Based on the analyses of the severity of cutting process as well as the failure mechanisms of ceramic tools, a model for designing functionally gradient ceramic tool materials with symmetrical distribution is presente...Based on the analyses of the severity of cutting process as well as the failure mechanisms of ceramic tools, a model for designing functionally gradient ceramic tool materials with symmetrical distribution is presented, by which a Al 2O 3/(W,Ti)C ceramic tool material FG 2 was developed. Multi objective optimization method was employed in designing the compositional distribution of this ceramic tool material. The results of both continuous and intermittent cutting tests are indicative of the much better cutting behavior of the functionally gradient ceramic tool FG 2 than that of the common ceramic tool SG 4.展开更多
The effects of the component gradient distribution at interface and the fiber gradient distribution on the strength of cement-based materials were studied. The results show that the flexural strength and compressive s...The effects of the component gradient distribution at interface and the fiber gradient distribution on the strength of cement-based materials were studied. The results show that the flexural strength and compressive strength of the mortar and concrete with interface component and fiber gradient distributions are obviously improved. The strengthes of the fiber gradient distributed mortar and concrete (FGDM/C) are higher than those of fiber homogeneously distributed mortar and concrete (FHDM/C). To obtain the same strength, therefore, a smaller fiber volume content in FGDM/C is needed than that in FHDM/C. The results also show that the component gradient distribution of the concrete can be obtained by means of multi-layer vibrating formation.展开更多
Thispaper proposed a new methodof producing Ceramic/ Metalfunctionally gradient mate rialby electroless platingtechnique. The experimentof producing SiC/ Ni PFGM wascar ried out with self made electroless plating ...Thispaper proposed a new methodof producing Ceramic/ Metalfunctionally gradient mate rialby electroless platingtechnique. The experimentof producing SiC/ Ni PFGM wascar ried out with self made electroless plating facilities. The results show that the thickness of FGMcoating andthegradientdistribution ofcompositioncanbecontrolled byoptimizingelec trolessplating technology and changing the parameters such as plating time, the additionspeed and concentration of SiCparticles. Analysisdemonstratesthatthereisastrongrelation ship amongthe SiCcontent,the microstructureandthe mechanicalproperty ofthe FGM.展开更多
The 2024/3003 aluminum gradient alloys are prepared by semi continuous casting. The influences of throttle bore diameter of embedded nozzle and temperature of internal melt on composition distribution, macrostructure,...The 2024/3003 aluminum gradient alloys are prepared by semi continuous casting. The influences of throttle bore diameter of embedded nozzle and temperature of internal melt on composition distribution, macrostructure, hardness are analyzed, and the stability of gradient distribution of composition, macrostructure and hardness along the axial direction of the ingot is also studied. The results show that diffe rent composition profiles can be achieved by adjusting the processing parameters; the volume fraction of inner alloy in the ingot can be increased by enlarging the throttle bore diameter and elevating the temperature of inner melt; quasi steady solidification can be realized within 20 s during cast processing, and consistent quality ingot is obtained by controlling the casting speed and liquid height of inner melt.展开更多
The microstructure and mechanical properties of steel/Al structure material produced by additive manufacturing （AM） was investigated in this work based on the cold metal transfer welding. The results show that the m...The microstructure and mechanical properties of steel/Al structure material produced by additive manufacturing （AM） was investigated in this work based on the cold metal transfer welding. The results show that the microstructure gradually changed from the steel side to the aluminum side. The microstructure in the steel layer consisted of vermiform like ferrite and anstenite structure, while in the aluminum layer the microstructure was constituted by c^-A1 grains and typical reticulate distributive Al-Si eutectic structure. Besides, a 7 y.m thickness Ni-Al intermetallic compound layer was emerged at the interface of nickel and aluminum layer. The maximum room-temperature tensile strength of the Steel-Al structure materials was found to be 54 MPa, the rupture morphology showed a brittle fracture characteristic.展开更多
