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A Review of a Study on Disc Brake Noise 被引量:1
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作者 WANG Liang-mo 《International Journal of Plant Engineering and Management》 2006年第4期242-246,共5页
With the development of the automotive industry, disc brake noise has become an issue of growing concern to the automotive industry and customers. In this paper, the types of disc brake noise have been discussed. Afte... With the development of the automotive industry, disc brake noise has become an issue of growing concern to the automotive industry and customers. In this paper, the types of disc brake noise have been discussed. After that, the theories and models that have been proposed as an explanation of brake squeal are reviewed. On the basis of these theories and models, some example simulations of disc brake squeal which use the Finite Element method and mathematical model have been introduced. 展开更多
关键词 disc brake noise model
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Comprehensive modeling strategy for thermomechanical tribological behavior analysis of railway vehicle disc brake system 被引量:3
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作者 Jiabao YIN Chun LU Jiliang MO 《Friction》 SCIE EI CAS CSCD 2024年第1期74-94,共21页
A comprehensive modeling strategy for studying the thermomechanical tribological behaviors is proposed in this work.The wear degradation considering the influence of temperature(T)is predicted by Archard wear model wi... A comprehensive modeling strategy for studying the thermomechanical tribological behaviors is proposed in this work.The wear degradation considering the influence of temperature(T)is predicted by Archard wear model with the help of the UMESHMOTION subroutine and arbitrary Lagrangian–Eulerian(ALE)remeshing technique.Adopting the proposed method,the thermomechanical tribological behaviors of railway vehicle disc brake system composed of forged steel brake disc and Cu-based powder metallurgy(PM)friction block are studied systematically.The effectiveness of the proposed methodology is validated by experimental test on a self-designed scaled brake test bench from the perspectives of interface temperature,wear degradation,friction noise and vibration,and contact status evolution.This work can provide an effective way for the investigation of thermomechanical tribological behaviors in the engineering field. 展开更多
关键词 tribological behaviors thermomechanical field wear prediction finite element simulation disc brake system railway vehicle
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Investigation of the tribological performance of friction pair for disc brake of drilling rig 被引量:6
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作者 ZHANG Siwei WANG Xinhua +1 位作者 FAN Qiyun LIN Li University of Petroleum, Beijing 102200, China 《Science China Mathematics》 SCIE 2001年第S1期253-258,共6页
Developing disc-brake pair materials with better performances is a key technique for thedisc brake of drilling rig. Screening experiments were carried out with five different brake-disc ma-terials in pair with two dif... Developing disc-brake pair materials with better performances is a key technique for thedisc brake of drilling rig. Screening experiments were carried out with five different brake-disc ma-terials in pair with two different brake-block materials. The frictional coefficient along with the cor-responding steady coefficient and fluctuating coefficient as well as the wear rate have been dis-cussed. Some conclusions have been achieved: (1) Between the two different cladding materialsbuilt-up on the steel 20~# and 35~# as brake-disc materials, the overall tribological behaviour of theone is better than that of the other. (2) Between the two brake-block composites, the one is betterthan the other. (3) Among these brake pair materials, the tribological behaviours of the second kindof brake-block composite in pair with the second build-up welding material are much better thanthat of the others, therefore, these materials can be selected preliminarily to use in disc brake fordrilling rig. 展开更多
