A systematical study on the relationship between the amounts of different eutectic phases especially the low-melting-point(LMP)eutectics and the hot tearing susceptibility of ternary Al−Cu−Mg alloys during solidificat...A systematical study on the relationship between the amounts of different eutectic phases especially the low-melting-point(LMP)eutectics and the hot tearing susceptibility of ternary Al−Cu−Mg alloys during solidification was performed.By controlling the concentrations of major alloying elements(Cu,Mg),the amounts of LMP eutectics at the final stages of solidification were varied and the corresponding hot tearing susceptibility(HTS)was determined.The results showed that the Al−4.6Cu−0.4Mg(wt.%)alloy,which contained the smallest fraction of LMP eutectics among the investigated alloys,was observed to be the most susceptible to hot tearing.With the amount of total residual liquid being approximately the same in the alloys,the hot tearing resistance is considered to be closely related to the amounts of LMP eutectics.Specifically,the higher the amount of LMP eutectics was,the lower the HTS of the alloy was.Further,the potential mechanism of low HTS for alloys with high amounts of LMP eutectics among ternary Al−Cu−Mg alloys was discussed in terms of feeding ability and permeability as well as total viscosity evolution during solidification.展开更多
Interfacial energy anisotropy plays an important role in tilted growth of eutectics. However, previous studies mainly focused on the solid-solid interface energy anisotropy, and whether the solid-liquid interface ener...Interfacial energy anisotropy plays an important role in tilted growth of eutectics. However, previous studies mainly focused on the solid-solid interface energy anisotropy, and whether the solid-liquid interface energy anisotropy can significantly affect the tilted growth of eutectics still remains unclear. In this study, a multi-phase field model is employed to investigate both the effect of solid-liquid interfacial energy anisotropy and the effect of solid-solid interfacial energy anisotropy on tilted growth of eutectics. The findings reveal that both the solid-liquid interfacial energy anisotropy and the solid-solid interfacial energy anisotropy can induce the tilted growth of eutectics. The results also demonstrate that when the rotation angle is within a range of 30°-60°, the growth of tilted eutectics is governed jointly by the solid-solid interfacial energy anisotropy and the solid-liquid interfacial energy anisotropy;otherwise, it is mainly controlled by the solid-solid interfacial energy anisotropy. Further analysis shows that the unequal pinning angle at triple point caused by the adjustment of the force balance results in different solute-diffusion rates on both sides of triple point. This will further induce an asymmetrical concentration distribution along the pulling direction near the solid-liquid interface and the tilted growth of eutectics. Our findings not only shed light on the formation mechanism of tilted eutectics but also provide theoretical guidance for controlling the microstructure evolution during eutectic solidification.展开更多
Under the cold-chamber high pressure die casting (HPDC) process, samples were produced with AM60B magnesium alloy to investigate the microstructure characteristics of the eutectics, especially focusing on the constitu...Under the cold-chamber high pressure die casting (HPDC) process, samples were produced with AM60B magnesium alloy to investigate the microstructure characteristics of the eutectics, especially focusing on the constitution, morphology and distribution of the eutectics over cross section of the castings. Attentions were also paid to study the effect of heat treatment on the eutectics in the die castings. Based on experimental analysis using optical microscopy (OM), X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS), it was determined that fully divorced eutectics consisting of c^-Mg and l%MglzA112 appeared at the grain boundary of the primary c^-Mg in the as-cast microstructure. Islands and networks of β-Mg17Al12 phase were observed in the central region of the castings, while the β-Mg17Al12 phase revealed a more dispersed and granular morphology on the surface layer. The two phases ratio β/α in the central region of the castings was approximately 10%, which was higher than that on the surface layer. Besides, the defect bands contained a higher percentage of the eutectics than the adjacent regions. After aging treatment (T6), only α-Mg phase was detected by XRD in the AM60B magnesium alloy, though a small amount of precipitated β-MgITAI12 phase was observed at the grain boundary. In contrast to the microstructure of die cast AZ91D magnesium alloy under the same T0 heat treatment, no discontinuous precipitation of the β-MgITAI12 phase was observed in AMO0B magnesium alloy die castings.展开更多
A new steel matrix wear resistant composite reinforced by in situ granular eutectics can be obtained by modifying with a Si-Ce-Ti compound in the steel melt. The result indicates that the in situ granular eutectic is...A new steel matrix wear resistant composite reinforced by in situ granular eutectics can be obtained by modifying with a Si-Ce-Ti compound in the steel melt. The result indicates that the in situ granular eutectic is a pseudo-eutectic of austenite and (Fe,Mn)3C, which is formed between austenite dendrites during solidification due to the segregation of C and Mn impelled by modifying elements. The quantity of in situ granular eutectic reaches up to 8%-12% and its grain size is in the range from 10um to 20um. The austenite steel matrix wear resistant composite reinforced by in situ granular eutectic (abbreviated AGE composite) and austenite-bainite steel mains wear resistant composite reinforced by in situ granular eutectic (abbreviated ABGE composite) are obtained in the as-cast state and by air hardening, respectively. The wear resistance of the AGE and ABGE composites can be more greatly increased than that of their matrix steels under low and medium impact working condition.展开更多
1.Introduction As an ancient method for manufacturing metallic materials,casting has the advantages of low cost,high process flexibility and forming complex parts.However,due to the poor as-cast mechanical properties,...1.Introduction As an ancient method for manufacturing metallic materials,casting has the advantages of low cost,high process flexibility and forming complex parts.However,due to the poor as-cast mechanical properties,various processes after casting are generally necessary for traditional metallic materials to eliminate casting defects(e.g.,voids,shrinkage cavities and elemental segregation)and improve their properties,such as rolling,forging,and heat treatment.展开更多
