Gradient refractive index(GRIN)metalenses are increasingly valued in high-frequency communication due to their exceptional radiation performance.Ceramics with high dielectric constants and low dielectric losses are id...Gradient refractive index(GRIN)metalenses are increasingly valued in high-frequency communication due to their exceptional radiation performance.Ceramics with high dielectric constants and low dielectric losses are ideal candidates for GRIN metalenses.Digital light processing(DLP)3D printing provides a feasible and efficient approach for manufacturing ceramic GRIN metalenses.However,the scattering of ultraviolet(UV)light by ceramic particles in the slurry reduces the printing accuracy of DLP technology,making it difficult to achieve the intricate structural features required for GRIN metalenses in high-frequency communication.In this work,we propose an approach to improve printing accuracy by optimizing the ceramic slurry composition and implementing a dimensional compensation design strategy.Utilizing geometric optics and the S-parameter inversion method,we design a GRIN metalens consisting of two distinct types of subwavelength unit cells(Y-shaped and circular hole geometries)with a minimum feature size of 160μm.Through a refined slurry formulation and precise design parameter compensation,high-fidelity ceramic GRIN metalenses are successfully fabricated.The fabricated metalens exhibits a maximum gain enhancement of 18.4 dBi and a deflection angle of±30°over a bandwidth of 37.84% in the W-band(75-110 GHz).The highly directional far-field beam radiation and efficient beam steering capabilities highlight the potential of ceramic GRIN metalenses for applications in satellite communications,radar systems,and other high-frequency technologies.展开更多
Electronic 3D printing possesses a remarkable molding ability and convenience in integrated circuits,flexible wearables,and individual automobile requirements.However,traditional 3D printing technology still struggles...Electronic 3D printing possesses a remarkable molding ability and convenience in integrated circuits,flexible wearables,and individual automobile requirements.However,traditional 3D printing technology still struggles to meet the demands of high precision and high efficiency in the process of fabricating a curved surface circuit,particularly achieving precise silver circuit molding on irregular substrates.Here,a high-precision and muti-scaled conformal manufacturing method for silver circuits is presented through the digital light processing(DLP)of ultraviolet-curable silver paste(UV-SP)with adjustable photocuring properties,enabling the successful preparation of micro-scaled conductive structure on the sharply skewed hook face.The minimum modeling depth and width of the cured silver paste can be well controlled to 10 and 88µm,respectively.Compared with traditional printing technology,the printing efficiency of complex patterns has increased by over 70%.The printed silver circuit demonstrates an exceptionally high electrical conductivity,reaching as high as 1.16×10^(7) S/m.Additionally,the UV-SP exhibits significant manufacturing efficiency and superior molding resolution compared to conventional direct ink writing and inkjet printing techniques,thereby contributing to the attainment of high precision and efficiency of conformal and micro-molding manufacturing in sensors,communication antennas,and other electronic devices based on curved substrates.展开更多
Digital light processing(DLP)is widely used in ceramic additive manufacturing.However,it remains unexplored for metals.In this study,the regulatory mechanisms of the microstructure and mechanical properties of AISI 31...Digital light processing(DLP)is widely used in ceramic additive manufacturing.However,it remains unexplored for metals.In this study,the regulatory mechanisms of the microstructure and mechanical properties of AISI 316L stainless steel were investigated by optimizing a DLP-compatible metal slurry formulation and sintering process.A photosensitive resin system(mass ratio of 5:1:2:2 for U600,LA,ACMO,and HDDA,respectively)with 88 wt%solid content is designed to achieve a slurry with balanced rheology,photocurability,and low pyrolysis residue.Compared to vacuum sintering,which leads to brittle fracture of material,the Ar/H2 mixed gas(5%H2)effectively reduces carbon and oxygen impurities via reduction,mitigating carbide and oxide segregation at grain boundaries and within grains,thereby enhancing strength-ductility.In addition,the prolonged high-temperature sintering inducesδ-ferrite precipitation at grain boundaries,which fills residual pores to improve densification obviously.Under optimized sintering conditions(Ar/H2,1380°C,6 h),the material achieves 96.2%relative density with tensile strength and fracture elongation of 543.5 MPa and 58.7%,respectively,exhibiting uniform dimple-dominated fracture morphology.This synergistic optimization of the slurry formulation and sintering parameters improves the strength-ductility balance in DLP-fabricated metal materials,offering theoretical and technical insights for the additive manufacturing of complex high-performance metal components.展开更多
