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Conversion of Metallurgical Waste:The Impact of Reduction Ferrum Extraction on the Phase Composition and Cementitious Materials Reactivity of Jinchuan Ferronickel Slag
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作者 SONG Yanning FENG Qiong +2 位作者 QIAO Hongxia WEI Chao ZHENG Jianghua 《Journal of Wuhan University of Technology(Materials Science)》 2025年第2期546-557,共12页
In order to avoid the waste of iron caused by the direct use of ferronickel slag(FNS)in building materials,the effects of reduction iron extraction on the physical and chemical properties,cementitious reactivity and h... In order to avoid the waste of iron caused by the direct use of ferronickel slag(FNS)in building materials,the effects of reduction iron extraction on the physical and chemical properties,cementitious reactivity and hydration reaction characteristics of FNS and ferrum extraction tailing of nickel slag(FETNS)were studied.The experimental results show that the reduction ferrum extraction method changes the mineral phase composition of the waste slag,breaks the Si-O-Si bond,forms the tetrahedral structure of Si-O-NBO or Si-O-2NBO,and increases the content of active components such as Ca,Si,Mg,and Al.Compared with FNS,the 28 d compressive strength of pastes prepared by FETNS increases by 16.12%,22.57%,33.13%,44.26%,and 57.65%,respectively.The degree of hydration reaction of the composite cementitious systems in the FETNS group is higher than that in the FNS group at different ages,and the content of hydration products such as C-S-H gel and ettringite(AFt)is also higher than that in the FNS group.More hydration products can improve the curing ability to Cr and Mn of the composite cementitious systems in the FETNS group,and reduce the leaching value of Cr and Mn. 展开更多
关键词 ferronickel slag reduction ferrum extraction physical and chemical properties cementitious material
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Preparation of ferronickel from nickel laterite via coal-based reduction followed by magnetic separation 被引量:7
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作者 Lun-wei Wang Xue-ming +3 位作者 Mei Liu Zhi-xiong You Xue-wei Chen-guang Bai 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2018年第7期744-751,共8页
The sticking phenomenon between molten slag and refractory is one of the crucial problems when preparing ferronickel from laterite ore using rotary hearth fulnace or rotary kiln processes. This study aims to ameliorat... The sticking phenomenon between molten slag and refractory is one of the crucial problems when preparing ferronickel from laterite ore using rotary hearth fulnace or rotary kiln processes. This study aims to ameliorate sticking problems by using silicon dioxide (SiO2) to adjust the melting degree of file briquette during reduction roasting. Thermodynamic analysis indicates that the melting temperature of the slag gradually increases with an increase in the SiO2 proportion (SiO2/(SiO2 + A1203 + MgO) mass ratio). Experimental validations also prove that the briquette retains its original shape when the SiO2 proportion is greater than 75wt%, and sticking problems axe avoided during