This paper investigates the solidification behaviour of the Ag-Cu eutectic alloy melt undercooled up to 100 K. It is revealed that lamellar eutectics grow in a dendritic form in the Ag-Cu eutectic melt with undercooli...This paper investigates the solidification behaviour of the Ag-Cu eutectic alloy melt undercooled up to 100 K. It is revealed that lamellar eutectics grow in a dendritic form in the Ag-Cu eutectic melt with undercooling equal to or greater than 76 K. As undercooling increases, the remelted fraction of the primary eutectics during recalescence rises. The severe remelting and the subsequent ripening of the primary eutectic dendrites lead to the formation of anomalous eutectics.展开更多
The effect of barium on the refinement of primary aluminum and on themodification of eutectics in a hypoeutectic aluminum-silicon alloy was investigated. The resultsindicate that barium not only modifies the eutectic ...The effect of barium on the refinement of primary aluminum and on themodification of eutectics in a hypoeutectic aluminum-silicon alloy was investigated. The resultsindicate that barium not only modifies the eutectic silicon but also refines the primary aluminumand there is a relationship between the retained barium and the second spacing of primary aluminum.Experiments of barium-treated commercial Al-Si hypoeutectic alloy show that barium is a bettermodifier than sodium when there is a longer holding time.展开更多
Results presented in this paper contribute to investigation of the effect of the added Ca-Si modifier amount ( ) on the microstructure scales of granular γ-(Fe,Mn)3C eutectics such as the volume fraction (f) and di...Results presented in this paper contribute to investigation of the effect of the added Ca-Si modifier amount ( ) on the microstructure scales of granular γ-(Fe,Mn)3C eutectics such as the volume fraction (f) and diameter (d) in the austenite steel matrix composites (EAMC). Directional solidification of EAMC has been carried out using vertical Bridgman method at 50.6μms-1 with a constant temperature gradient about 800Kcm-1. The higher constitutional supercooling ahead of solid-liquid interface attributing to the larger results in the enlargement of γ-(Fe,Mn)3C coupled-zone and the increment of the nucleation rate of eutectics. Therefore, f increases with increasing . The branches of the primary austenite dendrites develop more greatly as increases, which limits the growth of eutectics. As a result, d decreases with increasing .展开更多
The microstructure of single crystal superalloy is relatively simple,consisting primarily ofγdendrites andγ/γ′eutectics.During the directional solidification process of Ni-based single crystal superalloys,withdraw...The microstructure of single crystal superalloy is relatively simple,consisting primarily ofγdendrites andγ/γ′eutectics.During the directional solidification process of Ni-based single crystal superalloys,withdrawal rate is a critical parameter affecting the spatial distribution ofγ/γ′eutectic along gravity direction.The results show that theγ/γ′eutectic fraction of the upper platform surface is always higher than that of the lower one,regardless of withdrawal rate.As the withdrawal rate decreases,there is a significant increase inγ/γ′eutectic fraction on the upper surface,while it decreases on the lower surface.The upward accumulation ofγ/γ′eutectic becomes more severe as the withdrawal rate decreases.It is also found that the percentage of Al+Ta is positively correlated with theγ/γ′eutectic fraction.Thermo-solute convection of Al and Ta solutes in the solidification front is the prime reason for the non-uniform distribution of eutectic.The non-uniform distribution ofγ/γ′eutectic cannot be eliminated even after subsequent solution heat treatment,resulting in excess eutectic on the upper surface and thus leading to the scrapping of the blade.展开更多
Brazing filler metals are widely applied,which serve as an industrial adhesive in the joining of dissimilar structures.With the continuous emergence of new structures and materials,the demand for novel brazing filler ...Brazing filler metals are widely applied,which serve as an industrial adhesive in the joining of dissimilar structures.With the continuous emergence of new structures and materials,the demand for novel brazing filler metals is ever-increasing.It is of great significance to investigate the optimized composition design methods and to establish systematic design guidelines for brazing filler metals.This study elucidated the fundamental rules for the composition design of brazing filler metals from a three-dimensional perspective encompassing the basic properties of applied brazing filler metals,formability and processability,and overall cost.The basic properties of brazing filler metals refer to their mechanical properties,physicochemical properties,electromagnetic properties,corrosion resistance,and the wettability and fluidity during brazing.The formability and processability of brazing filler metals include the processes of smelting and casting,extrusion,rolling,drawing and ring-making,as well as the processes of granulation,powder production,and the molding of amorphous and microcrystalline structures.The cost of brazing filler metals corresponds to the sum of materials value and manufacturing cost.Improving the comprehensive properties of brazing filler metals requires a comprehensive and systematic consideration of design indicators.Highlighting the unique characteristics of brazing filler metals should focus on relevant technical indicators.Binary or ternary eutectic structures can effectively enhance the flow spreading ability of brazing filler metals,and solid solution structures contribute to the formability.By employing the proposed design guidelines,typical Ag based,Cu based,Zn based brazing filler metals,and Sn based solders were designed and successfully applied in major scientific and engineering projects.展开更多
The deterioration of aqueous zinc-ion batteries(AZIBs)is confronted with challenges such as unregulated Zn^(2+)diffusion,dendrite growth and severe decay in battery performance under harsh environments.Here,a design c...The deterioration of aqueous zinc-ion batteries(AZIBs)is confronted with challenges such as unregulated Zn^(2+)diffusion,dendrite growth and severe decay in battery performance under harsh environments.Here,a design concept of eutectic electrolyte is presented by mixing long chain polymer molecules,polyethylene glycol dimethyl ether(PEGDME),with H_(2)O based on zinc trifluoromethyl sulfonate(Zn(OTf)2),to reconstruct the Zn^(2+)solvated structure and in situ modified the adsorption layer on Zn electrode surface.Molecular dynamics simulations(MD),density functional theory(DFT)calculations were combined with experiment to prove that the long-chain polymer-PEGDME could effectively reduce side reactions,change the solvation structure of the electrolyte and priority absorbed on Zn(002),achieving a stable dendrite-free Zn anode.Due to the comprehensive regulation of solvation structure and zinc deposition by PEGDME,it can stably cycle for over 3200 h at room temperature at 0.5 mA/cm^(2)and 0.5 mAh/cm^(2).Even at high-temperature environments of 60℃,it can steadily work for more than 800 cycles(1600 h).Improved cyclic stability and rate performance of aqueous Zn‖VO_(2)batteries in modified electrolyte were also achieved at both room and high temperatures.Beyond that,the demonstration of stable and high-capacity Zn‖VO_(2)pouch cells also implies its practical application.展开更多
