The integration method of exploding foil initiator system(EFIs) used to be researched to broaden its application range in military and aerospace in the last few decades.In order to lower the firing voltage below 1 kV,...The integration method of exploding foil initiator system(EFIs) used to be researched to broaden its application range in military and aerospace in the last few decades.In order to lower the firing voltage below 1 kV,an integrated EFIs with enhanced energy efficiency was designed.Corresponding exploding foil initiator chips were fabricated in batch via micro electromechanical systems technology by integrating a unified foil,a flyer layer and a barrel on a glass substrate successively,meanwhile its package of the whole system was proposed at a volume of 2.194 cm^(3).The structural parameters were determined by predicted performance including flyer velocity,impact behavior and conduction property via the proposed theoretical models and the static electric field simulation.As expect,this integrated EFIs exhibited excellent functions,which could accelerate the flyer to a terminal velocity over 4 km/s and preeminently initiate HNS-IV pellet at a circuit of 0.24 μF/0.9 kV.Furthermore,the theoretical design,fabrication and performance test have been all included to validate the feasibility of this integrated EFIs that was beneficial for its commercial development in the future.展开更多
To evaluate the tensile behavior of metal foils by resistance heating(RH)assisted tensile testing system accurately,this study proposed to embed a digital image correlation(DIC)system with laser speckles for the measu...To evaluate the tensile behavior of metal foils by resistance heating(RH)assisted tensile testing system accurately,this study proposed to embed a digital image correlation(DIC)system with laser speckles for the measurement of full-field strain distribution.Furthermore,the sample structures were optimized to achieve uniform temperature and strain distribution.An infrared camera was used to monitor the temperature distribution.Rectangular samples instead of dog-bone shaped samples were proposed.A model for calculating the temperature distribution was established to optimize the sample structure.The parameters that influence the temperature distribution and tensile behavior were studied.As results,compared to the strain measured by a non-contact extensometer,the maximum deviation of the strain measured by DIC was less than 6%when the nominal strain was larger than 0.013.It is confirmed that the proposed tensile testing system is reliable for measuring the temperature and full-field strain distributions.Sample shape influenced temperature distributions of smaller samples while it almost had no influence on the temperature distributions of larger samples.The temperature difference was not affected by the material type but by the sample size.The proposed rectangular shape was validated to be feasible for RH assisted tensile testing.The sample length was successfully optimized for a more uniform temperature distribution by the established model.Although the tensile deformation was not influenced by the sample shape,the temperature distribution resulted in a non-uniform strain distribution before achieving ultimate tensile strength.Longer effective sample length between two clamping jigs contributed to a more uniform temperature distribution and material deformation.A more accurate evaluation of high-temperature tensile behavior for metal foils can be achieved by the proposed RH assisted tensile testing system using rectangular samples with an optimized structure.展开更多
To improve roll system stability of aluminum foil mills, roll system stability of 2200 highspeed aluminum foil mill is analyzed with energy stable method. Two different restrictive conditions which gaps between chock ...To improve roll system stability of aluminum foil mills, roll system stability of 2200 highspeed aluminum foil mill is analyzed with energy stable method. Two different restrictive conditions which gaps between chock of work roll and window of stand whether exist or not, are studied respectively. A new concept of roll system with open /closed compound pair conies up with as well for re-newably synthesizing restrictive mechanism of aluminum foil mills' chock. Through these studies, the conflict, whether reserving the gap for the roller replacement or eliminating the gap for roller's normal work, is successfully settled. This concept and analyzed result give the actual mechanism with open/closed compound restriction and the method of realizing high-speed rolling and prolonging longevity of end thrust bearing on work roll. It has important theoretical meaning and engineering value for modern technical reform of aluminum foil mills and plate strip mills.展开更多
Based on the microstructure characterization,electrochemical impedance spectroscopy,potentiodynamic polarization,and immersion corrosion,this work comparatively analyzed the differences in the electrochemical corrosio...Based on the microstructure characterization,electrochemical impedance spectroscopy,potentiodynamic polarization,and immersion corrosion,this work comparatively analyzed the differences in the electrochemical corrosion morphology and post-foil formation surface morphology of laser beam welded(LBW)sample and spin-formed sample,and compared the corrosion resistance and Cu foil formation ability of two samples in H_(2)SO_(4)/NaCl solution and CuSO_(4) reducing electrolyte.Results show that in H_(2)SO_(4) and NaCl solutions,LBW sample and spin-formed sample exhibit excellent passivation ability and corrosion resistance.Both samples show uniform corrosion morphologies and similar corrosion resistance in the strong acidic solution containing Cl^(-).Meanwhile,the Cu foil formation ability of the welded joint is similar to that of the spin-formed sample,and both samples obtain intact Cu foils with high-quality surfaces and small differences in properties.展开更多
Electrolytic copper foil has gained significant attention as an essential component in lithium-ion batteries(LIBs),printed circuit boards(PCBs),and chip packaging substrates(CPSs)applications.With the advancement of L...Electrolytic copper foil has gained significant attention as an essential component in lithium-ion batteries(LIBs),printed circuit boards(PCBs),and chip packaging substrates(CPSs)applications.With the advancement of LIBs towards higher energy densities and the increasing density of electronic components on circuits,copper foil is required to have demanding properties,such as extremely thin thickness and extremely high tensile strength.This comprehensive review firstly summarizes recent progress on the fabrication of electrolytic copper foil,and the effects of process parameters,cathode substrate,and additives on the electrodeposition behavior,microstructure,and properties of copper foil are discussed in detail.Then the regulation strategies of mechanical properties of electrolytic copper foil are also summarized,including the formation of nanotwins and texture.Furthermore,the recent advances in novel electrolytic copper foils,such as composite foils and extra-thin copper foils,are also overviewed.Lastly,the remaining challenges and perspectives on the further development of electrolytic copper foils are presented.展开更多
