To overcome reliance on molds and the difficulty of fabricating complex geometries with traditional C/C composites,direct ink writing(DIW)with UV/heat dual curing was employed to produce high-performance C/C composite...To overcome reliance on molds and the difficulty of fabricating complex geometries with traditional C/C composites,direct ink writing(DIW)with UV/heat dual curing was employed to produce high-performance C/C composites.The rheological properties of the composite inks were systematically analyzed to assess the effects of phenolic resin(PR)and carbon fiber(CF)content.Results show pronounced shear-thinning behavior and strong thixotropy-both essential for stable DIW.Additionally,UV/heat curing behavior was characterized to provide theoretical insights for optimizing curing parameters.Notably,CF addition is found to significantly attenuate UV light penetration compared to pure PR.As CF content increases,the critical UV irradiation energy rises sharply from 68.47 to 911.19 mJ/cm^(2),necessitating precise adjustments to curing parameters.Preforms were pyrolyzed in a carbon tube furnace to examine pore-formation characteristics,and chemical vapor infiltration(CVI)was applied to filling the resulting pores,yielding C/C composites with a flexural strength of 115.19 MPa.展开更多
Compared to subtractive manufacturing and casting,3D printing(additive manufacturing)offers advantages,such as the rapid production of complex structures,reduced material waste,and environmental friendliness.Direct in...Compared to subtractive manufacturing and casting,3D printing(additive manufacturing)offers advantages,such as the rapid production of complex structures,reduced material waste,and environmental friendliness.Direct ink writing(DIW)is one of the most popular 3D printing techniques owing to its ability to print multiple materials simultaneously and its high compatibility with printing inks.However,DIW presents significant challenges,particularly in the printing of high-performance polymers.The main challenges are as follows:1.The rigid structures and reaction kinetics of high-performance polymers make developing new inks difficult.2.The limited types of available high-performance polymers underscore the need for new DIW-suitable materials.3.Layer-by-layer stacking weakens interlayer bonding,affecting the mechanical properties of the printed product.4.The accuracy and speed of DIW printing are insufficient for large-scale manufacturing.After introducing the topic,the requirements for DIW printing inks are first reviewed,emphasizing the importance of thixotropic agents.Then,research progress regarding DIW printing of high-performance polymers is comprehensively reviewed according to the requirements of different polymer inks.Additionally,the applications of these materials across various fields are summarized.Finally,the challenges in DIW printing of high-performance polymers,along with corresponding solutions and future development prospects,are discussed in detail.展开更多
Flexible electronic technology has laid the foundation for complex human-computer interaction system,and has attracted great attention in the field of human motion detection and soft robotics.Graphene has received an ...Flexible electronic technology has laid the foundation for complex human-computer interaction system,and has attracted great attention in the field of human motion detection and soft robotics.Graphene has received an extensive attention due to its excellent electrical conductivity;however,how to use it to fabricate wearable flexible sensors with complex structures remains challenging.In this study,we studied the rheological behavior of graphene/polydimethylsiloxane ink and proposed an optimal graphene ratio,which makes the ink have an good printability and conductivity at the same time.Then,based on the theory of Peano fractal layout,we proposed a two-dimensional structure that can withstand multi-directional tension by replacing the traditional arris structure with the arc structure.After that,we manufactured circular arc fractal structure sensor by adjusting ink composition and printing structure through direct ink writing method.Finally,we evaluated the detection performance and repeatability of the sensor.This method provides a simple and effective solution for fabricating wearable flexible sensors and exhibits the potential to fabricate 3D complex flexible electronic devices.展开更多
Polyvinylidene fluoride/lead zirconate titanate(PVDF/PZT)composite films have been prepared by direct ink writing and the effect of PZT content on crystallization behavior and electrical properties of film were system...Polyvinylidene fluoride/lead zirconate titanate(PVDF/PZT)composite films have been prepared by direct ink writing and the effect of PZT content on crystallization behavior and electrical properties of film were systematically investigated.The composite films were characterized by scanning electron microscope(SEM),X-ray diffractometer(XRD),Flourier transform infrared spectroscope(FTIR)and differential scanning calorimeter(DSC).The results show that,surface modified PZT powder(PZT@PDA)is successfully coated by polydopamine(PDA),resulting in a large number of polar groups that interact with the-CF_(2)-groups in PVDF,inducing the generation of polarβphase due to hydrogen bonding formed in the interaction.Theβphase content in composite film increases with increasing PZT@PDA content,up to 28.09%as with 5 wt.%PZT@PDA.PZT@PDA plays a role of nucleating agent to promote the generation of polar phases in the film and also acts as an impurity hindering the growth of nuclei to reduce crystallinity.Moreover,the presence of PZT@PDA in interfaces provides more sites for the occurrence of interfacial polarization and thus improving the electrical properties of films.The composite film with 5 wt.%PZT@PDA possesses the highest dielectric constant(8.61)and residual polarization value(0.6803μC/cm^(2)).展开更多
High-temperature thin-film strain sensors are advanced technological devices for monitoring stress and strain in extreme environments,but the coupling of temperature and strain at high temperature is a challenge for t...High-temperature thin-film strain sensors are advanced technological devices for monitoring stress and strain in extreme environments,but the coupling of temperature and strain at high temperature is a challenge for their use.Here,this issue is addressed by creating a composite ink that combines Pb_(2)Ru_(2)O_(6) and TiB_(2) using polysilazane(PSZ)as a binder.After direct writing and annealing the PSZ/Pb_(2)Ru_(2)O_(6)/TiB_(2) film at 800℃ in air,the resulting thin film exhibits a low temperature coefficient of resistance(TCR)of only 281 ppm/℃ over a wide temperature range from 100℃ to 700℃,while also demonstrating high sensitivity with a gauge factor approaching 19.8.This exceptional performance is attributed to the intrinsic properties of Pb_(2)Ru_(2)O_(6),which has positive TCR at high temperature,and TiB2,which has negative TCR at high temperature.Combining these materials reduces the overall TCR of the film.Tests showed that the PSZ/Pb_(2)Ru_(2)O_(6)/TiB_(2) film maintains stable strain responses and significant signal output even under varying temperature.These findings provide valuable insights for developing high-temperature strain sensors with low TCR and high sensitivity,highlighting their potential for applications in high-temperature strain measurements.展开更多