Gels and conductive polymer composites,including hydrogen bonds(HBs),have emerged as promising materials for electro-magnetic wave(EMW)absorption across various applications.However,the relationship between conduction...Gels and conductive polymer composites,including hydrogen bonds(HBs),have emerged as promising materials for electro-magnetic wave(EMW)absorption across various applications.However,the relationship between conduction loss in EMW-absorbing materials and charge transfer in HB remains to be fully understood.In this study,we developed a series of deep eutectic gels to fine-tune the quantity of HB by adjusting the molar ratio of choline chloride(ChCl)and ethylene glycol(EG).Owing to the unique properties of deep eutectic gels,the effects of magnetic loss and polarization loss on EMW attenuation can be disregarded.Our results indicate that the quantity of HB initially increases and then decreases with the introduction of EG,with HB-induced conductive loss following similar pat-terns.At a ChCl and EG molar ratio of 2.4,the gel labeled G22-CE2.4 exhibited the best EMW absorption performance,characterized by an effective absorption bandwidth of 8.50 GHz and a thickness of 2.54 mm.This superior performance is attributed to the synergistic ef-fects of excellent conductive loss and impedance matching generated by the optimal number of HB.This work elucidates the role of HB in dielectric loss for the first time and provides valuable insights into the optimal design of supramolecular polymer absorbers.展开更多
Aqueous Zn-ion batteries(AZIBs)have been regarded as promising alternatives to Li-ion batteries due to their advantages,such as low cost,high safety,and environmental friendliness.However,AZIBs face significant challe...Aqueous Zn-ion batteries(AZIBs)have been regarded as promising alternatives to Li-ion batteries due to their advantages,such as low cost,high safety,and environmental friendliness.However,AZIBs face significant challenges in limited stability and lifetime owing to zinc dendrite growth and serious side reactions caused by water molecules in the aqueous electrolyte during cycling.To address these issues,a new eutectic electrolyte based on Zn(ClO_(4))_(2)·6H_(2)O-N-methylacetamide(ZN)is proposed in this work.Compared with aqueous electrolyte,the ZN eutectic electrolyte containing organic N-methylacetamide could regulate the solvated structure of Zn^(2+),effectively suppressing zinc dendrite growth and side reactions.As a result,the Zn//NH4 V4 O10 full cell with the eutectic ZN-1-3 electrolyte demonstrates significantly enhanced cycling stability after 1000 cycles at 1 A g^(-1).Therefore,this study not only presents a new eutectic electrolyte for zinc-ion batteries but also provides a deep understanding of the influence of Zn^(2+)solvation structure on the cycle stability,contributing to the exploration of novel electrolytes for high-performance AZIBs.展开更多
As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancin...As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancing performances.In the domain of manufacturing melt-grown oxide ceramics,it encounters substantial challenges in suppressing crack defects during the rapid solidification process.The strategic integration of high entropy alloys(HEA),leveraging the significant ductility and toughness into ceramic powders represents a major innovation in overcoming the obstacles.The ingenious doping of HEA parti-cles preserves the eutectic microstructures of the Al_(2)O_(3)/GdAlO_(3)(GAP)/ZrO_(2)ceramic composite.The high damage tolerance of the HEA alloy under high strain rates enables the absorption of crack energy and alleviation of internal stresses during LPBF,effectively reducing crack initiation and growth.Due to in-creased curvature forces and intense Marangoni convection at the top of the molt pool,particle collision intensifies,leading to the tendency of HEA particles to agglomerate at the upper part of the molt pool.However,this phenomenon can be effectively alleviated in the remelting process of subsequent layer de-position.Furthermore,a portion of the HEA particles partially dissolves and sinks into the molten pool,acting as heterogeneous nucleation particles,inducing the formation of equiaxed eutectic and leading pri-mary phase nucleation.Some HEA particles diffuse into the lamellar ternary eutectic structures,further promoting the refinement of eutectic microstructures due to increased undercooling.The innovative dop-ing of HEA particles has effectively facilitated the fabrication of turbine-structured,conical,and cylindrical ternary eutectic ceramic composite specimens with diameters of about 70 mm,demonstrating significant developmental potential in the field of ceramic composite manufacturing.展开更多
Solvent extraction,a separation and purification technology,is crucial in critical metal metallurgy.Organic solvents commonly used in solvent extraction exhibit disadvantages,such as high volatility,high toxicity,and ...Solvent extraction,a separation and purification technology,is crucial in critical metal metallurgy.Organic solvents commonly used in solvent extraction exhibit disadvantages,such as high volatility,high toxicity,and flammability,causing a spectrum of hazards to human health and environmental safety.Neoteric solvents have been recognized as potential alternatives to these harmful organic solvents.In the past two decades,several neoteric solvents have been proposed,including ionic liquids(ILs)and deep eutectic solvents(DESs).DESs have gradually become the focus of green solvents owing to several advantages,namely,low toxicity,degradability,and low cost.In this critical review,their classification,formation mechanisms,preparation methods,characterization technologies,and special physicochemical properties based on the most recent advancements in research have been systematically described.Subsequently,the major separation and purification applications of DESs in critical metal metallurgy were comprehensively summarized.Finally,future opportunities and challenges of DESs were explored in the current research area.In conclusion,this review provides valuable insights for improving our overall understanding of DESs,and it holds important potential for expanding separation and purification applications in critical metal metallurgy.展开更多
The effect of deformation resistance of AlCr_(1.3)TiNi_(2) eutectic high-entropy alloys under various current densities and strain rates was investigated during electrically-assisted compression.Results show that at c...The effect of deformation resistance of AlCr_(1.3)TiNi_(2) eutectic high-entropy alloys under various current densities and strain rates was investigated during electrically-assisted compression.Results show that at current density of 60 A/mm^(2) and strain rate of 0.1 s^(−1),the ultimate tensile stress shows a significant decrease from approximately 3000 MPa to 1900 MPa with reduction ratio of about 36.7%.However,as current density increases,elongation decreases due to intermediate temperature embrittlement.This is because the current induces Joule effect,which then leads to stress concentration and more defect formation.Moreover,the flow stress is decreased with the increase in strain rate at constant current density.展开更多