This paper presents an exact solution of the crack tip field in functionally gradient material with exponential variation of elastic constants. The dimensionless Poisson＇s ratios v0 of the engineering materials （iro...This paper presents an exact solution of the crack tip field in functionally gradient material with exponential variation of elastic constants. The dimensionless Poisson＇s ratios v0 of the engineering materials （iron, glass …… ） are far less than one; therefore, neglecting them, one can simplify the basic equation and the exact solution is easy to obtain. Although the exact solution for the case v0 ≠ 0 is also obtained, it is very complicated and the main result is the same with the case v0 = 0 （it will be dealt with in Appendix VII）. It has been found that the exponential term exp（ax ＋ by） in the constitutive equations becomes exp（ ax /2 ＋ by/2- kr /2 ） in the exact solution.展开更多
Because of the different conductivities between the primary phase (low electric conduc tivity) and the metal melt, electromagnetic force scarcely acts on the primary phase. Thus, an electromagnetic repulsive force ap...Because of the different conductivities between the primary phase (low electric conduc tivity) and the metal melt, electromagnetic force scarcely acts on the primary phase. Thus, an electromagnetic repulsive force applied by the metal melt exerts on the pri mary phase when the movement of the melt in the direction of electromagnetic force is limited. As a result, the repulsive force exerts on the primary phase to push them to move in the direction opposite to that of the electromagnetic force when the metal melt with primary phase solidifies under an electromagnetic force field. Based on this, a new method for production of in situ surface composite and gradient material by electromagnetic force is proposed. An in situ primary Si reinforced surface composite of Al-15wt%Si alloy and gradient material of Al-l9wt%Si alloy were produced by this method. The microhardness of the primary Si is HV1320. The reinforced phase size is in the range from 40μm to 100μm. The wear resistance of Al-Si alloy gradient material can be more greatly increased than that of their matrix material.展开更多
The main objective of this paper is to study the singular natureof the crack-tip stress and electric displacement field in afunctionally gradient piezoelectric medium having materialcoefficients with a discontinuous d...The main objective of this paper is to study the singular natureof the crack-tip stress and electric displacement field in afunctionally gradient piezoelectric medium having materialcoefficients with a discontinuous derivative. The problem isconsidered for the simplest possible loading and geometry, namely,the anti-plane shear stress and electric displacement in -plane oftwo bonded half spaces in which the crack is parallel to theinterface.展开更多
Cu/Ti3AlC2 composite and functional-gradient materials with excellent electrical conductivity and thermal conductivity as well as good flexural properties were prepared by low-temperature spark plasma sintering of Cu ...Cu/Ti3AlC2 composite and functional-gradient materials with excellent electrical conductivity and thermal conductivity as well as good flexural properties were prepared by low-temperature spark plasma sintering of Cu and Ti3AlC2 powder mixtures. The phase compositions of the materials were analyzed by X-ray diffraction, and their microstructure was characterized by scanning electron microscopy and energy dispersive X-ray spectroscopy. Further, the electrical conductivity, thermal conductivity, and flexural properties of the materials were tested. Results show that, for the composite materials, the resistivity rises from 0.75 × 10^-7 Ω·m only to 1.32 × 10^-7 Ω·m and the thermal diffusivity reduces from 82.5 mm^2/s simply to 39.8 mm^2/s, while the flexural strength improves from 412.9 MPa to 471.3 MPa, as the content of Ti3AlC2 is increased from 5 wt%to 25 wt%. Additionally, the functional-gradient materials sintered without interface between the layers exhibit good designability, and their overall electrical conductivity, thermal conductivity, and flexural strength are all higher than those of the corresponding uniform composite material.展开更多
Mg alloys,as a new generation of biodegradable bone implant materials,are facing two tremendous challenges of enhancing strength and reducing degradation rate in physiological environment to meet clinical needs.In thi...Mg alloys,as a new generation of biodegradable bone implant materials,are facing two tremendous challenges of enhancing strength and reducing degradation rate in physiological environment to meet clinical needs.In this study,tricalcium phosphate(β-TCP)particles were dispersed in Mg–2 Zn–0.46 Y–0.5 Nd alloy by friction stir processing(FSP)to produce Mg-based functional gradient materials(Mg/β-TCP FGM).On the surface of Mg/β-TCP FGM,the hydroxyapatite(HA)coating was prepared by electrodeposition.The effects of FSP and electrochemical