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Simulation Analysis of the Extrusion Process for Complex Cross-Sectional Profiles of Ultra-High Strength AluminumAlloy
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作者 Tianxia Zou Yilin Sun +3 位作者 Fuhao Fan Zhen Zheng Yanjin Xu Baoshuai Han 《Computers, Materials & Continua》 2026年第4期471-491,共21页
Ultra-high-strength aluminumalloy profile is an ideal choice for aerospace structuralmaterials due to its excellent specific strength and corrosion resistance.However,issues such as uneven metal flow,stress concentrat... Ultra-high-strength aluminumalloy profile is an ideal choice for aerospace structuralmaterials due to its excellent specific strength and corrosion resistance.However,issues such as uneven metal flow,stress concentration,and forming defects are prone to occur during their extrusion.This study focuses on an Al-Zn-Mg-Cu ultra-high-strength aluminum alloy profile with a double-U,multi-cavity thin-walled structure.Firstly,hot compression experiments were conducted at temperatures of 350○C,400○C,and 450○C,with strain rates of 0.01 and 1.0 s^(−1),to investigate the plastic deformation behavior of the material.Subsequently,a 3D coupled thermo-mechanical extrusion simulation model was established using Deform-3D to systematically analyze the influence of die structure and process parameters on metal flow velocity,effective stress/strain,and temperature distribution.The simulation revealed significant velocity differences,stress concentration,and uneven temperature distribution.Key parameters,including mesh density,extrusion ratio,die fillet,and bearing length,were optimized through full-factorial experiments.This optimization,combined with a stepped flow-guiding die design,effectively improved the metal flow pattern during extrusion.Trial production based on both the initial and optimized parameters were carried out.A comparative analysis demonstrates that the optimized scheme results in a final profile whose cross-section matches the target design closely,with complete filling of complex features and no obvious forming defects.This research provides a valuable reference for the extrusion process optimization and die design of complex-section profiles made from ultra-high-strength aluminum alloys. 展开更多
关键词 Ultra-high-strength aluminum alloy extrusion complex cross-section die optimization process optimization
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Optimization of ZK60 magnesium alloy properties via secondary extrusion of rapidly solidified strips
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作者 Zhen-shuai LI Chao YANG +1 位作者 Shuai BAO Yun-gui CHEN 《Transactions of Nonferrous Metals Society of China》 2026年第3期727-739,共13页
The microstructure and mechanical properties of ZK60 extruded alloy by rapid solidification(RS)and as-cast ingot processes were investigated using optical microscope,scanning electron microscope,X-ray diffraction,elec... The microstructure and mechanical properties of ZK60 extruded alloy by rapid solidification(RS)and as-cast ingot processes were investigated using optical microscope,scanning electron microscope,X-ray diffraction,electron back-scatter diffraction,and mechanical tests.The results show that the RS ZK60 extruded alloy exhibits relatively high tensile yield strength(TYS),compressive yield strength(CYS)and elongation of 300.8 MPa,303.6 MPa and 18.6%,respectively.The RS ZK60 extruded alloy with an ultra-fine grain size of 1.28μm not only has a weak texture with a maximum polar density of 3.3 but also addresses the tension-compression asymmetry with a CYS/TYS ratio of approximately 1.0.The calculation of the strengthening mechanism indicates that the improvement in the mechanical properties of the RS ZK60 extruded alloy is primarily attributed to grain refinement. 展开更多
关键词 ZK60 magnesium alloy rapid solidification hot extrusion tension-compression asymmetry TEXTURE strengthening mechanism
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Influence of Processing Route on the Mechanical Properties of Poly(Lactic Acid)-Poly(Caprolactone)-Basalt Fiber Composites Prepared via Planetary Extrusion
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作者 Declan Mary Colbert Eyman Manaf +9 位作者 Zeeshan Ali Steven Rowe Chris Doran Trevor Howard Vlasta Chyzna Evan Moore Alan J.Murphy Patrick Doran Golnoosh Abdeali Declan M.Devine 《Journal of Polymer Materials》 2026年第1期146-163,共18页
