The thermal deformation behavior of FV520B stainless steel is investigated.Isothermal compression tests were conducted at temperatures ranging from 600 to 900℃ and strain rates from 0.001 to 10 s^(−1).The true stress...The thermal deformation behavior of FV520B stainless steel is investigated.Isothermal compression tests were conducted at temperatures ranging from 600 to 900℃ and strain rates from 0.001 to 10 s^(−1).The true stress–strain curves were corrected for friction and temperature due to the drum shape and adiabatic heating.The comparison shows that there is a large difference between the stress before and after the correction,which proves that the correction is necessary.Five constitutive models were developed:the original Arrhenius model,the strain correction Arrhenius model,a new modified Arrhenius model,the back propagation neural network model(BPNN)and the dandelion optimization BPNN model(DO-BPNN).The DO-BPNN model showed the highest prediction accuracy though it was more computationally intensive than the other models.The new modified Arrhenius model performed a better predictive capacity than the strain correction version,while it showed a negligible increase in the number of parameters and computational time.Although artificial neural network-based models exhibit superior accuracy compared to the Arrhenius models,their application in finite element simulations still faces notable challenges.展开更多
采用堆焊熔敷成形技术进行了FV520B沉淀硬化不锈钢再制造实验,在此基础上,对FV520B不锈钢熔化极活性气体保护电弧焊(metal active gas arc welding,MAG)堆焊再制造成形组织特点进行了分析,并研究了机械振动对再制造成形组织的影响。结...采用堆焊熔敷成形技术进行了FV520B沉淀硬化不锈钢再制造实验,在此基础上,对FV520B不锈钢熔化极活性气体保护电弧焊(metal active gas arc welding,MAG)堆焊再制造成形组织特点进行了分析,并研究了机械振动对再制造成形组织的影响。结果显示:FV520B不锈钢MAG堆焊再制造成形组织由马氏体+碳化物沉淀硬化相组成,且沿成形高度方向组织呈周期性变化特点,具有一定的自相似分形特性;振动会一定程度上增大孪晶形成几率,对马氏体板条具有破断作用,且马氏体板条宽度随振动转速的不断增大呈先减小后增加趋势;受振动的影响,晶格畸变和各晶面择优取向性都将发生变化,但不同晶面变化规律不同;振动的加入使得(110)晶面和(211)晶面的Bragg衍射峰峰位向低衍射角方向发生偏移,且随振动转速的不断增大,偏移量呈先增大后减小趋势,(110)晶面衍射峰半高宽呈先减小后增大趋势,其晶面择优取向(TC)性则呈现先增强后减弱趋势;在0到共振转速区间内(211)晶面衍射峰半高宽随振动转速的不断增大呈先减小后增大趋势,当振动转速大于共振转速时又呈减小趋势,但其晶面择优取向(TC)性则随振动转速的增大呈现持续增强趋势;总体上,亚共振频率振动(振动转速f=3000r/min)对FV520B不锈钢MAG堆焊再制造成形组织结构的影响最显著。展开更多
利用强流脉冲电子束进行FV520B钢表面改性,处理参数包括加速电压27 k V,能量密度5 J/cm2,脉冲次数1到25次。使用扫描电镜、电子探针和X射线衍射分析样品表层形貌、元素分布和相组织变化。经强流脉冲电子束改性后,样品表面形貌细密均匀,...利用强流脉冲电子束进行FV520B钢表面改性,处理参数包括加速电压27 k V,能量密度5 J/cm2,脉冲次数1到25次。使用扫描电镜、电子探针和X射线衍射分析样品表层形貌、元素分布和相组织变化。经强流脉冲电子束改性后,样品表面形貌细密均匀,晶粒尺寸降至2μm以下,重熔层厚度约4μm并形成沿(200)择优方向的柱状凝固组织。样品表层深约10μm范围内的沉淀硬化颗粒得到有效溶解,成分分布均匀化。在3.5%(质量比)Na Cl溶液中测试电化学腐蚀性能,25次脉冲处理样品的腐蚀电位由原始样品的-0.213 V升至0.038 V,腐蚀速率降低约一个数量级。展开更多
基金supported by the National Natural Science Foundation of China(Grant No.52275373)the National Natural Science Foundation of China(Grant No.52105397)the Open Foundation of National Key Laboratory of Metal Forming Technology and Heavy Equipment(Grant No.S2308100.W08).
文摘The thermal deformation behavior of FV520B stainless steel is investigated.Isothermal compression tests were conducted at temperatures ranging from 600 to 900℃ and strain rates from 0.001 to 10 s^(−1).The true stress–strain curves were corrected for friction and temperature due to the drum shape and adiabatic heating.The comparison shows that there is a large difference between the stress before and after the correction,which proves that the correction is necessary.Five constitutive models were developed:the original Arrhenius model,the strain correction Arrhenius model,a new modified Arrhenius model,the back propagation neural network model(BPNN)and the dandelion optimization BPNN model(DO-BPNN).The DO-BPNN model showed the highest prediction accuracy though it was more computationally intensive than the other models.The new modified Arrhenius model performed a better predictive capacity than the strain correction version,while it showed a negligible increase in the number of parameters and computational time.Although artificial neural network-based models exhibit superior accuracy compared to the Arrhenius models,their application in finite element simulations still faces notable challenges.
基金National Natural Science Foundation of China(51405510,51375492,51575527)
文摘采用堆焊熔敷成形技术进行了FV520B沉淀硬化不锈钢再制造实验,在此基础上,对FV520B不锈钢熔化极活性气体保护电弧焊(metal active gas arc welding,MAG)堆焊再制造成形组织特点进行了分析,并研究了机械振动对再制造成形组织的影响。结果显示:FV520B不锈钢MAG堆焊再制造成形组织由马氏体+碳化物沉淀硬化相组成,且沿成形高度方向组织呈周期性变化特点,具有一定的自相似分形特性;振动会一定程度上增大孪晶形成几率,对马氏体板条具有破断作用,且马氏体板条宽度随振动转速的不断增大呈先减小后增加趋势;受振动的影响,晶格畸变和各晶面择优取向性都将发生变化,但不同晶面变化规律不同;振动的加入使得(110)晶面和(211)晶面的Bragg衍射峰峰位向低衍射角方向发生偏移,且随振动转速的不断增大,偏移量呈先增大后减小趋势,(110)晶面衍射峰半高宽呈先减小后增大趋势,其晶面择优取向(TC)性则呈现先增强后减弱趋势;在0到共振转速区间内(211)晶面衍射峰半高宽随振动转速的不断增大呈先减小后增大趋势,当振动转速大于共振转速时又呈减小趋势,但其晶面择优取向(TC)性则随振动转速的增大呈现持续增强趋势;总体上,亚共振频率振动(振动转速f=3000r/min)对FV520B不锈钢MAG堆焊再制造成形组织结构的影响最显著。