The effect of rolling schedules on the ridging resistance of ultra-thin ferritic stainless steel(FSS)430 foil was evaluated by studying the microstructure and texture.The results show that specimens processed with thr...The effect of rolling schedules on the ridging resistance of ultra-thin ferritic stainless steel(FSS)430 foil was evaluated by studying the microstructure and texture.The results show that specimens processed with three-pass cold rolling under the reductions of 40%,40%and 31%,respectively,exhibit improved ridging resistance owing to the microstructural refinement and the texture structure optimization.A nearly 40%reduction of ridging height can be achieved using the proposed rolling schedule compared to the other two rolling schedules.In addition,the effect of annealing temperature after cold rolling on the ridging resistance of FSS 430 foil is also found to be crucial,and an optimal annealing temperature of 900℃ is obtained for FSS 430 foil with high ridging resistance.Overall,the improvement in the ridging resistance of FSS 430 foil can be attributed to the reduction in the fraction of{001}<110>and{114}<110>components by optimization of the rolling and annealing processes.展开更多
Stripping injection overcomes the limitations of Liouville's theorem and is widely used for beam injection and accumulation in high-intensity synchrotrons.The interaction between the stripping foil and beam is cru...Stripping injection overcomes the limitations of Liouville's theorem and is widely used for beam injection and accumulation in high-intensity synchrotrons.The interaction between the stripping foil and beam is crucial in the study of stripping injection,particularly in low-energy stripping injection synchrotrons,such as the XiPAF synchrotron.The foil thickness is the main parameter that affects the properties of the beam after injection.The thin stripping foil is reinforced with collodion during its installation.However,the collodion on the foil surface makes it difficult to determine its equivalent thickness,because the mechanical measurements are not sufficiently reliable or convenient for continuously determining foil thickness.We propose an online stripping foil thickness measurement method based on the ionization energy loss effect,which is suitable for any foil thickness and does not require additional equipment.Experimental studies were conducted using the XiPAF synchrotron.The limitation of this method was examined,and the results were verified by comparing the experimentally obtained beam current accumulation curves with the simulation results.This confirms the accuracy and reliability of the proposed method for measuring the stripping foil thickness.展开更多
WE43MEO magnesium foils(thickness≤200μm)were successfully produced via hot rolling.The initially extruded material was heat treated at 450℃for 2 h to achieve a more homogenous microstructure.Afterwards the sheets w...WE43MEO magnesium foils(thickness≤200μm)were successfully produced via hot rolling.The initially extruded material was heat treated at 450℃for 2 h to achieve a more homogenous microstructure.Afterwards the sheets were hot rolled at 480℃in two to five rolling passes to achieve a uniform thickness of less than 200μm and finally heat treated(T5 and T6 heat treatment).After foil rolling and final heat treatment the microstructural und texture evolution as well as resulting mechanical properties were investigated.Therefore,the samples were quenched directly after foil rolling and the final heat treatment.The foil rolling led either to a deformation microstructure(two and three passes)or globular grains(four and five passes)depending on the number of rolling passes.As main recrystallisation mechanisms continuous dynamic recrystallisation(CDRX)and twinning induced dynamic recrystallisation(TDRX)were identified.The resulting textures revealed the activation of non-basal slip of<c+a>-dislocations during prior foil rolling.As a result of the rolling,the strength increased and the elongation decreased compared to the extruded and heat-treated state.Furthermore,it was found that a T6 temper increased corrosion resistance of the tested WE43MEO foils.展开更多
The equimolar NbZrTi medium-entropy alloy(MEA)has attracted attention due to its excellent comprehensive mechanical properties.In this study,the designed body-centered cubic NbZrTiAl_(4)(atomic percent,at%)MEA by Al a...The equimolar NbZrTi medium-entropy alloy(MEA)has attracted attention due to its excellent comprehensive mechanical properties.In this study,the designed body-centered cubic NbZrTiAl_(4)(atomic percent,at%)MEA by Al addition,having a superplastic extensibility of~5000%under cold rolling,enables directly fabricated ultrathin foils with a thickness down to~0.2 mm without any treatments.Particularly,the annealed NbZrTiAl_(4) MEA foils,containing a coherent nanoscale B2,exhibit an ultrahigh yield strength of up to~1130 MPa,which even surpasses the bulk counterpart,while maintaining a good fracture elongation of up to~14%.The Al addition induced a stronger solid solution strengthening and fine-grain strengthening in the foils.Complex dislocation interactions and dislocation–B2 interactions promoted a dynamical formation of dislocation bands,which yielded work-hardening ability and tensile ductility.These findings provide a novel strategy for the design of ultrathin refractory medium-entropy foils to break through their performance limits at ultrahigh temperatures and guide the design of high-performance lightweight foils for structural applications.展开更多
Rechargeable magnesium batteries(RMBs)have attracted much attention due to the high theoretical capacity(3833 mAh cm−3)of magnesium metal negative electrode and abundant resources.However,the preparation of ultra-thin...Rechargeable magnesium batteries(RMBs)have attracted much attention due to the high theoretical capacity(3833 mAh cm−3)of magnesium metal negative electrode and abundant resources.However,the preparation of ultra-thin magnesium foils faces the problems of rolling difficulty and high processing cost,while the use of thick magnesium foils leads to low utilization of magnesium and reduces the energy density.To tackle the above problems,we successfully prepared ultra-thin magnesium foils based on electrolytic process and investigated the effect of different substrates.The magnesium foils prepared using Mo substrate have more uniform surface morphology and lower surface roughness,which is attributed to the lower magnesium nucleation overpotential of Mo substrate.Meanwhile,density functional theory calculations show that the adsorption energy of Mo on Mg is more negative,which is conducive to achieving uniform nucleation and deposition of Mg.The Mg deposition on Mo substrate undergoes the characteristic stages of transient nucleation,nucleus accretion,multidirectional heterotopic growth,and columnar crystal stacking,and ultimately the formation of a dense deposited layer.In addition,the prepared ultra-thin Mg foil with Mo substrate can stably cycle for 1000 h at 3 mA cm^(-2) with high utilization of 50% in the symmetric cell.This study develops a facile method for the preparation of ultra-thin Mg foils,which opens up a new path for developing high-performance ultra-thin negative electrodes for RMBs.展开更多
The edge crack behavior of copper foil in asymmetrical micro-rolling was studied.The effects of the speed ratio between rolls,grain size and stress state in the deformation zone on edge cracks of the rolled piece in a...The edge crack behavior of copper foil in asymmetrical micro-rolling was studied.The effects of the speed ratio between rolls,grain size and stress state in the deformation zone on edge cracks of the rolled piece in asymmetrical rolling were analyzed.Low plasticity,uneven deformation and longitudinal secondary tensile stress generated in the edge area of the rolled piece during the rolling process are the main causes of edge cracks.The larger the grain size of the rolled piece,the smaller the number of edge cracks and the deeper the expansion depth,and the larger the spacing between cracks under the same rolling reduction.Asymmetrical rolling can effectively increase the rolling reduction at when the copper foil fist shows edge cracks compared to symmetrical rolling.This enhancement is attributed to the shearing stress induced by asymmetrical rolling,which reduces the rolling force and longitudinal secondary tensile stress,and increases the residual compressive stress on the surface of the rolled piece.The edge crack defects of copper foil can be effectively reduced by increasing the speed ratio between the rolls in asymmetrical rolling.展开更多