The highly integrated and miniaturized next-generation electronic products call for high-performance electromagnetic interference(EMI)shielding materials to assure the normal operation of their closely assembled compo...The highly integrated and miniaturized next-generation electronic products call for high-performance electromagnetic interference(EMI)shielding materials to assure the normal operation of their closely assembled components.However,the most current techniques are not adequate for the fabrication of shielding materials with programmable structure and controllable shielding efficiency.Herein,we demonstrate the direct ink writing of robust and highly conductive Ti3C2Tx MXene frames with customizable structures by using MXene/AlOOH inks for tunable EMI shielding and electromagnetic wave-induced thermochromism applications.The as-printed frames are reinforced by immersing in AlCl_(3)/HCl solution to remove the electrically insulating AlOOH nanoparticles,as well as cross-link the MXene sheets and fuse the filament interfaces with aluminum ions.After freeze-drying,the resultant robust and porous MXene frames exhibit tunable EMI shielding efficiencies in the range of 25-80 dB with the highest electrical conductivity of 5323 S m−1.Furthermore,an electromagnetic wave-induced thermochromic MXene pattern is assembled by coating and curing with thermochromic polydimethylsiloxane on a printed MXene pattern,and its color can be changed from blue to red under the high-intensity electromagnetic irradiation.This work demonstrates a direct ink printing of customizable EMI frames and patterns for tuning EMI shielding efficiency and visualizing electromagnetic waves.展开更多
3D-Honeycombed CL-20 structures with low critical size of detonation have been fabricated successfully for intelligent weapon systems using a micro-flow direct ink writing(DIW) technology.The CL-20-based explosive ink...3D-Honeycombed CL-20 structures with low critical size of detonation have been fabricated successfully for intelligent weapon systems using a micro-flow direct ink writing(DIW) technology.The CL-20-based explosive ink for DIW technology was prepared by a two-component adhesive system with waterborne polyurethane(WPU) and ethyl cellulose(EC).Not only the preparation of the explosive ink but also the principle of DIW process have been investigated systematically.The explosive ink displayed stro ng shea rthinning behavior that permitted layer-by-laye r deposition from a fine nozzle onto a substrate to produce complex shapes.The EC content was varied to alter the pore structure distribution and rheological behavior of ink samples after curing.The deposited explosive composite materials are of a honeycombed structure with high porosity,and the pore size distribution increases with the increase of EC content.No phase change was observed during the preparation process.Both WPU and EC show good compatibility with CL-20 particles.Apparently high activation energy was realized in the CL-20-based composite ink compared with that of the refined CL-20 due to the presence of non-energetic but stable WPU.The detonation performance of the composite materials can be precisely controlled by an adjustment in the content of binders.The 3D honeyco mbed CL-20 structures,which are fabricated by DIW technology,have a very small critical detonation size of less than 69 μm,as demonstrated by wedge shaped charge test.The ink can be used to create 3D structures with complex geometries not possible with traditional manufacturing techniques,which presents a bright future for the development of intelligent weapon systems.展开更多
Although MXene sheets possess high electrical conductivity and rich surface chemistry and are well suit-able for fabricating electrically conductive nanocomposites for electromagnetic interference(EMI)shield-ing appli...Although MXene sheets possess high electrical conductivity and rich surface chemistry and are well suit-able for fabricating electrically conductive nanocomposites for electromagnetic interference(EMI)shield-ing applications,it remains challenging for MXene nanocomposites to achieve tunable EMI shielding per-formances and customized geometries.Herein,an aqueous MXene/sodium alginate ink is developed to print aerogel meshes with customized geometries using a direct ink writing approach.An ion-enhanced strategy is proposed to reinforce the printed aerogel meshes by multi-level cross-linking.The resultant 3D printed aerogel mesh exhibits an ultrahigh electrical conductivity of 2.85×10^(3)S m^(−1),outstanding mechanical properties,and excellent structural stability in wet environment.More importantly,a wide range of tunable EMI shielding efficiencies from 45 to 100 dB is achieved by the structural design of the 3D printed ion-enhanced MXene/sodium alginate aerogel meshes.As a Joule heater,in addition,the printed aerogel meshes can achieve a wide temperature range of 40-135℃at low driving voltages.This work demonstrates a direct ink writing approach for the fabrication of ion-enhanced MXene/sodium al-ginate aerogel meshes with tunable EMI shielding properties and multi-functionalities for applications in many scenarios.展开更多
Porous tantalum-titanium-niobium-zirconium(Ta-Ti-Nb-Zr)bio-high entropy alloy(bioHEA)scaffolds are fabricated using direct ink writing 3D printing technology in this study.A composite ink is prepared using four metal ...Porous tantalum-titanium-niobium-zirconium(Ta-Ti-Nb-Zr)bio-high entropy alloy(bioHEA)scaffolds are fabricated using direct ink writing 3D printing technology in this study.A composite ink is prepared using four metal powders as raw materials:Ta,Ti,Nb and Zr.Ink extrusion is used to build 3D scaf-folds with interconnected porous structures at room temperature,which are then sintered in a vacuum environment.The interdiffusion of metal elements yields porous bioHEA scaffolds with a body-centered cubic(BCC)structure.The fabricated scaffolds have uniform compositions with a significant alloying ef-fect and good biocompatibility.The scaffolds have a compressive strength of 70.08-149.95 MPa and an elastic modulus of 0.18-0.64 GPa,indicating that the mechanical properties can be controlled over a wide range.The scaffolds have a compressive strength close to that of human cortical bone and thus meet the requirements for porous structure characteristics and biological and mechanical properties of orthopedic implants.展开更多
Direct ink writing(DIW)holds enormous potential in fabricating multiscale and multi-functional architectures by virtue of its wide range of printable materials,simple operation,and ease of rapid prototyping.Although i...Direct ink writing(DIW)holds enormous potential in fabricating multiscale and multi-functional architectures by virtue of its wide range of printable materials,simple operation,and ease of rapid prototyping.Although it is well known that ink rheology and processing parameters have a direct impact on the resolution and shape of the printed objects,the underlying mechanisms of these key factors on the printability and quality of DIW technique remain poorly understood.To tackle this issue,we systematically analyzed the printability and quality through extrusion mechanism modeling and experimental validating.Hybrid non-Newtonian fluid inks were first prepared,and their rheological properties were measured.Then,finite element analysis of the whole DIW process was conducted to reveal the flow dynamics of these inks.The obtained optimal process parameters(ink rheology,applied pressure,printing speed,etc)were also validated by experiments where high-resolution(<100μm)patterns were fabricated rapidly(>70 mm s^(-1)).Finally,as a process research demonstration,we printed a series of microstructures and circuit systems with hybrid inks and silver inks,showing the suitability of the printable process parameters.This study provides a strong quantitative illustration of the use of DIW for the high-speed preparation of high-resolution,high-precision samples.展开更多