A comparative analysis was performed on poly(lactic acid)(PLA),poly(caprolactone)(PCL),basalt fiber(BF)composites produced using two distinct approaches:direct blending and masterbatching.The limitations of PLA-BF com... A comparative analysis was performed on poly(lactic acid)(PLA),poly(caprolactone)(PCL),basalt fiber(BF)composites produced using two distinct approaches:direct blending and masterbatching.The limitations of PLA-BF composites with regard to distribution and adhesion are well-documented,as are chemical treatment methods(addition of compatibilisers,surface treatments,silanization).This work aimed to study an industrially relevant potential solution of utilising a PCL-BF masterbatch,prepared as a 50/50 wt.%blend using planetary roller extrusion(PEX)to both improve the distribution and homogeneity of the fibers as well as provide a secondary adhesion site to facilitate improved mechanical properties of the final PLA-PCL-BF composite.The resultant materials were injection moulded to prepare ISO standard test specimens and tested on the basis of their physical properties via tensile testing,impact strength testing,flexural analysis,Fourier transforminfrared spectroscopy and water absorption capability.The results displayed that the incorporation of PCL and BF led to an increase in ductility of the composite materials,allowing for improvements in the inherent brittleness of virgin PLA.Major increases in the impact strength were achieved with the utilisation of a 25% PCL/BF masterbatch,allowing for a greater than 50%increase.As an overall observation,the use of a masterbatching process,opposed to direct blending of the constituent materials allows for a greater consistency of composite to be achieved at the expense of increased gains. 展开更多
关键词 PLA natural fibers composites planetary extrusion
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Effect of Extrusion Temperature on the Microstructure and Mechanical Properties of WE43 Magnesium Alloy
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作者 DUAN Xingwang JIANG Dong +3 位作者 TAN Yunyun CHE Xin ZHAO Peifeng LIU Jiachen 《Journal of Wuhan University of Technology(Materials Science)》 2026年第2期491-498,共8页
To investigate the effects of extrusion temperature on the microstructure and mechanical properties of WE43 magnesium alloy,extrusion experiments were conducted under 330,380,430,and 450℃,and the extrusion ratio was ... To investigate the effects of extrusion temperature on the microstructure and mechanical properties of WE43 magnesium alloy,extrusion experiments were conducted under 330,380,430,and 450℃,and the extrusion ratio was 16.The experimental results indicate that,at a low temperature of 330℃,the alloy precipitates a large amount of second phases rich in Zr elements.Moreover,the texture strength and kernel average misorientation value are the highest,with values of 27.77 and 0.71,respectively.The increase in extrusion temperature leads to a gradual decrease in texture strength and kernel average misorientation value.The strength of the alloy is the highest at an extrusion temperature of 330℃.Its tensile yield stress is 254.7 MPa and ultimate tensile strength is 302.7 MPa,respectively.As the extrusion temperature increases,the strength of the alloy gradually decreases.At an extrusion temperature of 450℃,the tensile yield stress is 181.3 MPa and ultimate tensile strength is 265.7 MPa,respectively.The elongation first increases and then decreases,with an elongation of 20.9%at an extrusion temperature of 330℃.At an extrusion temperature of 430℃,the elongation reaches its maximum value,which is 23.6%.At an extrusion temperature of 450℃,the elongation reaches its lowest value,which is 16.4%. 展开更多
关键词 WE43 magnesium alloy extrusion PRECIPITATION mechanical properties
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Experimental Investigation on Fatigue Life of Carbon Fiber-Reinforced Nylon(Onyx)Based on Extrusion Printing
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作者 Moises Jimenez-Martinez Gael Ramirez +1 位作者 Giancarlo Marchetta-Cruz Manuel Coca-Gonzalez 《Computers, Materials & Continua》 2026年第5期461-479,共19页
Most failures in component operation occur due to cyclic loads.Validation has been performed under quasistatic loads,but the fatigue life of components under dynamic loads should be predicted to prevent failures durin... Most failures in component operation occur due to cyclic loads.Validation has been performed under quasistatic loads,but the fatigue life of components under dynamic loads should be predicted to prevent failures during component service life.Fatigue is a damage accumulation process where loads degrade the material,depending on the characteristics and number of repetitions of the load.Studies on themechanical fatigue of 3D-printedOnyx are limited.In this paper,the strength of 3D-printed Onyx components under dynamic conditions(repetitive loads)is estimated.Fatigue life prediction is influenced bymanufacturing processes,material properties,and applied loads,which can cause scatter in the results due to the interplay of these factors.By utilizing synthetic parameters derived from mechanical properties,the accuracy of fatigue life predictions has been improved significantly,from 23.13%to 98.33%.Additive manufacturing is flexible,but this flexibility generates scatter in the mechanical properties of produced components.This work also proposes the use of synthetic data with a neural network to improve the fatigue life prediction of printedOnyx subjected to tension–tension loads.Experimental uniaxial loads were used to characterize themechanical behaviorofprinted specimens.The experimental datawereused to evaluate thenumerical predictionsobtainedthrough finite element analysis using commercial software and an artificial neural network.The results showed that the use of synthetic data helped improve fatigue life prediction. 展开更多