In order to gain a deeper understanding of the effect of pulsed current on the mechanical properties and size effect of nanocrystalline Ni foils,nanocrystalline Ni foils with different grain thickness-to-grain size ra...In order to gain a deeper understanding of the effect of pulsed current on the mechanical properties and size effect of nanocrystalline Ni foils,nanocrystalline Ni foils with different grain thickness-to-grain size ratios(λ)were prepared using pulsed electrodeposition in this paper and unidirectional tensile experiments were carried out at room temperature with different currents and their applied directions.The experimental results show that the nanocrystalline Ni foil produces an obvious electroplasticity effect after applying the current field,and when 300<λ<1100,the current weakens the size effect of nanocrystalline Ni foils to a certain extent,and the angle between the current direction and the deformation direction also affects the mechanical response of nanocrystalline Ni foils,and when the angle between the current direction and the deformation direction is 0°,electroplasticity effect is the best,and the current has the most significant effect of abating the size effect of the material.The mechanism of unidirectional tensile deformation of nanocrystalline Ni foils under the effect of pulsed current was analyzed using TEM and TKD.It was found that the applied pulse current increased the activity of the nanocrystalline boundaries,promoted the movement of dislocations,and reduced the tendency of dislocation entanglement.The higher the peak current density and the smaller the angle between the direction of the current and the direction of deformation,the smaller the grain boundary orientation difference,the more dispersed the grain orientation,and the lower the density of geometrically necessary dislocations(GND)in the deformed nanocrystalline foil,the more significant the effect on material plasticity improvement.展开更多
In this study,microstructure and mechanical behavior of Mg/Al composite plates with Ti foil interlayer were systematically studied,with a great emphasis on the effect of different thicknesses of Ti foil interlayer.The...In this study,microstructure and mechanical behavior of Mg/Al composite plates with Ti foil interlayer were systematically studied,with a great emphasis on the effect of different thicknesses of Ti foil interlayer.The results show that compared to 100μm thick Ti foil,10μm thick Ti foil is more prone to fracture and is evenly distributed in fragments at the interface.The introduction of Ti foil can effectively refine the grain size of Mg layers of as-rolled Mg/Al composite plates,10μm thick Ti foil has a better refining effect than 100μm thick Ti foil.Ti foil can effectively increase the yield strength(YS)and ultimate strength(UTS)of as-rolled Mg/Al composite plates,10μm thick Ti foil significantly improves the elongation(El)of Mg/Al composite plate,while 100μm thick Ti foil slightly weakens the El.After annealing at 420℃ for 0.5 h and 4 h,Ti foil can inhibit the formation of intermetallic compounds(IMCs)at the interface of Mg/Al composite plates,which effectively improves the YS,UTS and El of Mg/Al composite plates.In addition,Ti foil can also significantly enhance the interfacial shear strength(SS)of Mg/Al composite plates before and after annealing.展开更多
Rotating machinery in the aviation industry is increasingly embracing high speeds and miniaturization,and foil dynamic pressure gas bearing has great application value due to its self-lubrication and self-adaptive def...Rotating machinery in the aviation industry is increasingly embracing high speeds and miniaturization,and foil dynamic pressure gas bearing has great application value due to its self-lubrication and self-adaptive deformation characteristics.This study explores the interaction mechanism between micro-scale variable-sectional shearing flow with hyper-rotation speeds and a three-layer elastic foil assembly through bidirectional aero-elastic coupling in a Multi-layer Thrust Gas Foil Bearing(MTGFB).The bearing capacity of the MTGFB varies non-linearly with the decrease of gas film clearance,while the collaborative deformation of the three-layer elastic foil assembly can deal with different load conditions.As the load capacity increases,the enhanced dynamic pressure effect causes the top foil to evolve from a single arch to multiple arches.The hydrodynamic effects in the gas film evolve to form multiple segmented wedges with different pitch ratios,while the peak pressure of the gas film always occurs near the vaults of the top foil.As the rotational speed frequency approaches the natural frequency,the resonance of the gas film and elastic foil assembly system occurs,and a phase delay occurs between the pressure pulsation and the vibration of foils.The load capacity of the MTGFB also depends on the elastic moduli of the elastic foil assembly.Increasing the elastic modulus decreases the deformation amplitude of the top foil,whereas it increases those of the backboard and middle foil,increasing the load capacity.展开更多
Metal foils have emerged as one of the promising materials for anode-free batteries due to their high energy density and scalability in production.The unclear lithium plating/stripping kinetics of metal foil current c...Metal foils have emerged as one of the promising materials for anode-free batteries due to their high energy density and scalability in production.The unclear lithium plating/stripping kinetics of metal foil current collectors in anode-free batteries was addressed by using the non-destructive distribution of relaxation times(DRT)analysis to systematically investigate the lithium transport behavior of 14 metal foils and its correlation with electrochemical performance.By integrating energy-dispersive spectro scopy(EDS),cyclic voltammetry(CV),and galvanostatic testing,the exceptional properties of indium(In),tin(Sn),and silver(Ag)were revealed:the Li-In alloying reaction exhibits high reversibility,Li-Sn alloys demonstrate outstanding cycling stability,and the Li-Ag solid-solution mechanism provides an ideal lithium deposition interface on the silver substrate.The DRT separates the polarization internal resistance of lithium ions passing through the SEI layer(R_(sei),τ2)and the polarization internal resistance of lithium ions undergoing charge transfer reaction at the electrolyte/electrode interface(R_(ct),τ3)by decoupling the electrochemical impedance spectroscopy(EIS).For the first time,the correlation betweenτ2,τ3,and the cycle life/Coulombic efficiency of alloy/solid-solution metals was established,while non-alloy metals are not suitable for this method due to differences in lithium deposition mechanisms.This study not only illuminates the structure-property relationship governing the lithium kinetics of metal foil electrodes but also provides a novel non-destructive analytical strategy and theoretical guidance for the rational design of stable anodes in high-energy-density batteries,facilitating the efficient screening and optimization of anode-free battery.展开更多