Fe(Al,Ta)/Fe_(2)Ta(Al)eutectic composites with solidification rates of 6,20,30,and 80μm/s were prepared by a modified Bridgman directional solidification technology.The coarse Fe_(2)Ta(Al)Laves phase was precipitated...Fe(Al,Ta)/Fe_(2)Ta(Al)eutectic composites with solidification rates of 6,20,30,and 80μm/s were prepared by a modified Bridgman directional solidification technology.The coarse Fe_(2)Ta(Al)Laves phase was precipitated at the eutectic colony boundary during the solidification process,which can affect the stability of microstructure and properties of the composites.The coarse Laves phase was refined using different heat treatment processes in the present paper.The influences of different heat treatment parameters on the Laves phase content,lamella/rod spacing,and mechanical properties were investigated in detail.In addition,the corrosion behaviors of Fe(Al,Ta)/Fe_(2)Ta(Al)eutectic composites before and after being annealed heat treatment in a 3 g/L Na_(2)S_(2)O_(3)solution were also studied.It is shown that both the content of Laves phase and lamella/rod spacing are gradually decreased after heat treatment.Micro-hardness is decreased,while the yield strength,compressive strength,and corrosion resistance are improved.The optimum heat treatment process is selected as well.展开更多
Wearable sensors represent a promising technology to monitor human health and movement,however,it is pivotal and challenging to tailor-make highly conductive hydrogels to achieve high sensitivity and environmental wea...Wearable sensors represent a promising technology to monitor human health and movement,however,it is pivotal and challenging to tailor-make highly conductive hydrogels to achieve high sensitivity and environmental weatherability for application at extreme temperature conditions.Herein,the dual-conductive hydrogels consisting of ion-conductive deep eutectic solvents(DES)and electron-conductive MXene within polymer matrix have been presented.The increment of ion and electron migration path could generate substantial resistance variation and thus improves the sensitivity of hydrogels under small strain and large strain,resembling those in low and high frequency sound discrimination of auditory transduction.Additionally,the hydrogen bonding interactions among water molecules,DES and MXene as well as polymers endow the hydrogels with superior anti-freezing and water-retaining performance.The resultant hydrogel sensor achieves ultra-fast strain response time of 0.01 s and high sensitivity over 1.0 in wide strain ranges from 1%to 150%.High sensitivity,anti-freezing and water-retaining performance enable the hydrogels to monitor strain at extreme temperature conditions from20 to 60℃ and could detect human motion in real time.This work provides a rational approach to the construction of high-sensitivity and environmental weatherable hydrogels based on the dual-conductive fillers for the development of advanced wearable sensors.展开更多
Al_(2)O_(3)-based eutectic ceramics are considered as promising candidates for ultra-high-temperature structural materials due to their exceptional thermal stability and mechanical properties.Nonetheless,several chall...Al_(2)O_(3)-based eutectic ceramics are considered as promising candidates for ultra-high-temperature structural materials due to their exceptional thermal stability and mechanical properties.Nonetheless,several challenges must be overcome before they can be widely used.This paper reviews in detail the tailoring of microstructure from the aspect of process parameters,the updated knowledge gained in microstructure(crystallographic orientation,high-resolution interfacial structures)and the latest means of optimizing eutectic microstructure(seed-induced method,introducing low-energy grain boundaries and high-entropy phase).Additionally,the paper explores future techniques for the fabrication of bulk ceramic materials and effective toughening approaches.This review highlights the achievements made especially in the last 15 years,current limitations in Al_(2)O_(3)-based eutectic ceramics,and offers comprehensive insights and strategic guidance for further mechanical breakthroughs.展开更多
Aqueous sodium-ion batteries(ASIBs)have garnered significant attention as promising candidates for large-scale energy storage applications.This interest is primarily due to their abundant resource availability,environ...Aqueous sodium-ion batteries(ASIBs)have garnered significant attention as promising candidates for large-scale energy storage applications.This interest is primarily due to their abundant resource availability,environmental friendliness,cost-effectiveness,and high safety.However,their electrochemical performance is limited by the thermodynamic properties of water molecules,resulting in inadequate cycling stability and insufficient specific energy density.To address these challenges,this study developed a hydrogen-bond enhanced urea-glycerol eutectic electrolyte(UGE)to expand the electrochemical stability window(ESW)of the electrolyte and suppress corresponding side reactions.The eutectic component disrupts the original hydrogen bonding network in water,creating a new,enhanced network that reduces the activity of free water and forms a uniform,dense passivation layer on the anode.As a result,the optimized composition of UGE exhibits a broad ESW of up to 3 V(-1.44 to 1.6 V vs.Ag/AgCl).The Prussian blue(PB)/UGE/NaTi_(2)(PO_(4))_(3)@C full cell exhibits an exceptionally long lifespan of 10,000 cycles at 10 C.This study introduces a low-cost,ultra-long-life ASIB system,utilizing a green and economical eutectic electrolyte,which expands the use of eutectic electrolytes in aqueous batteries and opens a new research horizon for constructing efficient electrochemical energy storage and conversion.展开更多
文摘A systematical study on the relationship between the amounts of different eutectic phases especially the low-melting-point(LMP)eutectics and the hot tearing susceptibility of ternary Al−Cu−Mg alloys during solidification was performed.By controlling the concentrations of major alloying elements(Cu,Mg),the amounts of LMP eutectics at the final stages of solidification were varied and the corresponding hot tearing susceptibility(HTS)was determined.The results showed that the Al−4.6Cu−0.4Mg(wt.%)alloy,which contained the smallest fraction of LMP eutectics among the investigated alloys,was observed to be the most susceptible to hot tearing.With the amount of total residual liquid being approximately the same in the alloys,the hot tearing resistance is considered to be closely related to the amounts of LMP eutectics.Specifically,the higher the amount of LMP eutectics was,the lower the HTS of the alloy was.Further,the potential mechanism of low HTS for alloys with high amounts of LMP eutectics among ternary Al−Cu−Mg alloys was discussed in terms of feeding ability and permeability as well as total viscosity evolution during solidification.