parameter on the microstructure,microhardness,bonding strength and corrosion performance of the Mg/β-TCP FGM were investigated.After four passes of FSP,a uniform and fine-grained structure was formed in Mg/β-TCP and the microhardness increased from 47.9 to 76.3 HV.Compared to the samples withoutβ-TCP,the bonding strength of the Mg/β-TCP FGM increased from 23.1±0.462 to 26.3±0.526 MPa and the addition of degradableβ-TCP contributed to the in situ growth of HA coating.The thickness of HA coating could be dominated by controlling the parameters of electrodeposition.According to the results of immersion tests and electrochemical tests in simulated body fluid,it indicated that the degradation rate of the Mg/β-TCP FGM could be adjusted.展开更多
A simple and effective method for analyzing the stress distribution in a Functionally Gradient Material(FGM) layer on the su;face of a structural component is proposed in this paper. Generally, the FGM layer is very t...A simple and effective method for analyzing the stress distribution in a Functionally Gradient Material(FGM) layer on the su;face of a structural component is proposed in this paper. Generally, the FGM layer is very thin compared with the characteristic length of the structural component, and the nonhomogeneity exists only in the thin layer. Based on these features, by choosing a small parameter I which characterizes the stiffness of the layer relative to the component, and expanding the stresses and displacements on the two sides of the interface according to the parameter lambda, then asymptotically using the continuity conditions of the stresses and displacements on the interface, a decoupling computing process of the coupling control equations of the layer and the structural component is realized. Finally, two examples are given to illustrate the application of the method proposed.展开更多
Based on the thermal stress distribution for functionally gradient material (FGM) plates, a Genetic Algorithm (GA) method for the thermal stresses optimum design of FGM plate with computer technologies is given. The m...Based on the thermal stress distribution for functionally gradient material (FGM) plates, a Genetic Algorithm (GA) method for the thermal stresses optimum design of FGM plate with computer technologies is given. The minimum thermal stresses combination distribution for FGM is obtained.展开更多
The thermal residual stresses developed in a disk-shaped, Ni/TiC functionally gradient material (FGM) during its fabrication are investigated by an elastic-plastic finite element numerical ap-proach. Constitutive rela...The thermal residual stresses developed in a disk-shaped, Ni/TiC functionally gradient material (FGM) during its fabrication are investigated by an elastic-plastic finite element numerical ap-proach. Constitutive relations for the graded Ni-TiC composite inter-layers between pure metal Ni and ceramic TiC are estimated by using an effectiv-medium approach, and effective plastic strain and stress distributions are computed for simulated cooling from an assumed fab-rication temperature. Analyses are performed for a fixed specimen ge-ometry and the graded region is treated as a series of perfectly bonded equal-thick layers. The results are compared with those obtained by on-ly considering elastic material response to assess the effect of plasticity on the optimum fabrication design of the Ni/TiC FGM. It is demon-strated that the consideration of plasticity is of critical importance for optimization of the metal/ceramic gradient materials.展开更多
Ti1Al2O3 Functionally Gradient Material (FGM) was prepared by an explosive compaction/SHS process. Ten sheets of the compounding powder were laminated and pressed to get a green body of FGM. It was then compacted expl...Ti1Al2O3 Functionally Gradient Material (FGM) was prepared by an explosive compaction/SHS process. Ten sheets of the compounding powder were laminated and pressed to get a green body of FGM. It was then compacted explosively By burying the explosive compaction body into a stoichiometric Al/TiO2 mixture and igniting the combustion of the stoichiometric Al/TiO2 mixture, the SHS reaction of the explosive compaction body was initiated by the heat released from the combustion of the stoichiometric Al/TiO2 mixture. In this way, Ti/Al2O3 FGM was synthesized. The adiabatic temperatures of each gradient layer were calculated when the preheating temperatures were 298 K and 1173 K, respectively The microstructure, composition and properties of Ti/Al2O3 FGM and the reaction mechanism of each gradient layer were studied. It was found that Ti/Al2O3 FGM prepared by the explosive compaction/SHS process had a high density and a high microhardness. Its structure, composition and properties showed apparent gradient distribution. The structure of the standard stoichiometric ratio gradient layer of FGM was a network structure. Its reaction mode could be described as follows: Al powder melted first, then the molten Al penetrated into the TiO2 zone and reacted with TiO2, and big pores were left in the original positions of Al powder. The reaction of gradient layers with the addition of Al3O3 as diluents was similar to that of the standard stoichiometric ratio gradient layer, so were their structure and composition. However, the reaction of gradient layers with the addition of Ti as diluents was more complex and the composition deviated slightly from the designed one展开更多