关键词 Fatigue life ONYX additive manufacturing finite element analysis extrusion printing
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Porosity-Impact Strength Relationship in Material Extrusion:Insights from MicroCT, and Computational Image Analysis
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作者 Jia Yan Lim Siti Madiha Muhammad Amir +2 位作者 Roslan Yahya Marta Pena Fernández Tze Chuen Yap 《Computers, Materials & Continua》 2026年第2期401-419,共19页
Additive Manufacturing,also known as 3D printing,has transformed conventional manufacturing by building objects layer by layer,with material extrusion or fused deposition modeling standing out as particularly popular.... Additive Manufacturing,also known as 3D printing,has transformed conventional manufacturing by building objects layer by layer,with material extrusion or fused deposition modeling standing out as particularly popular.However,due to its manufacturing process and thermal nature,internal voids and pores are formed within the thermoplastic materials being fabricated,potentially leading to a decrease in mechanical properties.This paper discussed the effect of printing parameters on the porosity and the mechanical properties of the 3D printed polylactic acid(PLA)through micro-computed tomography(microCT),computational image analysis,and Charpy impact testing.The results for both tests were correlated to investigate the relationship between porosity and Charpy impact strength.PLA samples of 1 cm^(3)×1 cm^(3)×1 cm^(3) were 3D printed at printing temperatures of 180℃,200℃,220℃,and 240℃,and at printing speeds of 50,80,and 110 mm/s,while porosity was measured frommicroCT-reconstructed data.Additionally,impact strength was assessed using a notched Charpy impact tester following ASTMD6610-18.In general,results show that higher printing temperatures and lower printing speeds reduced pore size by improving material flow and fusion,while also increasing impact strength due to better thermal bonding and interlayer adhesion.A maximum 36.8% reduction in mean pore size and a 114% improvement in impact strength were observed at 110 mm/s and 220℃.Conversely,increasing printing speed led to lowerCharpy impact strength.Optimal impact behavior andminimal voids were observed at a printing temperature of 220℃ and a printing speed of 50 mm/s. 展开更多
关键词 Additive manufacturing fused filament fabrication fused deposition modeling material extrusion 3D porosity impact strength polylactic acid
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Effects of the extrusion parameters on microstructure,texture and room temperature mechanical properties of extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy 被引量:1
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作者 Chenjin Zhang Guangyu Yang +4 位作者 Lei Xiao Zhiyong Kan Jing Guo Qiang Li Wanqi Jie 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS 2025年第1期136-146,共11页
Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusi... Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusion speeds(3 and 6 mm/s).The experimental results exhibited that the grain sizes after extrusion were much finer than that of the homogenized alloy,and the second phase showed streamline distribution along the extrusion direction(ED).With extrusion temperature increased from 260 to 320℃,the microstructure,texture,and mechanical properties of alloys changed slightly.The dynamic recrystallization(DRX)degree and grain sizes enhanced as the extrusion ratio increased from 10:1 to 30:1,and the strength gradually decreased but elongation(EL)increased.With the extrusion speed increased from 3 to 6 mm/s,the grain sizes and DRX degree increased significantly,and the samples presented the typical<2111>-<1123>rare-earth(RE)textures.The alloy extruded at 260℃ with extrusion ratio of 10:1 and extrusion speed of 3 mm/s showed the tensile yield strength(TYS)of 213 MPa and EL of 30.6%.After quantitatively analyzing the contribution of strengthening mechanisms,it was found that the grain boundary strengthening and dislocation strengthening played major roles among strengthening contributions.These results provide some guidelines for enlarging the industrial application of extruded Mg-RE alloy. 展开更多
关键词 Mg-rare earth alloys extrusion temperature extrusion ratio extrusion speed strengthening mechanisms
