Based on existing algorithms, a newly developed contact search algorithm is proposed. The new algorithm consists of global search, local searching, local tracking and penetration calculation processes. It requires no ...Based on existing algorithms, a newly developed contact search algorithm is proposed. The new algorithm consists of global search, local searching, local tracking and penetration calculation processes. It requires no iteration steps. It can deal with not only general tool surfaces with vertical walls, but also tool surfaces meshed with elements having very poor aspect ratios. It is demonstrated that the FE code employing this new contact search algorithm becomes more reliable, efficient and accurate for sheet metal forming simulation than conventional ones.展开更多
Currently requirements of thin-walled tube with small bending radius cause the defects such as wrinkling, overthinning and cross-section distortion more prone to occur in bending process. Based on the analysis of the ...Currently requirements of thin-walled tube with small bending radius cause the defects such as wrinkling, overthinning and cross-section distortion more prone to occur in bending process. Based on the analysis of the forming characteristics by analytical and experimental methods, a complete 3D elastic-plastic FEM model of the process was developed using ABAQUS/Explicit code, including bending process, balls retracting and unloading process, and thus the plastic deformation characteristics with small bending radius were investigated. The main results show that: 1) The utmost deformation feature of the NC bending process is its continuous progressive deformation. 2) The occurring conditions of the defects such as wrinkling and tension instability in the process are obtained. The wrinkling is traditional on the double compressive stresses state and the tension instability is on the double tension stresses state. 3) The enhanced non-uniform deformation in thin-walled tube with small bending radius is demonstrated by comparing the stress/ strains distributions under the 1.5D and 1D bending conditions. 4) For ID small bending process, a new method-'stepped mandrel retraction' is proposed to improve the bending quality in experiment according to the FE simulation. The simulation results are verified by experiment.展开更多
In this paper, cold bulge forming of titanium alloy Ti55 was investigated. This process was done successfully and titanium alloy Ti55 was formed completely. Also, in the numerical work, this process has been investiga...In this paper, cold bulge forming of titanium alloy Ti55 was investigated. This process was done successfully and titanium alloy Ti55 was formed completely. Also, in the numerical work, this process has been investigated using Abaqus/ Explicit code. The results show that there is a good agreement between experimental and numerical results. Mechanical properties of Titanium alloy Ti55 have been investigated before and after bulge forming. The results show that mechanical properties of titanium alloy Ti55 have been improved during bulge forming. Also, hardness, and thickness variation tests of sheet metal before and after bulge forming were performed and the same results to mechanical properties were obtained.展开更多
A new two stage detonation forming machine was developed and cylindrical aluminum cups were formed by using gas detonation forming technology. The forming process was analyzed with the explicit finite element method w...A new two stage detonation forming machine was developed and cylindrical aluminum cups were formed by using gas detonation forming technology. The forming process was analyzed with the explicit finite element method with various parameters and ANSYS/LS-DYNA software. Defects of wrinkling and rupture were predicted for some forming conditions. The strain and the thickness distribution results were in good agreement with the experimental results. It was seen that thinning and forming mainly take place during the one fourth of the time. The effects of detonation pressure and blank holding force on the deformation of the work pieces were discussed. The numerical results were compared with those obtained in the experiments.展开更多
The precision forming of thin-walled components has been urgently needed in aviation and aerospace field. However, the wrinkling induced by the compressive instability is one of the major defects in thin-walled part f...The precision forming of thin-walled components has been urgently needed in aviation and aerospace field. However, the wrinkling induced by the compressive instability is one of the major defects in thin-walled part forming. The initiation and growth of the wrinkles are interac- tively affected by many factors such as stress states, mechanical properties of the material, geometry of the workpiece and boundary conditions. Especially when the forming process involves compli- cated boundary conditions such as multi-dies constrains, the perturbation of clearances between workpiece and dies and the contact conditions changing in time and space, etc., the predication of the wrinkling is further complicated. In this paper, the cu.rent prediction methods were summa- rized including the static equilibrium method, the energy method, the initial imperfection method, the eigenvalue buckling analysis method, the static-implicit finite element method and the dynamic- explicit finite element method. Then, a systematical comparison and summary of these methods in terms of their advantages and limitations are presented. By using a combination of explicit FE method, initial imperfection and energy conservation, a hybrid method is recommended to predict plastic wrinkling in thin-walled part forming. Finally, considering the urgent requirements of com- plex thin-walled structures＇ part in aviation and aerospace field, the trends and challenges in wrin- kling prediction under complicated boundary conditions are presented.展开更多
The paper introduces effective and straightforward algorithms of both explicit and implicit model-following designs with state derivative measurement feedback in novel reciprocal state space form (RSS) to handle state...The paper introduces effective and straightforward algorithms of both explicit and implicit model-following designs with state derivative measurement feedback in novel reciprocal state space form (RSS) to handle state derivative related performance output and state related performance output design cases. Applying proposed algorithms, no integrators are required. Consequently, implementation is simple and low-cost. Simulation has also been carried out to verify the proposed algorithms. Since acceleration can only be modeled as state derivative in state space form and micro-accelerometer which is the state derivative sensor is getting more and more attentions in many microelectromechanical and nanoelectromechanical systems (MEMS/NEMS) applications, the proposed algorithms are suitable for MEMS/NEMS systems installed with micro-accelerometers.展开更多
基金the National Natural Science F oundation of China (5 9875 0 2 5 ) and Excellent Young Teacher Founda-tion of the Educational Departm ent of China
文摘Based on existing algorithms, a newly developed contact search algorithm is proposed. The new algorithm consists of global search, local searching, local tracking and penetration calculation processes. It requires no iteration steps. It can deal with not only general tool surfaces with vertical walls, but also tool surfaces meshed with elements having very poor aspect ratios. It is demonstrated that the FE code employing this new contact search algorithm becomes more reliable, efficient and accurate for sheet metal forming simulation than conventional ones.
