The effect of rotary electromagnetic stirring(EMS)on the Cu grain size and Fe dendrites is investigated in this paper,in order to get a Cu-Fe alloy ingot with good quality.The macro-and micro-structures are observed b...The effect of rotary electromagnetic stirring(EMS)on the Cu grain size and Fe dendrites is investigated in this paper,in order to get a Cu-Fe alloy ingot with good quality.The macro-and micro-structures are observed by Leica-DMR optical microscope.The solidification structures of Cu-2 and 8wt.%Fe consist with finer equiaxed grains. The Cu grain size is most sensitive to the Fe content.EMS can't effectively improve the grain size for the Cu-Fe alloy. For ingot cooled without EMS,there are also many large Fe-rich particles distribute in the Cu-matrix,beside the Fe dendrites,because of the existence of metastable miscibility gap in the undercooled liquid state.And the Fe-rich phases are not found in the ingots with EMS,indicating the EMS can affect the undercooling of the liquid and further restrain the liquid phase separation.Under the EMS,the Fe dendrites break up into many smaller Fe fragments.And the size of Fe fragments decreases with the increasing stirring current.展开更多
Two types of dendrite tip splitting including dendrite orientation transition and twinned-like dendrites in Fe-C alloys were investigated by phase-field method. In equiaxed growth, the possible dendrite growth directi...Two types of dendrite tip splitting including dendrite orientation transition and twinned-like dendrites in Fe-C alloys were investigated by phase-field method. In equiaxed growth, the possible dendrite growth directions and the effect of supersaturation on tip splitting were discussed; the dendrite orientation transition was observed, and it was found that the orientation regions of anisotropy parameters were reduced from three to two with increasing the supersaturation, which was due to the effect of interracial anisotropy controlled by the solute in front of S/L interface changing with the increase of supersaturation. In directional solidification, it was found that the twinned like dendrites were formed with the fixed anisotropy couples and no seaweed dendrites were observed; these were concluded from the results of competition between process anisotropy and inherent anisotropy. The formation process of twinned-like dendrite was investigated by tip splitting phenomenon, which was related to the chan ges of dendrite tips growth velocity. Then, the critical speed of tips splitting and solute concentration of twinned-like dendrites were investigated, and a new type of microsegregation in Fe-C alloys was proposed to supplement the dendrite growth theories.展开更多
基金Item Sponsored by National High Technology Research and Development Program of China (Grant No.2007AA03Z519) the National Natural Science Foundation of China (Grant No.51004038 and No.50901019) +1 种基金the Fundamental Research Funds for the Central Universities (Grant No.N100609004) the 111 Project of China (Grant No.B07015)
文摘The effect of rotary electromagnetic stirring(EMS)on the Cu grain size and Fe dendrites is investigated in this paper,in order to get a Cu-Fe alloy ingot with good quality.The macro-and micro-structures are observed by Leica-DMR optical microscope.The solidification structures of Cu-2 and 8wt.%Fe consist with finer equiaxed grains. The Cu grain size is most sensitive to the Fe content.EMS can't effectively improve the grain size for the Cu-Fe alloy. For ingot cooled without EMS,there are also many large Fe-rich particles distribute in the Cu-matrix,beside the Fe dendrites,because of the existence of metastable miscibility gap in the undercooled liquid state.And the Fe-rich phases are not found in the ingots with EMS,indicating the EMS can affect the undercooling of the liquid and further restrain the liquid phase separation.Under the EMS,the Fe dendrites break up into many smaller Fe fragments.And the size of Fe fragments decreases with the increasing stirring current.
基金funded by International Cooperation Project of the Ministry of Science and Technology of China(2014DFA50320)National Natural Science Foundation of China(51574207,51574206,51204147, 51274175)International Science and Technology Cooperation Project of Shanxi Province of China (2013081017,2012081013)
文摘Two types of dendrite tip splitting including dendrite orientation transition and twinned-like dendrites in Fe-C alloys were investigated by phase-field method. In equiaxed growth, the possible dendrite growth directions and the effect of supersaturation on tip splitting were discussed; the dendrite orientation transition was observed, and it was found that the orientation regions of anisotropy parameters were reduced from three to two with increasing the supersaturation, which was due to the effect of interracial anisotropy controlled by the solute in front of S/L interface changing with the increase of supersaturation. In directional solidification, it was found that the twinned like dendrites were formed with the fixed anisotropy couples and no seaweed dendrites were observed; these were concluded from the results of competition between process anisotropy and inherent anisotropy. The formation process of twinned-like dendrite was investigated by tip splitting phenomenon, which was related to the chan ges of dendrite tips growth velocity. Then, the critical speed of tips splitting and solute concentration of twinned-like dendrites were investigated, and a new type of microsegregation in Fe-C alloys was proposed to supplement the dendrite growth theories.