The fabrication. microstructure and mechanical properties of ZrO2-Ni functionally gradient materials (FGM ) have been studied. FGM as well as non-FG M of ZrO2-Ni system was developed by powder metallurgical process. X...The fabrication. microstructure and mechanical properties of ZrO2-Ni functionally gradient materials (FGM ) have been studied. FGM as well as non-FG M of ZrO2-Ni system was developed by powder metallurgical process. X-ray diffractometer (XRD ). electron probe microanalyzer (EPMA), scanning electron microscope (SEM ) and optical microscope were employed to investigate the crystalline phases. chemical composition and microstructure Experimental results demonstrate that the composition and microstructure of ZrO2-Ni FGM have the expected gradient distribution. There are no distinct interfaces in the FGM due to the gradient change of components. that is, the constituents are continuous in microstructure everywhere. Moreover, Vickers hardness and flexural strength were measured for the common composites as a function of composition. It is made clear that the mechanical properties of the FGM vary corresponding to the constitutional changes as well展开更多
FeCrAl(f)/HA biological functionally gradient materials(FGMs) were successfully fabricated by the hot pressing technique.Scanning electron microscope(SEM),energy dispersive spectrometer(EDS) and bending strength test ...FeCrAl(f)/HA biological functionally gradient materials(FGMs) were successfully fabricated by the hot pressing technique.Scanning electron microscope(SEM),energy dispersive spectrometer(EDS) and bending strength test machine were utilized to characterize the microstructure,component,mechanical properties and the formation of the Ca-deficient apatite on the surface of these materials.The results indicate that an asymmetrical FeCrAl(f)/HA FGM,consolidating powders prepared by mixing HA with 3%–15%(volume fraction) is successfully prepared.Both of the matrix and FeCrAl fiber are integrated very tightly and bite into each other very deeply.And counter diffusion takes place to some extent in two phase interfaces.The elemental compositions of the FeCrAl(f)/HA FGM change progressively.Ca and P contents increase gradually with immersion time increasing,and thereafter approach equilibrium.The bone-like apatite layer forms on the materials surface,which possesses benign bioactivity,and the favorable biocompatibility can provide potential firm fixation between FeCrAl(f)/HA asymmetrical FGM implants and human bone.展开更多
Higher order stress fields for a mode Ⅰ crack perpendicular to the direction of property variation in a functionally gradient material(FGM), which has an exponential variation of elastic modulus along the gradient di...Higher order stress fields for a mode Ⅰ crack perpendicular to the direction of property variation in a functionally gradient material(FGM), which has an exponential variation of elastic modulus along the gradient direction, were obtained through an asymptotic analysis. The Poisson’s ratio of the FGMs was assumed to be constant throughout the analysis. The first five terms in the asymptotic expansions of crack tip stress fields were derived to bring out the influence of nonhomogeneity on the structure of the stress field explicitly. The analysis reveals that only the higher order terms in the expansion are influenced by the material nonhomogeneity. Moreover, it can be seen from expressions of higher order stress fields that at least three terms must be considered in the case of FGMs in order to explicitly account for the nonhomogeneity effects on the structure of crack tip stress fields.展开更多
In this study,the effects of high magnetic field gradients on the segregation of alloying elements,crystallized phases,and particles in alloys during solidification process and corresponding microstructures were discu...In this study,the effects of high magnetic field gradients on the segregation of alloying elements,crystallized phases,and particles in alloys during solidification process and corresponding microstructures were discussed.It was confirmed that applying an external high magnetic field gradient during solidification process is an effective processing route for controlling segregation in alloys and then fabricating functional materials which have special mierostruetures and properties.Such controlling and fabrication were realized by controlling the migration of the alloying elements, crystallized phases,and particles in the liquid matrix on the basis of the Lorentz and magnetic forces.展开更多