关键词 disc brake brake PAIRS MATERIALS SELECTION EXPERIMENTAL study
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Simulation Analysis and Verifcation of Temperature and Stress of Wheel-Mounted Brake Disc of a High-Speed Train 被引量:4
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作者 Junsheng Qu Wenjing Wang +1 位作者 Ziyu Dong Wei Shan 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2022年第4期331-339,共9页
During the braking process,a large amount of heat energy is generated at the friction surfaces between the brake disc and pads and rapidly dissipates into the disc volume.In this paper,a three-dimensional thermo-mecha... During the braking process,a large amount of heat energy is generated at the friction surfaces between the brake disc and pads and rapidly dissipates into the disc volume.In this paper,a three-dimensional thermo-mechanical coupling model of high-speed wheel-mounted brake discs containing bolted joints and contact relationships is established.The direct coupling method is used to analyze the temperature and stress of the brake discs during an emergency braking event with an initial speed of 300 km/h.A full-scale bench test is also conducted to monitor the temperatures of the friction ring and bolted joints.The simulation result shows that the surface temperature of the friction ring reaches its peak value of 414°C after 102 s of braking,which agrees well with the bench test result.The maximum alternating thermal stress occurs in the bolt hole where the maximum circumferential compressive stress is−658 MPa and the maximum circumferential tensile stress is 134 MPa.During the braking process,the out-of-plane deformation of the middle part of the friction ring is larger than that of the edge,which increases the axial tensile load of the connecting bolt.This work provides support for the design of brake discs and connecting bolts. 展开更多
关键词 High speed train Wheel-mounted brake disc Temperature feld Stress feld Thermo-mechanical coupling model BOLT
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Experimental study on the temperature evolution in the railway brake disc 被引量:2
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作者 Aleksander Yevtushenko Michal Kuciej Piotr Wasilewski 《Theoretical & Applied Mechanics Letters》 CAS CSCD 2019年第5期308-311,I0005,共5页
Increasing operating speed of modern passenger railway vehicles leads to higher thermal load onthe braking system. Organic composite brake pads are poor thermal conductors, hence frictionalheat is absorbed mainly by t... Increasing operating speed of modern passenger railway vehicles leads to higher thermal load onthe braking system. Organic composite brake pads are poor thermal conductors, hence frictionalheat is absorbed mainly by the disc. In this study three brake pad types were tested on thedynamometer. Metallic fibres, steel and copper, were introduced to the formulation of twomaterials. The third was a non-metallic material - a reference case. Dynamometer test comprisedemergency brake applications to determine the frictional characteristics of the materials andconstant-power drag braking to analyse the effect of metal fibres on temperature evolution,measured by six thermocouples embedded in the brake disc. Mean friction coefficient is analysedand discussed. It is concluded that conductive fibre in the friction material formulation mayinfluence its tribological characteristics. Despite high thermal conductivity, metal fibres in theconcentration tested in this study, did not reduce temperature of the brake disc. 展开更多