基金Project supported by the National Natural Science Foundation of China (Grant Nos. 51871183 and 51571165)。
文摘Interfacial energy anisotropy plays an important role in tilted growth of eutectics. However, previous studies mainly focused on the solid-solid interface energy anisotropy, and whether the solid-liquid interface energy anisotropy can significantly affect the tilted growth of eutectics still remains unclear. In this study, a multi-phase field model is employed to investigate both the effect of solid-liquid interfacial energy anisotropy and the effect of solid-solid interfacial energy anisotropy on tilted growth of eutectics. The findings reveal that both the solid-liquid interfacial energy anisotropy and the solid-solid interfacial energy anisotropy can induce the tilted growth of eutectics. The results also demonstrate that when the rotation angle is within a range of 30°-60°, the growth of tilted eutectics is governed jointly by the solid-solid interfacial energy anisotropy and the solid-liquid interfacial energy anisotropy;otherwise, it is mainly controlled by the solid-solid interfacial energy anisotropy. Further analysis shows that the unequal pinning angle at triple point caused by the adjustment of the force balance results in different solute-diffusion rates on both sides of triple point. This will further induce an asymmetrical concentration distribution along the pulling direction near the solid-liquid interface and the tilted growth of eutectics. Our findings not only shed light on the formation mechanism of tilted eutectics but also provide theoretical guidance for controlling the microstructure evolution during eutectic solidification.
基金the financial support of the National High Technology Research and Development Program of China (Grant No. 2009AA03Z114)the Ministry of Science and Technology of China (Grant Nos. 2011ZX04014-052, 2011BAE22B02 and 2010DFA72760)
文摘Under the cold-chamber high pressure die casting (HPDC) process, samples were produced with AM60B magnesium alloy to investigate the microstructure characteristics of the eutectics, especially focusing on the constitution, morphology and distribution of the eutectics over cross section of the castings. Attentions were also paid to study the effect of heat treatment on the eutectics in the die castings. Based on experimental analysis using optical microscopy (OM), X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS), it was determined that fully divorced eutectics consisting of c^-Mg and l%MglzA112 appeared at the grain boundary of the primary c^-Mg in the as-cast microstructure. Islands and networks of β-Mg17Al12 phase were observed in the central region of the castings, while the β-Mg17Al12 phase revealed a more dispersed and granular morphology on the surface layer. The two phases ratio β/α in the central region of the castings was approximately 10%, which was higher than that on the surface layer. Besides, the defect bands contained a higher percentage of the eutectics than the adjacent regions. After aging treatment (T6), only α-Mg phase was detected by XRD in the AM60B magnesium alloy, though a small amount of precipitated β-MgITAI12 phase was observed at the grain boundary. In contrast to the microstructure of die cast AZ91D magnesium alloy under the same T0 heat treatment, no discontinuous precipitation of the β-MgITAI12 phase was observed in AMO0B magnesium alloy die castings.
基金Acknowledgements - This project was supported by the National Natural Science Foundation of China (Grant No.50001008).
文摘A new steel matrix wear resistant composite reinforced by in situ granular eutectics can be obtained by modifying with a Si-Ce-Ti compound in the steel melt. The result indicates that the in situ granular eutectic is a pseudo-eutectic of austenite and (Fe,Mn)3C, which is formed between austenite dendrites during solidification due to the segregation of C and Mn impelled by modifying elements. The quantity of in situ granular eutectic reaches up to 8%-12% and its grain size is in the range from 10um to 20um. The austenite steel matrix wear resistant composite reinforced by in situ granular eutectic (abbreviated AGE composite) and austenite-bainite steel mains wear resistant composite reinforced by in situ granular eutectic (abbreviated ABGE composite) are obtained in the as-cast state and by air hardening, respectively. The wear resistance of the AGE and ABGE composites can be more greatly increased than that of their matrix steels under low and medium impact working condition.
基金supported by the National Natural Science Foundation of China(Nos.11790293,51871016,52061135207,51671021,51971017)the Funds for Creative Research Groups of China(51921001)+1 种基金111 Project(BP0719004)Program for Changjiang Scholars and Innovative Research Team in University of China(IRT_14R05)。
文摘1.Introduction As an ancient method for manufacturing metallic materials,casting has the advantages of low cost,high process flexibility and forming complex parts.However,due to the poor as-cast mechanical properties,various processes after casting are generally necessary for traditional metallic materials to eliminate casting defects(e.g.,voids,shrinkage cavities and elemental segregation)and improve their properties,such as rolling,forging,and heat treatment.
基金supported by the National Natural Science Foundation of China(Grant No 50571068)
文摘This paper investigates the solidification behaviour of the Ag-Cu eutectic alloy melt undercooled up to 100 K. It is revealed that lamellar eutectics grow in a dendritic form in the Ag-Cu eutectic melt with undercooling equal to or greater than 76 K. As undercooling increases, the remelted fraction of the primary eutectics during recalescence rises. The severe remelting and the subsequent ripening of the primary eutectic dendrites lead to the formation of anomalous eutectics.
基金This work is financially supported by the National Natural Science Foundation of China (No. 59631080)
文摘The effect of barium on the refinement of primary aluminum and on themodification of eutectics in a hypoeutectic aluminum-silicon alloy was investigated. The resultsindicate that barium not only modifies the eutectic silicon but also refines the primary aluminumand there is a relationship between the retained barium and the second spacing of primary aluminum.Experiments of barium-treated commercial Al-Si hypoeutectic alloy show that barium is a bettermodifier than sodium when there is a longer holding time.
基金supported by the National Natural Science Foundations of China(Grant No.50001008 and No.50271042).