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Extrusion force analysis of aluminum pipe fabricated by CASTEX using expansion combination die 被引量:3
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作者 曹富荣 温景林 +3 位作者 丁桦 王昭东 于传平 夏飞 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2014年第11期3621-3631,共11页
To determine the extrusion force of pipe fabricated by continuous casting and extrusion (CASTEX) using an expansion combination die, the metallic expansion combination die was divided into diversion zone, expansion zo... To determine the extrusion force of pipe fabricated by continuous casting and extrusion (CASTEX) using an expansion combination die, the metallic expansion combination die was divided into diversion zone, expansion zone, flow dividing zone, welding chamber, and sizing zone, and the corresponding stress formulae in various zones were established using the slab method. The deformation zones of CASTEX groove were divided into liquid and semisolid zone, solid primary gripping zone, and solid gripping zone, and the formulae of pipe extrusion forces were established. Experiments were carried out on the self-designed CASTEX machine to obtain the aluminum pipe and measure its extrusion force using the expansion combination die. The experimental results of radial extrusion force for aluminum pipe are in good agreement with the calculated ones. 展开更多
关键词 continuous casting and extrusion continuous extrusion expansion combination die aluminum pipe stress analysis extrusion force
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Improving mechanical properties of extrusion additive manufacturing WC-9Co cemented carbide via green warm isostatic pressing 被引量:1
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作者 Cai CHEN Run-xing ZHOU +4 位作者 Zu-ming LIU Yong-xia LI Dan ZOU Yi-ming CHANG Xu-lin CHENG 《Transactions of Nonferrous Metals Society of China》 2025年第3期902-920,共19页
To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,t... To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,thereby improving both microstructure uniformity and mechanical properties of sintered bodies.The results indicate that WIP reduces defects in MEX greens,thus decreasing the dimensions and numbers of defects,modifying shapes of pores within sintered bodies,while preserving surface quality and shape characteristics.Compared with WC-9Co prepared via MEX followed by debinding and sintering(DS),the hardness of WC-9Co prepared using MEX-WIP-DS does not change significantly,ranging HV_(30)1494-1508,the transverse rupture strength increases by up to 49.3%,reaching 2998-3514 MPa,and the fracture toughness remains high,ranging 14.8-17.0 MPa·m^(1/2).The mechanical properties surpass comparable cemented carbides fabricated through other AM methods and are comparable to those produced by powder metallurgy.The integration of green WIP into MEX-DS broadens the MEX processing window,and improves the overall mechanical properties of MEX AM WC-Co cemented carbides. 展开更多
关键词 material extrusion additive manufacturing WC-Co cemented carbide warm isostatic pressing DEFECT microstructure mechanical properties
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Breaking strength-ductility trade-off in magnesium alloy by semi-solid extrusion process:Multi-slip activation in“Bimodal Grain” 被引量:1
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作者 Defu Qu Xudong Du +3 位作者 Feng Wang Tingyao Wu Zhi Wang Le Zhou 《Journal of Magnesium and Alloys》 2025年第11期5652-5668,共17页
Through the innovative integration of semi-solid rheo-casting with extrusion shear process,the short-process fabrication of low-alloyed wrought Mg-2Zn-1Mn alloy is achieved in this study.Uniaxial tensile testing of lo... Through the innovative integration of semi-solid rheo-casting with extrusion shear process,the short-process fabrication of low-alloyed wrought Mg-2Zn-1Mn alloy is achieved in this study.Uniaxial tensile testing of low-temperature extrusion shear specimens(200℃)demonstrates the exceptional strength-ductility synergy,yield strength of 277 MPa,yield strength ratio of 0.95,and elongation of 24%.Microstructural observations reveal the mechanisms underlying its high strength-plasticity synergy at room temperature.This study investigates the effects of different temperature gradients on the microstructure by analyzing experiments conducted at three temperatures:300℃,250℃,and 200◦C.Ultimately,the formation mechanism of the bimodal microstructure obtained at 200℃ is elucidated.The distinctive crystallographic texture oriented at 34°relative to the loading axis direction effectively mitigates stress concentration by inducing the synergistic activation of multiple slip systems.Furthermore,the transition trends of different slip systems and texture evolution during tensile deformation are validated through Visco-Plastic Self-Consistent(VPSC)simulations and corroborated by microstructural analysis.With geometrically necessary dislocation(GND)density(4.28×10^(15)m^(-2))and pyramidal slip activation(~45%).This study has successfully broken through the bottleneck of strength-ductility trade-off in magnesium alloys,providing theoretical support for the development of high-reliability magnesium alloys. 展开更多