关键词 RAILWAY disc brake Heat PARTITION Thermal conductivity FULL-SCALE DYNAMOMETER test
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Preparation and characteristics of C/C composite brake disc by multi-cylindrical chemical vapor deposition processes 被引量:3
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作者 袁毅东 张富宽 周万成 《Journal of Central South University of Technology》 EI 2005年第4期400-402,共3页
The C/C composite brake discs were prepared by tri-cylindrical chemical vapor deposition (CVD) process. The optimum processing parameters were as follows: deposition temperature was 830 - 930 ℃, the gas- flow rate... The C/C composite brake discs were prepared by tri-cylindrical chemical vapor deposition (CVD) process. The optimum processing parameters were as follows: deposition temperature was 830 - 930 ℃, the gas- flow rates of N2 and propylene were 4.8 - 5.2 m^3/h and 5.8 - 6.2 m^3/h, respectively, the furnace pressure was 4.5 - 5.5 kPa and the deposition time was 200 h. The effects of processing parameters on the densified rates, thermal-physical property and mechanical performance of C/C composite brake discs were studied. The results show that density, heat conductivity, bend strength and abrasion ratio of the multi-cylindrica brake discs are 1. 02 - 1. 78 g/cm^3 , 31 W/(m·K), 114 MPa and 7μm/s, respectively, which are approximately similar to those of the singlecylindrical ones. The gas tlow rate has no relation to the number of the cylinder and furnace loading. The utilization ratio of carbon can be improved by multi-cylinder CVD process without changing the characteristics of brake disc. 展开更多
关键词 C/C composite brake disc chemical vapor deposition multi-cylindrical mechanical property
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Effect of Nb and V on the continuous cooling transformation of undercooled austenite in Cr–Mo–V steel for brake discs 被引量:7
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作者 Dan Wu Fu-ming Wang +1 位作者 Jin Cheng Chang-rong Li 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2018年第8期892-901,共10页
The increasing speed of trains necessitates the development of brake-disc materials that meet more stringent requirements.Therefore,Nb and V have been added to Cr–Mo–V steel to improve its thermal fatigue performanc... The increasing speed of trains necessitates the development of brake-disc materials that meet more stringent requirements.Therefore,Nb and V have been added to Cr–Mo–V steel to improve its thermal fatigue performance when used in brake discs.In this paper,the influences of Nb and V on the static continuous cooling transformation(CCT)behaviors of undercooled austenite were studied.The microstructures,hardness,and dislocation densities at different cooling rates and with the addition of different alloying elements were also investigated.The results show that the transformation products of ferrite,granular bainite,lower bainite,and martensite form under different cooling conditions.With increasing Nb and V contents,the CCT curves are shifted to the left,ferrite and bainite transformations are promoted,and the critical cooling rate of total martensite formation is increased.The added V mainly forms V-rich M_8C_7 precipitates and reduces the dissolved C content;therefore,the A_(c1),A_(c3),and M_s-point temperatures increase.Moreover,the stability of retained austenite is also reduced;its content therefore decreases.Compared with V,the effect of added Nb is weaker because of its smaller content.However,the addition of Nb improves the hardness at lower cooling rates because of the precipitation of fine Nb C particles and refining of the microstructure. 展开更多
关键词 brake-disc STEEL NIOBIUM VANADIUM microstructure continuous cooling transformation
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Numerical Analysis of Railway Brake Disc 被引量:1