Investigating the characteristics of synchronous electrical explosions of multiple exploding foil initiators(EFI)in the same circuit,a four-point series-connected EFI circuit utilizing flexible flat cables was designe...Investigating the characteristics of synchronous electrical explosions of multiple exploding foil initiators(EFI)in the same circuit,a four-point series-connected EFI circuit utilizing flexible flat cables was designed to analyze the electrical explosion characteristics.Loop current and terminal voltages of each EFI were recorded to characterize the multi-point series-connected EFI explosion.The effects of voltage,capacitance,and loop length on the response time,energy deposition,and energy utilization efficiency of the multi-point series-connected EFI were explored.Based on the FIRESET model,a mathematical model for the multi-point series-connected EFI explosion was developed,and the influence of initial resistivity on the peak voltage during electrical explosion was quantitatively analyzed.Results indicate that the primary factor influencing the response time is the conduction performance of the switch,while the synchronization deviation is minimally affected by variations in voltage and capacitance.At an inter-electrode spacing of 50 mm,within the voltage range of 1,500–3,000 V and capacitance range of 0.22–1.5μF,the minimum and maximum synchronization deviations of the four-point EFI were 2 ns and 11 ns,respectively.As input energy increases,the deposited energy of the EFI rises,but the overall energy utilization efficiency decreases.The computational results of the proposed model align well with the experimental data.Furthermore,higher initial resistivity in the series-connected circuit corresponds to a higher peak voltage during electrical explosion.This work elucidates the characteristics of multi-point series-connected EFI explosions,offering valuable insights for the design of multi-point EFI circuits.展开更多
The aluminum foil for high voltage aluminum electrolytic capacitor was immersed in 0.5 mol/L H3PO4 or 0.125 mol/L NaOH solution at 40 ℃ for different time and then DC electro-etched in 1 mol/L HC1＋2.5 mol/L H2SO4 el...The aluminum foil for high voltage aluminum electrolytic capacitor was immersed in 0.5 mol/L H3PO4 or 0.125 mol/L NaOH solution at 40 ℃ for different time and then DC electro-etched in 1 mol/L HC1＋2.5 mol/L H2SO4 electrolyte at 80 ℃. The pitting potential and self corrosion potential of A1 foil were measured with polarization curves （PC）. The potentiostatic current--time curve was recorded and the surface and cross section images of etched A1 foil were observed with SEM. The electrochemical impedance spectroscopy （EIS） of etched A1 foil and potential transient curves （PTC） during initial etching stage were measured. The results show the chemical pretreatments can activate A1 foil surface, facilitate the absorption, diffusion and migration of C1- onto the A1 foil during etching, and improve the initiation rate of meta-stable pits and density of stable pits and tunnels, leading to much increase in the real surface area and special capacitance of etched A1 foil.展开更多
The Al foil for high voltage Al electrolytic capacitor usage was immersed in 5.0%NaOH solution containing trace amount of Zn2＋and Zn was chemically plated on its surface through an immersion-reduction reaction. Such ...The Al foil for high voltage Al electrolytic capacitor usage was immersed in 5.0%NaOH solution containing trace amount of Zn2＋and Zn was chemically plated on its surface through an immersion-reduction reaction. Such Zn-deposited Al foil was quickly transferred into HCl-H 2 SO 4 solution for DC-etching. The effects of Zn impurity on the surface and cross-section etching morphologies and electrochemical behavior of Al foil were investigated by SEM, polarization curve （PC） and electrochemical impedance spectroscopy （EIS）. The special capacitance of 100 V formation voltage of etched foil was measured. The results show that the chemical plating Zn on Al substrate in alkali solution can reduce the pitting corrosion resistance, enhance the pitting current density and improve the density and uniform distribution of pits and tunnels due to formation of the micro Zn-Al galvanic local cells. The special capacitance of etched foil grows with the increase of Zn2＋concentration.展开更多
The grain statistics effect was investigated through asymmetric rolling of pure copper foil by a realistic polycrystalline aggregates model and crystal plasticity element finite model.A polycrystalline aggregate model...The grain statistics effect was investigated through asymmetric rolling of pure copper foil by a realistic polycrystalline aggregates model and crystal plasticity element finite model.A polycrystalline aggregate model was generated and a crystal plasticity-based finite element model was developed for each grain and the specimen as a whole.The crystal plasticity model itself is rate dependent and accounts for local dissipative hardening effects and the original orientation of each grain was generated based on the orientation distribution function（ODF）.The deformation behaviors,including inhomogeneous material flow,decrease of contact press and roll force with the increase of grain size for the constant size of specimens,were studied.It is revealed that when the specimens are composed of only a few grains across thickness,the grains with different sizes,shapes and orientations are unevenly distributed in the specimen and each grain plays a significant role in micro-scale plastic deformation and leads to inhomogeneous deformation and the scatter of experimental and simulation results.The slip system activity was examined and the predicted results are consistent with the surface layer model.The slip band is strictly influenced by the misorientation of neighbor grain with consideration of slip system activity.Furthermore,it is found that the decrease of roll force and the most active of slip system in surface grains are caused by the increase of free surface grain effect when the grain size is increased.The results of the physical experiment and simulation provide a basic understanding of micro-scaled plastic deformation behavior in asymmetric foil rolling.展开更多
基金National Natural Science Foundation of China (Grant No.11872013) to provide fund for conducting experiments。
文摘The integration method of exploding foil initiator system(EFIs) used to be researched to broaden its application range in military and aerospace in the last few decades.In order to lower the firing voltage below 1 kV,an integrated EFIs with enhanced energy efficiency was designed.Corresponding exploding foil initiator chips were fabricated in batch via micro electromechanical systems technology by integrating a unified foil,a flyer layer and a barrel on a glass substrate successively,meanwhile its package of the whole system was proposed at a volume of 2.194 cm^(3).The structural parameters were determined by predicted performance including flyer velocity,impact behavior and conduction property via the proposed theoretical models and the static electric field simulation.As expect,this integrated EFIs exhibited excellent functions,which could accelerate the flyer to a terminal velocity over 4 km/s and preeminently initiate HNS-IV pellet at a circuit of 0.24 μF/0.9 kV.Furthermore,the theoretical design,fabrication and performance test have been all included to validate the feasibility of this integrated EFIs that was beneficial for its commercial development in the future.