reduction. A ferronickel product with 8.33wt% Ni and 84.71wt% Fe was prepared via reductive roasting at 1500~C for 90 min with a SiO2 proportion of 75wt% and a C/O molar ratio of 1.0 followed by dry magnetic separation; the corresponding recoveries of Ni and Fe reached 75.70% and 77.97%, respectively. The micro stxucture and phase txmlsformation of reduced briquette reveals that the aggregation and growth of ferroinckel particles were not significantly affected after adding SiO2 to the reduction process. 展开更多
关键词 nickel laterite caxbot^ermal reduction ferronickel magnetic separation
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Thermal behaviors and growth of reduced ferronickel particles in carbon-laterite composites 被引量:2
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作者 HUANG Donghua ZHANG Jianliang +1 位作者 MAO Rui CAO Mingming 《Rare Metals》 SCIE EI CAS CSCD 2011年第6期681-687,共7页
The thermal behaviors of single laterite ore and graphite-laterite mixtures were investigated by thermogravimetry (TG), derivative thermogravimetry (DTG), and differential thermal analysis (DTA). Four mass loss ... The thermal behaviors of single laterite ore and graphite-laterite mixtures were investigated by thermogravimetry (TG), derivative thermogravimetry (DTG), and differential thermal analysis (DTA). Four mass loss steps maximized at about 78, 272, 583, and 826℃ are observed for the laterite ore, representing the vaporization of free water, the dehydroxylation of goethite, the decomposition of serpentines, and the second dehydroxylation of serpentines, respectively. The reduction reactions of the graphite-laterite mixtures start at around 700℃ and can be divided into three major temperature regions. Coal-laterite composites with an addition of 10 wt.% CaO were roasted at 1100-1350℃ for 30 min, and the reduced samples were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results indi- cate that the reduction reactions proceed more completely at higher temperatures. The growth of the reduced ferronickel particles is greatly influenced by the roasting temperature, Obvious growth of the reduced ferronickel particles appears with the formation of worm-like crystals for the sample reduced at 1250℃ and spheric particles are observed for the sample reduced at 1300℃. When the reduction temperature increases to 1350℃, the reduced ferronickel particles agglomerate to ferronickel granules of 3-8 mm in diameter. The main elements in the granules include iron, nickel, chromium, carbon, and sulfur, with the content of nickel and that of iron of 9.08 wt.% and 85.21 wt.%, respectively. 展开更多
关键词 LATERITE ferronickel granules DEHYDRATION reduction thermal analysis
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Evolution of ferronickel particles during the reduction of low-grade saprolitic laterite nickel ore by coal in the temperature range of 900–1250℃with the addition of CaO–CaF_(2)–H_(3)BO_(3) 被引量:2
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作者 Zulfiadi Zulhan Windu Shalat 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2021年第4期612-620,共9页
