Black nickel coatings have emerged as a research hotspot in materials science due to their excellent performance and broad application prospects.In this study,nickel-based black coatings were fabricated on low-carbon ...Black nickel coatings have emerged as a research hotspot in materials science due to their excellent performance and broad application prospects.In this study,nickel-based black coatings were fabricated on low-carbon steel substrates via photo-assisted electrodeposition.A systematic investigation was conducted on the effects of cerium ion concentration and nano-ceria(CeO_(2))particle content in the electrolyte on the coating properties,along with an analysis of the temporal evolution of coating’s corrosion resistance.When the cerium ion concentration in the electrolyte was 0.05 mol/L,the coating exhibited a uniform black appearance with a light absorption rate of 95%,an emissivity of 0.87,maximum impedance,and the lowest corrosion tendency,demonstrating optimal comprehensive performance.The coating prepared with a nano-ceria concentration of 6 g/L in the electrolyte exhibited an emissivity of 0.9,achieved a 5B adhesion grade(ASTM D3359-09),and demonstrated a one-order-of-magnitude reduction in corrosion current density compared to coatings fabricated without nano-ceria in the electrolyte.With prolonged storage time,the coating's impedance slightly increased,leading to improved corrosion resistance.展开更多
Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatin...Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatings on C/CA to address its susceptibility to oxidation is a feasible approach to promote its application in oxidative environments.However,the currently reported coatings on C/CA mainly focus on improving the ablation performance and coating preparation process typically necessitating high-temperature heat treatment.This procedure can increase its thermal conductivity and reduce its thermal insulation ability.In this study,a series of ceramic-resin coatings were fabricated on C/CA through a simple slurry brushing-drying approach at room temperature.The effects of phenolic resin content on the coating structure,residual stress,thermal shock,and oxidation behaviors were investigated.Due to the adhesive properties and curing-induced shrinkage,the PR-7.5 coating(containing 7.5%(in mass)phenolic resin in the slurry)exhibits bonding strength close to fracture strength of the substrate and residual compressive stress of 0.853 GPa,which is beneficial for resisting thermal shock cracking.However,excessive resin content(PR-10.0 containing 10.0%(in mass)phenolic resin in the slurry)induces tensile stress due to uneven curing shrinkage,thereby leading to thermal shock cracking.Meanwhile,oxidation tests reveal significantly reduced weight losses for PR-7.5(17.46%at 800℃/100 min,8.15%at 1000℃/120 min,3.15%at 1200℃/120 min)versus uncoated C/CA’s 44.60%loss at 800℃/20 min.This work provides a brand-new and simple approach to improving the anti-oxidation performance of C/CA and expands its application in mild oxidative environments.展开更多
To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretre...To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretreatment was employed to construct a Ta_(2)O_(5)ceramic layer on the Ta12W alloy surface.Subsequently,a slurry spraying-vacuum sintering method was used to prepare a Si-Cr-Ti-Zr coating on the pretreated substrate.Comparative studies were conducted on the microstructure,phase composition,and isothermal oxidation resistance(at 1600℃)of the as-prepared coatings with and without the micro-arc oxidation ceramic layer.The results show that the Ta_(2)O_(5)layer prepared at 400 V is more continuous and has smaller pores than that prepared at 350 V.After microarc oxidation pretreatment,the Si-Cr-Ti-Zr coating on Ta12W alloy consists of three distinct layers:an upper layer dominated by Ti_(5)Si_(3),Ta_(5)Si_(3),and ZrSi;a middle layer dominated by TaSi_(2);a coating/substrate interfacial reaction layer dominated by Ta_(5)Si_(3).Both the Si-Cr-Ti-Zr coatings with and without the Ta_(2)O_(5)ceramic layer do not fail after isothermal oxidation at 1600℃for 5 h.Notably,the addition of the Ta2O5 ceramic layer reduces the high-temperature oxidation rate of the coating.展开更多
Platinum group metals have high melting points,strong corrosion resistance,stable chemical properties,and low oxygen permeability in high-temperature oxygen-containing environments.As thermal protective coating materi...Platinum group metals have high melting points,strong corrosion resistance,stable chemical properties,and low oxygen permeability in high-temperature oxygen-containing environments.As thermal protective coating materials,they have gained essential applications in the aerospace field and have excellent prospects for application in frontier military fields,such as protecting hot-end components of hypersonic aircraft.This research reviewed the latest research progress of platinum group metal coatings with hightemperature oxidation resistance,including coating preparation techniques,oxidation failure,and alloying modification.The leading preparation techniques of current platinum group metal coatings were discussed,as well as the advantages and disadvantages of various existing preparation techniques.Besides,the intrinsic properties,failure forms,and failure mechanisms of coatings of single platinum group metal in high-temperature oxygen-containing environments were analyzed.On this basis,the necessity,main methods,and main achievements of alloying modification of platinum group metals were summarized.Finally,the future development of platinum group coatings with high-temperature oxidation resistance was discussed and prospected.展开更多
Nanoporous polymers are extensively coated on various substrates to deliver optical,permselective,or other functions.However,it remains desired to fast produce uniform nanoporous polymer coatings on substrates with co...Nanoporous polymers are extensively coated on various substrates to deliver optical,permselective,or other functions.However,it remains desired to fast produce uniform nanoporous polymer coatings on substrates with complex surfaces.Herein,by manipulating the interactions between block copolymers and selective solvents,we prepare repairable nanoporous polymers on arbitrary substrates.This is realized by an extremely simple sequential coating process:sequential coating of block copolymers and their swelling agents on substrate surfaces.The swelling agents are comprised of two solvents that swell the constituent blocks of the copolymers to different degrees,rapidly producing polymer coatings with uniform,interconnected,sub-50 nm pores.This sequential coating process is able to conformally build nanoporous polymers on nonplanar substrates with large lateral sizes and complex surface features,and also to in situ repair defects arising during usages.We further demonstrate that the nanoporous coatings show excellent antireflective and membrane separation performances.This sequential coating process is dictated by polymer–solvent interactions,and is expected to find applications in diverse fields for its simplicity,adaptability,and the capability to produce well-defined nanoporosities.展开更多