关键词 Magnesium alloy Semi-solid extrusion shear Geometry necessary dislocation Multi-slip system activation Bimodal grain
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Refinement of A356 alloy using continuous rheological extrusion Al-Ti-V-B master alloy 被引量:1
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作者 Hong-fei Jia Guang-zong Zhang +4 位作者 Shuo Zhang Da Teng Qing He Jun-wen Li Ren-guo Guan 《China Foundry》 2025年第2期222-230,共9页
Based on thermodynamic calculations and continuous rheological extrusion(CRE)technology,Al-Ti-V-B master alloys were designed and prepared.The morphology and the distribution of the refined phases in the master alloys... Based on thermodynamic calculations and continuous rheological extrusion(CRE)technology,Al-Ti-V-B master alloys were designed and prepared.The morphology and the distribution of the refined phases in the master alloys were analyzed by XRD,SEM,and TEM.The effects of master alloy addition and holding time on the microstructure and mechanical properties of A356 alloy were investigated.Under the optimum refiner addition of 0.3wt.%and the holding time of 20 min,the average grain size of the refined A356 alloy is 151.8±9.11μm,89.62%lower than that of original A356 alloy.The tensile strength and elongation of as-cast A356refined alloy are 196.11 MPa and 5.75%,respectively.After T6 treatment,the tensile strength and elongation of A356 refined alloy are 290.1 MPa and 3.09%,respectively.The fracture morphology is characterized by a predominance of along-crystal fracture with a small amount of through-crystal fracture,attributed to the refined grains.Finer grains promote crack path deflection and localized plastic deformation,enhancing energy dissipation and reducing the tendency for brittle fracture.This study provides a novel approach to improving the mechanical properties of A356 alloy through grain refinement using CRE Al-Ti-V-B master alloy. 展开更多
关键词 A356 alloy continuous rheological extrusion grain refinement Al-Ti-V-B master alloy mechanical properties
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Intricate interplay between shear stress and extrusion temperature in Mg−Al composite rods 被引量:1
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作者 Jian-xing ZHAO Chao-wei ZENG +4 位作者 Ting YUAN Wei PENG Zhen-wei SUN Ou ZHANG Hong-jun HU 《Transactions of Nonferrous Metals Society of China》 2025年第1期105-125,共21页
The Mg−Al composite rods of aluminum core-reinforced magnesium alloy were prepared by the extrusion−shear(ES)process,and the microstructure,deformation mechanism,and mechanical properties of the Mg−Al composite rods w... The Mg−Al composite rods of aluminum core-reinforced magnesium alloy were prepared by the extrusion−shear(ES)process,and the microstructure,deformation mechanism,and mechanical properties of the Mg−Al composite rods were investigated at different extrusion temperatures and shear stresses.The experimental results show that the proportion of dynamic recrystallization(DRX)and texture for Al and Mg alloys are controlled by the combination of temperature and shear stress.The texture type of the Al alloys exhibits slight variations at different temperatures.With the increase of temperature,the DRX behavior of Mg alloy shifts from discontinuous DRX(DDRX),continuous DRX(CDRX),and twin-induced DRX(TDRX)dominant to CDRX,the dislocation density in Mg alloy grains decreases significantly,and the average value of Schmid factor(SF)of the basalslip system increases.In particular,partial grains exhibit a distinct dominant slip system at 390℃.The hardness and thickness of the bonding layer,as well as the yield strength and elongation of the Mg alloy,reach their maximum at 360℃as a result of the intricate influence of the combined temperature and shear stress. 展开更多
关键词 Mg−Al composite rod texture evolution deformation mechanism intermetallic compound extrusion−shear process
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Effect of process parameters on sheath forming of continuous extrusion sheathing of aluminum 被引量:4
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作者 赵颖 宋宝韫 +3 位作者 运新兵 裴久杨 贾春博 阎志勇 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2012年第12期3073-3080,共8页