The soft robotics display huge advantages over their rigid counterparts when interacting with living organisms and fragile objects.As one of the most efficient actuators toward soft robotics,the soft pneumatic actuato...The soft robotics display huge advantages over their rigid counterparts when interacting with living organisms and fragile objects.As one of the most efficient actuators toward soft robotics,the soft pneumatic actuator(SPA)can produce large,complex responses with utilizing pressure as the only input source.In this work,a new approach that combines digital light processing(DLP)and injection-assisted post-curing is proposed to create SPAs that can realize different functionalities.To enable this,we develop a new class of photo-cross linked elastomers with tunable mechanical properties,good stretchability,and rapid curing speed.By carefully designing the geometry of the cavities embedded in the actuators,the resulting actuators can realize contracting,expanding,flapping,and twisting motions.In addition,we successfully fabricate a soft self-sensing bending actuator by injecting conductive liquids into the three-dimensional(3D)printed actuator,demonstrating that the present method has the potential to be used to manufacture intelligent soft robotic systems.展开更多
Digital light processing(DLP)is a high-speed,high-precision 3-dimensional(3D)printing technique gaining traction in the fabrication of ceramic composites.However,when printing 0-3 composites containing lead zirconate ...Digital light processing(DLP)is a high-speed,high-precision 3-dimensional(3D)printing technique gaining traction in the fabrication of ceramic composites.However,when printing 0-3 composites containing lead zirconate titanate(PZT)particles,a widely used piezoelectric ceramic,severe density and refractive index mismatches between the 2 phases pose challenges for ink synthesis and the printing process.Here,we systematically and quantitatively optimized DLP printing of PZT composites,streamlining process development and providing a solid theoretical and experimental foundation for broader applications of DLP technology.PZT particles were pretreated with air plasma to improve slurry uniformity and enhance stress transfer at the composite interface,leading to improved chemical modification,mechanical strength,and piezoelectric properties.We investigated the effects of key process parameters on printability and accuracy by analyzing the curing behavior of PZT–polymer composites.A quantitative model of the DLP curing process was introduced.Unlike stereolithography(SLA),DLP curing depth was found to depend on energy dose and light intensity,with higher intensities proving more favorable for printing 0-3 PZT composites.From depth/width–energy curves,optimal process parameters were determined.We designed and fabricated a soft piezoelectric metamaterial-based touch sensor using these parameters,achieving a customized output profile.This work offers critical insights into optimizing DLP for functional materials and expands the potential of 3D-printed piezoelectric composites.展开更多
Flexible devices are increasingly crucial in various aspects of our lives,including healthcare devices and humanmachine interface systems,revolutionizing human life.As technology evolves rapidly,there is a high demand...Flexible devices are increasingly crucial in various aspects of our lives,including healthcare devices and humanmachine interface systems,revolutionizing human life.As technology evolves rapidly,there is a high demand for innovative manufacturing methods that enable rapid prototyping of custom and multifunctional flexible devices with high quality.Recently,digital light processing(DLP)3D printing has emerged as a promising manufacturing approach due to its capabilities of creating intricate customized structures,high fabrication speed,low-cost technology and widespread adoption.This review provides a state-of-the-art overview of the recent advances in the creation of flexible devices using DLP printing,with a focus on soft actuators,flexible sensors and flexible energy devices.We emphasize how DLP printing and the development of DLP printable materials enhance the structural design,sensitivity,mechanical performance,and overall functionality of these devices.Finally,we discuss the challenges and perspectives associated with DLP-printed flexible devices.We anticipate that the continued advancements in DLP printing will foster the development of smarter flexible devices,shortening the design-to-manufacturing cycles.展开更多