( TiB2-TiAl)/TiAl symmetrically function gradient materials ( FGM) were prepared by spark plasma sintering ( SPS). Owing to the difference, of the thermal expansion coefficients between TiB2 and TiAl, a compressive su...( TiB2-TiAl)/TiAl symmetrically function gradient materials ( FGM) were prepared by spark plasma sintering ( SPS). Owing to the difference, of the thermal expansion coefficients between TiB2 and TiAl, a compressive surface stress was introduced to the FGM fry the thermal expansion mismatch. The hardness values of the uniform materials and the FGM were tested, respectively. For the FGM with a compressive surface stress, hardness is obviously superior to that of the uniform material. When the FGM was subjected to heat treatment, the hardness decreased due to a partial relaxation of the compressive surface stress.展开更多
文摘Based on the analyses of the severity of cutting process as well as the failure mechanisms of ceramic tools, a model for designing functionally gradient ceramic tool materials with symmetrical distribution is presented, by which a Al 2O 3/(W,Ti)C ceramic tool material FG 2 was developed. Multi objective optimization method was employed in designing the compositional distribution of this ceramic tool material. The results of both continuous and intermittent cutting tests are indicative of the much better cutting behavior of the functionally gradient ceramic tool FG 2 than that of the common ceramic tool SG 4.
文摘The effects of the component gradient distribution at interface and the fiber gradient distribution on the strength of cement-based materials were studied. The results show that the flexural strength and compressive strength of the mortar and concrete with interface component and fiber gradient distributions are obviously improved. The strengthes of the fiber gradient distributed mortar and concrete (FGDM/C) are higher than those of fiber homogeneously distributed mortar and concrete (FHDM/C). To obtain the same strength, therefore, a smaller fiber volume content in FGDM/C is needed than that in FHDM/C. The results also show that the component gradient distribution of the concrete can be obtained by means of multi-layer vibrating formation.
文摘Thispaper proposed a new methodof producing Ceramic/ Metalfunctionally gradient mate rialby electroless platingtechnique. The experimentof producing SiC/ Ni PFGM wascar ried out with self made electroless plating facilities. The results show that the thickness of FGMcoating andthegradientdistribution ofcompositioncanbecontrolled byoptimizingelec trolessplating technology and changing the parameters such as plating time, the additionspeed and concentration of SiCparticles. Analysisdemonstratesthatthereisastrongrelation ship amongthe SiCcontent,the microstructureandthe mechanicalproperty ofthe FGM.
文摘The 2024/3003 aluminum gradient alloys are prepared by semi continuous casting. The influences of throttle bore diameter of embedded nozzle and temperature of internal melt on composition distribution, macrostructure, hardness are analyzed, and the stability of gradient distribution of composition, macrostructure and hardness along the axial direction of the ingot is also studied. The results show that diffe rent composition profiles can be achieved by adjusting the processing parameters; the volume fraction of inner alloy in the ingot can be increased by enlarging the throttle bore diameter and elevating the temperature of inner melt; quasi steady solidification can be realized within 20 s during cast processing, and consistent quality ingot is obtained by controlling the casting speed and liquid height of inner melt.
基金supported by the National Natural Science Foundation of China(Grant No.51475104,51435004)the National Basic Research Program of China(2013CB035500)
文摘The microstructure and mechanical properties of steel/Al structure material produced by additive manufacturing （AM） was investigated in this work based on the cold metal transfer welding. The results show that the microstructure gradually changed from the steel side to the aluminum side. The microstructure in the steel layer consisted of vermiform like ferrite and anstenite structure, while in the aluminum layer the microstructure was constituted by c^-A1 grains and typical reticulate distributive Al-Si eutectic structure. Besides, a 7 y.m thickness Ni-Al intermetallic compound layer was emerged at the interface of nickel and aluminum layer. The maximum room-temperature tensile strength of the Steel-Al structure materials was found to be 54 MPa, the rupture morphology showed a brittle fracture characteristic.