An advanced AlCrSiN/AlCrN/CrN/Cr multilayer coating was developed via hybrid multiarc ion plating and high-power impulse magnetron sputtering.The multilayer design enhanced the substrate-coating compatibility,achievin...An advanced AlCrSiN/AlCrN/CrN/Cr multilayer coating was developed via hybrid multiarc ion plating and high-power impulse magnetron sputtering.The multilayer design enhanced the substrate-coating compatibility,achieving a critical load of 87.8 N.Silicon doping induced nanocrystallization and amorphization,increasing the hardness to 26 GPa.At high temperatures,a nanoscale Cr-rich(Cr,Al)_(2)O_(3) layer was formed,effectively inhibiting oxygen diffusion.The coating underwent unique phase transformations,during which Cr_(2)N and amorphous Si3N4 were converted into dispersed SiCr_(3) nanoparticles,which stabilized Cr atoms and suppressed their outward diffusion.Ab initio molecular dynamics simulations revealed that Cr atoms exhibited higher chemical activity and oxygen-capture capability than Al atoms and Si atoms served as diffusion barriers by pinning onto the oxidized surface,considerably improving the oxidation resistance of the coating.展开更多
The high-temperature interaction of nanostructured Lu_(2)Si_(2)O_(7) environmental barrier coatings(EBCs)with calcium-magnesium-aluminosilicate(CMAS)was investigated at 1400℃ for 1,10,25,and 50 h to evaluate the coat...The high-temperature interaction of nanostructured Lu_(2)Si_(2)O_(7) environmental barrier coatings(EBCs)with calcium-magnesium-aluminosilicate(CMAS)was investigated at 1400℃ for 1,10,25,and 50 h to evaluate the coating’s resistance to CMAS corrosion.The results indicate a phase transformation over time,transitioning from Ca_(2)Lu_(8)(SiO_(4))6O_(2) apatite and Lu_(2)Si_(2)O_(7) to solely Lu_(2)Si_(2)O_(7).The interaction of the Lu_(2)Si_(2)O_(7) coating with the CMAS melts was divided into three stages based on the corrosion reaction behavior.The delamination cracks were distributed throughout the interface between the Si bond layer and Lu_(2)Si_(2)O_(7) layer after corroded at 1400℃ for 50 h,signifying coating failure.In addition,the influence of monosilicates,disilicates,and corrosion duration on the recession layer thickness was analyzed by comparing previous reports on RE_(2)SiO_(5)/RE_(2)Si_(2)O_(7) coatings(RE=Gd,Yb,Lu,Er).Furthermore,the variation in the thermally grown oxide layer thickness in CMAS-corroded Lu_(2)Si_(2)O_(7) coatings was systematically investigated.展开更多
Towards the development of highly efficient electrochromic coatings,the crystallinity,morphology(e.g.size and shape)of electrochromic nanomaterials,and their charge insertion capacities play a significant role.Herein,...Towards the development of highly efficient electrochromic coatings,the crystallinity,morphology(e.g.size and shape)of electrochromic nanomaterials,and their charge insertion capacities play a significant role.Herein,we report the structure-dependent colouration effciency in electrochromic coatings based on the use of 0D,1D and 2D tungsten trioxide(WO_(3))nanostructures.A series of WO_(3)with different nanostructures were prepared and used as working electrodes to fabricate electrochromic devices for smart windows applications.Facile spray coating was applied on fluorine-doped tin oxide(FTO)substrate to make~70%transparent working electrodes to investigate their charge insertion capacities,electrochromic active surface area,and colouration efficiency.Results showed that the 2D WO_(3)nanoflakes displayed the highest diffusion coefficient for the intercalation of 1.52×10^(-10)cm^(2)/s with an increased electrochemical active surface area of 25.10 mF/cm^(2),a large modulation of optical reflectance(42.63%)with 3.79 s shorter response time for bleaching and a greater colouration efficiency(CE)value(89.29 cm^(2)/C)at 700 nm compared to the CE value for 1D WO_(3)(of 22 cm^(2)/C)and 0D WO_(3)(8 cm^(2)/C).The outcome of this study provides a new insight and valuable contribution to design an efficient electrochromic coating by controlling and optimising the nanostructures of selective electrochromic materials.展开更多
Dual-layer thermal barrier coatings(TBCs)with ultrahigh temperature resistance were prepared on the surface of molybdenum-rhenium alloy hot-end components.The preparation of the MoSi_(2)-Gd_(2)Zr_(2)O_(7)dual-layer TB...Dual-layer thermal barrier coatings(TBCs)with ultrahigh temperature resistance were prepared on the surface of molybdenum-rhenium alloy hot-end components.The preparation of the MoSi_(2)-Gd_(2)Zr_(2)O_(7)dual-layer TBCs was designed based on the coefficient of thermal expansion and the coating functionality,and it was completed using atmospheric plasma spraying technique.The microstructure,mechanical properties,and thermal properties were analyzed.Results indicate that the adhesion of the prepared dual-layer composite TBCs is excellent,and no noticeable cracks appear at the interface.Compared with the MoSi_(2)coating with a low fracture toughness(0.88 MPa·m^(1/2)),the Gd_(2)Zr_(2)O_(7)coating exhibits higher fracture toughness(1.74 MPa·m^(1/2))and stronger resistance to crack propagation.The prepared MoSi_(2)-Gd_(2)Zr_(2)O_(7)composite coatings have a high porosity(39%),low thermal conductivity(1.020 W·(m·K)^(−1),1200℃),and low thermal diffusivity(0.249 mm^(2)/s,1200℃).Additionally,they possess a high oxygen-vacancy concentration,which ensures excellent insulation performance.展开更多
TiB_(2)coatings can significantly enhance the high-temperature oxidation resistance of molybdenum,which would broaden the application range of molybdenum and alloys thereof.However,traditional methods for preparing Ti...TiB_(2)coatings can significantly enhance the high-temperature oxidation resistance of molybdenum,which would broaden the application range of molybdenum and alloys thereof.However,traditional methods for preparing TiB_(2)coatings have disadvantages such as high equipment costs,complicated processes,and highly toxic gas emissions.This paper proposes an environmentally friendly method,which requires inexpensive equipment and simple processing,for preparing TiB_(2)coating on molybdenum via electrophoretic deposition within Na3AlF6-based molten salts.The produced TiB_(2)layer had an approximate thickness of 60μm and exhibited high density,outstanding hardness(38.2 GPa)and robust adhesion strength(51 N).Additionally,high-temperature oxidation experiments revealed that,at900℃,the TiB_(2)coating provided effective protection to the molybdenum substrate against oxidation for 3 h.This result indicates that the TiB_(2)coating prepared on molybdenum using molten salt electrophoretic deposition possesses good high-temperature oxidation resistance.展开更多
When micro/nano-scale gradient coatings are subject to large thermal gradients or high heat fluxes,the spatial size effect cannot be ignored.It is important to understand how the size effect influences the thermal fra...When micro/nano-scale gradient coatings are subject to large thermal gradients or high heat fluxes,the spatial size effect cannot be ignored.It is important to understand how the size effect influences the thermal fracture behavior of functionally graded coating/substrate structures.This study aims at analyzing the transient thermal fracture behavior of collinear interface cracks in functionally graded coating/substrate structures based on the nonlocal dual-phase-lag heat conduction model.By means of integral transform techniques,the mixed boundary problem is transformed into a set of singular integral equations,which are solved by the Chebyshev polynomials.The effects of the nonlocal parameter,coating thickness,crack spacing,and non-homogeneous parameters on the temperature and stress intensity factors(SIFs)are examined.The numerical results show that these parameters play an essential role in controlling the thermal fracture behavior of the structures,especially at micro/nano-scales.展开更多