Covalent adaptable network(CAN)polymers doped with conductive nanoparticles are an ideal candidate to create reshapeable,rehealable,and fully recyclable electronics.On the other hand,3D printing as a deterministic man...Covalent adaptable network(CAN)polymers doped with conductive nanoparticles are an ideal candidate to create reshapeable,rehealable,and fully recyclable electronics.On the other hand,3D printing as a deterministic manufacturing method has a significant potential to fabricate electronics with low cost and high design freedom.In this paper,we incorporate a conductive composite consisting of polyimine CAN and multi-wall carbon nanotubes into direct-ink-writing 3D printing to create polymeric sensors with outstanding reshaping,repairing,and recycling capabilities.The developed printable ink exhibits good printability,conductivity,and recyclability.The conductivity of printed polyimine composites is investigated at different temperatures and deformation strain levels.Their shape-reforming and Joule heating-induced interfacial welding effects are demonstrated and characterized.Finally,a temperature sensor is 3D printed with defined patterns of conductive pathways,which can be easily mounted onto 3D surfaces,repaired after damage,and recycled using solvents.The sensing capability of printed sensors is maintained after the repairing and recycling.Overall,the 3D printed reshapeable,rehealable,and recyclable sensors possess complex geometry and extend service life,which assist in the development of polymer-based electronics toward broad and sustainable applications.展开更多
Acetabular cups,which are among themost important implants in total hip arthroplasty,are usually made from titanium alloys with high porosity and adequate mechanical properties.The current three-dimensional(3D)printin...Acetabular cups,which are among themost important implants in total hip arthroplasty,are usually made from titanium alloys with high porosity and adequate mechanical properties.The current three-dimensional(3D)printing approaches to fabricate customized acetabular cups have some inherent disadvantages such as high cost and energy consumption,residual thermal stress,and relatively low efficiency.Thus,in this work,a direct ink writing method was developed to print a cup structure at room temperature,followed by multi-step heat treatment to form microscale porous structure within the acetabular cup.Our method is facilitated by the development of a self-supporting titanium-6 aluminum-4 vanadium(Ti64)ink that is composed of Ti64 particles,bentonite yield-stress additive,ultraviolet curable polymer,and photo-initiator.The effects of Ti64 and bentonite concentrations on the rheological properties and printability of inks were systematically investigated.Moreover,the printing conditions,geometrical limitations,and maximum curing depth were explored.Finally,some complex 3D structures,including lattices with different gap distances,honeycomb with a well-defined shape,and an acetabular cup with uniformly distributed micropores,were successfully printed/fabricated to validate the effectiveness of the proposed method.展开更多
Bioinspired Multi-Metal Structures(MMSs)combine distinct properties of multiple materials,benefiting from improved properties and providing superior designs.Additive Manufacturing(AM)exhibits enormous advantages in ap...Bioinspired Multi-Metal Structures(MMSs)combine distinct properties of multiple materials,benefiting from improved properties and providing superior designs.Additive Manufacturing(AM)exhibits enormous advantages in applying different materials and geometries according to the desired functions at specific locations of the structure,having great potential in fabricating multi-materials structures.However,current AM techniques have difficulty manufacturing 3D MMSs without material cross-contamination flexibly and reliably.This study demonstrates a reliable,fast,and flexible direct ink writing method to fabricate 3D MMSs.The in-situ material-switching system enables the deposition of multiple metallic materials across different layers and within the same layer.3D Fe-Cu MMSs with complex geometries and fine details are fabricated as proof of concept.The microstructures,chemical and phase compositions,and tensile fracture surfaces of the Fe-Cu interfaces indicate a well-bonded interface without cracks,delamination,or material cross-contamination.We envision this novel method making other metallic combinations and even metal-ceramic components.It paves the way for manufacturing 3D MMSs using AM and establishes the possibilities of numerous MMSs applications in engineering fields.展开更多
Ceramics with proper pore sizes and geometry are critical to many applications,so that lots of efforts have been made to achieve the goal.Direct ink writing(DIW),an additive manufacturing technique,is cost-effective a...Ceramics with proper pore sizes and geometry are critical to many applications,so that lots of efforts have been made to achieve the goal.Direct ink writing(DIW),an additive manufacturing technique,is cost-effective and accessible.It is interesting to study the ability to control the pore size and geometry by the DIW technique.In this study,alumina ceramics were prepared with special focus on the pore configuration and the performance of printed samples was tested.The porous structures with different pore sizes(minimum pore size of 200μm)and different shapes(honeycomb,lattice and triangle)were printed.The printed structures shrunk uniformly and maintained the original geometry after firing,they did not show any visible defects or deformations,and the microstructure was uniform and dense.It was found the honeycomb structures exhibited superior mechanical strength at the same porosity compared to lattice and triangle structures,which reached 55 MPa with a porosity of 70%.The high strength with the high porosity was attributed to the highly controlled microstructure,i.e.,uniform pore sizes,pore shapes and interconnectivity.展开更多
Textiles,integral to human life for centuries,have recently garnered significant interest for electronic applications.However,traditional fabrication methods for electronic textiles(E-textiles)are typically complex.Th...Textiles,integral to human life for centuries,have recently garnered significant interest for electronic applications.However,traditional fabrication methods for electronic textiles(E-textiles)are typically complex.This research introduces an innovative approach utilizing Direct Ink Writing(DIW)3D printing to develop multifunctional wearable electronic textiles.Specifically,the study addresses the creation of a strain sensor and an interconnect electrode directly printed onto textile substrates.The DIWprinted strain sensor exhibited excellent sensitivity,achieving a gauge factor of 11.07,significant linearity(R^(2)~0.99),and consistent performance under repeated mechanical stress.Additionally,the interconnect electrode was engineered to selectively bridge textile layers through controlled impregnation,resulting in stable resistance values(0.2-0.4Ω)under strain and pressure.These components were effectively incorporated into smart garments,facial masks,and multilayered gloves,enabling precise real-time monitoring of body movements,respiration,and tactile recognition,thus significantly advancing functionality and versatility in wearable electronics.展开更多
Direct ink writing(DIW)is a widely adopted fabrication method for flexible functional materials.However,the structure formed through filament accumulation often exhibits unavoidable wave-textured patterns.Currently,li...Direct ink writing(DIW)is a widely adopted fabrication method for flexible functional materials.However,the structure formed through filament accumulation often exhibits unavoidable wave-textured patterns.Currently,limited literature focuses on the impact of texture structures in piezoelectric composite materials on the nanogenerator output performance.This study investigated the effect of surface wave-texture’s peak-to-valley(PV)value on piezoelectric output and proposed a surface PV value control method for DIW printing based on overlap rate.For piezoelectric composite materials,representative volume element(RVE)was employed to calculate the equivalent piezoelectric parameters of the composite material.The influence mechanism of the surface PV value on the nanogenerators’output performance was analyzed through simulation,elucidating the stress distribution and electric field intensity at different PV values.The findings reveal that as the PV value of the film surface increases from 14.29 to 80.86μm,the sensitivity of the composite material decreases from 0.832 to 0.723 V/N.Further investigation into the optimized nanogenerator demonstrated its capability to successfully detect finger-bending signals.Additionally,a machine learning model was developed to classify various human activities-including standing,non-strenuous exercise(walking),and strenuous exercise(running/jumping)-based on signals collected by the nanogenerator,achieving an impressive recognition accuracy of 97.89%.And the sensor was successfully applied in a badminton match for analysis.展开更多