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作者 AMEC Blaz ODER Grega +1 位作者 LERHER Tone POTR Iztok 《Journal of Shanghai Jiaotong university(Science)》 EI 2011年第2期149-151,共3页
A certain number of railway brake discs made of gray cast iron,showed the presence of small cracks only after a few thousand kilometers.To investigate main causes of a brake disc failure,numerical analysis was done by... A certain number of railway brake discs made of gray cast iron,showed the presence of small cracks only after a few thousand kilometers.To investigate main causes of a brake disc failure,numerical analysis was done by using ABAQUS software.Numerical analysis resulted from a physical model of heat flux in dependence of braking time.Physical model was applied considering all demands and presumptions given by industry representatives. 展开更多
关键词 railway brake disc thermo-mechanical analysis numerical analysis REDESIGN
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Gear walk instability caused by brake-disc friction characteristics 被引量:2
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作者 Xiaoqiong DU Bin LI +1 位作者 Wen CAI Linyin LUO 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2024年第2期343-359,共17页
A multi-body dynamic rigid-flexible coupling model of landing gear is established to study the gear walk instability caused by the friction characteristics of the brake disc.After validating the model with the experim... A multi-body dynamic rigid-flexible coupling model of landing gear is established to study the gear walk instability caused by the friction characteristics of the brake disc.After validating the model with the experimental results,the influence of the landing gear structure and braking system parameters on gear walk is further investigated.Among the above factors,the slope of the graph for the friction coefficient of the brake disc and the relative velocity of brake stators and rotors is the most influential factor on gear walk instability.Phase trajectory analysis verifies that gear walk occurs when the coupling of multiple factors causes the system to exhibit an equivalent negative damping trend.To consider a more realistic braking case,a back propagation neural network method is employed to describe the nonlinear behavior of the friction coefficient of the brake disc.With the realistic nonlinear model of the friction coefficient,the maximum error in predicting the braking torque is less than 10%and the effect of the brake disc temperature on gear walk is performed.The results reveal that a more negative friction slope may contribute to a more severe unstable gear walk,and reducing the braking pressure is an effective approach to avoid gear walk,which provides help for future braking system design. 展开更多
关键词 Gear walk Friction characteristics of brake disc brake-induced vibration Negative damping Rigid-flexible coupling Negative slope of braking torque
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Thermal fatigue and wear of compacted graphite iron brake discs with various thermomechanical properties 被引量:1
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作者 Gui-quan Wang Zhuo Xu +2 位作者 Zhong-li Liu Xiang Chen Yan-xiang Li 《China Foundry》 SCIE EI CAS CSCD 2024年第3期248-256,共9页
The increase in payload capacity of trucks has heightened the demand for cost-effective yet high performance brake discs.In this work,the thermal fatigue and wear of compacted graphite iron brake discs were investigat... The increase in payload capacity of trucks has heightened the demand for cost-effective yet high performance brake discs.In this work,the thermal fatigue and wear of compacted graphite iron brake discs were investigated,aiming to provide an experimental foundation for achieving a balance between their thermal and mechanical properties.Compacted graphite iron brake discs with different