Waterborne acrylic coatings are widely utilized due to their cost-effectiveness,high transparency,strong resistance to weather and chemicals,impressive mechanical properties,and excellent adhesion to various substrate...Waterborne acrylic coatings are widely utilized due to their cost-effectiveness,high transparency,strong resistance to weather and chemicals,impressive mechanical properties,and excellent adhesion to various substrates.In these coatings,a reactive emulsifier containing phosphate groups can be integrated into the molecular chain during polymerization,which enhances the coating's compactness and corrosion resistance.This work focuses on the synthesis of styrene-butyl acrylate(St-BA)latex and methyl methacrylate-butyl acrylate(MMA-BA)latex using the reactive phosphate emulsifier ANPEO_(10)-P_(1) through seed emulsion polymerization,achieving a conversion rate of approximately 99%and a solid content close to 50%.The resulting coatings from St-BA and MMA-BA latexes demonstrated long-term corrosion protection for carbon steel and aluminum alloy due to in-situ phosphatization,effectively preventing flash rust.Notably,the MMA-BA coating exhibited remarkable durability,enduring immersion for up to 1224 h(51 d)on Q 235 carbon steel before reaching the failure threshold(|Z|0.01 Hz£106Ω·cm^(2))on Q 235 carbon steel.On 5052 aluminum alloy,the St-BA coating maintained|Z|0.01 Hz>10^(8)Ω·cm^(2) for 480 h(20 d).Furthermore,the corrosion resistance of St-BA and MMA BA coatings on Q 235 steel sheet and 5052 aluminum alloy surpassed that of commercially available MMA-BA and St BA coatings after immersion in a 3.5 wt%NaCl aqueous solution.This work also delves into the anticorrosion mechanism of MMA-BA and St-BA coatings.展开更多
The Sn−2Al filler metal was utilized to bond W90 tungsten heavy alloys by the ultrasonic-assisted coating technology in atmospheric environment at 250℃.The effects of ultrasonic power and ultrasonic time on microstru...The Sn−2Al filler metal was utilized to bond W90 tungsten heavy alloys by the ultrasonic-assisted coating technology in atmospheric environment at 250℃.The effects of ultrasonic power and ultrasonic time on microstructure and interfacial strength of Sn−2Al/W90 interface were investigated.The ultrasound improved the wettability of Sn−2Al filler metal on W90 surface.As the ultrasonic power increased and ultrasonic time increased,the size of Al phase in seam decreased.The maximum value of Sn−2Al/W90 interfacial strength reached 30.1 MPa.Based on the acoustic pressure simulation and bubble dynamics,the intensity of cavitation effect was proportional to ultrasonic power.The generated high temperature and high pressure by cavitation effect reached 83799.6 K and 1.26×10^(14) Pa,respectively.展开更多
Magnesium alloys have illustrated great promise for building biodegradable implantable devices due to their unique combination of biocompatibility,mechanical properties,and degradable absorption characteristics.Howeve...Magnesium alloys have illustrated great promise for building biodegradable implantable devices due to their unique combination of biocompatibility,mechanical properties,and degradable absorption characteristics.However,the uncontrollably fast degradation in physiological environments remains a humongous challenge restraining their clinical application,requiring engineering strategies such as surface modification for biocorrosion and biofunctionality optimization.Herein,CeO_(2) nanoparticle-doped plasma electrolytic oxidation(PEO)coatings were applied to surface modify a novel Mg-Zn-Y-Nd alloy.During the PEO process,nanocrystal CeO_(2) nanoparticles,alongside the newly formed secondary corrosion-resistant(CePO_(4))phase,sealed the micropores of the PEO coatings under discharge,affording enhanced barrier effects against biocorrosion.Electrochemical tests in Hank’s solution showed a remarkable increase in corrosion potential and charge transfer resistance and a decrease in corrosion current density.Further characterization showed that a dense anti-corrosion coating of Mg(OH)_(2)/CeO_(2)/Ce(OH)_(3) was formed,effectively limiting the attacks of corrosive mediums and ensuring controlled degradation.The coatingfunctionalized implants,as reveled in vitro and in ovo,were compatible with NIH3T3 fibroblasts,HUVECs,red blood cells,and chick chorioallantoic membranes,with even enhanced pro-healing effects in scratch-based wound models.Overall,this work highlights the potential of CeO_(2)-doped PEO coatings to fine-tune the corrosion resistance and biocompatibility of Mg-Zn-Y-Nd alloys for biomaterial implants.展开更多
Polymer nanocomposite coatings(PNCCs)are unprecedented generation of coatings engineered for displaying inexpensive and brilliant functional surface coatings with eminent corrosion guard,mechanical resistance,antimicr...Polymer nanocomposite coatings(PNCCs)are unprecedented generation of coatings engineered for displaying inexpensive and brilliant functional surface coatings with eminent corrosion guard,mechanical resistance,antimicrobial,chemical durability,electrical insulation,and UV aging features.Due to their widely anticipation in petroleum,applications in building,conveyance,aerospace,electronics,automobiles and energy,these multi-functional coatings have a tremendous leverage in human life,all technological and scientific subjects.Numerous applications have been made for multilateral polymers like polyurethane(PU),epoxy(EP),polyaniline(PANI)conductive polymer,polypyrrole(PPy),and etc,on various metallic surfaces especially,carbon steel substrate owing to their excellent resistance properties.Practically,nanomaterials can possess potential in the all-interdisciplinary domains of materials science and engineering,chemical and physical sciences,biological and health sciences.As known,the designed polymer nanocomposite coating paradigm is fundamentally constituted from polymer or resin as a vehicle and inorganic nanofillers(nanoparticles and nanocomposites).Some commercialized and excessively employed nanocontainers in polymer nanocomposite coating formulations,like ZnO,TiO_(2),carbon nanotubes(CNTs),clay,SiO_(2),Al_(2)O_(3),graphene,GO,CeO_(2),ZrO_(2),FeTiO_(3),etc were discussed.The current review covered the chemistry and potential applications of the largest utilized multifunctional polymer nanocomposite coatings such as EP,PU and other considerable PNCCs.Lately,a titanic attention was made for epoxy nanocomposites because of their distinct physicochemical characteristics,which result from the combined qualities of the nanoparticles and polymer material unity.In addition,the author incorporated some of his scientific contributions in this area represented in construction of innovative functional polymer nanocomposites for a variety of uses with high economic,industrial impacts and future orientation.Furthermore,some newly published applications of polymer nanocomposite coatings were incorporated and discussed.展开更多