Direct ink writing(DIW)has recently emerged as an appealing method for designing and fabricating three-dimensional(3D)objects.Complex 3D structures can be built layer-by-layer via digitally controlled extrusion and de...Direct ink writing(DIW)has recently emerged as an appealing method for designing and fabricating three-dimensional(3D)objects.Complex 3D structures can be built layer-by-layer via digitally controlled extrusion and deposition of aqueous-based colloidal pastes.The formulation of well-dispersed suspensions with specific rheological behaviors is a prerequisite for the use of this route.In this review article,the fundamental concepts of DIW are presented,including the operation principles and basic features.Typical strategies used for ink formulation are discussed with a focus on the most widely used electrode materials,including graphene,Mxenes,and carbon nanotubes.The recent progress in printing design of emerging energy storage systems,encompassing rechargeable batteries,supercapacitors,and hybrid capacitors,is summarized.Challenges and future perspectives are also covered to provide guidance for the future development of DIW.展开更多
Intelligent electromagnetic interference(EMI)shielding modulators with a wide tuning range and cyclic stability are urgently needed but their fabrication remains challenging.A gel-like MXene/norepinephrine ink is deve...Intelligent electromagnetic interference(EMI)shielding modulators with a wide tuning range and cyclic stability are urgently needed but their fabrication remains challenging.A gel-like MXene/norepinephrine ink is developed and multifunctional MXene gratings with wide EMI shielding effectiveness(SE)tuning range,superior reversibility,and high mechanical flexibility are constructed by direct ink writing approach for dynamic EMI shielding and patterned Joule heating applications.The modulable MXene/norepinephrine grating with a high conductivity of 3510 S·cm-1 can conveniently realize the seamless modulation of the EMI SE by adjusting the angle between the MXene grating filaments and the electric field of the incident electromagnetic waves,offering highly reversible switching between shielding“On”(28.0 dB)and“Off”(0.5 dB)states.Notably,due to the optimized integration of the MXene ink and the rationally designed pattern,a superior specific EMI SE of 95,688.2 dB·cm^(2)·g^(-1) is achieved in the“On”state.Furthermore,the MXene/norepinephrine ink can be used to fabricate many complex patterned gratings with superior stability,instant responsibility,and superb mechanical flexibility,exhibiting a unique patterned Joule heating behavior.Direct writing of multifunctional gratings paves a means for developing intelligent EMI shielding materials,wearable electronic devices,and advanced thermal management materials.展开更多
Polydimethylsiloxane(PDMS)has been widely used in flexible electronics,soft robotics,and bioelectronics.However,the fabrication of PDMS-based devices has mostly relied on conventional approaches,such as casting and mo...Polydimethylsiloxane(PDMS)has been widely used in flexible electronics,soft robotics,and bioelectronics.However,the fabrication of PDMS-based devices has mostly relied on conventional approaches,such as casting and molding,thereby limiting their potential.Here we fabricate PDMS-based composites with programmable microstructures by direct ink writing and realize their practical functionalities of four-dimensional(4D)printing.The mechanical,thermomechanical and magnetic properties of the three-dimensional-printed composites can be well tailored by using carbon,metal,or ceramic functional fillers.By taking advantage of the printable,flexible,and magnetic PDMS composites,we demonstrate new practical functionalities of 4D printing by designing programmable architectures,including magnetic-field-driven battery cases and patchworks,as well as arbitrary morphing ceramic structures.In particular,4D-printed batteries are constructed by PDMS-based battery cases for the first time,which can be actuated via external magnetic field.This study broadens the paradigm of 4D printing for prospective applications,such as implant batteries,biomimetic engineering,and customized biomedical devices.展开更多
Kaolin/metakaolin-insulating ceramic components fabricated using direct ink writing(DIW)have important ap-plication prospects in architecture and aerospace.The accuracy of the entire process including the forming and ...Kaolin/metakaolin-insulating ceramic components fabricated using direct ink writing(DIW)have important ap-plication prospects in architecture and aerospace.The accuracy of the entire process including the forming and sintering accuracy of ceramics greatly limits the application scope,and high-accuracy ceramic samples can meet the usage requirements in many scenarios.The orthogonal experiment was designed with four process parame-ters,including nozzle internal diameter,filling rate,printing layer height/nozzle internal diameter,and printing speed,to investigate the evolution of the DIW forming accuracy,sintering shrinkage rate and surface roughness of metakaolin-based ceramics with different process parameters.The influence of each process parameter and its mechanism were analyzed to obtain the DIW parameters for high-accuracy metakaolin ceramics.Multiple linear regression models between the dimensional change rate,surface roughness,and process parameters of the ceramic samples were established and validated.The results show that comprehensively considering the forming accuracy of the ceramic green bodies,sintering shrinkage rate and surface roughness,the optimal DIW process parameters were a 0.41 mm nozzle internal diameter,100%filling rate,50%printing layer height/nozzle inter-nal diameter,and a 15 mm/s printing speed.Multiple linear regression models were developed for the process parameters and the printing accuracy,sintering shrinkage rate and surface roughness.The error rates between the theoretical results obtained by substituting the optimal process parameters into the multiple linear regression models and the actual results obtained by printing the samples with the optimal parameters were extremely small,all less than 0.8%.This verified the correctness and predictability of the multiple linear regression models.This work provides a reference basis for rapid fabrication of high-accuracy ceramics via DIW and accuracy prediction with different process parameters.展开更多
基金supported by State Key Laboratory of Powder Metallurgy,Central South University,Changsha,China.
文摘To overcome reliance on molds and the difficulty of fabricating complex geometries with traditional C/C composites,direct ink writing(DIW)with UV/heat dual curing was employed to produce high-performance C/C composites.The rheological properties of the composite inks were systematically analyzed to assess the effects of phenolic resin(PR)and carbon fiber(CF)content.Results show pronounced shear-thinning behavior and strong thixotropy-both essential for stable DIW.Additionally,UV/heat curing behavior was characterized to provide theoretical insights for optimizing curing parameters.Notably,CF addition is found to significantly attenuate UV light penetration compared to pure PR.As CF content increases,the critical UV irradiation energy rises sharply from 68.47 to 911.19 mJ/cm^(2),necessitating precise adjustments to curing parameters.Preforms were pyrolyzed in a carbon tube furnace to examine pore-formation characteristics,and chemical vapor infiltration(CVI)was applied to filling the resulting pores,yielding C/C composites with a flexural strength of 115.19 MPa.