文摘Results presented in this paper contribute to investigation of the effect of the added Ca-Si modifier amount ( ) on the microstructure scales of granular γ-(Fe,Mn)3C eutectics such as the volume fraction (f) and diameter (d) in the austenite steel matrix composites (EAMC). Directional solidification of EAMC has been carried out using vertical Bridgman method at 50.6μms-1 with a constant temperature gradient about 800Kcm-1. The higher constitutional supercooling ahead of solid-liquid interface attributing to the larger results in the enlargement of γ-(Fe,Mn)3C coupled-zone and the increment of the nucleation rate of eutectics. Therefore, f increases with increasing . The branches of the primary austenite dendrites develop more greatly as increases, which limits the growth of eutectics. As a result, d decreases with increasing .
基金Shenzhen Science and Technology Program(JSGG20220831092800001)。
文摘The microstructure of single crystal superalloy is relatively simple,consisting primarily ofγdendrites andγ/γ′eutectics.During the directional solidification process of Ni-based single crystal superalloys,withdrawal rate is a critical parameter affecting the spatial distribution ofγ/γ′eutectic along gravity direction.The results show that theγ/γ′eutectic fraction of the upper platform surface is always higher than that of the lower one,regardless of withdrawal rate.As the withdrawal rate decreases,there is a significant increase inγ/γ′eutectic fraction on the upper surface,while it decreases on the lower surface.The upward accumulation ofγ/γ′eutectic becomes more severe as the withdrawal rate decreases.It is also found that the percentage of Al+Ta is positively correlated with theγ/γ′eutectic fraction.Thermo-solute convection of Al and Ta solutes in the solidification front is the prime reason for the non-uniform distribution of eutectic.The non-uniform distribution ofγ/γ′eutectic cannot be eliminated even after subsequent solution heat treatment,resulting in excess eutectic on the upper surface and thus leading to the scrapping of the blade.
基金National Natural Science Foundation of China(U22A20191)。
文摘Brazing filler metals are widely applied,which serve as an industrial adhesive in the joining of dissimilar structures.With the continuous emergence of new structures and materials,the demand for novel brazing filler metals is ever-increasing.It is of great significance to investigate the optimized composition design methods and to establish systematic design guidelines for brazing filler metals.This study elucidated the fundamental rules for the composition design of brazing filler metals from a three-dimensional perspective encompassing the basic properties of applied brazing filler metals,formability and processability,and overall cost.The basic properties of brazing filler metals refer to their mechanical properties,physicochemical properties,electromagnetic properties,corrosion resistance,and the wettability and fluidity during brazing.The formability and processability of brazing filler metals include the processes of smelting and casting,extrusion,rolling,drawing and ring-making,as well as the processes of granulation,powder production,and the molding of amorphous and microcrystalline structures.The cost of brazing filler metals corresponds to the sum of materials value and manufacturing cost.Improving the comprehensive properties of brazing filler metals requires a comprehensive and systematic consideration of design indicators.Highlighting the unique characteristics of brazing filler metals should focus on relevant technical indicators.Binary or ternary eutectic structures can effectively enhance the flow spreading ability of brazing filler metals,and solid solution structures contribute to the formability.By employing the proposed design guidelines,typical Ag based,Cu based,Zn based brazing filler metals,and Sn based solders were designed and successfully applied in major scientific and engineering projects.
基金supported by the National Natural Science Foundation of China(Nos.22208221,22178221)the Natural Science Foundation of Guangdong Province(Nos.2024A1515011078,2024A1515011507)+1 种基金the Shenzhen Science and Technology Program(Nos.JCYJ20220818095805012,JCYJ20230808105109019)the Start-up Research Funding of Shenzhen University(No.868-000001032522).
文摘The deterioration of aqueous zinc-ion batteries(AZIBs)is confronted with challenges such as unregulated Zn^(2+)diffusion,dendrite growth and severe decay in battery performance under harsh environments.Here,a design concept of eutectic electrolyte is presented by mixing long chain polymer molecules,polyethylene glycol dimethyl ether(PEGDME),with H_(2)O based on zinc trifluoromethyl sulfonate(Zn(OTf)2),to reconstruct the Zn^(2+)solvated structure and in situ modified the adsorption layer on Zn electrode surface.Molecular dynamics simulations(MD),density functional theory(DFT)calculations were combined with experiment to prove that the long-chain polymer-PEGDME could effectively reduce side reactions,change the solvation structure of the electrolyte and priority absorbed on Zn(002),achieving a stable dendrite-free Zn anode.Due to the comprehensive regulation of solvation structure and zinc deposition by PEGDME,it can stably cycle for over 3200 h at room temperature at 0.5 mA/cm^(2)and 0.5 mAh/cm^(2).Even at high-temperature environments of 60℃,it can steadily work for more than 800 cycles(1600 h).Improved cyclic stability and rate performance of aqueous Zn‖VO_(2)batteries in modified electrolyte were also achieved at both room and high temperatures.Beyond that,the demonstration of stable and high-capacity Zn‖VO_(2)pouch cells also implies its practical application.
基金supported by the National Nat-ural Science Foundation of China(Nos.51872238,52074227,and 21806129)the Fundamental Research Funds for the Central Universities,China(Nos.3102018zy045 and 3102019AX11)+2 种基金the Guangdong Basic and Applied Basic Research Foundation,China(No.2024A1515010298)the Natural Science Basic Research Plan in Shaanxi Province of China(Nos.2017JQ5116 and 2020JM-118)the Key Laboratory of Icing and Anti/De-icing of CARDC(No.IADL20220401).
文摘Gels and conductive polymer composites,including hydrogen bonds(HBs),have emerged as promising materials for electro-magnetic wave(EMW)absorption across various applications.However,the relationship between conduction loss in EMW-absorbing materials and charge transfer in HB remains to be fully understood.In this study,we developed a series of deep eutectic gels to fine-tune the quantity of HB by adjusting the molar ratio of choline chloride(ChCl)and ethylene glycol(EG).Owing to the unique properties of deep eutectic gels,the effects of magnetic loss and polarization loss on EMW attenuation can be disregarded.Our results indicate that the quantity of HB initially increases and then decreases with the introduction of EG,with HB-induced conductive loss following similar pat-terns.At a ChCl and EG molar ratio of 2.4,the gel labeled G22-CE2.4 exhibited the best EMW absorption performance,characterized by an effective absorption bandwidth of 8.50 GHz and a thickness of 2.54 mm.This superior performance is attributed to the synergistic ef-fects of excellent conductive loss and impedance matching generated by the optimal number of HB.This work elucidates the role of HB in dielectric loss for the first time and provides valuable insights into the optimal design of supramolecular polymer absorbers.