To improve the oxidation resistance of HfB_(2)-SiC coatings on carbon/carbon composites at 1700°C in air,CeO_(2) was introduced to improve oxygen blocking and its mechanism was investigated.During the rapid oxida...To improve the oxidation resistance of HfB_(2)-SiC coatings on carbon/carbon composites at 1700°C in air,CeO_(2) was introduced to improve oxygen blocking and its mechanism was investigated.During the rapid oxidation stage,CeO_(2) accelerated the formation of a multiphase glass layer on the coating surface.The maximum oxidation rates of CeO_(2)-HfB2-SiC coatings with 1%,3%,and 5%CeO_(2) were 24.1%,20.3%,and 53.2%higher than that of the unmodified HfB2-SiC coating,respectively.In the stable oxidation stage,the maximum oxidation rates of coatings with 1%and 3%CeO_(2) decreased by 31.4%and 21.9%,respectively,demonstrating adequate inert protection.CeO_(2) is a“coagulant”and“stabilizer”in the composite glass layer.However,increasing the CeO_(2) content accelerates the reaction between the SiO_(2) glass phase and SiC,leading to a higher SiO_(2) consumption and reduced self-healing ability of the glass layer.The 1%CeO_(2)-60%HfB2-39%SiC coating showed improved glass layer viscosity and stability,moderate SiO_(2) consumption,and better self-healing ability,significantly boosting the oxidation protection of the coating.展开更多
To verify the wear resistance and erosion resistance of Ti-doped Ta_(2)O_(5)coating(TTO),a series of TTOs were prepared by magnetron sputtering technology by controlling the power of the Ti target.The change of growth...To verify the wear resistance and erosion resistance of Ti-doped Ta_(2)O_(5)coating(TTO),a series of TTOs were prepared by magnetron sputtering technology by controlling the power of the Ti target.The change of growth structure,microstructure,and tribological properties of TTOs with Ti target power was studied.After the erosion test,the variation of erosion damage behavior of TTOs with mechanical properties under different erosion conditions was further studied.The results show that the TTOs eliminate the roughness,voids,and defects in the material due to the mobility of the adsorbed atoms during the growth process,and a flat and dense smooth surface is obtained.Tribological tests show that the TTOs are mainly characterized by plastic deformation and microcrack wear mechanism.Higher Ti target power can improve the wear resistance of TTOs.Erosion test results reveal that the impact crater,furrow,micro-cutting,brittle spalling,and crack formation are the main wear mechanisms of the TTOs samples under erosion conditions.展开更多
The effect of W-doping on the structure and properties of TiAlSiN coatings was investigated through scanning electron microscopy,X-ray diffraction,differential scanning calorimetry,and nanoindentation.Tungsten doping ...The effect of W-doping on the structure and properties of TiAlSiN coatings was investigated through scanning electron microscopy,X-ray diffraction,differential scanning calorimetry,and nanoindentation.Tungsten doping in the coatings forms both substitution solid solution of Ti and/or Al in TiAlN and W simple substance.W-addition improves the surface quality of the coatings.Ti_(0.46)Al_(0.45)Si_(0.09)N,Ti_(0.43)Al_(0.46)Si_(0.08)W_(0.03)N,and Ti_(0.41)Al_(0.46)Si_(0.07)W_(0.06)N present similar hardness of(29.1±0.4),(29.7±1.1),and(30.2±1.0)GPa,respectively.During annealing,Ti_(0.41)Al_(0.46)Si_(0.07)W_(0.06)N achieves peak hardness of(35.3±1.0)GPa at 1100℃,whereas those of Ti_(0.46)Al_(0.45)Si_(0.09)N and Ti_(0.43)Al_(0.46)Si_(0.08)W_(0.03)N are only(33.1±0.8)and(33.9±0.8)GPa at 1000℃.Furthermore,moderate W-addition(3 at.%)upgrades the oxidation resistance of TiAlSiN.After oxidation at 1000℃for 10 h,the oxide thicknesses of Ti_(0.46)Al_(0.45)Si_(0.09)N,Ti_(0.43)Al_(0.46)S_(i0.08)W_(0.03)N,and Ti_(0.41)Al_(0.46)Si_(0.07)W_(0.06)N are~0.70,~0.52,and~0.90μm,respectively.展开更多
The poor corrosion resistance of magnesium(Mg)and its alloys limits their application in various fields.Micro arc oxidation(MAO)coatings can improve the corrosion resistance,but the pore defects and low surface hardne...The poor corrosion resistance of magnesium(Mg)and its alloys limits their application in various fields.Micro arc oxidation(MAO)coatings can improve the corrosion resistance,but the pore defects and low surface hardness make them susceptible to wear and accelerated corrosion during usage.In this study,a ZrO_(2)nanoparticles doped-MAO coating is prepared on the ZK61 Mg alloy by utilizing an MgF_(2)passivation layer to prevent ablation.The ZrO_(2)nanoparticles re-melt and precipitate due to local discharging,which produces evenly dispersed nanocrystals in the MAO coating.As a result,the hardness of the MAO coating with the appropriate ZrO_(2)concentration increases by over 10 times,while the wear rate decreases and corrosion resistance increases.With increasing ZrO_(2)concentrations,the corrosion potentials increase from−1.528 V of the bare ZK61 Mg alloy to−1.184 V,the corrosion current density decreases from 1.065×10^(–4)A cm^(–2)to 3.960×10^(–8)A cm^(–2),and the charge transfer resistance increases from 3.41×10^(2)Ωcm^(2)to 6.782×10^(5)Ωcm^(2).Immersion tests conducted in a salt solution for 28 d reveal minimal corrosion in contrast to severe corrosion on the untreated ZK61 Mg alloy.ZrO_(2)nanoparticles improve the corrosion resistance of MAO coatings by sealing pores and secondary strengthening of the corrosion product layer.展开更多
Copper is a versatile material,commonly utilized in power transmission and electronic devices,but its relative high reactivity necessitates a long-lasting protective technique.Here,we report a method that combines pla...Copper is a versatile material,commonly utilized in power transmission and electronic devices,but its relative high reactivity necessitates a long-lasting protective technique.Here,we report a method that combines plasma-enhanced non-equilibrium magnetron sputtering physical vapor deposition(PEUMS-PVD)and anodization to construct a self-healing three-dimensional Ti/Al-doped TiO_(2)nanotubes/Ti_(3)AlC_(2)coating on the surface of Cu substrates.This novel strategy enhances the corrosion resistance of copper substrates in marine environments,with corrosion current densities of up to 4.5643×10^(−8)A/cm^(2).Among them,the doping of nano-aluminum particles makes the coating self-healing.The mechanistic analysis of the corrosion behaviors during early immersion experiments was conducted using electrochemical noise,and revealed that during the initial stages of coating immersion,uniform corrosion predominates,with a minor occurrence of localized corrosion.展开更多
文摘Black nickel coatings have emerged as a research hotspot in materials science due to their excellent performance and broad application prospects.In this study,nickel-based black coatings were fabricated on low-carbon steel substrates via photo-assisted electrodeposition.A systematic investigation was conducted on the effects of cerium ion concentration and nano-ceria(CeO_(2))particle content in the electrolyte on the coating properties,along with an analysis of the temporal evolution of coating’s corrosion resistance.When the cerium ion concentration in the electrolyte was 0.05 mol/L,the coating exhibited a uniform black appearance with a light absorption rate of 95%,an emissivity of 0.87,maximum impedance,and the lowest corrosion tendency,demonstrating optimal comprehensive performance.The coating prepared with a nano-ceria concentration of 6 g/L in the electrolyte exhibited an emissivity of 0.9,achieved a 5B adhesion grade(ASTM D3359-09),and demonstrated a one-order-of-magnitude reduction in corrosion current density compared to coatings fabricated without nano-ceria in the electrolyte.With prolonged storage time,the coating's impedance slightly increased,leading to improved corrosion resistance.