文摘This paper presents an exact solution of the crack tip field in functionally gradient material with exponential variation of elastic constants. The dimensionless Poisson＇s ratios v0 of the engineering materials （iron, glass …… ） are far less than one; therefore, neglecting them, one can simplify the basic equation and the exact solution is easy to obtain. Although the exact solution for the case v0 ≠ 0 is also obtained, it is very complicated and the main result is the same with the case v0 = 0 （it will be dealt with in Appendix VII）. It has been found that the exponential term exp（ax ＋ by） in the constitutive equations becomes exp（ ax /2 ＋ by/2- kr /2 ） in the exact solution.
基金supported by the National Natural Science Foundation of China(Grant No.50001008)the China Postdoctoral Science Foundation.
文摘Because of the different conductivities between the primary phase (low electric conduc tivity) and the metal melt, electromagnetic force scarcely acts on the primary phase. Thus, an electromagnetic repulsive force applied by the metal melt exerts on the pri mary phase when the movement of the melt in the direction of electromagnetic force is limited. As a result, the repulsive force exerts on the primary phase to push them to move in the direction opposite to that of the electromagnetic force when the metal melt with primary phase solidifies under an electromagnetic force field. Based on this, a new method for production of in situ surface composite and gradient material by electromagnetic force is proposed. An in situ primary Si reinforced surface composite of Al-15wt%Si alloy and gradient material of Al-l9wt%Si alloy were produced by this method. The microhardness of the primary Si is HV1320. The reinforced phase size is in the range from 40μm to 100μm. The wear resistance of Al-Si alloy gradient material can be more greatly increased than that of their matrix material.
基金the National Natural Science Foundation of China (No.10072041)the National Excellent Young Scholar Fund of China (No.10125209)the Teaching and Research Award Program for Outstanding Young Teachers in Higher Education Institutions of MOE,P.R.C..
文摘The main objective of this paper is to study the singular natureof the crack-tip stress and electric displacement field in afunctionally gradient piezoelectric medium having materialcoefficients with a discontinuous derivative. The problem isconsidered for the simplest possible loading and geometry, namely,the anti-plane shear stress and electric displacement in -plane oftwo bonded half spaces in which the crack is parallel to theinterface.
基金Funded by he National Natural Science Foundation of China(51402097)the Open Foundation of Hubei Provincial Key Laboratory of Green Materials for Light Industry(201806A04)the College Students Innovation and Entrepreneurship Training Program of Hubei University of Technology(201810500151)
文摘Cu/Ti3AlC2 composite and functional-gradient materials with excellent electrical conductivity and thermal conductivity as well as good flexural properties were prepared by low-temperature spark plasma sintering of Cu and Ti3AlC2 powder mixtures. The phase compositions of the materials were analyzed by X-ray diffraction, and their microstructure was characterized by scanning electron microscopy and energy dispersive X-ray spectroscopy. Further, the electrical conductivity, thermal conductivity, and flexural properties of the materials were tested. Results show that, for the composite materials, the resistivity rises from 0.75 × 10^-7 Ω·m only to 1.32 × 10^-7 Ω·m and the thermal diffusivity reduces from 82.5 mm^2/s simply to 39.8 mm^2/s, while the flexural strength improves from 412.9 MPa to 471.3 MPa, as the content of Ti3AlC2 is increased from 5 wt%to 25 wt%. Additionally, the functional-gradient materials sintered without interface between the layers exhibit good designability, and their overall electrical conductivity, thermal conductivity, and flexural strength are all higher than those of the corresponding uniform composite material.
基金financial support of the National Natural Science Foundation of China(No.U1804251)the National Key Research and Development Program of China(Nos.2018YFC1106703 and 2017YFB0702504).