Porous oil-containing materials achieve self-lubrication through pore-stored oil,making them suitable for demanding applications such as vacuum,high-speed and maintenance-free systems.While 3D printing combines the ad...Porous oil-containing materials achieve self-lubrication through pore-stored oil,making them suitable for demanding applications such as vacuum,high-speed and maintenance-free systems.While 3D printing combines the advantages of complex structure fabrication and performance regulation,research on its application in porous metal fabrication remains limited.This study integrates digital light processing(DLP)3D printing with vacuum impregnation to fabricate porous AISI 316L stainless steel materials impregnated with PAO10 oil.By adjusting the slurry solid loading(82 wt.%-88 wt.%)and sintering temperature(1200℃-1350℃),12 groups of materials with controlled porosity were fabricated.DLP technology enables precise regulation of oil impregnation rate(10 wt.%-40 wt.%)and achieves high open porosity exceeding 80%.The mechanical properties improve progressively with elevated process parameters,accompanied by fracture morphology evolution from interparticle fractures to dimple-dominated ductile fractures.Both oil impregnation rate and mechanical strength are critical to self-lubricating performance,showing a notable synergistic effect.Optimal self-lubricating performance requires a tensile strength of 250 MPa and an oil impregnation rate of 15%.S1-1350°C sample demonstrates the best performance,with a friction coefficient of 0.09 and an ultralow wear rate of 3.30×10-6mm3/(N m)under a 30 N load and 0.04 m/s sliding speed against Si3N4counterpart.These results will provide valuable insights for advancing the digital design and precision manufacturing of self-lubricating porous materials.展开更多
Hydroxyapatite(HA)bioceramic scaffolds were fabricated by using digital light processing(DLP)based additive manufacturing.Key issues on the HA bioceramic scaffolds,including dispersion,DLP fabrication,sintering,mechan...Hydroxyapatite(HA)bioceramic scaffolds were fabricated by using digital light processing(DLP)based additive manufacturing.Key issues on the HA bioceramic scaffolds,including dispersion,DLP fabrication,sintering,mechanical properties,and biocompatibility were discussed in detail.Firstly,the ffects of dispersant dosage,solid loading,and sintering temperature were studied.The optimal dispersant dosage,solid loading,and sintering temperature were 2wt%,50vol%,and 1250℃,respectively.Then,the mechanical properties and biocompatibility of the HA bioceramic scaffolds were investigated.The DLP-prepared porous HA bioceramic scaffold was found to exhibit excellent mechanical properties and degradation behavior.From this study,DLP technique shows good potential for manufacturing HA bioceramic scaffolds.展开更多
High performance hydroxyapatite(HA)ceramics with excellent densification and mechanical properties were successfully fabricated by digital light processing(DLP)three-dimensional(3D)printing technology.It was found tha...High performance hydroxyapatite(HA)ceramics with excellent densification and mechanical properties were successfully fabricated by digital light processing(DLP)three-dimensional(3D)printing technology.It was found that the sintering atmosphere of wet C02 can dramatically improve the densification process and thus lead to better mechanical properties.HA ceramics with a relative density of 97.12%and a three-point bending strength of 92.4 MPa can be achieved at a sintering temperature of 1300℃,which makes a solid foundation for application in bone engineering.Furthermore,a relatively high compressive strength of 4.09 MPa can be also achieved for a DLP-printed p-cell triply periodic minimum surface(TPMS)structure with a porosity of 74%,which meets the requirement of cancellous bone substitutes.A further cell proliferation test demonstrated that the sintering atmosphere of wet CO2 led to improve cell vitality after 7 days of cell culture Moreover,with the possible benefit from the bio-inspired structure,the 3D-printed TPMS structure significantly improved the cell vitality,which is crucial for early osteogenesis and osteointegration.展开更多