基金National Natural Science Foundation of China(52272075,52472053)Research Fund of Youth Innovation Promotion Association of CAS,China(2021190)Defense Industrial Technology Development Program(JCKY2021130B007)。
文摘Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatings on C/CA to address its susceptibility to oxidation is a feasible approach to promote its application in oxidative environments.However,the currently reported coatings on C/CA mainly focus on improving the ablation performance and coating preparation process typically necessitating high-temperature heat treatment.This procedure can increase its thermal conductivity and reduce its thermal insulation ability.In this study,a series of ceramic-resin coatings were fabricated on C/CA through a simple slurry brushing-drying approach at room temperature.The effects of phenolic resin content on the coating structure,residual stress,thermal shock,and oxidation behaviors were investigated.Due to the adhesive properties and curing-induced shrinkage,the PR-7.5 coating(containing 7.5%(in mass)phenolic resin in the slurry)exhibits bonding strength close to fracture strength of the substrate and residual compressive stress of 0.853 GPa,which is beneficial for resisting thermal shock cracking.However,excessive resin content(PR-10.0 containing 10.0%(in mass)phenolic resin in the slurry)induces tensile stress due to uneven curing shrinkage,thereby leading to thermal shock cracking.Meanwhile,oxidation tests reveal significantly reduced weight losses for PR-7.5(17.46%at 800℃/100 min,8.15%at 1000℃/120 min,3.15%at 1200℃/120 min)versus uncoated C/CA’s 44.60%loss at 800℃/20 min.This work provides a brand-new and simple approach to improving the anti-oxidation performance of C/CA and expands its application in mild oxidative environments.
基金National Natural Science Foundation of China(52071274)Key Research and Development Projects of Shaanxi Province(2023-YBGY-442)Science and Technology Nova Project-Innovative Talent Promotion Program of Shaanxi Province(2020KJXX-062)。
文摘To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretreatment was employed to construct a Ta_(2)O_(5)ceramic layer on the Ta12W alloy surface.Subsequently,a slurry spraying-vacuum sintering method was used to prepare a Si-Cr-Ti-Zr coating on the pretreated substrate.Comparative studies were conducted on the microstructure,phase composition,and isothermal oxidation resistance(at 1600℃)of the as-prepared coatings with and without the micro-arc oxidation ceramic layer.The results show that the Ta_(2)O_(5)layer prepared at 400 V is more continuous and has smaller pores than that prepared at 350 V.After microarc oxidation pretreatment,the Si-Cr-Ti-Zr coating on Ta12W alloy consists of three distinct layers:an upper layer dominated by Ti_(5)Si_(3),Ta_(5)Si_(3),and ZrSi;a middle layer dominated by TaSi_(2);a coating/substrate interfacial reaction layer dominated by Ta_(5)Si_(3).Both the Si-Cr-Ti-Zr coatings with and without the Ta_(2)O_(5)ceramic layer do not fail after isothermal oxidation at 1600℃for 5 h.Notably,the addition of the Ta2O5 ceramic layer reduces the high-temperature oxidation rate of the coating.
文摘Platinum group metals have high melting points,strong corrosion resistance,stable chemical properties,and low oxygen permeability in high-temperature oxygen-containing environments.As thermal protective coating materials,they have gained essential applications in the aerospace field and have excellent prospects for application in frontier military fields,such as protecting hot-end components of hypersonic aircraft.This research reviewed the latest research progress of platinum group metal coatings with hightemperature oxidation resistance,including coating preparation techniques,oxidation failure,and alloying modification.The leading preparation techniques of current platinum group metal coatings were discussed,as well as the advantages and disadvantages of various existing preparation techniques.Besides,the intrinsic properties,failure forms,and failure mechanisms of coatings of single platinum group metal in high-temperature oxygen-containing environments were analyzed.On this basis,the necessity,main methods,and main achievements of alloying modification of platinum group metals were summarized.Finally,the future development of platinum group coatings with high-temperature oxidation resistance was discussed and prospected.
基金support from National Science Foundation of China(22438005)the Natural Science Foundation of Jiangsu Province(BE2022056-3)is gratefully acknowledged.
文摘Nanoporous polymers are extensively coated on various substrates to deliver optical,permselective,or other functions.However,it remains desired to fast produce uniform nanoporous polymer coatings on substrates with complex surfaces.Herein,by manipulating the interactions between block copolymers and selective solvents,we prepare repairable nanoporous polymers on arbitrary substrates.This is realized by an extremely simple sequential coating process:sequential coating of block copolymers and their swelling agents on substrate surfaces.The swelling agents are comprised of two solvents that swell the constituent blocks of the copolymers to different degrees,rapidly producing polymer coatings with uniform,interconnected,sub-50 nm pores.This sequential coating process is able to conformally build nanoporous polymers on nonplanar substrates with large lateral sizes and complex surface features,and also to in situ repair defects arising during usages.We further demonstrate that the nanoporous coatings show excellent antireflective and membrane separation performances.This sequential coating process is dictated by polymer–solvent interactions,and is expected to find applications in diverse fields for its simplicity,adaptability,and the capability to produce well-defined nanoporosities.
基金financially supported by the National Science and Technology Major Project(No.2024ZD1404705)。
文摘An advanced AlCrSiN/AlCrN/CrN/Cr multilayer coating was developed via hybrid multiarc ion plating and high-power impulse magnetron sputtering.The multilayer design enhanced the substrate-coating compatibility,achieving a critical load of 87.8 N.Silicon doping induced nanocrystallization and amorphization,increasing the hardness to 26 GPa.At high temperatures,a nanoscale Cr-rich(Cr,Al)_(2)O_(3) layer was formed,effectively inhibiting oxygen diffusion.The coating underwent unique phase transformations,during which Cr_(2)N and amorphous Si3N4 were converted into dispersed SiCr_(3) nanoparticles,which stabilized Cr atoms and suppressed their outward diffusion.Ab initio molecular dynamics simulations revealed that Cr atoms exhibited higher chemical activity and oxygen-capture capability than Al atoms and Si atoms served as diffusion barriers by pinning onto the oxidized surface,considerably improving the oxidation resistance of the coating.