基金supported by Japan Society for the Promotion of Science(JSPS KAKENHI Grant number JP19H02476,JP20K21074)30^(th)ISIJ Research Promotion Grant and The Light Metal Educational Foundation。
文摘To evaluate the tensile behavior of metal foils by resistance heating(RH)assisted tensile testing system accurately,this study proposed to embed a digital image correlation(DIC)system with laser speckles for the measurement of full-field strain distribution.Furthermore,the sample structures were optimized to achieve uniform temperature and strain distribution.An infrared camera was used to monitor the temperature distribution.Rectangular samples instead of dog-bone shaped samples were proposed.A model for calculating the temperature distribution was established to optimize the sample structure.The parameters that influence the temperature distribution and tensile behavior were studied.As results,compared to the strain measured by a non-contact extensometer,the maximum deviation of the strain measured by DIC was less than 6%when the nominal strain was larger than 0.013.It is confirmed that the proposed tensile testing system is reliable for measuring the temperature and full-field strain distributions.Sample shape influenced temperature distributions of smaller samples while it almost had no influence on the temperature distributions of larger samples.The temperature difference was not affected by the material type but by the sample size.The proposed rectangular shape was validated to be feasible for RH assisted tensile testing.The sample length was successfully optimized for a more uniform temperature distribution by the established model.Although the tensile deformation was not influenced by the sample shape,the temperature distribution resulted in a non-uniform strain distribution before achieving ultimate tensile strength.Longer effective sample length between two clamping jigs contributed to a more uniform temperature distribution and material deformation.A more accurate evaluation of high-temperature tensile behavior for metal foils can be achieved by the proposed RH assisted tensile testing system using rectangular samples with an optimized structure.
基金This project is supported by National Natural Science Foundation of China (No.50075075)
文摘To improve roll system stability of aluminum foil mills, roll system stability of 2200 highspeed aluminum foil mill is analyzed with energy stable method. Two different restrictive conditions which gaps between chock of work roll and window of stand whether exist or not, are studied respectively. A new concept of roll system with open /closed compound pair conies up with as well for re-newably synthesizing restrictive mechanism of aluminum foil mills' chock. Through these studies, the conflict, whether reserving the gap for the roller replacement or eliminating the gap for roller's normal work, is successfully settled. This concept and analyzed result give the actual mechanism with open/closed compound restriction and the method of realizing high-speed rolling and prolonging longevity of end thrust bearing on work roll. It has important theoretical meaning and engineering value for modern technical reform of aluminum foil mills and plate strip mills.
基金Key Research and Development Program of Shaanxi Province(2022GY-410)Funding of Western Titanium Technologies Co.,Ltd(WX2210)。
文摘Based on the microstructure characterization,electrochemical impedance spectroscopy,potentiodynamic polarization,and immersion corrosion,this work comparatively analyzed the differences in the electrochemical corrosion morphology and post-foil formation surface morphology of laser beam welded(LBW)sample and spin-formed sample,and compared the corrosion resistance and Cu foil formation ability of two samples in H_(2)SO_(4)/NaCl solution and CuSO_(4) reducing electrolyte.Results show that in H_(2)SO_(4) and NaCl solutions,LBW sample and spin-formed sample exhibit excellent passivation ability and corrosion resistance.Both samples show uniform corrosion morphologies and similar corrosion resistance in the strong acidic solution containing Cl^(-).Meanwhile,the Cu foil formation ability of the welded joint is similar to that of the spin-formed sample,and both samples obtain intact Cu foils with high-quality surfaces and small differences in properties.
基金supported by the National Key R&D Plan Program of China(No.2021YFB3400800)Henan Key Research and Development Program(No.231111241000)+1 种基金the Joint Fund of Henan Province Science and Technology R&D Program(No.225200810026)Zhongyuan Scholar Workstation Funded Program(No.224400510025).
文摘Electrolytic copper foil has gained significant attention as an essential component in lithium-ion batteries(LIBs),printed circuit boards(PCBs),and chip packaging substrates(CPSs)applications.With the advancement of LIBs towards higher energy densities and the increasing density of electronic components on circuits,copper foil is required to have demanding properties,such as extremely thin thickness and extremely high tensile strength.This comprehensive review firstly summarizes recent progress on the fabrication of electrolytic copper foil,and the effects of process parameters,cathode substrate,and additives on the electrodeposition behavior,microstructure,and properties of copper foil are discussed in detail.Then the regulation strategies of mechanical properties of electrolytic copper foil are also summarized,including the formation of nanotwins and texture.Furthermore,the recent advances in novel electrolytic copper foils,such as composite foils and extra-thin copper foils,are also overviewed.Lastly,the remaining challenges and perspectives on the further development of electrolytic copper foils are presented.
基金supported by the National Natural Science Foundation of China(Nos.52105392 and 52275359)the Central Government Guided Local Science and Technology Development Fund Project(Grant No.YDZJSX2021A006)+1 种基金the Natural Foundation of Shanxi Province(Grant No.20210302123166)the Scientific Activities of Selected Returned Overseas Professionals in Shanxi Province(Grant No.20210035).