Fabrication of silicon carbide(SiC)ceramics by digital light processing(DLP)technology is difficult owing to high refractive index and high ultraviolet(UV)absorptivity of SiC powders.The surface of the SiC powders can...Fabrication of silicon carbide(SiC)ceramics by digital light processing(DLP)technology is difficult owing to high refractive index and high ultraviolet(UV)absorptivity of SiC powders.The surface of the SiC powders can be coated with silicon oxide(SiO_(2))with low refractive index and low UV absorptivity via high-temperature oxidation,reducing the loss of UV energy in the DLP process and realizing the DLP preparation of the SiC ceramics.However,it is necessary to explore a high-temperature modification process to obtain a better modification effect of the SiC powders.Therefore,the high-temperature modification behavior of the SiC powders is thoroughly investigated in this paper.The results show that nano-scale oxide film is formed on the surface of the SiC powders by short-time high-temperature oxidation,effectively reducing the UV absorptivity and the surface refractive index(nʹ)of the SiC powders.When the oxidation temperature is 1300℃,compared with that of unoxidized SiC powders,the UV absorptivity of oxidized SiC powders decreases from 0.5065 to 0.4654,and a curing depth of SiC slurry increases from 22±4 to 59±4μm.Finally,SiC green bodies are successfully prepared by the DLP with the the oxidized powders,and flexural strength of SiC sintered parts reaches 47.9±2.3 MPa after 3 h of atmospheric sintering at 2000℃without any sintering aid.展开更多
Bone scaffolds require both good bioactivity and mechanical properties to keep shape and promote bone repair.In this work,T-ZnO_(w) enhanced biphasic calcium phosphate(BCP)scaffolds with triply periodic minimal surfac...Bone scaffolds require both good bioactivity and mechanical properties to keep shape and promote bone repair.In this work,T-ZnO_(w) enhanced biphasic calcium phosphate(BCP)scaffolds with triply periodic minimal surface(TPMS)-based double-layer porous structure were fabricated by digital light processing(DLP)with high precision.Property of suspension was first discussed to obtain better printing quality.After sintering,T-ZnO_(w) reacts with b-tricalcium phosphate(β-TCP)to form Ca_(19)Zn_(2)(PO_(4))14,and inhibits the phase transition toα-TCP.With the content of T-ZnO_(w) increasing from 0 to 2 wt%,the flexural strength increases from 40.9 to 68.5 MPa because the four-needle whiskers can disperse stress,and have the effect of pulling out as well as fracture toughening.However,excessive whiskers will reduce the cure depth,and cause more printing defects,thus reducing the mechanical strength.Besides,T-ZnO_(w) accelerates the deposition of apatite,and the sample with 2 wt%T-ZnO_(w) shows the fastest mineralization rate.The good biocompatibility has been proved by cell proliferation test.Results confirmed that doping T-ZnO_(w) can improve the mechanical strength of BCP scaffolds,and keep good biological property,which provides a new strategy for better bone repair.展开更多
Digital light processing(DLP)-based 3D printing technique holds promise in fabricating scaffolds with high precision.Here raw calcium phosphate(CaP)powders were modified by 5.5%monoalcohol ethoxylate phosphate(MAEP)to...Digital light processing(DLP)-based 3D printing technique holds promise in fabricating scaffolds with high precision.Here raw calcium phosphate(CaP)powders were modified by 5.5%monoalcohol ethoxylate phosphate(MAEP)to ensure high solid loading and low viscosity.The rheological tests found that photocurable slurries composed of 50wt%modified CaP powders and 2wt%toners were suitable for DLP printing.Based on geometric models designed by computer-aided design(CAD)system,three printed CaP ceramics with distinct macroporous structures were prepared,including simple cube,octet-truss and inverse face-centered cube(fcc),which presented the similar phase composition and microstructure,but the different macropore geometries.Inverse fcc group showed the highest porosity and compressive strength.The in vitro and in vivo biological evaluations were performed to compare the bioactivity of three printed CaP ceramics,and the traditional foamed ceramic was used as control.It suggested that all CaP ceramics exhibited good