The method of producing ferronickel at low temperature(1250–1400℃)has been applied since the 1950s at Nippon Yakin Kogyo,Oheyama Works,Japan.Limestone was used as an additive to adjust the slag composition for lower... The method of producing ferronickel at low temperature(1250–1400℃)has been applied since the 1950s at Nippon Yakin Kogyo,Oheyama Works,Japan.Limestone was used as an additive to adjust the slag composition for lowering the slag melting point.The ferronickel product was recovered by means of a magnetic separator from semi-molten slag and metal after water quenching.To increase the efficiency of magnetic separation,a large particle size of ferronickel is desired.Therefore,in this study,the influences of CaO,CaF_(2),and H_(3)BO_(3) additives on the evolution of ferronickel particle at≤1250℃were investigated.The experiments were conducted at 900–1250℃with the addition of CaO,CaF_(2),and H_(3)BO_(3).The reduction processes were carried out in a horizontal tube furnace for 2 h under argon atmosphere.At 1250℃,with the CaO addition of 10 wt%of the ore weight,ferronickel particles with size of 20μm were obtained.The ferronickel particle size increased to 165μm by adding 10 wt%CaO and 10 wt%CaF_(2).The addition of boric acid further increased the ferronickel particle size to 376μm,as shown by the experiments with the addition of 10 wt%CaO,10 wt%CaF_(2),and 10 wt%H_(3)BO_(3). 展开更多
关键词 saprolitic laterite nickel ore ferronickel particle LIME FLUORITE boric acid
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Petroleum coke as reductant in co-reduction of low-grade laterite ore and red mud to prepare ferronickel: Reductant and reduction effects 被引量:2
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作者 Xiaoshuang Guo Zhengyao Li +2 位作者 Jicai Han Dong Yang Tichang Sun 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2022年第3期455-463,共9页
Petroleum coke is industrial solid wastes and its disposal and storage has been a great challenge to the environment. In this study, petroleum coke was utilized as a novel co-reduction reductant of low-grade laterite ... Petroleum coke is industrial solid wastes and its disposal and storage has been a great challenge to the environment. In this study, petroleum coke was utilized as a novel co-reduction reductant of low-grade laterite ore and red mud. A ferronickel product of 1.98wt% nickel and 87.98wt% iron was obtained with 20wt% petroleum coke, when the roasting temperature and time was 1250°C and 60 min, respectively. The corresponding recoveries of nickel and total iron were 99.54wt% and 95.59wt%, respectively. Scanning electron microscopy-energy dis- persive spectrometry (SEM-EDS) analysis showed metallic nickel and iron mainly existed in the form of ferronickel particles which distrib- uted uniformly at a size of approximately 30 μm with high purity. This study demonstrated that petroleum coke is a promising reductant in the co-reduction of laterite ore and red mud. Compared to other alternatives, petroleum coke is advantageous with reduced production cost and high applicability in anthracite-deficient areas. 展开更多
关键词 petroleum coke ferronickel co-reduction solid waste utilization
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Effect of basicity and Al2O3 on viscosity of ferronickel smelting slag 被引量:2