The effect of flow passage length in the die cavity and extrusion wheel velocity on the shape of aluminum sheath during the continuous extrusion sheathing process was analyzed by using finite element methods based on ... The effect of flow passage length in the die cavity and extrusion wheel velocity on the shape of aluminum sheath during the continuous extrusion sheathing process was analyzed by using finite element methods based on software DEFORM 3D and experimentally validated. The results show that by increasing the flow passage length, the velocity of metal at the cross-section of sheath tends toward uniformity, the values of the bending angles of sheath gradually approach the ideal value of zero and the cross-section exhibits a better shape. The extrusion wheel velocity has negligible effects on the bending shape and cross-section of the sheath product when a long flow passage is used. 展开更多
关键词 continuous extrusion sheathing aluminum sheath sheath forming die design extrusion wheel velocity finite element
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Influences of electric-hydraulic chattering on backward extrusion process of 6061 aluminum alloy 被引量:4
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作者 胡新华 王志恒 +3 位作者 鲍官军 洪潇潇 薛军义 杨庆华 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2015年第9期3056-3063,共8页
The possibility of the electric-hydraulic chattering technology and its application in the cold extrusion were presented.The conventional and electric-hydraulic chattering assisted backward extrusion processes were pe... The possibility of the electric-hydraulic chattering technology and its application in the cold extrusion were presented.The conventional and electric-hydraulic chattering assisted backward extrusion processes were performed on 6061 aluminum alloy billets at room temperature.The experimental results showed that 5.65% reduction in the extrusion load was attained if the die and ejector were vibrated at a frequency of 100 Hz and amplitude of 0.013 mm in the longitudinal direction.The friction coefficient at the billet and tool system interface determined from the finite element analysis(FEA) decreased from 0.2 without chattering to 0.1 with application of electric-hydraulic chattering.The higher values of instantaneous velocity and direction change of material flow were achieved during the chattering assisted backward extrusion process.The strain distribution of the chattering assisted backward extrusion billet revealed lower maximum strain and smoother strain distribution in comparison with that produced by the conventional extrusion method. 展开更多
关键词 6061aluminum alloy conventional backward extrusion electric-hydraulic chattering assisted backward extrusion finite element analysis material flow strain distribution
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Exploring kink strengthening in WZ21 magnesium alloy via slow solidification and extrusion
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作者 Drahomír Dvorský Yoshihito Kawamura +7 位作者 Shin-Ichi Inoue Soya Nishimoto JiríKubásek Anna Boukalová Miroslav Cavojský Luděk Heller Jan Duchoň Dalibor Vojtěch 《Journal of Magnesium and Alloys》 2025年第5期2155-2173,共19页
The Mg-Y-Zn magnesium alloy system is known for the presence of Long-Period Stacking Ordered(LPSO)phases that improves strength and ductility with minimal amounts of alloying elements.Even better improvements are asso... The Mg-Y-Zn magnesium alloy system is known for the presence of Long-Period Stacking Ordered(LPSO)phases that improves strength and ductility with minimal amounts of alloying elements.Even better improvements are associated with the specific microstructure known as the Mille-Feuille(MF)structure that can occur in this alloy as well after proper heat treatment.This study systematically compares the traditional ingot metallurgy method with the Bridgman method(slow cooling),coupled with diverse heat treatments and extrusion process.Microscopic analyses reveal variations in the presence of LPSO phases,MF structure,and especially grain size,leading to divergent mechanical and corrosion properties.The Bridgman approach surprisingly stands out,ensuring superior mechanical properties due to kink and texture strengthening. 展开更多
关键词 Slow solidification extrusion KINK Mechanical properties Mille-Feuille Corrosion
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Engineering Amorphous Solid Dispersions of Abiraterone Acetate via HPMC HME:A Polymer-Centric Hot-Melt Extrusion Strategy for Formulation-Driven Bioavailability Improvement
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作者 Manisha Choudhari Shantanu Damle +3 位作者 Rajat Vashist Ranendra Narayan Saha Sunil Kumar Dubey Gautam Singhvi 《Journal of Polymer Materials》 2025年第4期1199-1229,共31页