biocompatibility,as evidence by an even bone-like apatite layer formation on the surface,and the good cell proliferation and spreading.A mouse intramuscular implantation model found that all of CaP ceramics could induce ectopic bone formation,and foam group had the strongest osteoinduction,followed by inverse fcc,while cube and octet-truss had the weakest one.It indicated that macropore geometry was of great importance to affect the osteoinductivity of scaffolds,and spherical,concave macropores facilitated osteogenesis.These findings provide a strategy to design and fabricate high-performance orthopedic grafts with proper pore geometry and desired biological performance via DLP-based 3D printing technique.展开更多
Fabricating SiC ceramics via the digital light processing(DLP)technology is of great challenge due to strong light absorption and high refractive index of deep-colored SiC powders,which highly differ from those of res...Fabricating SiC ceramics via the digital light processing(DLP)technology is of great challenge due to strong light absorption and high refractive index of deep-colored SiC powders,which highly differ from those of resin,and thus significantly affect the curing performance of the photosensitive SiC slurry.In this paper,a thin silicon oxide(SiO_(2))layer was in-situ formed on the surface of SiC powders by pre-oxidation treatment.This method was proven to effectively improve the curing ability of SiC slurry.The SiC photosensitive slurry was fabricated with solid content of 55 vol%and viscosity of 7.77 Pa·s(shear rate of 30 s^(−1)).The curing thickness was 50μm with exposure time of only 5 s.Then,a well-designed sintering additive was added to completely convert low-strength SiO_(2) into mullite reinforcement during sintering.Complexshaped mullite-bond SiC ceramics were successfully fabricated.The flexural strength of SiC ceramics sintered at 1550℃in air reached 97.6 MPa with porosity of 39.2 vol%,as high as those prepared by spark plasma sintering(SPS)techniques.展开更多
Sic-based composites are widely used as electromagnetic wave absorbers due to their excellent dielectric properties.However,the constraints associated with structural design and the intricacies of the preparation proc...Sic-based composites are widely used as electromagnetic wave absorbers due to their excellent dielectric properties.However,the constraints associated with structural design and the intricacies of the preparation process hinder their broader application.In this study,novel mullite anti-gyroid/SiC gyroid metastructures are designed to integrate the mechanical and electromagnetic wave(EMW)absorption properties of composite materials.Mullite anti-gyroid/SiC gyroid composites are fabricated utilizing a combination of digital light processing(DLP)three-dimensional(3D)printing and precursor infiltration and pyrolysis(PiP)processes.Through the modulation of structural units,the electromagnetic parameters can be effectively regulated,thus improving the impedance matching characteristics of the composites.The structural composites show outstanding EMW absorption properties,with a minimum reflection loss of-54 dB at a thickness of 1.9 mm and an effective absorption bandwidth of 3.20 GHz at a thickness of 2.2 mm.Furthermore,the PIP process significantly enhances the mechanical properties of the composites;compared with those of the mullite/SiC ceramics,the flexural strength of the composites is improved by 3.69-5.85 times(13.28±1.15 MPa vs.(49.05±1.07)-(77.78±3.72)MPa),and the compressive strength is improved by 4.59-13.58 times(8.55±0.90 MPa vs.(39.02±1.63)-(116.13±2.58)MPa).This approach offers a novel and effective method for fabricating structural composites with an expanded range of higher electromagnetic wave absorption properties and improved mechanical properties.展开更多
Digital light processing(DLP)of structurally complex poly(ethylene glycol)(PEG)hydrogels with high mechanical toughness represents a long-standing challenge in thefield of 3D printing.Here,we report a 3D printing appro...Digital light processing(DLP)of structurally complex poly(ethylene glycol)(PEG)hydrogels with high mechanical toughness represents a long-standing challenge in thefield of 3D printing.Here,we report a 3D printing approach for the high-resolution manufacturing of structurally complex and mechanically strong PEG hydrogels via heat-assisted DLP.Instead of using aqueous solutions of photo-crosslinkable monomers,PEG macromonomer melts werefirst printed in the absence of water,resulting in bulk PEG networks.Then,post-printing swelling