基金supported by the Natural Science Foundation of Henan Province(No.242300420021)the Major Science and Technology Projects of Henan Province(No.221100230200)+4 种基金the Open Fund of State Key Laboratory of Advanced Refractories(No.SKLAR202210)the Key Science and Technology Program of Henan Province(No.232102241020)the Undergraduate Innovation and Entrepreneurship Training Program of Henan Province(No.S202310464012)the Ph.D.Research Startup Foundation of Henan University of Science and Technology(No.400613480015)the Postdoctoral Research Startup Foundation of Henan University of Science and Technology(No.400613554001).
文摘Aqueous Zn-ion batteries(AZIBs)have been regarded as promising alternatives to Li-ion batteries due to their advantages,such as low cost,high safety,and environmental friendliness.However,AZIBs face significant challenges in limited stability and lifetime owing to zinc dendrite growth and serious side reactions caused by water molecules in the aqueous electrolyte during cycling.To address these issues,a new eutectic electrolyte based on Zn(ClO_(4))_(2)·6H_(2)O-N-methylacetamide(ZN)is proposed in this work.Compared with aqueous electrolyte,the ZN eutectic electrolyte containing organic N-methylacetamide could regulate the solvated structure of Zn^(2+),effectively suppressing zinc dendrite growth and side reactions.As a result,the Zn//NH4 V4 O10 full cell with the eutectic ZN-1-3 electrolyte demonstrates significantly enhanced cycling stability after 1000 cycles at 1 A g^(-1).Therefore,this study not only presents a new eutectic electrolyte for zinc-ion batteries but also provides a deep understanding of the influence of Zn^(2+)solvation structure on the cycle stability,contributing to the exploration of novel electrolytes for high-performance AZIBs.
基金supported by the National Natural Science Foundation of China(Nos.52130204,52174376,52202070,51822405)Guangdong Basic and Applied Basic Research Foundation(No.2021B1515120028)+6 种基金TQ Innovation Foundation(No.23-TQ09-02-ZT-01-005)Aeronautical Science Foundation of China(No.20220042053001)Science and Technology Innovation Team Plan of Shaanxi Province(No.2021TD-17)Key R&D Project of Shaanxi Province(No.2024GX-YBXM-220)Thousands Person Plan of Jiangxi Province(JXSQ2020102131)Fundamental Research Funds for the Central Universities(Nos.D5000230348,D5000220057)China Scholarship Council(Nos.202206290133,202306290190).
文摘As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancing performances.In the domain of manufacturing melt-grown oxide ceramics,it encounters substantial challenges in suppressing crack defects during the rapid solidification process.The strategic integration of high entropy alloys(HEA),leveraging the significant ductility and toughness into ceramic powders represents a major innovation in overcoming the obstacles.The ingenious doping of HEA parti-cles preserves the eutectic microstructures of the Al_(2)O_(3)/GdAlO_(3)(GAP)/ZrO_(2)ceramic composite.The high damage tolerance of the HEA alloy under high strain rates enables the absorption of crack energy and alleviation of internal stresses during LPBF,effectively reducing crack initiation and growth.Due to in-creased curvature forces and intense Marangoni convection at the top of the molt pool,particle collision intensifies,leading to the tendency of HEA particles to agglomerate at the upper part of the molt pool.However,this phenomenon can be effectively alleviated in the remelting process of subsequent layer de-position.Furthermore,a portion of the HEA particles partially dissolves and sinks into the molten pool,acting as heterogeneous nucleation particles,inducing the formation of equiaxed eutectic and leading pri-mary phase nucleation.Some HEA particles diffuse into the lamellar ternary eutectic structures,further promoting the refinement of eutectic microstructures due to increased undercooling.The innovative dop-ing of HEA particles has effectively facilitated the fabrication of turbine-structured,conical,and cylindrical ternary eutectic ceramic composite specimens with diameters of about 70 mm,demonstrating significant developmental potential in the field of ceramic composite manufacturing.
基金financially supported by the Original Exploration Project of the National Natural Science Foundation of China(No.52150079)the National Natural Science Foundation of China(Nos.U22A20130,U2004215,and 51974280)+1 种基金the Natural Science Foundation of Henan Province of China(No.232300421196)the Project of Zhongyuan Critical Metals Laboratory of China(Nos.GJJSGFYQ202304,GJJSGFJQ202306,GJJSGFYQ202323,GJJSGFYQ202308,and GJJSGFYQ202307)。
文摘Solvent extraction,a separation and purification technology,is crucial in critical metal metallurgy.Organic solvents commonly used in solvent extraction exhibit disadvantages,such as high volatility,high toxicity,and flammability,causing a spectrum of hazards to human health and environmental safety.Neoteric solvents have been recognized as potential alternatives to these harmful organic solvents.In the past two decades,several neoteric solvents have been proposed,including ionic liquids(ILs)and deep eutectic solvents(DESs).DESs have gradually become the focus of green solvents owing to several advantages,namely,low toxicity,degradability,and low cost.In this critical review,their classification,formation mechanisms,preparation methods,characterization technologies,and special physicochemical properties based on the most recent advancements in research have been systematically described.Subsequently,the major separation and purification applications of DESs in critical metal metallurgy were comprehensively summarized.Finally,future opportunities and challenges of DESs were explored in the current research area.In conclusion,this review provides valuable insights for improving our overall understanding of DESs,and it holds important potential for expanding separation and purification applications in critical metal metallurgy.