文摘Mg alloys,as a new generation of biodegradable bone implant materials,are facing two tremendous challenges of enhancing strength and reducing degradation rate in physiological environment to meet clinical needs.In this study,tricalcium phosphate(β-TCP)particles were dispersed in Mg–2 Zn–0.46 Y–0.5 Nd alloy by friction stir processing(FSP)to produce Mg-based functional gradient materials(Mg/β-TCP FGM).On the surface of Mg/β-TCP FGM,the hydroxyapatite(HA)coating was prepared by electrodeposition.The effects of FSP and electrochemical parameter on the microstructure,microhardness,bonding strength and corrosion performance of the Mg/β-TCP FGM were investigated.After four passes of FSP,a uniform and fine-grained structure was formed in Mg/β-TCP and the microhardness increased from 47.9 to 76.3 HV.Compared to the samples withoutβ-TCP,the bonding strength of the Mg/β-TCP FGM increased from 23.1±0.462 to 26.3±0.526 MPa and the addition of degradableβ-TCP contributed to the in situ growth of HA coating.The thickness of HA coating could be dominated by controlling the parameters of electrodeposition.According to the results of immersion tests and electrochemical tests in simulated body fluid,it indicated that the degradation rate of the Mg/β-TCP FGM could be adjusted.
文摘A simple and effective method for analyzing the stress distribution in a Functionally Gradient Material(FGM) layer on the su;face of a structural component is proposed in this paper. Generally, the FGM layer is very thin compared with the characteristic length of the structural component, and the nonhomogeneity exists only in the thin layer. Based on these features, by choosing a small parameter I which characterizes the stiffness of the layer relative to the component, and expanding the stresses and displacements on the two sides of the interface according to the parameter lambda, then asymptotically using the continuity conditions of the stresses and displacements on the interface, a decoupling computing process of the coupling control equations of the layer and the structural component is realized. Finally, two examples are given to illustrate the application of the method proposed.
文摘Based on the thermal stress distribution for functionally gradient material (FGM) plates, a Genetic Algorithm (GA) method for the thermal stresses optimum design of FGM plate with computer technologies is given. The minimum thermal stresses combination distribution for FGM is obtained.
文摘The thermal residual stresses developed in a disk-shaped, Ni/TiC functionally gradient material (FGM) during its fabrication are investigated by an elastic-plastic finite element numerical ap-proach. Constitutive relations for the graded Ni-TiC composite inter-layers between pure metal Ni and ceramic TiC are estimated by using an effectiv-medium approach, and effective plastic strain and stress distributions are computed for simulated cooling from an assumed fab-rication temperature. Analyses are performed for a fixed specimen ge-ometry and the graded region is treated as a series of perfectly bonded equal-thick layers. The results are compared with those obtained by on-ly considering elastic material response to assess the effect of plasticity on the optimum fabrication design of the Ni/TiC FGM. It is demon-strated that the consideration of plasticity is of critical importance for optimization of the metal/ceramic gradient materials.
文摘Ti1Al2O3 Functionally Gradient Material (FGM) was prepared by an explosive compaction/SHS process. Ten sheets of the compounding powder were laminated and pressed to get a green body of FGM. It was then compacted explosively By burying the explosive compaction body into a stoichiometric Al/TiO2 mixture and igniting the combustion of the stoichiometric Al/TiO2 mixture, the SHS reaction of the explosive compaction body was initiated by the heat released from the combustion of the stoichiometric Al/TiO2 mixture. In this way, Ti/Al2O3 FGM was synthesized. The adiabatic temperatures of each gradient layer were calculated when the preheating temperatures were 298 K and 1173 K, respectively The microstructure, composition and properties of Ti/Al2O3 FGM and the reaction mechanism of each gradient layer were studied. It was found that Ti/Al2O3 FGM prepared by the explosive compaction/SHS process had a high density and a high microhardness. Its structure, composition and properties showed apparent gradient distribution. The structure of the standard stoichiometric ratio gradient layer of FGM was a network structure. Its reaction mode could be described as follows: Al powder melted first, then the molten Al penetrated into the TiO2 zone and reacted with TiO2, and big pores were left in the original positions of Al powder. The reaction of gradient layers with the addition of Al3O3 as diluents was similar to that of the standard stoichiometric ratio gradient layer, so were their structure and composition. However, the reaction of gradient layers with the addition of Ti as diluents was more complex and the composition deviated slightly from the designed one