基金supported by the National Science and Technology Major Project of China(No.2017-VI-0020-0093).
文摘The high-temperature interaction of nanostructured Lu_(2)Si_(2)O_(7) environmental barrier coatings(EBCs)with calcium-magnesium-aluminosilicate(CMAS)was investigated at 1400℃ for 1,10,25,and 50 h to evaluate the coating’s resistance to CMAS corrosion.The results indicate a phase transformation over time,transitioning from Ca_(2)Lu_(8)(SiO_(4))6O_(2) apatite and Lu_(2)Si_(2)O_(7) to solely Lu_(2)Si_(2)O_(7).The interaction of the Lu_(2)Si_(2)O_(7) coating with the CMAS melts was divided into three stages based on the corrosion reaction behavior.The delamination cracks were distributed throughout the interface between the Si bond layer and Lu_(2)Si_(2)O_(7) layer after corroded at 1400℃ for 50 h,signifying coating failure.In addition,the influence of monosilicates,disilicates,and corrosion duration on the recession layer thickness was analyzed by comparing previous reports on RE_(2)SiO_(5)/RE_(2)Si_(2)O_(7) coatings(RE=Gd,Yb,Lu,Er).Furthermore,the variation in the thermally grown oxide layer thickness in CMAS-corroded Lu_(2)Si_(2)O_(7) coatings was systematically investigated.
基金the funding by the ARC Research Hub for Advanced Manufacturing with 2D Materials(ARC IH210100025)。
文摘Towards the development of highly efficient electrochromic coatings,the crystallinity,morphology(e.g.size and shape)of electrochromic nanomaterials,and their charge insertion capacities play a significant role.Herein,we report the structure-dependent colouration effciency in electrochromic coatings based on the use of 0D,1D and 2D tungsten trioxide(WO_(3))nanostructures.A series of WO_(3)with different nanostructures were prepared and used as working electrodes to fabricate electrochromic devices for smart windows applications.Facile spray coating was applied on fluorine-doped tin oxide(FTO)substrate to make~70%transparent working electrodes to investigate their charge insertion capacities,electrochromic active surface area,and colouration efficiency.Results showed that the 2D WO_(3)nanoflakes displayed the highest diffusion coefficient for the intercalation of 1.52×10^(-10)cm^(2)/s with an increased electrochemical active surface area of 25.10 mF/cm^(2),a large modulation of optical reflectance(42.63%)with 3.79 s shorter response time for bleaching and a greater colouration efficiency(CE)value(89.29 cm^(2)/C)at 700 nm compared to the CE value for 1D WO_(3)(of 22 cm^(2)/C)and 0D WO_(3)(8 cm^(2)/C).The outcome of this study provides a new insight and valuable contribution to design an efficient electrochromic coating by controlling and optimising the nanostructures of selective electrochromic materials.
基金Supported by Scientific and Technological Innovation of Shaanxi Provincial State-Owned Capital Operation Budget(2022-056)Institute's Self-Developed Technology Program(0801YK2317)+4 种基金Qin Chuangyuan Cites High-Level Innovation and Entrepreneurship Talent Program(QCYRCXM-2023-120)Qin Chuangyuan Industry Cluster Zone“Four Chains”Integration Program(2024CY-JJQ-46)National Natural Science Foundation of China(52071274)Key Research and Development Projects of Shaanxi Province(2023-YBGY-442)Science and Technology Nova Project-Innovative Talent Promotion Program of Shaanxi Province(2020KJXX-062)。
文摘Dual-layer thermal barrier coatings(TBCs)with ultrahigh temperature resistance were prepared on the surface of molybdenum-rhenium alloy hot-end components.The preparation of the MoSi_(2)-Gd_(2)Zr_(2)O_(7)dual-layer TBCs was designed based on the coefficient of thermal expansion and the coating functionality,and it was completed using atmospheric plasma spraying technique.The microstructure,mechanical properties,and thermal properties were analyzed.Results indicate that the adhesion of the prepared dual-layer composite TBCs is excellent,and no noticeable cracks appear at the interface.Compared with the MoSi_(2)coating with a low fracture toughness(0.88 MPa·m^(1/2)),the Gd_(2)Zr_(2)O_(7)coating exhibits higher fracture toughness(1.74 MPa·m^(1/2))and stronger resistance to crack propagation.The prepared MoSi_(2)-Gd_(2)Zr_(2)O_(7)composite coatings have a high porosity(39%),low thermal conductivity(1.020 W·(m·K)^(−1),1200℃),and low thermal diffusivity(0.249 mm^(2)/s,1200℃).Additionally,they possess a high oxygen-vacancy concentration,which ensures excellent insulation performance.
基金supported by the Original Exploratory Program of the National Natural Science Foundation of China(No.52450012)。
文摘TiB_(2)coatings can significantly enhance the high-temperature oxidation resistance of molybdenum,which would broaden the application range of molybdenum and alloys thereof.However,traditional methods for preparing TiB_(2)coatings have disadvantages such as high equipment costs,complicated processes,and highly toxic gas emissions.This paper proposes an environmentally friendly method,which requires inexpensive equipment and simple processing,for preparing TiB_(2)coating on molybdenum via electrophoretic deposition within Na3AlF6-based molten salts.The produced TiB_(2)layer had an approximate thickness of 60μm and exhibited high density,outstanding hardness(38.2 GPa)and robust adhesion strength(51 N).Additionally,high-temperature oxidation experiments revealed that,at900℃,the TiB_(2)coating provided effective protection to the molybdenum substrate against oxidation for 3 h.This result indicates that the TiB_(2)coating prepared on molybdenum using molten salt electrophoretic deposition possesses good high-temperature oxidation resistance.
基金Project supported by the Natural Science Foundation of Shandong Province of China(No.ZR2024MA085)the Fundamental Research Funds for Central Universities of China(No.27RA2515008)。
文摘When micro/nano-scale gradient coatings are subject to large thermal gradients or high heat fluxes,the spatial size effect cannot be ignored.It is important to understand how the size effect influences the thermal fracture behavior of functionally graded coating/substrate structures.This study aims at analyzing the transient thermal fracture behavior of collinear interface cracks in functionally graded coating/substrate structures based on the nonlocal dual-phase-lag heat conduction model.By means of integral transform techniques,the mixed boundary problem is transformed into a set of singular integral equations,which are solved by the Chebyshev polynomials.The effects of the nonlocal parameter,coating thickness,crack spacing,and non-homogeneous parameters on the temperature and stress intensity factors(SIFs)are examined.The numerical results show that these parameters play an essential role in controlling the thermal fracture behavior of the structures,especially at micro/nano-scales.