基金supported by National Key Research and Development Program of China(Grant No.2022YFB3809000)Major Science and Technology Project of Gansu Province(Grant No.23ZDGA011)+1 种基金National Natural Science Foundation of China(Grant No.22275199,52105224)the Strategic Priority Research Program of the Chinese Academy of Sciences(Grant No.XDB04701022021).
文摘Compared to subtractive manufacturing and casting,3D printing(additive manufacturing)offers advantages,such as the rapid production of complex structures,reduced material waste,and environmental friendliness.Direct ink writing(DIW)is one of the most popular 3D printing techniques owing to its ability to print multiple materials simultaneously and its high compatibility with printing inks.However,DIW presents significant challenges,particularly in the printing of high-performance polymers.The main challenges are as follows:1.The rigid structures and reaction kinetics of high-performance polymers make developing new inks difficult.2.The limited types of available high-performance polymers underscore the need for new DIW-suitable materials.3.Layer-by-layer stacking weakens interlayer bonding,affecting the mechanical properties of the printed product.4.The accuracy and speed of DIW printing are insufficient for large-scale manufacturing.After introducing the topic,the requirements for DIW printing inks are first reviewed,emphasizing the importance of thixotropic agents.Then,research progress regarding DIW printing of high-performance polymers is comprehensively reviewed according to the requirements of different polymer inks.Additionally,the applications of these materials across various fields are summarized.Finally,the challenges in DIW printing of high-performance polymers,along with corresponding solutions and future development prospects,are discussed in detail.
基金the National Key Research and Development Program of China(No.2020YFB1313100)the Strategic Priority Research Program of the Chinese Academy of Sciences(No.XDA16020803)+2 种基金the National Natural Science Foundation of China(Nos.51875557 and 52205319)the Research Equipment Development Program of the Chinese Academy of Sciences(No.YJKYYQ20190045)the Foundation of State Key Laboratory of Robotics(Nos.2021-Z01,2022-Z04 and 2023-Z01)。
文摘Flexible electronic technology has laid the foundation for complex human-computer interaction system,and has attracted great attention in the field of human motion detection and soft robotics.Graphene has received an extensive attention due to its excellent electrical conductivity;however,how to use it to fabricate wearable flexible sensors with complex structures remains challenging.In this study,we studied the rheological behavior of graphene/polydimethylsiloxane ink and proposed an optimal graphene ratio,which makes the ink have an good printability and conductivity at the same time.Then,based on the theory of Peano fractal layout,we proposed a two-dimensional structure that can withstand multi-directional tension by replacing the traditional arris structure with the arc structure.After that,we manufactured circular arc fractal structure sensor by adjusting ink composition and printing structure through direct ink writing method.Finally,we evaluated the detection performance and repeatability of the sensor.This method provides a simple and effective solution for fabricating wearable flexible sensors and exhibits the potential to fabricate 3D complex flexible electronic devices.
基金Project(22020JJ4729)supported by the Natural Science Foundation of Hunan Province,China。
文摘Polyvinylidene fluoride/lead zirconate titanate(PVDF/PZT)composite films have been prepared by direct ink writing and the effect of PZT content on crystallization behavior and electrical properties of film were systematically investigated.The composite films were characterized by scanning electron microscope(SEM),X-ray diffractometer(XRD),Flourier transform infrared spectroscope(FTIR)and differential scanning calorimeter(DSC).The results show that,surface modified PZT powder(PZT@PDA)is successfully coated by polydopamine(PDA),resulting in a large number of polar groups that interact with the-CF_(2)-groups in PVDF,inducing the generation of polarβphase due to hydrogen bonding formed in the interaction.Theβphase content in composite film increases with increasing PZT@PDA content,up to 28.09%as with 5 wt.%PZT@PDA.PZT@PDA plays a role of nucleating agent to promote the generation of polar phases in the film and also acts as an impurity hindering the growth of nuclei to reduce crystallinity.Moreover,the presence of PZT@PDA in interfaces provides more sites for the occurrence of interfacial polarization and thus improving the electrical properties of films.The composite film with 5 wt.%PZT@PDA possesses the highest dielectric constant(8.61)and residual polarization value(0.6803μC/cm^(2)).
基金the National Key Research and Development Program of China(Grant No.2021YFB2012100)the Major Science and Technology Projects in Fujian Province(Grant No.2023HZ021005)+1 种基金the Open Project Program of Fujian Key Laboratory of Special Intelligent Equipment Measurement and Control(Grant No.FJIES2023KF06)the Industry-University-Research Co-operation Fund of the Eighth Research Institute of China Aerospace Science and Technology Corporation(Grant No.SAST2023-061).
文摘High-temperature thin-film strain sensors are advanced technological devices for monitoring stress and strain in extreme environments,but the coupling of temperature and strain at high temperature is a challenge for their use.Here,this issue is addressed by creating a composite ink that combines Pb_(2)Ru_(2)O_(6) and TiB_(2) using polysilazane(PSZ)as a binder.After direct writing and annealing the PSZ/Pb_(2)Ru_(2)O_(6)/TiB_(2) film at 800℃ in air,the resulting thin film exhibits a low temperature coefficient of resistance(TCR)of only 281 ppm/℃ over a wide temperature range from 100℃ to 700℃,while also demonstrating high sensitivity with a gauge factor approaching 19.8.This exceptional performance is attributed to the intrinsic properties of Pb_(2)Ru_(2)O_(6),which has positive TCR at high temperature,and TiB2,which has negative TCR at high temperature.Combining these materials reduces the overall TCR of the film.Tests showed that the PSZ/Pb_(2)Ru_(2)O_(6)/TiB_(2) film maintains stable strain responses and significant signal output even under varying temperature.These findings provide valuable insights for developing high-temperature strain sensors with low TCR and high sensitivity,highlighting their potential for applications in high-temperature strain measurements.