文摘The effect of rolling schedules on the ridging resistance of ultra-thin ferritic stainless steel(FSS)430 foil was evaluated by studying the microstructure and texture.The results show that specimens processed with three-pass cold rolling under the reductions of 40%,40%and 31%,respectively,exhibit improved ridging resistance owing to the microstructural refinement and the texture structure optimization.A nearly 40%reduction of ridging height can be achieved using the proposed rolling schedule compared to the other two rolling schedules.In addition,the effect of annealing temperature after cold rolling on the ridging resistance of FSS 430 foil is also found to be crucial,and an optimal annealing temperature of 900℃ is obtained for FSS 430 foil with high ridging resistance.Overall,the improvement in the ridging resistance of FSS 430 foil can be attributed to the reduction in the fraction of{001}<110>and{114}<110>components by optimization of the rolling and annealing processes.
文摘Stripping injection overcomes the limitations of Liouville's theorem and is widely used for beam injection and accumulation in high-intensity synchrotrons.The interaction between the stripping foil and beam is crucial in the study of stripping injection,particularly in low-energy stripping injection synchrotrons,such as the XiPAF synchrotron.The foil thickness is the main parameter that affects the properties of the beam after injection.The thin stripping foil is reinforced with collodion during its installation.However,the collodion on the foil surface makes it difficult to determine its equivalent thickness,because the mechanical measurements are not sufficiently reliable or convenient for continuously determining foil thickness.We propose an online stripping foil thickness measurement method based on the ionization energy loss effect,which is suitable for any foil thickness and does not require additional equipment.Experimental studies were conducted using the XiPAF synchrotron.The limitation of this method was examined,and the results were verified by comparing the experimentally obtained beam current accumulation curves with the simulation results.This confirms the accuracy and reliability of the proposed method for measuring the stripping foil thickness.
文摘WE43MEO magnesium foils(thickness≤200μm)were successfully produced via hot rolling.The initially extruded material was heat treated at 450℃for 2 h to achieve a more homogenous microstructure.Afterwards the sheets were hot rolled at 480℃in two to five rolling passes to achieve a uniform thickness of less than 200μm and finally heat treated(T5 and T6 heat treatment).After foil rolling and final heat treatment the microstructural und texture evolution as well as resulting mechanical properties were investigated.Therefore,the samples were quenched directly after foil rolling and the final heat treatment.The foil rolling led either to a deformation microstructure(two and three passes)or globular grains(four and five passes)depending on the number of rolling passes.As main recrystallisation mechanisms continuous dynamic recrystallisation(CDRX)and twinning induced dynamic recrystallisation(TDRX)were identified.The resulting textures revealed the activation of non-basal slip of<c+a>-dislocations during prior foil rolling.As a result of the rolling,the strength increased and the elongation decreased compared to the extruded and heat-treated state.Furthermore,it was found that a T6 temper increased corrosion resistance of the tested WE43MEO foils.
基金funded by the Youth Fund Project of GRINM(No.66922309)the National Natural Science Foundation of China(No.52301220)。
文摘The equimolar NbZrTi medium-entropy alloy(MEA)has attracted attention due to its excellent comprehensive mechanical properties.In this study,the designed body-centered cubic NbZrTiAl_(4)(atomic percent,at%)MEA by Al addition,having a superplastic extensibility of~5000%under cold rolling,enables directly fabricated ultrathin foils with a thickness down to~0.2 mm without any treatments.Particularly,the annealed NbZrTiAl_(4) MEA foils,containing a coherent nanoscale B2,exhibit an ultrahigh yield strength of up to~1130 MPa,which even surpasses the bulk counterpart,while maintaining a good fracture elongation of up to~14%.The Al addition induced a stronger solid solution strengthening and fine-grain strengthening in the foils.Complex dislocation interactions and dislocation–B2 interactions promoted a dynamical formation of dislocation bands,which yielded work-hardening ability and tensile ductility.These findings provide a novel strategy for the design of ultrathin refractory medium-entropy foils to break through their performance limits at ultrahigh temperatures and guide the design of high-performance lightweight foils for structural applications.
基金supported by the National Natural Science Foundation of China(No.U2037601)the National Key Research and Development Program(No.2023YFB3809500)the Chongqing Technology Innovation and Application Development Project(No.CSTB2022TIAD-KPX0028).
文摘Rechargeable magnesium batteries(RMBs)have attracted much attention due to the high theoretical capacity(3833 mAh cm−3)of magnesium metal negative electrode and abundant resources.However,the preparation of ultra-thin magnesium foils faces the problems of rolling difficulty and high processing cost,while the use of thick magnesium foils leads to low utilization of magnesium and reduces the energy density.To tackle the above problems,we successfully prepared ultra-thin magnesium foils based on electrolytic process and investigated the effect of different substrates.The magnesium foils prepared using Mo substrate have more uniform surface morphology and lower surface roughness,which is attributed to the lower magnesium nucleation overpotential of Mo substrate.Meanwhile,density functional theory calculations show that the adsorption energy of Mo on Mg is more negative,which is conducive to achieving uniform nucleation and deposition of Mg.The Mg deposition on Mo substrate undergoes the characteristic stages of transient nucleation,nucleus accretion,multidirectional heterotopic growth,and columnar crystal stacking,and ultimately the formation of a dense deposited layer.In addition,the prepared ultra-thin Mg foil with Mo substrate can stably cycle for 1000 h at 3 mA cm^(-2) with high utilization of 50% in the symmetric cell.This study develops a facile method for the preparation of ultra-thin Mg foils,which opens up a new path for developing high-performance ultra-thin negative electrodes for RMBs.
基金supported by the National Natural Science Foundation of China(Nos.52204401,52005432)Hebei Natural Science Foundation of China(No.E2021203179),Excellent Young Talents Program of University of Anhui Province,China(No.gxyq2022093)Excellent Youth Research Projects in Universities of Anhui Province,China(No.2022AH030153).