tensile strengths,macrohardnesses,specific heat capacities and thermal diffusion coefficients were produced by changing the proportion and strength of ferrite.The peak temperature,pressure load and friction coefficient of compacted graphite iron brake discs were analyzed through inertia friction tests.The morphology of thermal cracks and 3D profiles of the worn surfaces were also discussed.It is found that the thermal fatigue of compacted graphite iron discs is determined by their thermal properties.A compacted graphite iron with the highest specific heat capacity and thermal diffusion coefficient exhibits optimal thermal fatigue resistance.Oxidization of the matrix at low temperatures significantly weakens the function of alloy strengthening in hindering the propagation of thermal cracks.Despite the reduced hardness,increasing the ferrite proportion can mitigate wear loss resulting from low disc temperatures and the absence of abrasive wear. 展开更多
关键词 compacted graphite iron brake disc thermomechanical properties thermal fatigue WEAR
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Investigation into precision engineering design and development of the next-generation brake discs using Al/SiC metal matrix composites 被引量:1
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作者 Jake Haley Kai Cheng 《Nanotechnology and Precision Engineering》 CAS CSCD 2021年第4期24-36,共13页
Substantially lightweight brake discs with high wear resistance are highly desirable in the automotive industry.This paper presents an investigation of the precision-engineering design and development of automotive br... Substantially lightweight brake discs with high wear resistance are highly desirable in the automotive industry.This paper presents an investigation of the precision-engineering design and development of automotive brake discs using nonhomogeneous Al/SiC metal-matrixcomposite materials.The design and development are based on modeling and analysis following stringent precision-engineering principles,i.e.,brake-disc systems that operate repeatably and stably over time as enabled by precision-engineering design.The design and development are further supported by tribological experimental testing and finite-element simulations.The results show the industrial feasibility of the innovative design approach and the application merits of using advanced metal-matrix-composite materials for next-generation automotive and electric vehicles. 展开更多
关键词 brake disc design Metal matrix composite Precision engineering design Tribological testing Automotive braking system Finite element analysis(FEA)and simulation
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Brake Discs Surface Defect Detection Using the IGD-IHT Algorithm and the PIQEDS-ISSA-NESN Algorithm 被引量:1
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作者 Feng Li Zhen Yu +1 位作者 Juan Gao Qi An 《Instrumentation》 2024年第3期62-73,共12页
As one of the core parts, the brake discs directly impact the braking and safety performance of vehicles. Traditional surface detection methods of the brake disc have poor robustness due to their reliance on manual fe... As one of the core parts, the brake discs directly impact the braking and safety performance of vehicles. Traditional surface detection methods of the brake disc have poor robustness due to their reliance on manual feature extraction. A detection instrument was designed to focus on the detection. The features were extracted using the improved Gaussian difference algorithm and Hough transform algorithm(IGD-IHT). An identification method for brake disc surface defects was designed in this paper based on the Perception-based Image Quality Evaluator and Dempster rule-improved sparrow search algorithm-Nonlinear echo state network(PIQEDS-ISSA-NESN) to better identify. It was shown in the experiment that the accuracy was more than 97%, the false alarm rate was less than 1.5%, and the false alarm rate was less than 1.5%. 展开更多