基金Project(52373065)supported by the National Natural Science Foundation of ChinaProject(2220004002898)supported by the Zhuhai Industry University Research Cooperation and Basic and Applied Research Projects,China。
文摘Waterborne acrylic coatings are widely utilized due to their cost-effectiveness,high transparency,strong resistance to weather and chemicals,impressive mechanical properties,and excellent adhesion to various substrates.In these coatings,a reactive emulsifier containing phosphate groups can be integrated into the molecular chain during polymerization,which enhances the coating's compactness and corrosion resistance.This work focuses on the synthesis of styrene-butyl acrylate(St-BA)latex and methyl methacrylate-butyl acrylate(MMA-BA)latex using the reactive phosphate emulsifier ANPEO_(10)-P_(1) through seed emulsion polymerization,achieving a conversion rate of approximately 99%and a solid content close to 50%.The resulting coatings from St-BA and MMA-BA latexes demonstrated long-term corrosion protection for carbon steel and aluminum alloy due to in-situ phosphatization,effectively preventing flash rust.Notably,the MMA-BA coating exhibited remarkable durability,enduring immersion for up to 1224 h(51 d)on Q 235 carbon steel before reaching the failure threshold(|Z|0.01 Hz£106Ω·cm^(2))on Q 235 carbon steel.On 5052 aluminum alloy,the St-BA coating maintained|Z|0.01 Hz>10^(8)Ω·cm^(2) for 480 h(20 d).Furthermore,the corrosion resistance of St-BA and MMA BA coatings on Q 235 steel sheet and 5052 aluminum alloy surpassed that of commercially available MMA-BA and St BA coatings after immersion in a 3.5 wt%NaCl aqueous solution.This work also delves into the anticorrosion mechanism of MMA-BA and St-BA coatings.
基金supported by the National Natural Science Foundation of China(Nos.52105330,52175307)the Natural Science Foundation of Shandong Province,China(No.ZR2023JQ021)。
文摘The Sn−2Al filler metal was utilized to bond W90 tungsten heavy alloys by the ultrasonic-assisted coating technology in atmospheric environment at 250℃.The effects of ultrasonic power and ultrasonic time on microstructure and interfacial strength of Sn−2Al/W90 interface were investigated.The ultrasound improved the wettability of Sn−2Al filler metal on W90 surface.As the ultrasonic power increased and ultrasonic time increased,the size of Al phase in seam decreased.The maximum value of Sn−2Al/W90 interfacial strength reached 30.1 MPa.Based on the acoustic pressure simulation and bubble dynamics,the intensity of cavitation effect was proportional to ultrasonic power.The generated high temperature and high pressure by cavitation effect reached 83799.6 K and 1.26×10^(14) Pa,respectively.
基金financially supported by the National Natural Science Foundation of China(Nos.52127801 and 22205012)the Shenzhen Basic Research Projects(Nos.JCYJ20210324120001003,JCYJ20220531091802006,and JCYJ20220531091801003)+1 种基金the Guangdong Basic and Applied Basic Research Foundation(No.2023A1515012951)IER Foundation(Nos.IERF202201,IERF202202,and IERF202102).
文摘Magnesium alloys have illustrated great promise for building biodegradable implantable devices due to their unique combination of biocompatibility,mechanical properties,and degradable absorption characteristics.However,the uncontrollably fast degradation in physiological environments remains a humongous challenge restraining their clinical application,requiring engineering strategies such as surface modification for biocorrosion and biofunctionality optimization.Herein,CeO_(2) nanoparticle-doped plasma electrolytic oxidation(PEO)coatings were applied to surface modify a novel Mg-Zn-Y-Nd alloy.During the PEO process,nanocrystal CeO_(2) nanoparticles,alongside the newly formed secondary corrosion-resistant(CePO_(4))phase,sealed the micropores of the PEO coatings under discharge,affording enhanced barrier effects against biocorrosion.Electrochemical tests in Hank’s solution showed a remarkable increase in corrosion potential and charge transfer resistance and a decrease in corrosion current density.Further characterization showed that a dense anti-corrosion coating of Mg(OH)_(2)/CeO_(2)/Ce(OH)_(3) was formed,effectively limiting the attacks of corrosive mediums and ensuring controlled degradation.The coatingfunctionalized implants,as reveled in vitro and in ovo,were compatible with NIH3T3 fibroblasts,HUVECs,red blood cells,and chick chorioallantoic membranes,with even enhanced pro-healing effects in scratch-based wound models.Overall,this work highlights the potential of CeO_(2)-doped PEO coatings to fine-tune the corrosion resistance and biocompatibility of Mg-Zn-Y-Nd alloys for biomaterial implants.
文摘Polymer nanocomposite coatings(PNCCs)are unprecedented generation of coatings engineered for displaying inexpensive and brilliant functional surface coatings with eminent corrosion guard,mechanical resistance,antimicrobial,chemical durability,electrical insulation,and UV aging features.Due to their widely anticipation in petroleum,applications in building,conveyance,aerospace,electronics,automobiles and energy,these multi-functional coatings have a tremendous leverage in human life,all technological and scientific subjects.Numerous applications have been made for multilateral polymers like polyurethane(PU),epoxy(EP),polyaniline(PANI)conductive polymer,polypyrrole(PPy),and etc,on various metallic surfaces especially,carbon steel substrate owing to their excellent resistance properties.Practically,nanomaterials can possess potential in the all-interdisciplinary domains of materials science and engineering,chemical and physical sciences,biological and health sciences.As known,the designed polymer nanocomposite coating paradigm is fundamentally constituted from polymer or resin as a vehicle and inorganic nanofillers(nanoparticles and nanocomposites).Some commercialized and excessively employed nanocontainers in polymer nanocomposite coating formulations,like ZnO,TiO_(2),carbon nanotubes(CNTs),clay,SiO_(2),Al_(2)O_(3),graphene,GO,CeO_(2),ZrO_(2),FeTiO_(3),etc were discussed.The current review covered the chemistry and potential applications of the largest utilized multifunctional polymer nanocomposite coatings such as EP,PU and other considerable PNCCs.Lately,a titanic attention was made for epoxy nanocomposites because of their distinct physicochemical characteristics,which result from the combined qualities of the nanoparticles and polymer material unity.In addition,the author incorporated some of his scientific contributions in this area represented in construction of innovative functional polymer nanocomposites for a variety of uses with high economic,industrial impacts and future orientation.Furthermore,some newly published applications of polymer nanocomposite coatings were incorporated and discussed.