基金support from the National Natural Science Foundation of China(51922020,52090034)the Fundamental Research Funds for the Central Universities(BHYC1707B)。
文摘The highly integrated and miniaturized next-generation electronic products call for high-performance electromagnetic interference(EMI)shielding materials to assure the normal operation of their closely assembled components.However,the most current techniques are not adequate for the fabrication of shielding materials with programmable structure and controllable shielding efficiency.Herein,we demonstrate the direct ink writing of robust and highly conductive Ti3C2Tx MXene frames with customizable structures by using MXene/AlOOH inks for tunable EMI shielding and electromagnetic wave-induced thermochromism applications.The as-printed frames are reinforced by immersing in AlCl_(3)/HCl solution to remove the electrically insulating AlOOH nanoparticles,as well as cross-link the MXene sheets and fuse the filament interfaces with aluminum ions.After freeze-drying,the resultant robust and porous MXene frames exhibit tunable EMI shielding efficiencies in the range of 25-80 dB with the highest electrical conductivity of 5323 S m−1.Furthermore,an electromagnetic wave-induced thermochromic MXene pattern is assembled by coating and curing with thermochromic polydimethylsiloxane on a printed MXene pattern,and its color can be changed from blue to red under the high-intensity electromagnetic irradiation.This work demonstrates a direct ink printing of customizable EMI frames and patterns for tuning EMI shielding efficiency and visualizing electromagnetic waves.
基金This research work was financially supported by the Advantage Disciplines Climbing Plan of Shanxi Province and Graduate Education Innovation Project in Shanxi Province(2016BY119).
文摘3D-Honeycombed CL-20 structures with low critical size of detonation have been fabricated successfully for intelligent weapon systems using a micro-flow direct ink writing(DIW) technology.The CL-20-based explosive ink for DIW technology was prepared by a two-component adhesive system with waterborne polyurethane(WPU) and ethyl cellulose(EC).Not only the preparation of the explosive ink but also the principle of DIW process have been investigated systematically.The explosive ink displayed stro ng shea rthinning behavior that permitted layer-by-laye r deposition from a fine nozzle onto a substrate to produce complex shapes.The EC content was varied to alter the pore structure distribution and rheological behavior of ink samples after curing.The deposited explosive composite materials are of a honeycombed structure with high porosity,and the pore size distribution increases with the increase of EC content.No phase change was observed during the preparation process.Both WPU and EC show good compatibility with CL-20 particles.Apparently high activation energy was realized in the CL-20-based composite ink compared with that of the refined CL-20 due to the presence of non-energetic but stable WPU.The detonation performance of the composite materials can be precisely controlled by an adjustment in the content of binders.The 3D honeyco mbed CL-20 structures,which are fabricated by DIW technology,have a very small critical detonation size of less than 69 μm,as demonstrated by wedge shaped charge test.The ink can be used to create 3D structures with complex geometries not possible with traditional manufacturing techniques,which presents a bright future for the development of intelligent weapon systems.
基金Financial support from the National Natural Science Foundation of China(Nos.51922020 and 52090034)the open Foundation of State Key Laboratory of Organic-Inorganic Composites,Beijing University of Chemical Technology(No.OIC-202201001)are gratefully acknowledged.
文摘Although MXene sheets possess high electrical conductivity and rich surface chemistry and are well suit-able for fabricating electrically conductive nanocomposites for electromagnetic interference(EMI)shield-ing applications,it remains challenging for MXene nanocomposites to achieve tunable EMI shielding per-formances and customized geometries.Herein,an aqueous MXene/sodium alginate ink is developed to print aerogel meshes with customized geometries using a direct ink writing approach.An ion-enhanced strategy is proposed to reinforce the printed aerogel meshes by multi-level cross-linking.The resultant 3D printed aerogel mesh exhibits an ultrahigh electrical conductivity of 2.85×10^(3)S m^(−1),outstanding mechanical properties,and excellent structural stability in wet environment.More importantly,a wide range of tunable EMI shielding efficiencies from 45 to 100 dB is achieved by the structural design of the 3D printed ion-enhanced MXene/sodium alginate aerogel meshes.As a Joule heater,in addition,the printed aerogel meshes can achieve a wide temperature range of 40-135℃at low driving voltages.This work demonstrates a direct ink writing approach for the fabrication of ion-enhanced MXene/sodium al-ginate aerogel meshes with tunable EMI shielding properties and multi-functionalities for applications in many scenarios.
基金financially supported by the National Natural Science Foundation of China(No.52075421)the Guangdong Ba-sic and Applied Basic Research Foundation(No.2020B1515130002)the Ji Hua Laboratory Project(No.JH-HT20220101).
文摘Porous tantalum-titanium-niobium-zirconium(Ta-Ti-Nb-Zr)bio-high entropy alloy(bioHEA)scaffolds are fabricated using direct ink writing 3D printing technology in this study.A composite ink is prepared using four metal powders as raw materials:Ta,Ti,Nb and Zr.Ink extrusion is used to build 3D scaf-folds with interconnected porous structures at room temperature,which are then sintered in a vacuum environment.The interdiffusion of metal elements yields porous bioHEA scaffolds with a body-centered cubic(BCC)structure.The fabricated scaffolds have uniform compositions with a significant alloying ef-fect and good biocompatibility.The scaffolds have a compressive strength of 70.08-149.95 MPa and an elastic modulus of 0.18-0.64 GPa,indicating that the mechanical properties can be controlled over a wide range.The scaffolds have a compressive strength close to that of human cortical bone and thus meet the requirements for porous structure characteristics and biological and mechanical properties of orthopedic implants.
基金supported by National Natural Science Foundation of China(Nos.52188102,U2013213,51820105008)the Technology Innovation Project of Hubei Province of China under Grant No.2019AEA171+1 种基金The project of introducing innovative leading talents in Songshan Lake High-tech Zone,Dongguan City,Guangdong Province(No.2019342101RSFJ-G)the support from Flexible Electronics Research Center of HUST for providing experiment facility。
文摘Direct ink writing(DIW)holds enormous potential in fabricating multiscale and multi-functional architectures by virtue of its wide range of printable materials,simple operation,and ease of rapid prototyping.Although it is well known that ink rheology and processing parameters have a direct impact on the resolution and shape of the printed objects,the underlying mechanisms of these key factors on the printability and quality of DIW technique remain poorly understood.To tackle this issue,we systematically analyzed the printability and quality through extrusion mechanism modeling and experimental validating.Hybrid non-Newtonian fluid inks were first prepared,and their rheological properties were measured.Then,finite element analysis of the whole DIW process was conducted to reveal the flow dynamics of these inks.The obtained optimal process parameters(ink rheology,applied pressure,printing speed,etc)were also validated by experiments where high-resolution(<100μm)patterns were fabricated rapidly(>70 mm s^(-1)).Finally,as a process research demonstration,we printed a series of microstructures and circuit systems with hybrid inks and silver inks,showing the suitability of the printable process parameters.This study provides a strong quantitative illustration of the use of DIW for the high-speed preparation of high-resolution,high-precision samples.