关键词 surface defectdetection IGD-IHT algorithm PIQEDS-ISSA-NESN algorithm brake discs
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Numerical and Experimental Analysis of the Aerodynamic Torque for Axle-Mounted Train Brake Discs
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作者 Nan Liu Chen Hong +4 位作者 Xinchao Su Xing Jin Chen Jiang Yuqi Shi Bingkun Wang 《Fluid Dynamics & Materials Processing》 EI 2024年第8期1867-1882,共16页
As the velocity of a train increases,the corresponding air pumping power consumption of the brake discs increases proportionally.In the present experimental study,a standard axle-mounted brake disc with circumferentia... As the velocity of a train increases,the corresponding air pumping power consumption of the brake discs increases proportionally.In the present experimental study,a standard axle-mounted brake disc with circumferential pillars was analyzed using a 1:1 scale model and a test rig in a wind tunnel.In particular,three upstream velocities were selected on the basis of earlier investigations of trains operating at 160,250,and 400 km/h,respectively.Moreover,3D steady computational fluid dynamics(CFD)simulations of the flow field were conducted to compare with the wind tunnel test outcomes.The results for a 3-car train at 180 km/h demonstrated:(1)good agreement between the air resistance torques obtained from the wind tunnel tests and the related numerical results,with differences ranging from 0.95%to 5.88%;(2)discrepancies ranging from 3.2 to 3.8 N·m;(3)cooling ribs contributing more than 60%of the air resistance torque;(4)the fast rotation of brake discs causing a significantly different flow field near the bogie area,resulting in 25 times more air pumping power loss than that obtained in the stationary brake-disc case. 展开更多
关键词 Axle-mounted train brake disc aerodynamic torque wind tunnel test numerical simulation
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基于DCVGG-UNet的飞机刹车盘损伤区域面积评估方法
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作者 康瑞 马开宇 +2 位作者 夏正洪 李飞 王裕林 《机床与液压》 北大核心 2026年第4期60-67,共8页
针对UNet模型应用于飞机刹车盘损伤区域面积计算时,像素面积比与真实面积比存在较大误差的问题,提出一种基于DCVGG-UNet的刹车盘损伤区域面积评估方法。分析损伤区域的像素比与面积比之间的差异,并选取规则且面积已知的三角形、正方形... 针对UNet模型应用于飞机刹车盘损伤区域面积计算时,像素面积比与真实面积比存在较大误差的问题,提出一种基于DCVGG-UNet的刹车盘损伤区域面积评估方法。分析损伤区域的像素比与面积比之间的差异,并选取规则且面积已知的三角形、正方形、圆形损伤区域作为几何参照基准。以VGG16为骨干网络,通过深度可分离卷积替换其第5部分卷积块,以降低计算复杂度和参数量。同时,引入双层残差模块和门控基因调控网络层,以增强模型的特征提取与泛化能力,并结合CBAM注意力机制,以提高多尺度信息融合及关键区域关注度。最后,在自建的飞机刹车盘数据集上进行消融实验。结果表明:较原VGG-UNet模型,改进后的DCVGG-UNet模型在复杂损伤数据集上的平均交并比、平均准确率、平均精确率、平均召回率分别为88.24%、93.34%、93.63%、93.34%,较基线模型分别提升了9.09%、9.19%、2.13%、9.19%;在规则形状模拟数据集上,分割误差控制在3%以内。模型有效提升了分割边界的连续性和对小目标的检测能力,为刹车盘损伤面积的精确评估提供了可靠方法。 展开更多
关键词 飞机刹车盘 图像分割 UNet 双层残差网络 CBAM模块 损伤区域面积评估方法
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高速动车组C/C-SiC复合材料制动盘渐进损伤分析
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作者 王文静 曾祥莉 +2 位作者 韩子轩 曲俊生 焦标强 《中国铁道科学》 北大核心 2026年第1期12-23,共12页
为进一步研究碳陶制动盘在高速服役工况下因热-机耦合载荷产生的损伤,以高速动车组轮装C/C-SiC复合材料制动盘为研究对象,在开展碳陶复合材料力学性能试验的基础上,建立碳陶制动盘热-机耦合仿真模型并进行试验验证,仿真研究不同制动工... 为进一步研究碳陶制动盘在高速服役工况下因热-机耦合载荷产生的损伤,以高速动车组轮装C/C-SiC复合材料制动盘为研究对象,在开展碳陶复合材料力学性能试验的基础上,建立碳陶制动盘热-机耦合仿真模型并进行试验验证,仿真研究不同制动工况下制动盘的热-机特性演化规律;结合Linde准则和Hashin准则,计算高速紧急制动工况下制动盘易损伤区域的损伤量并探究纤维排布方向对制动盘损伤的影响。结果表明:碳陶复合材料面内的拉伸强度约为层间的7.3倍,面内的剪切强度约为层间的2.0倍,碳陶复合材料面内的拉伸和剪切性能优于层间,面内的高强度和高模量可保障抗变形能力,层间压缩性能稳定能避免承压工况下的分层失效,为其作为制动盘材料的适用性提供了力学支撑;热-机耦合仿真表明,随着制动初速度和制动压力的增大,碳陶制动盘的温度场、应力场及变形量均呈单调递增趋势,最大应力集中于螺栓沉孔区域,且400 km·h^(-1)初速度紧急制动工况下的渐进损伤计算结果也进一步证实制动盘最大损伤同样聚集于螺栓沉孔处;纤维方向和结构夹角的变化对制动盘轴向损伤变量影响较小,其峰值波动范围为0.153~0.157。 展开更多
关键词 高速动车组 碳陶复合材料 轮装制动盘 热-机耦合仿真 渐进损伤分析 Linde准则 Hashin准则
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A DYNAMIC MODEL FOR A DISC EXCITED BY VERTICALLY MISALIGNED,ROTATING,FRICTIONAL SLIDERS 被引量:2