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作者 Yong-feng Chen Xue-ming Lv +1 位作者 Zheng-de Pang Xue-wei Lv 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2020年第12期1400-1406,共7页
The effect of the Al2O3 content and basicity (the molar ratio of MgO to SiO2) on the viscosity of a SiO2-MgO-FeOAl2O3-CaO slag was studied to fully understand the smelting process of the ferronickel alloy. Experimenta... The effect of the Al2O3 content and basicity (the molar ratio of MgO to SiO2) on the viscosity of a SiO2-MgO-FeOAl2O3-CaO slag was studied to fully understand the smelting process of the ferronickel alloy. Experimental results show that the slag is a mixture of liquid and solid phases at the experimental temperature. The viscosity decreased as the basicity increased and increased as the Al2O3 content increased. To determine the effect of the Al2O3 content and basicity on the structure of the molten slag, Raman spectroscopy was performed on the slag sample, which was quenched from the high temperature with water. The Raman spectra showed that the fractions of the polymerization structural units decreased significantly as the basicity of the slag increased, resulting in a decrease in the apparent viscosity. However, Al2O3 acts as a network former in the slag system, thereby making the slag structure further polymerized and increasing the viscosity. 展开更多
关键词 Nickel laterite ore Slag structure VISCOSITY BASICITY ferronickel smelting slag
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Two-stage reduction for the preparation of ferronickel alloy from nickel laterite ore with low Co and high MgO contents 被引量:1
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作者 Yong-qiang Chen Hong-liang Zhao Cheng-yan Wang 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2017年第5期512-522,共11页
The preparation of ferronickel alloy from the nickel laterite ore with low Co and high MgO contents was studied by using a pre-reduction-smelting method. The effects of reduction time, calcination temperature, quantit... The preparation of ferronickel alloy from the nickel laterite ore with low Co and high MgO contents was studied by using a pre-reduction-smelting method. The effects of reduction time, calcination temperature, quantity of reductant and calcium oxide (CaO), and pellet diameter on the reduction ratio of Fe and on the pellet strength were investigated. The results show that, for a roasting temperature > 800 A degrees C, a roasting time > 30 min, 1.5wt% added anthracite coal, 5wt% added CaO, and a pellet size of similar to 10 mm, the reduction ratio of Fe exceeds 70% and the compressive strength of the pellets exceeds 10 kg per pellet. Reduction smelting experiments were performed by varying the smelting time, temperature, quantity of reductant and CaO, and reduction ratio of Fe in the pellets. Optimal conditions for the reduction smelting process are as follows: smelting time, 30-45 min; smelting temperature, 1550A degrees C; quantity of reductant, 4wt%-5wt%; and quantity of CaO, 5wt%; leading to an Fe reduction ratio of 75% in the pellets. In addition, the mineral composition of the raw ore and that during the reduction process were investigated by process mineralogy. 展开更多