基金support from the National Science Foundation(Grant CMMI-1901807)。
文摘Covalent adaptable network(CAN)polymers doped with conductive nanoparticles are an ideal candidate to create reshapeable,rehealable,and fully recyclable electronics.On the other hand,3D printing as a deterministic manufacturing method has a significant potential to fabricate electronics with low cost and high design freedom.In this paper,we incorporate a conductive composite consisting of polyimine CAN and multi-wall carbon nanotubes into direct-ink-writing 3D printing to create polymeric sensors with outstanding reshaping,repairing,and recycling capabilities.The developed printable ink exhibits good printability,conductivity,and recyclability.The conductivity of printed polyimine composites is investigated at different temperatures and deformation strain levels.Their shape-reforming and Joule heating-induced interfacial welding effects are demonstrated and characterized.Finally,a temperature sensor is 3D printed with defined patterns of conductive pathways,which can be easily mounted onto 3D surfaces,repaired after damage,and recycled using solvents.The sensing capability of printed sensors is maintained after the repairing and recycling.Overall,the 3D printed reshapeable,rehealable,and recyclable sensors possess complex geometry and extend service life,which assist in the development of polymer-based electronics toward broad and sustainable applications.
基金supported by the Micro Grant (PG20473) at the University of Nevada, Reno, USA
文摘Acetabular cups,which are among themost important implants in total hip arthroplasty,are usually made from titanium alloys with high porosity and adequate mechanical properties.The current three-dimensional(3D)printing approaches to fabricate customized acetabular cups have some inherent disadvantages such as high cost and energy consumption,residual thermal stress,and relatively low efficiency.Thus,in this work,a direct ink writing method was developed to print a cup structure at room temperature,followed by multi-step heat treatment to form microscale porous structure within the acetabular cup.Our method is facilitated by the development of a self-supporting titanium-6 aluminum-4 vanadium(Ti64)ink that is composed of Ti64 particles,bentonite yield-stress additive,ultraviolet curable polymer,and photo-initiator.The effects of Ti64 and bentonite concentrations on the rheological properties and printability of inks were systematically investigated.Moreover,the printing conditions,geometrical limitations,and maximum curing depth were explored.Finally,some complex 3D structures,including lattices with different gap distances,honeycomb with a well-defined shape,and an acetabular cup with uniformly distributed micropores,were successfully printed/fabricated to validate the effectiveness of the proposed method.
基金National Natural Science Foundation of China,China(Grant ID:52105343 and 52021003)China Postdoctoral Science Foundation,China(Grant ID:2021M701387 and 2022T150259)Department of Science and Technology of Jilin Province,China(Grant ID:2020122214JC).
文摘Bioinspired Multi-Metal Structures(MMSs)combine distinct properties of multiple materials,benefiting from improved properties and providing superior designs.Additive Manufacturing(AM)exhibits enormous advantages in applying different materials and geometries according to the desired functions at specific locations of the structure,having great potential in fabricating multi-materials structures.However,current AM techniques have difficulty manufacturing 3D MMSs without material cross-contamination flexibly and reliably.This study demonstrates a reliable,fast,and flexible direct ink writing method to fabricate 3D MMSs.The in-situ material-switching system enables the deposition of multiple metallic materials across different layers and within the same layer.3D Fe-Cu MMSs with complex geometries and fine details are fabricated as proof of concept.The microstructures,chemical and phase compositions,and tensile fracture surfaces of the Fe-Cu interfaces indicate a well-bonded interface without cracks,delamination,or material cross-contamination.We envision this novel method making other metallic combinations and even metal-ceramic components.It paves the way for manufacturing 3D MMSs using AM and establishes the possibilities of numerous MMSs applications in engineering fields.
基金financial support from the Scientific and Technological Key Project of Henan Province in 2023(232102230110)the National Natural Science Foundation of China(NSFC)(Grant No.51902290)+1 种基金the Young Top-Notch Talent Program of Zhengzhou University(No.125/32310189)the Science and Technology Program of the State Administration for Market Regulation(2021MK062)。
文摘Ceramics with proper pore sizes and geometry are critical to many applications,so that lots of efforts have been made to achieve the goal.Direct ink writing(DIW),an additive manufacturing technique,is cost-effective and accessible.It is interesting to study the ability to control the pore size and geometry by the DIW technique.In this study,alumina ceramics were prepared with special focus on the pore configuration and the performance of printed samples was tested.The porous structures with different pore sizes(minimum pore size of 200μm)and different shapes(honeycomb,lattice and triangle)were printed.The printed structures shrunk uniformly and maintained the original geometry after firing,they did not show any visible defects or deformations,and the microstructure was uniform and dense.It was found the honeycomb structures exhibited superior mechanical strength at the same porosity compared to lattice and triangle structures,which reached 55 MPa with a porosity of 70%.The high strength with the high porosity was attributed to the highly controlled microstructure,i.e.,uniform pore sizes,pore shapes and interconnectivity.
基金supported by the Ministry of Trade,Industry&Energy(MOTIE,RS-2023-00258591)National Research Foundation of Korea(NRF)grant funded by the Korea government(MSIT)(RS-2019-NR040066)National Research Foundation of Korea(NRF)grant funded by the Korea government(MSIT)(No.RS-2024-00407084).
文摘Textiles,integral to human life for centuries,have recently garnered significant interest for electronic applications.However,traditional fabrication methods for electronic textiles(E-textiles)are typically complex.This research introduces an innovative approach utilizing Direct Ink Writing(DIW)3D printing to develop multifunctional wearable electronic textiles.Specifically,the study addresses the creation of a strain sensor and an interconnect electrode directly printed onto textile substrates.The DIWprinted strain sensor exhibited excellent sensitivity,achieving a gauge factor of 11.07,significant linearity(R^(2)~0.99),and consistent performance under repeated mechanical stress.Additionally,the interconnect electrode was engineered to selectively bridge textile layers through controlled impregnation,resulting in stable resistance values(0.2-0.4Ω)under strain and pressure.These components were effectively incorporated into smart garments,facial masks,and multilayered gloves,enabling precise real-time monitoring of body movements,respiration,and tactile recognition,thus significantly advancing functionality and versatility in wearable electronics.
文摘Direct ink writing(DIW)is a widely adopted fabrication method for flexible functional materials.However,the structure formed through filament accumulation often exhibits unavoidable wave-textured patterns.Currently,limited literature focuses on the impact of texture structures in piezoelectric composite materials on the nanogenerator output performance.This study investigated the effect of surface wave-texture’s peak-to-valley(PV)value on piezoelectric output and proposed a surface PV value control method for DIW printing based on overlap rate.For piezoelectric composite materials,representative volume element(RVE)was employed to calculate the equivalent piezoelectric parameters of the composite material.The influence mechanism of the surface PV value on the nanogenerators’output performance was analyzed through simulation,elucidating the stress distribution and electric field intensity at different PV values.The findings reveal that as the PV value of the film surface increases from 14.29 to 80.86μm,the sensitivity of the composite material decreases from 0.832 to 0.723 V/N.Further investigation into the optimized nanogenerator demonstrated its capability to successfully detect finger-bending signals.Additionally,a machine learning model was developed to classify various human activities-including standing,non-strenuous exercise(walking),and strenuous exercise(running/jumping)-based on signals collected by the nanogenerator,achieving an impressive recognition accuracy of 97.89%.And the sensor was successfully applied in a badminton match for analysis.