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作者 欧阳华江 顾元宪 杨海天 《Acta Mechanica Sinica》 SCIE EI CAS CSCD 2004年第4期418-425,共8页
This paper presents a dynamic model for a disc subjected to two sliders rotating in the circumferential direction over the top and bottom surfaces of the disc.The two sliders are vertically misaligned and each is a ma... This paper presents a dynamic model for a disc subjected to two sliders rotating in the circumferential direction over the top and bottom surfaces of the disc.The two sliders are vertically misaligned and each is a mass-spring-damper system with friction between the slider and the disc. The moving loads produced by misaligned sliders can destabilise the whole system.Stability analysis is carried out in a simulated example.This model is meant to explain the friction mechanism for generating unstable vibration in many applications involving rotating discs. 展开更多
关键词 FRICTION VIBRATION dynamic model disc brake moving load
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碳化硅粒度对树脂基摩擦材料性能的影响
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作者 张逸涵 蒙洁丽 +4 位作者 王秀飞 尹彩流 张新疆 黄林恒 甘玉强 《润滑与密封》 北大核心 2026年第1期92-99,共8页
为探究增摩组分粒度对摩擦材料性能的影响,选用碳化硅作为增摩组分,采用热压成型工艺制备铝基制动盘用树脂基摩擦材料,探究不同粒度(-500目、-300~+500目、-150~+200目、-80~+100目、-50~+60目)的碳化硅对摩擦材料力学性能和摩擦磨损性... 为探究增摩组分粒度对摩擦材料性能的影响,选用碳化硅作为增摩组分,采用热压成型工艺制备铝基制动盘用树脂基摩擦材料,探究不同粒度(-500目、-300~+500目、-150~+200目、-80~+100目、-50~+60目)的碳化硅对摩擦材料力学性能和摩擦磨损性能的影响,并分析材料的摩擦磨损机制。研究结果表明:随着碳化硅粒度的增大,树脂基摩擦材料的硬度、冲击强度和压缩模量呈现出先上升后下降的趋势,但压缩强度整体波动较小;平均摩擦因数随着碳化硅的粒度减小呈现上升趋势,且摩擦因数更加稳定,而总磨损率呈现下降的趋势。随着碳化硅粒度的增大,材料的主要磨损机制由磨粒磨损和黏着磨损共存转变为磨粒磨损。建立摩擦材料性能综合评价体系,并对摩擦材料配方进行优选。结果发现,碳化硅粒度为-80~+100目时,树脂基摩擦材料综合性能最佳。 展开更多
关键词 树脂基摩擦材料 碳化硅 铝基制动盘 摩擦磨损性能 磨损机制
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碳陶制动盘异物冲击损伤仿真与试验研究
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作者 王燕 张振先 +3 位作者 乔青峰 李明星 李志强 王斌杰 《铁道机车车辆》 北大核心 2026年第1期69-78,共10页
碳陶制动盘对于提升高速列车制动性能具有广阔的应用前景。在高速列车运行的复杂环境中,制动盘的运行安全面临着多方面的挑战,其中包括小石子等异物的高速冲击。为了有效应对这一问题,以碳陶材料轮装、轴装制动盘为研究对象,依据冲击试... 碳陶制动盘对于提升高速列车制动性能具有广阔的应用前景。在高速列车运行的复杂环境中,制动盘的运行安全面临着多方面的挑战,其中包括小石子等异物的高速冲击。为了有效应对这一问题,以碳陶材料轮装、轴装制动盘为研究对象,依据冲击试验设计模拟工况,通过ABAQUS软件结合三维Hashin失效准则建立制动盘损伤本构模型进行仿真运算,在400、500、600 km/h不同速度下进行不同角度的冲击试验,对比不同工况下的应力、位移云图,观察并对比同一制动盘在相同角度下不同速度的冲击形貌变化,与试验结果相对照。仿真结果表明,2种制动盘在相同工况下冲击形貌基本相同,损伤的尺寸大小与运行速度成正相关,其中45°冲击模型冲击深度最小但冲击形貌面积大,与试验结果相吻合。 展开更多
关键词 碳陶制动盘 Hashin失效准则 冲击损伤分析
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热机耦合作用下轴装制动盘螺栓松动行为研究
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作者 李娜 杨龙 +1 位作者 商跃进 雪明翔 《机械设计与研究》 北大核心 2026年第1期217-223,231,共8页
制动盘螺栓作为基础制动装置的关键紧固件,对保障列车安全性至关重要。为提高制动盘螺栓连接可靠性,以轴装制动盘螺栓为研究对象,考虑材料非线性,建立热机耦合作用下的制动盘螺栓松动演化模型。基于热机耦合有限元法,以螺栓预紧力衰退... 制动盘螺栓作为基础制动装置的关键紧固件,对保障列车安全性至关重要。为提高制动盘螺栓连接可靠性,以轴装制动盘螺栓为研究对象,考虑材料非线性,建立热机耦合作用下的制动盘螺栓松动演化模型。基于热机耦合有限元法,以螺栓预紧力衰退、螺纹接触面黏着-滑移接触状态变化为松动行为表征,引入预紧力衰退率,量化螺栓连接结构的松动行为特性,探究螺栓的初始预紧力、比热容及热膨胀系数对螺栓松动行为的影响。研究结果表明:热机耦合作用下,制动盘螺栓的高应变区集中在靠近盘体的一侧,螺栓的第一圈工作螺纹为受力薄弱部位。一次紧急制动时,螺栓塑性变形所导致的预紧力衰退未达到螺栓松动的临界阈值。预紧力衰退阶段,螺纹间的局部滑移逐渐累积,螺栓松动可能性增加;总拉力增加阶段,螺栓轴力显著增大,导致螺纹间的摩擦力增大,螺栓较难发生松动。螺栓材料的比热容的大小对螺栓的松动性能影响较小;适当增大初始预紧力可降低螺栓松动风险;螺栓与制动盘热膨胀系数的差异在一定范围内时,螺栓的热膨胀系数越小,螺栓松动风险越低。 展开更多
关键词 轴装制动盘 螺栓松动 热机耦合 预紧力衰退 防松设计
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盘式制动系统的稳定性和Hopf分岔分析
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作者 王国宇 张文 +2 位作者 吴鑫 苏晗 乐源 《动力学与控制学报》 2026年第1期32-40,共9页
本文基于光滑处理后的Stribeck摩擦模型,建立了二自由度盘式制动系统非线性动力学模型.采用Routh-Hurwitz判据对平衡点稳定性进行分析,并讨论了不同参数对制动系统稳定性的影响.利用Hurwitz判据求得Hopf分岔点,再引入投影法计算分岔点... 本文基于光滑处理后的Stribeck摩擦模型,建立了二自由度盘式制动系统非线性动力学模型.采用Routh-Hurwitz判据对平衡点稳定性进行分析,并讨论了不同参数对制动系统稳定性的影响.利用Hurwitz判据求得Hopf分岔点,再引入投影法计算分岔点处的第一Lyapunov系数并判断Hopf分岔类型,并对理论分析结果进行了数值验证.研究表明:当制动盘角速度较低(ω<0.42 rad/s)时,系统始终保持稳定;而角速度较高时,增大衰减因子或降低静摩擦系数可显著提高稳定性;随着制动力的增大和角速度的减小,系统的不稳定区域也随之扩大;而合理设计制动盘与刹车片的刚度比能优化系统稳定性;此外,系统在临界参数下发生亚临界Hopf分岔,系统平衡点的稳定性发生改变,产生不稳定的极限环,从而引发自激振动. 展开更多
关键词 盘式制动系统 稳定性 投影法 HOPF分岔
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