关键词 PRE-REDUCTION SMELTING ferronickel alloy nickel laterite ore
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Making Ferronickel from Laterite Nickel Ore by Coal-Based Self-Reduction and High Temperature Melting Process 被引量:3
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作者 Chang Cao Zhengliang Xue Hongjuan Duan 《International Journal of Nonferrous Metallurgy》 CAS 2016年第2期9-15,共7页
Based on the process of coal-based self-reduction and melting separation at high temperature, it was investigated that the effect of process factors on the reduction of iron and nickel oxide, the metal yield and the n... Based on the process of coal-based self-reduction and melting separation at high temperature, it was investigated that the effect of process factors on the reduction of iron and nickel oxide, the metal yield and the nickel content in ferronickel about the laterite nickel ore, was from Philippines and contented low nickel, high iron and aluminum. The results showed that if the C/O mole ratio was not higher than 0.5 and the reduction temperature was kept as 1200&deg;C and then increased up to 1500&deg;C, the metal could not separate from molten slag for the A series of experiments, which were only added CaF<sub>2</sub>. However, when the C/O ratio was added up to 0.6 - 0.8, the metal could separate well from the slag, and the yields of Fe and Ni increased gradually. But the nickel content in the metal declined from 1.79% to 1.34%. When the C/O ratio increased to 1.2, and the temperature of melting products obtained at 1200&deg;C and rose to 1550&deg;C, the separation of metal from slag could not be realized in B group of tests, which were only added hydrated lime. However, when both of CaF<sub>2</sub> and hydrated lime were added, the metal could separate from slag in C group. In order to increase the content of nickel in the metal, it is necessary to restrain the reduction of iron oxide. When the C/O mole ratio is 0.6, the nickel content of metal could be 1.79%, which was higher than the theoretical ratio 1.65% of Ni/(Ni + Fe) of the latcritic nickel ore, but the yield of nickle was only 71.3%. 展开更多
关键词 Low Grade Latcritic Nickel Ore Coal-Based Self-Reduction ferronickel
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Ferronickel Slag Performance from Reclamation Area in Pomalaa, Southeast Sulawesi, Indonesia 被引量:1
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作者 Bieby Voijant Tangahu IDAA Warmadewanthi +3 位作者 Dian Saptarini Lily Pudjiastuti Mas Agus Mardyanto Tardan Arif Luqman 《Advances in Chemical Engineering and Science》 2015年第3期408-412,共5页
This study aimed to assess the differences of characteristics between the new ferronickel slag generated from the production of nickel and the slag which had been used as a material reclamation. The Toxicity Character... This study aimed to assess the differences of characteristics between the new ferronickel slag generated from the production of nickel and the slag which had been used as a material reclamation. The Toxicity Characteristic Leaching Procedure (TCLP) test was conducted on ferronickel slag to determine the concentration of heavy metals leaching. Then, the tests of X-Ray Diffraction (XRD), Scanning