文摘The fabrication. microstructure and mechanical properties of ZrO2-Ni functionally gradient materials (FGM ) have been studied. FGM as well as non-FG M of ZrO2-Ni system was developed by powder metallurgical process. X-ray diffractometer (XRD ). electron probe microanalyzer (EPMA), scanning electron microscope (SEM ) and optical microscope were employed to investigate the crystalline phases. chemical composition and microstructure Experimental results demonstrate that the composition and microstructure of ZrO2-Ni FGM have the expected gradient distribution. There are no distinct interfaces in the FGM due to the gradient change of components. that is, the constituents are continuous in microstructure everywhere. Moreover, Vickers hardness and flexural strength were measured for the common composites as a function of composition. It is made clear that the mechanical properties of the FGM vary corresponding to the constitutional changes as well
基金Project(51274247)supported by the National Natural Science Foundation of ChinaProject(2012BAE06B00)supported by the National High Technology Research and Development Program to China+1 种基金Project(2011QNZT046)supported by the Fundamental Research Funds of Central South Universities of ChinaProject supported by Hunan Postdoctoral Scientific Program,China
文摘FeCrAl(f)/HA biological functionally gradient materials(FGMs) were successfully fabricated by the hot pressing technique.Scanning electron microscope(SEM),energy dispersive spectrometer(EDS) and bending strength test machine were utilized to characterize the microstructure,component,mechanical properties and the formation of the Ca-deficient apatite on the surface of these materials.The results indicate that an asymmetrical FeCrAl(f)/HA FGM,consolidating powders prepared by mixing HA with 3%–15%(volume fraction) is successfully prepared.Both of the matrix and FeCrAl fiber are integrated very tightly and bite into each other very deeply.And counter diffusion takes place to some extent in two phase interfaces.The elemental compositions of the FeCrAl(f)/HA FGM change progressively.Ca and P contents increase gradually with immersion time increasing,and thereafter approach equilibrium.The bone-like apatite layer forms on the materials surface,which possesses benign bioactivity,and the favorable biocompatibility can provide potential firm fixation between FeCrAl(f)/HA asymmetrical FGM implants and human bone.
基金Projects(90305023 59731020) supported by the National Natural Science Foundation of China
文摘Higher order stress fields for a mode Ⅰ crack perpendicular to the direction of property variation in a functionally gradient material(FGM), which has an exponential variation of elastic modulus along the gradient direction, were obtained through an asymptotic analysis. The Poisson’s ratio of the FGMs was assumed to be constant throughout the analysis. The first five terms in the asymptotic expansions of crack tip stress fields were derived to bring out the influence of nonhomogeneity on the structure of the stress field explicitly. The analysis reveals that only the higher order terms in the expansion are influenced by the material nonhomogeneity. Moreover, it can be seen from expressions of higher order stress fields that at least three terms must be considered in the case of FGMs in order to explicitly account for the nonhomogeneity effects on the structure of crack tip stress fields.
基金Item Sponsored by the National Natural Science Foundation of China (Grant Nos.51006020 and 51174056) the Fundamental Research Funds for the Central Universities (Grant Nos.N090109001+3 种基金N100409008and N100609001) the National Basic Research Program of China (Grant Nos.2011CB612206 and 2011CB610405) the Wuhan National High Magnetic Field Center (Grant No.WHMFCK2011006)
文摘In this study,the effects of high magnetic field gradients on the segregation of alloying elements,crystallized phases,and particles in alloys during solidification process and corresponding microstructures were discussed.It was confirmed that applying an external high magnetic field gradient during solidification process is an effective processing route for controlling segregation in alloys and then fabricating functional materials which have special mierostruetures and properties.Such controlling and fabrication were realized by controlling the migration of the alloying elements, crystallized phases,and particles in the liquid matrix on the basis of the Lorentz and magnetic forces.
基金Funded by the Natural Science Foundation of China (No. 50172037)
文摘( TiB2-TiAl)/TiAl symmetrically function gradient materials ( FGM) were prepared by spark plasma sintering ( SPS). Owing to the difference, of the thermal expansion coefficients between TiB2 and TiAl, a compressive surface stress was introduced to the FGM fry the thermal expansion mismatch. The hardness values of the uniform materials and the FGM were tested, respectively. For the FGM with a compressive surface stress, hardness is obviously superior to that of the uniform material. When the FGM was subjected to heat treatment, the hardness decreased due to a partial relaxation of the compressive surface stress.