基金Projects(59975076, 50175092) supported by the National Natural Science Foundation of China Project(50225518) by the National Science Found of China for Distinguished Young Scholars Project by the Teaching and Research Award Program for Outstanding Young Teachers in Higher Education Institutions of MOE, PRC Project(20020699002) by the Specialized Research Fund for the Doctoral Program of Higher Education of MOE, PRC Project (04H53057) by Aviation Science Foundation
文摘Currently requirements of thin-walled tube with small bending radius cause the defects such as wrinkling, overthinning and cross-section distortion more prone to occur in bending process. Based on the analysis of the forming characteristics by analytical and experimental methods, a complete 3D elastic-plastic FEM model of the process was developed using ABAQUS/Explicit code, including bending process, balls retracting and unloading process, and thus the plastic deformation characteristics with small bending radius were investigated. The main results show that: 1) The utmost deformation feature of the NC bending process is its continuous progressive deformation. 2) The occurring conditions of the defects such as wrinkling and tension instability in the process are obtained. The wrinkling is traditional on the double compressive stresses state and the tension instability is on the double tension stresses state. 3) The enhanced non-uniform deformation in thin-walled tube with small bending radius is demonstrated by comparing the stress/ strains distributions under the 1.5D and 1D bending conditions. 4) For ID small bending process, a new method-'stepped mandrel retraction' is proposed to improve the bending quality in experiment according to the FE simulation. The simulation results are verified by experiment.
文摘In this paper, cold bulge forming of titanium alloy Ti55 was investigated. This process was done successfully and titanium alloy Ti55 was formed completely. Also, in the numerical work, this process has been investigated using Abaqus/ Explicit code. The results show that there is a good agreement between experimental and numerical results. Mechanical properties of Titanium alloy Ti55 have been investigated before and after bulge forming. The results show that mechanical properties of titanium alloy Ti55 have been improved during bulge forming. Also, hardness, and thickness variation tests of sheet metal before and after bulge forming were performed and the same results to mechanical properties were obtained.
文摘A new two stage detonation forming machine was developed and cylindrical aluminum cups were formed by using gas detonation forming technology. The forming process was analyzed with the explicit finite element method with various parameters and ANSYS/LS-DYNA software. Defects of wrinkling and rupture were predicted for some forming conditions. The strain and the thickness distribution results were in good agreement with the experimental results. It was seen that thinning and forming mainly take place during the one fourth of the time. The effects of detonation pressure and blank holding force on the deformation of the work pieces were discussed. The numerical results were compared with those obtained in the experiments.
基金the National Natural Science Foundation of China(Nos.5090514451275415)National Basic Research Program of China(No.2010CB731701)+2 种基金Program for New Century Excellent Talents in University,Fundamental Research Funds for the Central Universities(3102014KYJD001)of Chinathe EU Marie Curie Actions–Mat Pro Future Project(FP7-PEOPLE-2012-IRSES-318968)of Chinathe‘‘111"Project(B08040)of China for the support to this research
文摘The precision forming of thin-walled components has been urgently needed in aviation and aerospace field. However, the wrinkling induced by the compressive instability is one of the major defects in thin-walled part forming. The initiation and growth of the wrinkles are interac- tively affected by many factors such as stress states, mechanical properties of the material, geometry of the workpiece and boundary conditions. Especially when the forming process involves compli- cated boundary conditions such as multi-dies constrains, the perturbation of clearances between workpiece and dies and the contact conditions changing in time and space, etc., the predication of the wrinkling is further complicated. In this paper, the cu.rent prediction methods were summa- rized including the static equilibrium method, the energy method, the initial imperfection method, the eigenvalue buckling analysis method, the static-implicit finite element method and the dynamic- explicit finite element method. Then, a systematical comparison and summary of these methods in terms of their advantages and limitations are presented. By using a combination of explicit FE method, initial imperfection and energy conservation, a hybrid method is recommended to predict plastic wrinkling in thin-walled part forming. Finally, considering the urgent requirements of com- plex thin-walled structures＇ part in aviation and aerospace field, the trends and challenges in wrin- kling prediction under complicated boundary conditions are presented.
文摘The paper introduces effective and straightforward algorithms of both explicit and implicit model-following designs with state derivative measurement feedback in novel reciprocal state space form (RSS) to handle state derivative related performance output and state related performance output design cases. Applying proposed algorithms, no integrators are required. Consequently, implementation is simple and low-cost. Simulation has also been carried out to verify the proposed algorithms. Since acceleration can only be modeled as state derivative in state space form and micro-accelerometer which is the state derivative sensor is getting more and more attentions in many microelectromechanical and nanoelectromechanical systems (MEMS/NEMS) applications, the proposed algorithms are suitable for MEMS/NEMS systems installed with micro-accelerometers.