Electron Microscopic (SEM) and Energy-Dispersive X-Ray Spectroscopy (EDX) are also conducted on the ferronickel slag samples. The results of TCLP test show that the new ferronickel slag samples contain Fe (158, 6775 ppm), Cr (0.64465 ppm), and Pb (0.0219 ppm), and that the ferronickel slag has been used as a reclamation material containing Fe (3.94 ppm) and Cr (2.91 ppm). The result of EDX test shows that the slag sample from the reclamation area contains higher Ni concentration than the new slag sample. Slag that has been used for reclamation contains high SiO2 and Mg2(SiO6). The XRD analysis result shows that the highest elements in the slag are Si and Mg with 18.94% and 15.83% respectively. The dominant mineral in the slag is forsterite (Mg 1.784 FeSiO4 0216) by 41% and the rest is magnesium silicate (Mg2(SiO6)). 展开更多
关键词 EDX SEM ferronickel SLAG XRD
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Desulphurization of Hot Metal and Ferronickel With Calcium Aluminate Fluxes
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作者 McLEAN Alex BARATI Mansoor 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2011年第S2期74-83,共10页
Traditionally, fluxes containing calcium fluoride and other additives are used for the treatment of hot metal and molten steel. Recently, magnesium powder or lime-Mg mixture is used more popularly in hot metal desulph... Traditionally, fluxes containing calcium fluoride and other additives are used for the treatment of hot metal and molten steel. Recently, magnesium powder or lime-Mg mixture is used more popularly in hot metal desulphurization. However, the use of calcium fluoride has been restricted due to environmental concerns, and the supply of magnesium is uncertain for the countries, which are short of magnesium resource. For those reasons, calcium aluminate fluxes are a possible alternative to replace slags containing calcium fluoride or magnesium. Calcium aluminate fluxes can be produced from three different raw materials: (1) high-quality bauxite, (2) residuals from aluminum dross treatment processes and (3) waste products from alumina production. Due to the limited amount and high cost associated with high-quality bauxite, the other two sources are preferred based on both economic and environmental considerations. The objective of this paper is to examine the use of waste slags and by-products from the aluminum industry as potential refining fluxes for the steel industry so that waste disposal from the aluminum industry can be reduced with economical and environmental benefits for both industrial sectors. 展开更多
关键词 calcium aluminate environmental concern ferronickel hot metal desulphurization
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复合镍铁渣粉水泥土SHPB试验研究
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作者 李致远 周敏 +3 位作者 陈峰 郑铖杰 刘隆兴 池商林 《福建建设科技》 2025年第4期55-57,共3页
本文将镍铁渣粉和矿粉复合成矿物掺合料加入水泥土中,考察水泥土在动态环境下的力学性能,通过对镍铁渣粉水泥土进行SHPB试验,得出镍铁渣粉水泥土受到冲击压缩后的动力学特性。研究结果表明,适量的镍铁渣粉掺入水泥土后,能够增加水泥土... 本文将镍铁渣粉和矿粉复合成矿物掺合料加入水泥土中,考察水泥土在动态环境下的力学性能,通过对镍铁渣粉水泥土进行SHPB试验,得出镍铁渣粉水泥土受到冲击压缩后的动力学特性。研究结果表明,适量的镍铁渣粉掺入水泥土后,能够增加水泥土的动态强度,随着养护时间的增长镍铁渣粉发挥的增强效果愈发显著;经过对比得出能够使镍铁渣粉发挥最佳效果的掺入值为40%。 展开更多
关键词 水泥土 镍铁渣粉 SHPB试验 动态应力