文摘To improve the oxidation resistance of HfB_(2)-SiC coatings on carbon/carbon composites at 1700°C in air,CeO_(2) was introduced to improve oxygen blocking and its mechanism was investigated.During the rapid oxidation stage,CeO_(2) accelerated the formation of a multiphase glass layer on the coating surface.The maximum oxidation rates of CeO_(2)-HfB2-SiC coatings with 1%,3%,and 5%CeO_(2) were 24.1%,20.3%,and 53.2%higher than that of the unmodified HfB2-SiC coating,respectively.In the stable oxidation stage,the maximum oxidation rates of coatings with 1%and 3%CeO_(2) decreased by 31.4%and 21.9%,respectively,demonstrating adequate inert protection.CeO_(2) is a“coagulant”and“stabilizer”in the composite glass layer.However,increasing the CeO_(2) content accelerates the reaction between the SiO_(2) glass phase and SiC,leading to a higher SiO_(2) consumption and reduced self-healing ability of the glass layer.The 1%CeO_(2)-60%HfB2-39%SiC coating showed improved glass layer viscosity and stability,moderate SiO_(2) consumption,and better self-healing ability,significantly boosting the oxidation protection of the coating.
文摘To verify the wear resistance and erosion resistance of Ti-doped Ta_(2)O_(5)coating(TTO),a series of TTOs were prepared by magnetron sputtering technology by controlling the power of the Ti target.The change of growth structure,microstructure,and tribological properties of TTOs with Ti target power was studied.After the erosion test,the variation of erosion damage behavior of TTOs with mechanical properties under different erosion conditions was further studied.The results show that the TTOs eliminate the roughness,voids,and defects in the material due to the mobility of the adsorbed atoms during the growth process,and a flat and dense smooth surface is obtained.Tribological tests show that the TTOs are mainly characterized by plastic deformation and microcrack wear mechanism.Higher Ti target power can improve the wear resistance of TTOs.Erosion test results reveal that the impact crater,furrow,micro-cutting,brittle spalling,and crack formation are the main wear mechanisms of the TTOs samples under erosion conditions.
基金financially supported by the National Natural Science Foundation of China(Nos.51775560,51771234).
文摘The effect of W-doping on the structure and properties of TiAlSiN coatings was investigated through scanning electron microscopy,X-ray diffraction,differential scanning calorimetry,and nanoindentation.Tungsten doping in the coatings forms both substitution solid solution of Ti and/or Al in TiAlN and W simple substance.W-addition improves the surface quality of the coatings.Ti_(0.46)Al_(0.45)Si_(0.09)N,Ti_(0.43)Al_(0.46)Si_(0.08)W_(0.03)N,and Ti_(0.41)Al_(0.46)Si_(0.07)W_(0.06)N present similar hardness of(29.1±0.4),(29.7±1.1),and(30.2±1.0)GPa,respectively.During annealing,Ti_(0.41)Al_(0.46)Si_(0.07)W_(0.06)N achieves peak hardness of(35.3±1.0)GPa at 1100℃,whereas those of Ti_(0.46)Al_(0.45)Si_(0.09)N and Ti_(0.43)Al_(0.46)Si_(0.08)W_(0.03)N are only(33.1±0.8)and(33.9±0.8)GPa at 1000℃.Furthermore,moderate W-addition(3 at.%)upgrades the oxidation resistance of TiAlSiN.After oxidation at 1000℃for 10 h,the oxide thicknesses of Ti_(0.46)Al_(0.45)Si_(0.09)N,Ti_(0.43)Al_(0.46)S_(i0.08)W_(0.03)N,and Ti_(0.41)Al_(0.46)Si_(0.07)W_(0.06)N are~0.70,~0.52,and~0.90μm,respectively.
基金supported by the Postdoctoral Fellowship Program of CPSF(No.GZC20231545)the China Postdoctoral Science Foundation(Nos.2024T170557 and 2023M742224)+6 种基金the Shanghai Post-doctoral Excellence Program(No.2023440)the National Natural Science Foundation of China(Nos.52127801,52401101,and 22205012)the Shenzhen Basic Research Project(Nos.JCYJ20210324120001003,JCYJ20200109144608205)the Guangdong Basic and Applied Basic Research Foundation(Nos.2020A1515011301 and 2021A1515012246)the IER Foundation(Nos.IERF202201 andIERF202202),the City University of Hong Kong Donation Research(No.DON-RMG 9229021)the Hong Kong PDFS-RGC Postdoctoral Fellowship Scheme(Nos.PDFS2122–1S08 and CityU 9061014)the Hong Kong HMRF(Health and Medical Research Fund)(Nos.2120972 and CityU 9211320).
文摘The poor corrosion resistance of magnesium(Mg)and its alloys limits their application in various fields.Micro arc oxidation(MAO)coatings can improve the corrosion resistance,but the pore defects and low surface hardness make them susceptible to wear and accelerated corrosion during usage.In this study,a ZrO_(2)nanoparticles doped-MAO coating is prepared on the ZK61 Mg alloy by utilizing an MgF_(2)passivation layer to prevent ablation.The ZrO_(2)nanoparticles re-melt and precipitate due to local discharging,which produces evenly dispersed nanocrystals in the MAO coating.As a result,the hardness of the MAO coating with the appropriate ZrO_(2)concentration increases by over 10 times,while the wear rate decreases and corrosion resistance increases.With increasing ZrO_(2)concentrations,the corrosion potentials increase from−1.528 V of the bare ZK61 Mg alloy to−1.184 V,the corrosion current density decreases from 1.065×10^(–4)A cm^(–2)to 3.960×10^(–8)A cm^(–2),and the charge transfer resistance increases from 3.41×10^(2)Ωcm^(2)to 6.782×10^(5)Ωcm^(2).Immersion tests conducted in a salt solution for 28 d reveal minimal corrosion in contrast to severe corrosion on the untreated ZK61 Mg alloy.ZrO_(2)nanoparticles improve the corrosion resistance of MAO coatings by sealing pores and secondary strengthening of the corrosion product layer.
基金Projects(42106051,42006046,U2106206) supported by the National Natural Science Foundation of ChinaProject(22373501D) supported by Hebei Provincial Key R&D Program,China。
文摘Copper is a versatile material,commonly utilized in power transmission and electronic devices,but its relative high reactivity necessitates a long-lasting protective technique.Here,we report a method that combines plasma-enhanced non-equilibrium magnetron sputtering physical vapor deposition(PEUMS-PVD)and anodization to construct a self-healing three-dimensional Ti/Al-doped TiO_(2)nanotubes/Ti_(3)AlC_(2)coating on the surface of Cu substrates.This novel strategy enhances the corrosion resistance of copper substrates in marine environments,with corrosion current densities of up to 4.5643×10^(−8)A/cm^(2).Among them,the doping of nano-aluminum particles makes the coating self-healing.The mechanistic analysis of the corrosion behaviors during early immersion experiments was conducted using electrochemical noise,and revealed that during the initial stages of coating immersion,uniform corrosion predominates,with a minor occurrence of localized corrosion.