基金supported by the National Natural Science Foundation of China(No.52073177)Key Project of Department of Education of Guangdong Province(No.2020KTSCX118)The authors acknowledge the support from Suzhou Key Laboratory for Advanced Carbon Materials and Wearable Energy Technologies,Suzhou,China.
文摘Direct ink writing(DIW)has recently emerged as an appealing method for designing and fabricating three-dimensional(3D)objects.Complex 3D structures can be built layer-by-layer via digitally controlled extrusion and deposition of aqueous-based colloidal pastes.The formulation of well-dispersed suspensions with specific rheological behaviors is a prerequisite for the use of this route.In this review article,the fundamental concepts of DIW are presented,including the operation principles and basic features.Typical strategies used for ink formulation are discussed with a focus on the most widely used electrode materials,including graphene,Mxenes,and carbon nanotubes.The recent progress in printing design of emerging energy storage systems,encompassing rechargeable batteries,supercapacitors,and hybrid capacitors,is summarized.Challenges and future perspectives are also covered to provide guidance for the future development of DIW.
基金support from the National Natural Science Foundation of China(Nos.51922020,52090034 and 52221006)the Open Fund of State Key Laboratory of Organic-Inorganic Composites,Beijing University of Chemical Technology(No.OIC-202201001)is gratefully acknowledged.
文摘Intelligent electromagnetic interference(EMI)shielding modulators with a wide tuning range and cyclic stability are urgently needed but their fabrication remains challenging.A gel-like MXene/norepinephrine ink is developed and multifunctional MXene gratings with wide EMI shielding effectiveness(SE)tuning range,superior reversibility,and high mechanical flexibility are constructed by direct ink writing approach for dynamic EMI shielding and patterned Joule heating applications.The modulable MXene/norepinephrine grating with a high conductivity of 3510 S·cm-1 can conveniently realize the seamless modulation of the EMI SE by adjusting the angle between the MXene grating filaments and the electric field of the incident electromagnetic waves,offering highly reversible switching between shielding“On”(28.0 dB)and“Off”(0.5 dB)states.Notably,due to the optimized integration of the MXene ink and the rationally designed pattern,a superior specific EMI SE of 95,688.2 dB·cm^(2)·g^(-1) is achieved in the“On”state.Furthermore,the MXene/norepinephrine ink can be used to fabricate many complex patterned gratings with superior stability,instant responsibility,and superb mechanical flexibility,exhibiting a unique patterned Joule heating behavior.Direct writing of multifunctional gratings paves a means for developing intelligent EMI shielding materials,wearable electronic devices,and advanced thermal management materials.
基金Natural Science Foundation of Jiangsu Province,Grant/Award Number:BK20200375National Natural Science Foundation of China,Grant/Award Number:22109021+2 种基金Fundamental Research Funds for the Central Universities,Grant/Award Number:2242021R10023Ministry of Education,Singapore,Grant/Award Number:R284000193114Jiangsu Shuangchuang Talent Program,Grant/Award Number:JSSCBS20210100。
文摘Polydimethylsiloxane(PDMS)has been widely used in flexible electronics,soft robotics,and bioelectronics.However,the fabrication of PDMS-based devices has mostly relied on conventional approaches,such as casting and molding,thereby limiting their potential.Here we fabricate PDMS-based composites with programmable microstructures by direct ink writing and realize their practical functionalities of four-dimensional(4D)printing.The mechanical,thermomechanical and magnetic properties of the three-dimensional-printed composites can be well tailored by using carbon,metal,or ceramic functional fillers.By taking advantage of the printable,flexible,and magnetic PDMS composites,we demonstrate new practical functionalities of 4D printing by designing programmable architectures,including magnetic-field-driven battery cases and patchworks,as well as arbitrary morphing ceramic structures.In particular,4D-printed batteries are constructed by PDMS-based battery cases for the first time,which can be actuated via external magnetic field.This study broadens the paradigm of 4D printing for prospective applications,such as implant batteries,biomimetic engineering,and customized biomedical devices.
基金supported by National Key Research and Develop-ment Program of China(Grant.No.2022YFB4602502)Free Exploration Basic Research Project of Local Science and Technology Development Funds Guided by the Central Government of China(Grant.Nos.2021Szvup158,2021Szvup159)+5 种基金National Nature Science Foundation of China(Grant.No.52375395)Shenzhen Fundamental Research Program of China(Grant.No.JCYJ20220818102601004)Research Project of the Fundamental Research Funds for the Central Universities,China University of Geosciences(Wuhan)(Grant.No.CUG2106346)Science and Technology Reveal System Project of Hubei Province of China(Grant.No.2021BEC010)Research Project of State Key Laboratory of Materials Processing and Die&Mould Technology of China(Grant.No.P2021-020)the Scientific Compass Testing Institute for the SEM images.
文摘Kaolin/metakaolin-insulating ceramic components fabricated using direct ink writing(DIW)have important ap-plication prospects in architecture and aerospace.The accuracy of the entire process including the forming and sintering accuracy of ceramics greatly limits the application scope,and high-accuracy ceramic samples can meet the usage requirements in many scenarios.The orthogonal experiment was designed with four process parame-ters,including nozzle internal diameter,filling rate,printing layer height/nozzle internal diameter,and printing speed,to investigate the evolution of the DIW forming accuracy,sintering shrinkage rate and surface roughness of metakaolin-based ceramics with different process parameters.The influence of each process parameter and its mechanism were analyzed to obtain the DIW parameters for high-accuracy metakaolin ceramics.Multiple linear regression models between the dimensional change rate,surface roughness,and process parameters of the ceramic samples were established and validated.The results show that comprehensively considering the forming accuracy of the ceramic green bodies,sintering shrinkage rate and surface roughness,the optimal DIW process parameters were a 0.41 mm nozzle internal diameter,100%filling rate,50%printing layer height/nozzle inter-nal diameter,and a 15 mm/s printing speed.Multiple linear regression models were developed for the process parameters and the printing accuracy,sintering shrinkage rate and surface roughness.The error rates between the theoretical results obtained by substituting the optimal process parameters into the multiple linear regression models and the actual results obtained by printing the samples with the optimal parameters were extremely small,all less than 0.8%.This verified the correctness and predictability of the multiple linear regression models.This work provides a reference basis for rapid fabrication of high-accuracy ceramics via DIW and accuracy prediction with different process parameters.
