Ambient temperature of induction coil is an important factor to influence the implementation of the electromagnetic induction-controlled automated steel-teeming(EICAST) technology. Meanwhile, it also affects the forma...Ambient temperature of induction coil is an important factor to influence the implementation of the electromagnetic induction-controlled automated steel-teeming(EICAST) technology. Meanwhile, it also affects the formation of Fe–C alloy blocking layer, which determines the length and installation position of induction coil. An experimental platform was designed to imitate actual working conditions in a ladle with the EICAST system. Ambient temperature of induction coil under high-temperature condition was measured to verify the accuracy of numerical result. After containing molten steel for 120 min and steel teeming for 40 min, the ambient temperature on the upper side of induction coil is 791 °C. In addition, the position of blocking layer in a 110 t ladle was measured by sand-collection and steel-pour methods, and the criterion temperatures of blocking layer in numerical simulation process were corrected. When the refining temperature is1600 °C and the containing time of molten steel is 120 min, the thickness of blocking layer is 130 mm, and the distance between the upper surface of blocking layer and the upper surface of nozzle brick is 154 mm. When the criterion temperatures are 919 °C and 428 °C, the numerical results can be used to confirm the position of blocking layer and the installation position of induction coil.展开更多
In the electromagnetic induction-controlled automated steel teeming(EICAST)technology of ladle,the height and location of the blocking layer are critical factors to determine the structure size and installation locati...In the electromagnetic induction-controlled automated steel teeming(EICAST)technology of ladle,the height and location of the blocking layer are critical factors to determine the structure size and installation location of induction coil.And,they are also the key parameters affecting the successful implementation of this new technology.In this paper,the influence of the liquid steel temperature,the holding time and the alloy composition on the height and location of the blocking layer were studied by numerical simulation.The simulation results were verified by 40 t ladle industrial experiments.Moreover,the regulation approach of the blocking layer was determined,and the determination process of coil size and its installation location were also analyzed.The results show that the location of the blocking layer moves down with the increase in the liquid steel temperature and the holding time.The height of the blocking layer decreases with the increase in the liquid steel temperature;however,it increases with the increase in the holding time.The height and location of the blocking layer can be largely adjusted by changing the alloy composition of filling particles in the upper nozzle.When the liquid steel temperature is 1550℃,the holding time is 180 min and the alloy composition is confirmed,the melting layer height is 120 mm,and the blocking layer height is 129 mm,which are beneficial to design and installation of induction coil.These results are very important for the industrial implementation of the EICAST technology.展开更多
基金financially supported by the National Natural Science Foundation of China (Grant No. U1560207)
文摘Ambient temperature of induction coil is an important factor to influence the implementation of the electromagnetic induction-controlled automated steel-teeming(EICAST) technology. Meanwhile, it also affects the formation of Fe–C alloy blocking layer, which determines the length and installation position of induction coil. An experimental platform was designed to imitate actual working conditions in a ladle with the EICAST system. Ambient temperature of induction coil under high-temperature condition was measured to verify the accuracy of numerical result. After containing molten steel for 120 min and steel teeming for 40 min, the ambient temperature on the upper side of induction coil is 791 °C. In addition, the position of blocking layer in a 110 t ladle was measured by sand-collection and steel-pour methods, and the criterion temperatures of blocking layer in numerical simulation process were corrected. When the refining temperature is1600 °C and the containing time of molten steel is 120 min, the thickness of blocking layer is 130 mm, and the distance between the upper surface of blocking layer and the upper surface of nozzle brick is 154 mm. When the criterion temperatures are 919 °C and 428 °C, the numerical results can be used to confirm the position of blocking layer and the installation position of induction coil.
基金financially supported by the National Natural Science Foundation of China(Grant No.U1560207)the Liaoning Innovative Research Team in University(Grant No.LT2017011)
文摘In the electromagnetic induction-controlled automated steel teeming(EICAST)technology of ladle,the height and location of the blocking layer are critical factors to determine the structure size and installation location of induction coil.And,they are also the key parameters affecting the successful implementation of this new technology.In this paper,the influence of the liquid steel temperature,the holding time and the alloy composition on the height and location of the blocking layer were studied by numerical simulation.The simulation results were verified by 40 t ladle industrial experiments.Moreover,the regulation approach of the blocking layer was determined,and the determination process of coil size and its installation location were also analyzed.The results show that the location of the blocking layer moves down with the increase in the liquid steel temperature and the holding time.The height of the blocking layer decreases with the increase in the liquid steel temperature;however,it increases with the increase in the holding time.The height and location of the blocking layer can be largely adjusted by changing the alloy composition of filling particles in the upper nozzle.When the liquid steel temperature is 1550℃,the holding time is 180 min and the alloy composition is confirmed,the melting layer height is 120 mm,and the blocking layer height is 129 mm,which are beneficial to design and installation of induction coil.These results are very important for the industrial implementation of the EICAST technology.