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Effect of slag basicity on semi-molten smelting process of saprolitic and limonitic laterite ores
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作者 Yu-xiao XUE Jian-bo ZHAO +1 位作者 Zhi-xiong YOU Xue-wei LV 《Transactions of Nonferrous Metals Society of China》 2025年第5期1679-1690,共12页
The semi-molten smelting process of a mixture of saprolitic and limonitic laterite ores was systematically investigated and the effect of slag basicity was deeply analyzed.The results indicate that the slag system can... The semi-molten smelting process of a mixture of saprolitic and limonitic laterite ores was systematically investigated and the effect of slag basicity was deeply analyzed.The results indicate that the slag system can be located in the liquidus region of low melting-point diopside(CaMgSi_(2)O_(6))when slag basicity is kept at 0.3 and limonitic laterite mass fraction is not less than 10%.When the reduction temperature,C/O mass ratio,limonitic laterite mass fraction and slag basicity are kept at the optimum values of 1300℃,0.86,20%and 0.3,respectively,ferronickel products with grades 6.42%Ni and 86.99%Fe are prepared.The recovery rates of Ni and Fe reach 88.60%and 72.25%,respectively. 展开更多
关键词 ferronickel saprolitic laterite ore limonitic laterite ore slag basicity semi-molten smelting process
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圆钢管掺镍铁渣再生混凝土柱抗震性能及恢复力模型研究 被引量:2
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作者 罗才松 许力 +2 位作者 陈华艳 付朝江 祁皑 《建筑钢结构进展》 北大核心 2025年第2期104-114,共11页
为实现建筑和工业废弃物的再利用,采用镍铁渣代替部分水泥、再生粗骨料代替天然骨料制备镍铁渣再生混凝土(RFC)。进一步地,将RFC填入圆钢管中形成钢管掺镍铁渣再生混凝土(RFCFST)柱。对11根RFCFST柱进行水平低周往复抗震性能试验研究。... 为实现建筑和工业废弃物的再利用,采用镍铁渣代替部分水泥、再生粗骨料代替天然骨料制备镍铁渣再生混凝土(RFC)。进一步地,将RFC填入圆钢管中形成钢管掺镍铁渣再生混凝土(RFCFST)柱。对11根RFCFST柱进行水平低周往复抗震性能试验研究。试验变量包括再生粗骨料取代率、轴压比、约束水平和剪跨比。试验结果表明,RFCFST柱与传统钢管混凝土柱的破坏模式相似。P-Δ效应会显著降低柱的抗侧能力和变形能力,尤其是在大轴压比和大剪跨比情况下。骨料取代率对RFCFST柱的承载力、变形能力和耗能能力几乎无影响。随着轴压比的增大,柱的变形能力降低,但单圈耗能能力增强。试件的水平承载力和延性随着套箍水平的提高而提高,随着剪跨比的增大而降低。基于试验结果和理论分析,提出了RFCFST柱水平力-位移角恢复力模型。 展开更多
关键词 再生骨料混凝土 镍铁渣 钢管混凝土 抗震性能 恢复力模型
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湿磨对磷石膏-镍铁渣胶凝材料性能的影响及水化机理研究
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作者 欧阳子健 陈平 +3 位作者 韦家崭 李长春 吕文欣 张成强 《无机盐工业》 北大核心 2025年第8期94-101,共8页
针对大宗工业冶炼固废硬质难磨、干磨易团聚等问题,创新性地采用湿磨工艺对磷石膏及镍铁渣的胶凝活性进行协同活化。通过对原料粒径分布和Zeta电位的表征,优化了湿磨时间,在此基础上构建了磷石膏-镍铁渣基胶凝材料体系。采用X射线衍射... 针对大宗工业冶炼固废硬质难磨、干磨易团聚等问题,创新性地采用湿磨工艺对磷石膏及镍铁渣的胶凝活性进行协同活化。通过对原料粒径分布和Zeta电位的表征,优化了湿磨时间,在此基础上构建了磷石膏-镍铁渣基胶凝材料体系。采用X射线衍射、热活性微量热、热重分析仪和扫描电子显微镜等技术手段对水化产物进行了性能评价,并提出了水化动力学过程及产物演变规律。结果表明,当湿磨时间为6 h,原料配比为m镍铁渣:m磷石膏∶m水泥=55∶25∶20时,制备的磷石膏-镍铁渣基胶凝材料力学性能最佳,砂浆试块3 d抗折强度和抗压强度分别为4.8 MPa和19.7 MPa,28 d抗折强度和抗压强度分别为8.5 MPa和59.9 MPa。机理研究表明,当磷石膏掺入量为25%(质量分数)时,能够显著促进镍铁渣中Ca^(2+)、Al^(3+)和Si^(2+)的溶出,有利于三硫型水化硫铝酸钙(钙矾石,AFt)和C-S-H凝胶的共同生长,AFt与C-H-S凝胶相互交错,增加了基体的实密度。该研究为大宗工业固废的高值化利用提供了新途径和理论支撑。 展开更多
关键词 镍铁渣 磷石膏 湿磨 胶凝材料 水化产物
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低活性镍铁渣制备地聚合物及其性能研究
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作者 张晓竹 张志远 +3 位作者 杜瑞泽 朱信雄 吴济舟 周俊波 《环境污染与防治》 北大核心 2025年第4期54-62,I0003,I0004,共11页