文摘The edge crack behavior of copper foil in asymmetrical micro-rolling was studied.The effects of the speed ratio between rolls,grain size and stress state in the deformation zone on edge cracks of the rolled piece in asymmetrical rolling were analyzed.Low plasticity,uneven deformation and longitudinal secondary tensile stress generated in the edge area of the rolled piece during the rolling process are the main causes of edge cracks.The larger the grain size of the rolled piece,the smaller the number of edge cracks and the deeper the expansion depth,and the larger the spacing between cracks under the same rolling reduction.Asymmetrical rolling can effectively increase the rolling reduction at when the copper foil fist shows edge cracks compared to symmetrical rolling.This enhancement is attributed to the shearing stress induced by asymmetrical rolling,which reduces the rolling force and longitudinal secondary tensile stress,and increases the residual compressive stress on the surface of the rolled piece.The edge crack defects of copper foil can be effectively reduced by increasing the speed ratio between the rolls in asymmetrical rolling.
基金Project(51975167)supported by the National Natural Science Foundation of China。
文摘In order to gain a deeper understanding of the effect of pulsed current on the mechanical properties and size effect of nanocrystalline Ni foils,nanocrystalline Ni foils with different grain thickness-to-grain size ratios(λ)were prepared using pulsed electrodeposition in this paper and unidirectional tensile experiments were carried out at room temperature with different currents and their applied directions.The experimental results show that the nanocrystalline Ni foil produces an obvious electroplasticity effect after applying the current field,and when 300<λ<1100,the current weakens the size effect of nanocrystalline Ni foils to a certain extent,and the angle between the current direction and the deformation direction also affects the mechanical response of nanocrystalline Ni foils,and when the angle between the current direction and the deformation direction is 0°,electroplasticity effect is the best,and the current has the most significant effect of abating the size effect of the material.The mechanism of unidirectional tensile deformation of nanocrystalline Ni foils under the effect of pulsed current was analyzed using TEM and TKD.It was found that the applied pulse current increased the activity of the nanocrystalline boundaries,promoted the movement of dislocations,and reduced the tendency of dislocation entanglement.The higher the peak current density and the smaller the angle between the direction of the current and the direction of deformation,the smaller the grain boundary orientation difference,the more dispersed the grain orientation,and the lower the density of geometrically necessary dislocations(GND)in the deformed nanocrystalline foil,the more significant the effect on material plasticity improvement.
基金supported by the National Key Research and Development Program of China(2022YFB3708400)the Guangdong Major Project of Basic and Applied Basic Research(2020B0301030006)+4 种基金the Youth Talent Support Programme of Guangdong Provincial Association for Science and Technology(SKXRC202301)the Guangdong Academy of Science Fund(2020GDASYL-20200101001,2023GDASQNRC-0210,2023GDASQNRC-0321)the Guangdong Science and Technology plan project(2023A0505030002)the GINM’Special Project of Science and Technology Development(2023GINMZX-202301020108)Evaluation Project of Guangdong Provincial Key Laboratory(2023B1212060043).
文摘In this study,microstructure and mechanical behavior of Mg/Al composite plates with Ti foil interlayer were systematically studied,with a great emphasis on the effect of different thicknesses of Ti foil interlayer.The results show that compared to 100μm thick Ti foil,10μm thick Ti foil is more prone to fracture and is evenly distributed in fragments at the interface.The introduction of Ti foil can effectively refine the grain size of Mg layers of as-rolled Mg/Al composite plates,10μm thick Ti foil has a better refining effect than 100μm thick Ti foil.Ti foil can effectively increase the yield strength(YS)and ultimate strength(UTS)of as-rolled Mg/Al composite plates,10μm thick Ti foil significantly improves the elongation(El)of Mg/Al composite plate,while 100μm thick Ti foil slightly weakens the El.After annealing at 420℃ for 0.5 h and 4 h,Ti foil can inhibit the formation of intermetallic compounds(IMCs)at the interface of Mg/Al composite plates,which effectively improves the YS,UTS and El of Mg/Al composite plates.In addition,Ti foil can also significantly enhance the interfacial shear strength(SS)of Mg/Al composite plates before and after annealing.
基金the financial support from the National Natural Science Foundation of China(No.52206091)the Aeronautical Science Foundation of China(No.201928052008)the Natural Science Foundation of Jiangsu Province,China(No.BK20210303)。
文摘Rotating machinery in the aviation industry is increasingly embracing high speeds and miniaturization,and foil dynamic pressure gas bearing has great application value due to its self-lubrication and self-adaptive deformation characteristics.This study explores the interaction mechanism between micro-scale variable-sectional shearing flow with hyper-rotation speeds and a three-layer elastic foil assembly through bidirectional aero-elastic coupling in a Multi-layer Thrust Gas Foil Bearing(MTGFB).The bearing capacity of the MTGFB varies non-linearly with the decrease of gas film clearance,while the collaborative deformation of the three-layer elastic foil assembly can deal with different load conditions.As the load capacity increases,the enhanced dynamic pressure effect causes the top foil to evolve from a single arch to multiple arches.The hydrodynamic effects in the gas film evolve to form multiple segmented wedges with different pitch ratios,while the peak pressure of the gas film always occurs near the vaults of the top foil.As the rotational speed frequency approaches the natural frequency,the resonance of the gas film and elastic foil assembly system occurs,and a phase delay occurs between the pressure pulsation and the vibration of foils.The load capacity of the MTGFB also depends on the elastic moduli of the elastic foil assembly.Increasing the elastic modulus decreases the deformation amplitude of the top foil,whereas it increases those of the backboard and middle foil,increasing the load capacity.
