573
文摘In this study, the degradation efficiencies of zero-valent iron （ZVI） powders with different structures and components wereevaluated for methyl orange （MO）. The results show that the structure is an essential factor that affects degradation, andadded non-metallic elements help optimize the structure. The amorphous and balled-milled crystalline Fe7oSiloB2o hascomparative degradation efficiencies to MO with tl/2 values of 6.9 and 7.0 min, respectively. Increasing the boron contentcan create a favorable structure and promote degradation. The ball-milled crystalline Fe70B30 and Fe43.64B56.36 powdershave relatively short tl/2 values of 5.2 and 3.3 rain, respectively. The excellent properties are mainly attributed to theirheterogeneous structure with boron-doped active sites in ZVI. Composition segregation in the nanoscale range in anamorphous FeSiB alloy and small boron particles in the microscale range embedded in large iron particles prepared by ball-milling, both constitute effective galvanic cells that promote iron electron loss and therefore decompose organic chemicals.These findings may provide a new, highly efficient, low-cost commercial method for azo dye wastewater treatment usingZVI.
文摘This paper presents the results of a study concerned with the surface hardening of Fe-based alloys and WC-8Co cemented carbide by inte- grating laser cladding and the electrospark deposition processes. Specimens of low carbon steel were processed firstly by laser cladding with Fe-based alloy powders and then by electrospark deposition with WC-SCo cemented carbide. It is shown that, for these two treatments, the electrospark coating possesses finer microstructure than the laser coating, and the thickness and surface hardness of the electrospark coating can be substantially increased.
文摘Amorphous metallic coatings with a composition of Fe48Cr15Mo14C15B6Y2 were prepared by detonation gun spraying process. Microstructural studies show that the coatings present a densely layered structure typical of thermally sprayed deposits with the porosity below 2%. Both crystallization and oxidation occurred obviously during spraying process, so that the amorphous fraction of the coatings decreased to 54% compared with fully amorphous alloy ribbons of the same component. Corrosion behavior of the amorphous coatings was investigated by electrochemical measurement. The results show that the coatings exhibit extremely wide passive region and low passive current density in 3.5% NaCl (mass fraction) and 1 mol/L HCl solutions, which illustrates excellent ability to resist localized corrosion.
基金Fundamental Research Funds for the Central Universities(2009B16214)China Postdoctoral Science Foundation funded project(20100481079)Scientific Research Start-up Fund Project of Hohai University(20080403)
文摘The Fe-based WC composite coatings were clad on Q235 steel by double-pass plasma cladding method,in which the WC-Co(WC covered with cobalt:78wt%WC,12wt%Co)doping was about 10wt%,20wt%and 40wt%,respectively.The microstructure and wear performance of the composite coatings were investigated by X-ray diffraction(XRD),scanning electron microscope(SEM),energy dispersive spectrometer(EDS)and ball-disc wear tests.The results show that the clad coatings contain mainly?-Fe,WC and carbides(Cr23C6,Fe3W3C-Fe4W2C)phases and the precipitation of carbides increases with the increase of WC-Co doping content.The WC-Co doping content has an obvious effect on the microstructure of the clad coatings.For the clad coatings with low WC-Co doping,the microstructure gradually transforms from planar crystal at the interface of substrate/coating to cell/dendritic crystal at the middle and the upper portion of the coatings.But there are a number of fishbone-like structure at the middle and the upper portion of clad coating with 40wt%WC-Co doping.The microstructure at the top is smaller than that at the bottom for all the coatings.The maximum of hardness of the clad coatings is 72.3HRC which is about 6.9 as much as the hardness of Q235 steel substrate.The composite coatings have good wear resistance due to the reinforcement of carbide particles and the strong bonding between carbide particles and ferroalloy.The suitable increase of WC-Co doping content can improve the wear resistance of the composite coatings.