地聚合物胶凝材料是一种低碳、环保的新型绿色建筑材料。以低活性镍铁渣为主要原料,通过机械活化+碱激发方式制备地聚合物。结果表明,镍铁渣原料经磨粉过50目筛,再以转速550 r/min、球料比4.17(质量比)的条件球磨90 min,可以制得最优原... 地聚合物胶凝材料是一种低碳、环保的新型绿色建筑材料。以低活性镍铁渣为主要原料,通过机械活化+碱激发方式制备地聚合物。结果表明,镍铁渣原料经磨粉过50目筛,再以转速550 r/min、球料比4.17(质量比)的条件球磨90 min,可以制得最优原料。球磨后的镍铁渣在碱掺量8%(质量分数)、碱模数1.2、水胶比0.14(质量比)、养护温度80℃的最优条件下养护48 h,3 d抗压强度可超80 MPa。机理分析表明,地聚合物产物中形成胶凝-晶相结构是其较高强度的原因。研究可为低活性镍铁渣的资源化和地聚合物制备提供一定的参考。 展开更多
关键词 低活性镍铁渣 机械活化 地聚合物 胶凝-晶相结构 建筑材料
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矿热炉镍铁渣熔融改性制备镁橄榄石耐火材料技术
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作者 汪召豪 徐州 +3 位作者 徐钰鹏 郭正启 徐贤庆 黄学忠 《中国冶金》 北大核心 2025年第1期110-120,共11页
随着镍铁合金产量的增加,镍铁渣的排放量逐年激增。镍铁渣中含有大量的镁橄榄石和顽火辉石结晶相,是制备镁橄榄石耐火材料的良好原料。为了充分利用熔融镍铁渣及其蕴含的高温潜热,开发了矿热炉镍铁渣熔融改性制备镁橄榄石耐火材料新技... 随着镍铁合金产量的增加,镍铁渣的排放量逐年激增。镍铁渣中含有大量的镁橄榄石和顽火辉石结晶相,是制备镁橄榄石耐火材料的良好原料。为了充分利用熔融镍铁渣及其蕴含的高温潜热,开发了矿热炉镍铁渣熔融改性制备镁橄榄石耐火材料新技术。先将镍铁渣与高纯度氧化镁改性剂充分混合,然后加热至预定温度,通过两步法模拟熔渣在出炉过程中的高温在线改性过程,研究改性温度、时间和冷却方式对镁橄榄石耐火材料的微观结构、体积密度、显气孔率和重烧线收缩率的影响。研究结果表明,在熔融温度1 550℃下改性2 h,可制备出抗压强度达91.41 MPa、重烧线收缩率为0.87%、显气孔率为10.71%、体积密度为2.63 g/cm^(3)的高性能耐火材料。该技术不但能够充分利用镍铁渣的高温潜热、降低能耗,同时能够实现镍铁渣的综合利用,具有良好的环境经济效益。 展开更多
关键词 耐火材料 镍铁渣 固废资源化 镁橄榄石 改性 矿热炉 熔融改性 镍铁合金
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镍铁渣-高炉渣复合微粉力学性能研究
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作者 代文彬 陈曦 +2 位作者 陈奎元 樊亚鑫 陈学刚 《中国有色冶金》 北大核心 2025年第2期135-142,共8页
我国电炉镍铁渣(FNS)产出较多,该渣具有一定碱水化活性,可作为辅助胶凝材料;高炉渣(GGBS)具有优良的水化胶凝活性,是性能最佳的辅助胶凝材料之一。为了最大资源化利用镍铁渣,本文采用在高炉渣中掺入镍铁渣的方式制备活性复合微粉,并考... 我国电炉镍铁渣(FNS)产出较多,该渣具有一定碱水化活性,可作为辅助胶凝材料;高炉渣(GGBS)具有优良的水化胶凝活性,是性能最佳的辅助胶凝材料之一。为了最大资源化利用镍铁渣,本文采用在高炉渣中掺入镍铁渣的方式制备活性复合微粉,并考察了其活化性能和力学性能等指标,得到以下主要结论。增加镍铁渣粉比表面积,能够提高镍铁渣-水泥砂浆试件力学强度,但会降低韧性;当镍铁渣在复合微粉中占比低于20%时,能够达到S105级矿渣微粉活性要求;占比为20%~40%时,能够达到S95级活性要求;掺入镍铁渣能够降低易磨性,故混配成复合微粉之前,镍铁渣需预磨至一定细度;掺入镍铁渣后能导致砂浆早期强度损失,但随龄期增加镍铁渣水化活性逐渐显现;当微粉比表面积为410~432 m^(2)/kg时,活性可达到Ⅱ级复合掺合料标准,比表面积增至519 m^(2)/kg,活性可达到Ⅰ级标准;镍铁渣价格低于高炉渣,掺入镍铁渣能降低复合微粉生产成本,但掺加比例不宜超过20%,此时成本可降低约10%,同时具有较好的技术经济性。 展开更多
关键词 镍铁渣 高炉渣 复合微粉 力学性能 建筑材料
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镍铁渣混凝土材料力学性能及构件设计要点
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作者 刘旭宏 祁皑 +2 位作者 张筱逸 成惠斌 陈真锋 《建筑结构》 北大核心 2025年第15期55-62,共8页
为评估镍铁渣混凝土在建筑结构中应用的可行性,开展了其抗压性能、与钢筋粘结性能、梁受弯性能及梁柱节点滞回性能等试验研究。结果表明:镍铁渣混凝土的轴心抗压强度、弹性模量、泊松比等指标与同等抗压强度的普通混凝土相似,与镍铁渣... 为评估镍铁渣混凝土在建筑结构中应用的可行性,开展了其抗压性能、与钢筋粘结性能、梁受弯性能及梁柱节点滞回性能等试验研究。结果表明:镍铁渣混凝土的轴心抗压强度、弹性模量、泊松比等指标与同等抗压强度的普通混凝土相似,与镍铁渣掺量无关;提出了镍铁渣混凝土受压应力-应变全曲线表达式;由于泌水效应,镍铁渣混凝土与水平钢筋的粘结性能弱于同等抗压强度的普通混凝土;随着镍铁渣掺量增多,钢筋镍铁渣混凝土梁受弯裂缝分布间距逐渐增大,梁纵筋在梁柱节点区内的粘结失效风险增大;最后,针对镍铁渣混凝土构件的设计,提出了水平钢筋基本锚固长度修正系数k和梁纵筋在梁柱节点区内相对贯穿长度hc/d限值。 展开更多
关键词 镍铁渣混凝土 泌水效应 粘结性能 基本锚固长度 相对贯穿长度
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碳质还原剂在铬、硅、镍等铁合金冶炼中的应用研究
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作者 孙占龙 徐秀丽 +1 位作者 杨爽 姜雨 《煤炭加工与综合利用》 2025年第4期94-100,共7页
结合目前国内铁合金冶炼行业的发展现状,综述了碳质还原剂在铬铁、硅铁、镍铁合金中的应用。重点阐述了碳质还原剂需要具备的性能条件及其在铬铁、硅铁、镍铁合金冶炼中的反应机理。并根据未来冶金行业的发展趋势对碳质还原剂的发展方... 结合目前国内铁合金冶炼行业的发展现状,综述了碳质还原剂在铬铁、硅铁、镍铁合金中的应用。重点阐述了碳质还原剂需要具备的性能条件及其在铬铁、硅铁、镍铁合金冶炼中的反应机理。并根据未来冶金行业的发展趋势对碳质还原剂的发展方向进行了展望。 展开更多
关键词 铬铁合金 硅铁合金 镍铁合金 碳质还原剂
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红土矿生产高品位镍铁中的泡沫渣问题分析探讨
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作者 靳正平 师晓辉 +1 位作者 谢小鹏 郭丽丽 《铁合金》 2025年第5期30-34,共5页
本文针对采用RKEF冶炼工艺冶炼高品位镍铁时出现泡沫渣现象的成因进行分析探讨,认为炉渣中FeO含量、炉渣碱度、炉渣温度对炉渣表面张力、炉渣黏度、炉渣密度的综合影响导致了炉渣的泡沫化,并在此结论基础上提出了较为可行的生产控制措施。
关键词 红土镍矿 矿热炉冶炼 镍铁炉渣 泡沫渣
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