基金National Natural Science Foundation of China(52305349)Heilongjiang Touyan Team(HITTY-20190036)+2 种基金Heilongjiang Provincial Natural Science Foundation of China(LH2023E033)CGN-HIT Advanced Nuclear and New Energy Research Institute(CGN-HIT202305)Natural Science Basic Research Program of Shaanxi Province(2023-JC-QN-0518)。
文摘The effect of deformation resistance of AlCr_(1.3)TiNi_(2) eutectic high-entropy alloys under various current densities and strain rates was investigated during electrically-assisted compression.Results show that at current density of 60 A/mm^(2) and strain rate of 0.1 s^(−1),the ultimate tensile stress shows a significant decrease from approximately 3000 MPa to 1900 MPa with reduction ratio of about 36.7%.However,as current density increases,elongation decreases due to intermediate temperature embrittlement.This is because the current induces Joule effect,which then leads to stress concentration and more defect formation.Moreover,the flow stress is decreased with the increase in strain rate at constant current density.
基金Funded by the Key Industry Innovation Chain(Group)Project of Shaanxi Province,China(No.2019ZDLGY 04-04)the Project of Yulin Science and Technology Bureau(No.2023-CXY-197)。
文摘Fe(Al,Ta)/Fe_(2)Ta(Al)eutectic composites with solidification rates of 6,20,30,and 80μm/s were prepared by a modified Bridgman directional solidification technology.The coarse Fe_(2)Ta(Al)Laves phase was precipitated at the eutectic colony boundary during the solidification process,which can affect the stability of microstructure and properties of the composites.The coarse Laves phase was refined using different heat treatment processes in the present paper.The influences of different heat treatment parameters on the Laves phase content,lamella/rod spacing,and mechanical properties were investigated in detail.In addition,the corrosion behaviors of Fe(Al,Ta)/Fe_(2)Ta(Al)eutectic composites before and after being annealed heat treatment in a 3 g/L Na_(2)S_(2)O_(3)solution were also studied.It is shown that both the content of Laves phase and lamella/rod spacing are gradually decreased after heat treatment.Micro-hardness is decreased,while the yield strength,compressive strength,and corrosion resistance are improved.The optimum heat treatment process is selected as well.
基金the funding support from the National Natural Science Foundation of China(22471055)Scientific Research Projects of Higher Education Institutions in Hebei Province(BJ2025137)+3 种基金Natural Science Foundation of Hebei Province(B2024202020,B2022202039)Hebei Yanzhao Golden Platform Talents Project(B2024003001)State Key Laboratory of Structural Chemistry(20240025)Tianjin Education Commission Scientific Research Project(2022KJ093).
文摘Wearable sensors represent a promising technology to monitor human health and movement,however,it is pivotal and challenging to tailor-make highly conductive hydrogels to achieve high sensitivity and environmental weatherability for application at extreme temperature conditions.Herein,the dual-conductive hydrogels consisting of ion-conductive deep eutectic solvents(DES)and electron-conductive MXene within polymer matrix have been presented.The increment of ion and electron migration path could generate substantial resistance variation and thus improves the sensitivity of hydrogels under small strain and large strain,resembling those in low and high frequency sound discrimination of auditory transduction.Additionally,the hydrogen bonding interactions among water molecules,DES and MXene as well as polymers endow the hydrogels with superior anti-freezing and water-retaining performance.The resultant hydrogel sensor achieves ultra-fast strain response time of 0.01 s and high sensitivity over 1.0 in wide strain ranges from 1%to 150%.High sensitivity,anti-freezing and water-retaining performance enable the hydrogels to monitor strain at extreme temperature conditions from20 to 60℃ and could detect human motion in real time.This work provides a rational approach to the construction of high-sensitivity and environmental weatherable hydrogels based on the dual-conductive fillers for the development of advanced wearable sensors.
基金financially supported by the National Natural Science Foundation of China(No.52171046)National Natural Science Foundation of China-key programme(No.52234010)the Fundamental Research Funds for the Central Universities and Shaanxi Provincial Key Science and Technology Innovation Team(No.2023-CX-TD-14).
文摘Al_(2)O_(3)-based eutectic ceramics are considered as promising candidates for ultra-high-temperature structural materials due to their exceptional thermal stability and mechanical properties.Nonetheless,several challenges must be overcome before they can be widely used.This paper reviews in detail the tailoring of microstructure from the aspect of process parameters,the updated knowledge gained in microstructure(crystallographic orientation,high-resolution interfacial structures)and the latest means of optimizing eutectic microstructure(seed-induced method,introducing low-energy grain boundaries and high-entropy phase).Additionally,the paper explores future techniques for the fabrication of bulk ceramic materials and effective toughening approaches.This review highlights the achievements made especially in the last 15 years,current limitations in Al_(2)O_(3)-based eutectic ceramics,and offers comprehensive insights and strategic guidance for further mechanical breakthroughs.
基金support by the Department of Science&Technology of Zhejiang Province under grant No.2024C01095the Fundamental Research Funds for the Provincial Universities of Zhejiang under grant No.RF-C2022008the National Natural Science Foundation of China(NSFC)under grant Nos.U20A20253,52372235,and 22279116。
文摘Aqueous sodium-ion batteries(ASIBs)have garnered significant attention as promising candidates for large-scale energy storage applications.This interest is primarily due to their abundant resource availability,environmental friendliness,cost-effectiveness,and high safety.However,their electrochemical performance is limited by the thermodynamic properties of water molecules,resulting in inadequate cycling stability and insufficient specific energy density.To address these challenges,this study developed a hydrogen-bond enhanced urea-glycerol eutectic electrolyte(UGE)to expand the electrochemical stability window(ESW)of the electrolyte and suppress corresponding side reactions.The eutectic component disrupts the original hydrogen bonding network in water,creating a new,enhanced network that reduces the activity of free water and forms a uniform,dense passivation layer on the anode.As a result,the optimized composition of UGE exhibits a broad ESW of up to 3 V(-1.44 to 1.6 V vs.Ag/AgCl).The Prussian blue(PB)/UGE/NaTi_(2)(PO_(4))_(3)@C full cell exhibits an exceptionally long lifespan of 10,000 cycles at 10 C.This study introduces a low-cost,ultra-long-life ASIB system,utilizing a green and economical eutectic electrolyte,which expands the use of eutectic electrolytes in aqueous batteries and opens a new research horizon for constructing efficient electrochemical energy storage and conversion.