基金supported by the Quzhou Science and Technology Bureau Project(2023D023,2023D030,2023D002,and2024D028)the Joint Funds of the Zhejiang Provincial Natural Science Foundation of China(LZY23B030002)+3 种基金the Shijiazhuang Shangtai Technology Co.,Ltd.Hebei Provincial Department of Science and Technology(24291101Z)the International Cooperation Projects of Sichuan Provincial Department of Science and Technology(2021YFH0126)the Sichuan Provincial Science and Technology Department's key research project(2023YFG0203)。
文摘Metal foils have emerged as one of the promising materials for anode-free batteries due to their high energy density and scalability in production.The unclear lithium plating/stripping kinetics of metal foil current collectors in anode-free batteries was addressed by using the non-destructive distribution of relaxation times(DRT)analysis to systematically investigate the lithium transport behavior of 14 metal foils and its correlation with electrochemical performance.By integrating energy-dispersive spectro scopy(EDS),cyclic voltammetry(CV),and galvanostatic testing,the exceptional properties of indium(In),tin(Sn),and silver(Ag)were revealed:the Li-In alloying reaction exhibits high reversibility,Li-Sn alloys demonstrate outstanding cycling stability,and the Li-Ag solid-solution mechanism provides an ideal lithium deposition interface on the silver substrate.The DRT separates the polarization internal resistance of lithium ions passing through the SEI layer(R_(sei),τ2)and the polarization internal resistance of lithium ions undergoing charge transfer reaction at the electrolyte/electrode interface(R_(ct),τ3)by decoupling the electrochemical impedance spectroscopy(EIS).For the first time,the correlation betweenτ2,τ3,and the cycle life/Coulombic efficiency of alloy/solid-solution metals was established,while non-alloy metals are not suitable for this method due to differences in lithium deposition mechanisms.This study not only illuminates the structure-property relationship governing the lithium kinetics of metal foil electrodes but also provides a novel non-destructive analytical strategy and theoretical guidance for the rational design of stable anodes in high-energy-density batteries,facilitating the efficient screening and optimization of anode-free battery.
文摘Investigating the characteristics of synchronous electrical explosions of multiple exploding foil initiators(EFI)in the same circuit,a four-point series-connected EFI circuit utilizing flexible flat cables was designed to analyze the electrical explosion characteristics.Loop current and terminal voltages of each EFI were recorded to characterize the multi-point series-connected EFI explosion.The effects of voltage,capacitance,and loop length on the response time,energy deposition,and energy utilization efficiency of the multi-point series-connected EFI were explored.Based on the FIRESET model,a mathematical model for the multi-point series-connected EFI explosion was developed,and the influence of initial resistivity on the peak voltage during electrical explosion was quantitatively analyzed.Results indicate that the primary factor influencing the response time is the conduction performance of the switch,while the synchronization deviation is minimally affected by variations in voltage and capacitance.At an inter-electrode spacing of 50 mm,within the voltage range of 1,500–3,000 V and capacitance range of 0.22–1.5μF,the minimum and maximum synchronization deviations of the four-point EFI were 2 ns and 11 ns,respectively.As input energy increases,the deposited energy of the EFI rises,but the overall energy utilization efficiency decreases.The computational results of the proposed model align well with the experimental data.Furthermore,higher initial resistivity in the series-connected circuit corresponds to a higher peak voltage during electrical explosion.This work elucidates the characteristics of multi-point series-connected EFI explosions,offering valuable insights for the design of multi-point EFI circuits.
基金Project supported by University New Materials Disciplines Constructions Program of Beijing Region,ChinaProject(51172102/E020801) supported by the National Natural Science Foundation of China
文摘The aluminum foil for high voltage aluminum electrolytic capacitor was immersed in 0.5 mol/L H3PO4 or 0.125 mol/L NaOH solution at 40 ℃ for different time and then DC electro-etched in 1 mol/L HC1＋2.5 mol/L H2SO4 electrolyte at 80 ℃. The pitting potential and self corrosion potential of A1 foil were measured with polarization curves （PC）. The potentiostatic current--time curve was recorded and the surface and cross section images of etched A1 foil were observed with SEM. The electrochemical impedance spectroscopy （EIS） of etched A1 foil and potential transient curves （PTC） during initial etching stage were measured. The results show the chemical pretreatments can activate A1 foil surface, facilitate the absorption, diffusion and migration of C1- onto the A1 foil during etching, and improve the initiation rate of meta-stable pits and density of stable pits and tunnels, leading to much increase in the real surface area and special capacitance of etched A1 foil.
基金Project (51172102) supported by the National Natural Science Foundation of ChinaProject (BS2011CL011) supported by Promotive Research Fund for Young and Middle-aged Scientists of Shandong Province(doctor fund),China
文摘The Al foil for high voltage Al electrolytic capacitor usage was immersed in 5.0%NaOH solution containing trace amount of Zn2＋and Zn was chemically plated on its surface through an immersion-reduction reaction. Such Zn-deposited Al foil was quickly transferred into HCl-H 2 SO 4 solution for DC-etching. The effects of Zn impurity on the surface and cross-section etching morphologies and electrochemical behavior of Al foil were investigated by SEM, polarization curve （PC） and electrochemical impedance spectroscopy （EIS）. The special capacitance of 100 V formation voltage of etched foil was measured. The results show that the chemical plating Zn on Al substrate in alkali solution can reduce the pitting corrosion resistance, enhance the pitting current density and improve the density and uniform distribution of pits and tunnels due to formation of the micro Zn-Al galvanic local cells. The special capacitance of etched foil grows with the increase of Zn2＋concentration.
基金Project(51374069)supported by the National Natural Science Foundation of ChinaProject(U1460107)supported by the Joint Fund of the National Natural Science Foundation of China
文摘The grain statistics effect was investigated through asymmetric rolling of pure copper foil by a realistic polycrystalline aggregates model and crystal plasticity element finite model.A polycrystalline aggregate model was generated and a crystal plasticity-based finite element model was developed for each grain and the specimen as a whole.The crystal plasticity model itself is rate dependent and accounts for local dissipative hardening effects and the original orientation of each grain was generated based on the orientation distribution function（ODF）.The deformation behaviors,including inhomogeneous material flow,decrease of contact press and roll force with the increase of grain size for the constant size of specimens,were studied.It is revealed that when the specimens are composed of only a few grains across thickness,the grains with different sizes,shapes and orientations are unevenly distributed in the specimen and each grain plays a significant role in micro-scale plastic deformation and leads to inhomogeneous deformation and the scatter of experimental and simulation results.The slip system activity was examined and the predicted results are consistent with the surface layer model.The slip band is strictly influenced by the misorientation of neighbor grain with consideration of slip system activity.Furthermore,it is found that the decrease of roll force and the most active of slip system in surface grains are caused by the increase of free surface grain effect when the grain size is increased.The results of the physical experiment and simulation provide a basic understanding of micro-scaled plastic deformation behavior in asymmetric foil rolling.