基金financially supported by the Ocean Public Science and Technology Research Fund Projects of China (No. 201405013-3)the Science & Technology Program of Shanghai Maritime University (No. 20130448)+1 种基金the China Postdoctoral Science Foundation (No. 2017M620153)the National Natural Science Foundation of China (No. 51609133)
文摘The wear and corrosion resistance of Fe_（72.2）Cr_（16.8）Ni_（7.3）Mo_（1.6）Mn_（0.7）C_（0.2）Si_（1.2） and Fe_（77.3）Cr_（15.8）Ni_（3.9）Mo_（1.1）Mn_（0.5）C_（0.2）Si_（1.2） coatings laser-cladded on AISI 4130 steel were studied.The coatings possess excellent wear and corrosion resistance despite the absence of expensive yttrium,tungsten,and cobalt and very little molybdenum.The microstructure mainly consists of dendrites and eutectic phases,such as duplex（γ＋α）-Fe and the Fe–Cr（Ni）solid solution,confirmed via energy dispersive spectrometry and X-ray diffraction.The cladded Fe-based coatings have lower coefficients of friction,and narrower and shallower wear tracks than the substrate without the cladding,and the main wear mechanism is mild abrasive wear.Electrochemical test results suggest that the soft Fe_（72.2）Cr_（16.8）Ni_（7.3）Mo_（1.6）Mn_（0.7）C_（0.2）Si_（1.2） coating with high Cr and Ni concentrations has high passivation resistance,low corrosion current,and positive corrosion potential,providing a better protective barrier layer to the AISI 4130 steel against corrosion.
基金Beijing Municipal Education Commission (00900054R5004)
文摘Amorphous metallic coatings with a composition of Fe48Cr15Mo14C15B6Y2 were prepared by means of atmospheric plasma spraying (APS) process under different conditions. The microstructure and frictional behavior were characterized simultaneously in this article. The results show that the as-deposited coatings consist of amorphous matrix and some precipitated nanocrystals, while the amorphous fraction and particle deformation as well as crystallization mechanism are significantly sensitive to the spraying parameters. The amorphous coatings express high microhardness and excellent wear resistance under dry frictional wear condition, which attributes to the inherent characteristic of amorphous phase and the dispersion strengthening of precipitated nanocrystals. The dominant wear mechanism of the amorphous coatings is fatigue wear accompanying with oxidative wear. In addition, the microhardness and wear resistance of the amorphous coatings were improved by optimizing spraying parameters, owing to the effect of both structural character and proper proportional of amorphous and nanocrystals fraction.
基金financially supported by the National Natural Science Foundation of China (Grant Nos. 51271081 and 51301072)partially supported by the Key Fundamental Research Project from Shenzhen Research Council (No. JC201105170745A)
文摘In this study,a few Fe-based amorphous matrix composite coatings reinforced with various portions(4,8 and16 vol.%) of 31 6L stainless steel powders have been successfully produced through high velocity oxy-fuel(HVOF) spraying.The microstructure of the composite coatings was systematically characterized by X-ray diffraction(XRD),scanning electron microscopy(SEM) and transmission electron microscopy(TEM).The main structure of composite coatings remained amorphous while 31 6L stainless steel splats were distributed homogeneously in the amorphous matrix and well connected with surrounding amorphous phase.Bonding strength of coatings to the substrate was determined by 'pull-off' tensile tests.The results revealed that the31 6L stainless steel phase effectively improved the bonding strength of amorphous coatings,which is mainly contributed by the strong metallurgical bonding between stainless steel and amorphous splats.The addition of31 6L stainless steel also enhanced the ductility and fracture resistance of the coatings due to the ductile stainless steel phases,which can arrest crack propagation and increase energy dissipation.
文摘Mierostrueture of the Fe-based alloy hardfaeing coating reinforced by TiC-VC particles was investigated by means of SEM, TEM, XRD and EPMA. The thermodynamics and effect of elements on the carbides were discussed. The result shows that TiC-VC carbides can be formed during arc welding. Carbides with particle size of 2 ～4μm are uniformly dispersed in the matrix. Evidently the covering components and their amount affect the microstrueture and hardness of the coatings. An excellent microstructure and hardness of hardfacing coating were obtained, while the amount of graphite, FeTi and FeV was controlled within the range of 8%- 10%, 15%- 18% and 8%- 12%, respectively.
文摘After different heat treatment processes, the metal compound, the microstructure and the hardness of the C-Cr-W- Mo-V-RE Fe-based hardfacing layers are investigated by means of metallographic microscope, X-ray diffraction （ XRD ）, energy dispersive spectrum（ EDS ）, transmission electron microscope（TEM） and hardness tester. The results show that the hardfacing layers have higher tempering stability and secondary hardening property. After quenching at 820 ℃ ,the hardness value（ HRC37 ） and the microstructure of the layers are similar to that normalized at 820 - 1 000 ℃. The tempering stability and the hardness increases with increasing quench temperature, which is attributed to the amount of the alloy element in the matrix. These results are very helpful for improving the mechanical properties of the hardfacing layers.