Abiraterone acetate(ABTA)was approved by the USFDA in 2011 for treating metastatic castrationresistant prostate cancer(mCRPC).ABTA exhibits poor aqueous solubility,inadequate dissolution,low oral bioavailability(<1... Abiraterone acetate(ABTA)was approved by the USFDA in 2011 for treating metastatic castrationresistant prostate cancer(mCRPC).ABTA exhibits poor aqueous solubility,inadequate dissolution,low oral bioavailability(<10%),and significant positive food effects.To overcome these limitations,in the present work,ABTA solid dispersions(SDs)were developed by using hot melt extrusion technology(HME)with various grades of hydroxypropyl methylcellulose HME(HPMC HME 15LV and 100LV)at different extrusion temperatures.HPMC HME demonstrated the ability to prevent drug precipitation for up to 120 min compared to the free drug(10 min),sustaining the supersaturation state of the drug in the solution phase and demonstrating the spring and parachute effect.The physical interactions of the ABTA SD’s were evaluated by Fourier transform infrared spectroscopy,powder X-ray diffraction,and differential scanning calorimetry confirming the conversion of ABTA into the amorphous state and the molecular interaction between HPMC and ABTA.The bio-relevant dissolution study of ABTA SD showed 2–5 times higher dissolution in fasted(FaSSIF)and fed(FeSSIF)conditions compared to free ABTA.Pharmacokinetic studies in Wistar rats revealed a 6.22 and 4.94-fold increase in Cmax and AUC0–t for the optimized ABTA SD formulation compared to free ABTA.Accelerated stability testing(40±2℃/75±5%RH,90 days)confirmed retained amorphous state,unchanged drug content and dissolution performance for the optimized formulations.The dissolution and bioavailability studies reflected that the prepared SD of ABTA may improve the therapeutic efficacy of ABTA in prostate cancer.The manufacturing technology is scalable and easy to commercialize,revealing the hope of a better treatment strategy for prostate cancer. 展开更多
关键词 Abiraterone acetate prostate cancer BIOAVAILABILITY solid dispersion hot melt extrusion HPMC HME
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Grain morphology and plasticizing mechanism of AZ31 magnesium alloy curved profiles by staggered extrusion
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作者 CHEN Zi-yu LI Feng +2 位作者 LI Yuan-qi LI Chao SUN Lu 《Journal of Central South University》 2025年第2期319-331,共13页
Traditional manufacturing processes for lightweight curved profiles are often associated with lengthy procedures,high costs,low efficiency,and high energy consumption.In order to solve this problem,a new staggered ext... Traditional manufacturing processes for lightweight curved profiles are often associated with lengthy procedures,high costs,low efficiency,and high energy consumption.In order to solve this problem,a new staggered extrusion(SE)process was used to form the curved profile of AZ31 magnesium alloy in this paper.The study investigates the mapping relationship between the curvature,microstructure,and mechanical properties of the formed profiles by using different eccentricities of the die.Scanning electron microscopy(SEM)and electron backscatter diffraction techniques are employed to examine the effects of different eccentricity values(e)on grain morphology,recrystallization mechanisms,texture,and Schmid factors of the products.The results demonstrate that the staggered extrusion method promotes the deep refinement of grain size in the extruded products,with an average grain size of only 15%of the original billet,reaching 12.28μm.The tensile strength and elongation of the curved profiles after extrusion under the eccentricity value of 10 mm,20 mm and 30 mm are significantly higher than those of the billet,with the tensile strength is increased to 250,270,235 MPa,and the engineering strain elongation increased to 10.5%,12.1%,15.9%.This indicates that staggered extrusion enables curvature control of the profiles while improving their strength. 展开更多
关键词 staggered extrusion ECCENTRICITY curved profiles MICROSTRUCTURE mechanical properties
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Effects of infill patterns on properties of slurry extrusion-based additive manufactured shell moulds
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作者 Jiao Liu Hong-jun Liu +1 位作者 Guo-liang Su Ya-min Li 《China Foundry》 2025年第5期574-582,共9页
Investment casting shell moulds are widely applied to cast alloys, but how to efficiently form a hierarchical porous structure inside the wall is an innovation and challenge. In this research, porous shell moulds with... Investment casting shell moulds are widely applied to cast alloys, but how to efficiently form a hierarchical porous structure inside the wall is an innovation and challenge. In this research, porous shell moulds with three infill patterns(rectilinear, grid, and honeycomb) were prepared using bauxite slurry and slurry extrusionbased additive manufacturing technology, and the effects of infill patterns on the properties were evaluated. The hierarchical pores inside the wall are composed of the macropores formed by infills and the micropores among bauxite particles. Different infill patterns result in changes in distribution and shape of pores, thereby affecting the properties of the shell moulds. The honeycomb pattern has more comprehensive advantages compared to the other two infill patterns. The samples prepared with the honeycomb pattern exhibit the highest bending strength(11.62 MPa) and porosity(41.6%), as well as good heat-transfer ability, with an average shrinkage rate within 2.0%. This work provides an attractive feasibility for fabricating shell moulds with hierarchical porous walls. 展开更多
关键词 additive manufacturing slurry extrusion infill pattern casting shell mould BAUXITE investment casting
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Modification of texture in AZ31 magnesium alloy via cold pre-upsetting alternating forward extrusion
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作者 Shun Luo Feng Li +2 位作者 Yuan Qi Li Hai Bo Wang Jia Yang Zhang 《Journal of Magnesium and Alloys》 2025年第12期6183-6194,共12页
Prefabricated twinning represents an effective strategy for optimizing the microstructure of extruded forming components and facilitating changes in texture.The study examines the incorporation of[10-12]twins into an ... Prefabricated twinning represents an effective strategy for optimizing the microstructure of extruded forming components and facilitating changes in texture.The study examines the incorporation of[10-12]twins into an AZ31 magnesium alloy billet via cold pre-upsetting deformation before alternating forward extrusion(CUAFE).The experimental results indicate that the initial presence of[10-12]twins is advantageous for the development of[10-10]and[11-20]texture components during the extrusion process.In addition,different DRX mechanisms have different influences on the evolution of basal texture.The CDRX grains tend to preferentially select the[11-20]texture orientation,weakening the[10-10]texture and enhancing the[11-20]texture.However,most DDRX grains deviate significantly from the orientation of their surrounding original grain and do not have a preferred orientation.This is reflected in the mechanical properties of the CUAFE part.The tensile strength is 323.5 MPa,while the elongation is as high as 20.1%. 展开更多
关键词 Alternating forward extrusion Pre-upsetting TWINNING RECRYSTALLIZATION TEXTURE
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Effects of extrusion die cavity on the texture components and the associated mechanical properties for ZK60 magnesium alloy
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作者 Wenke Wang Wenzhuo Xie +7 位作者 Taotao Kang Xinhua Liu Li Hu Wenxue Zhang Hao Liu Wenzhen Chen Wencong Zhang Shijie Zhou 《Journal of Magnesium and Alloys》 2025年第9期4259-4277,共19页
This work managed the extrusion strain path by designing various extrusion die cavities,successfully realizing the texture modification for the ZK60 magnesium alloy.The mechanisms involving the texture dependence on t... This work managed the extrusion strain path by designing various extrusion die cavities,successfully realizing the texture modification for the ZK60 magnesium alloy.The mechanisms involving the texture dependence on the extrusion die cavity as well as their effects on the mechanical properties were emphatically investigated.Results showed that dynamic recrystallization refined the grain size and improved the microstructure homogeneity in the three extrusion specimens,but did not produce too large microstructure differences.By comparison,significant texture differences developed owing to the various extrusion die cavities,which here were mainly reflected in the strong or weak texture components for the c-axes//TD and the c-axes//ND.Such texture differences started from the deformation texture instead of the recrystallization texture whose roles only consisted in dispersing the texture component and reducing the texture intensity.The results from the finite element analysis and the visco-plastic self-consistent model indicated that,in order to accommodate the different strain components induced by the extrusion die cavities,slip systems or tension twinning were activated differently,and this was the critical reason causing the above texture differences.One modified Hall-Petch relationship was adopted to analyze the conjoint effects of grain refinement and texture variation on the yield stress.Additionally,the quantitative results about deformation mechanism activation fractions demonstrated that the texture variations influenced the competition relationships between the twinning induced deformation and the slip dominant deformation,and the former generally produced the lower yield stress and the increasing stage of strain hardening rate,while the latter produced the higher yield stress and the continuous decline of strain hardening rate. 展开更多
关键词 extrusion die cavity Dynamic recrystallization TEXTURE Strain components Yield stress Strain hardening
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