of the printed networks was achieved in water,producing high-fidelity 3D hydrogels with complex structures.By employing a dual-macromonomer resin containing a PEG-based four-arm macrophotoinitiator,“all-PEG”hydrogel constructs were pro-duced with compressive toughness up to 1.3 MJ m^(-3).By this approach,porous 3D hydrogel scaffolds with trabecular-like architecture were fabricated,and the scaf-fold surface supported cell attachment and the formation of a monolayer mimicking bone-lining cells.This study highlights the promises of heat-assisted DLP of PEG photopolymers for hydrogel fabrication,which may accelerate the development of 3D tissue-like constructs for regenerative medicine.展开更多
The geometry of the phase interface in co-continuous piezoelectric composites is critical in improving their piezo-electric properties.However,conventional co-continuous piezoelectric composites are mostly simple stru...The geometry of the phase interface in co-continuous piezoelectric composites is critical in improving their piezo-electric properties.However,conventional co-continuous piezoelectric composites are mostly simple structures such as wood stacks or honeycombs,which are prone to stress concentrations at the joints,thus reducing the fatigue service performance and force-electric conversion efficiency of piezoelectric composites.Such simple structures limit further improvements in the overall performance of co-continuous piezoelectric composites.In this study,based on the digital light processing 3D printing method,we investigated the influence of three dif-ferent structures-the gyroid,diamond,and woodpile interfaces-on the piezoelectric and mechanical properties of co-continuous ceramic/polymer piezoelectric composites.These findings demonstrate that the gyroid and di-amond interfaces outperformed the ceramic skeleton of the woodpile interface in terms of both mechanical and electrical properties.When the ceramic volume percentage was 50%,the piezo-composite of the gyroid surface exhibited the greatest hydrostatic figure of merit(HFOM),reaching 4.23×10^(−12) Pa^(−1),and its piezoelectric coeffi-cient(d_(33))and relative dielectric constant(εr)reached 115 pC/N and 748,respectively.The research results lay the foundation for the application of co-continuous piezoelectric composites in underwater communication and detection.展开更多
A polymer based horizontal single step waveguide fbr the sensing of alcohol is developed and analyzed.The waveguide is fabricated by 3-dimensional(3D)printing digital light processing(DLP)technology using monocure 3D ...A polymer based horizontal single step waveguide fbr the sensing of alcohol is developed and analyzed.The waveguide is fabricated by 3-dimensional(3D)printing digital light processing(DLP)technology using monocure 3D rapid ultraviolet(UV)clear resin with a refractive index of n=1.50.The fabricated waveguide is a one-piece tower shaped ridge structure.It is designed to achieve the maximum light confinement at the core by reducing the effective refractive index around the cladding region.With the surface roughness generated from the 3D printing DLP technology,various waveguides with different gap sizes are printed.Comparison is done fbr the different gap waveguides to achieve the minimum feature gap size utilizing the light re-coupling principle and polymer swelling effect.This effect occurs due to the polymer-alcohol interaction that results in the diffusion of alcohol molecules inside the core of the waveguide,thus changing the waveguide from the leaky type(without alcohol)to the guided type(with alcohol).Using this principle,the analysis of alcohol concentration performing as a larger increase in the transmitted light in tensity can be measured.In this work,the sensitivity of the system is also compared and analyzed fbr different waveguide gap sizes with different concentrations of isopropanol alcohol(IPA).A waveguide gap size of 300 jim gives the highest in crease in the transmitted optical power of 65%when tested with 10μL(500ppm)concentration of IPA.Compared with all other gaps,it also displays faster response time(/=5seconds)fbr the optical power to change right after depositing IPA in the chamber.The measured limit of detection(LOD)achieved fbr 300μm is 0.366 yL.In addition,the fabricated waveguide gap of 300μm successfully demonstrates the sen sing limit of IPA concentration below 400μpm which is considered as an exposure limit by"National Institute for Occupational Safety and Health".All the mechanical mount and the alignments are done by 3D printing fused deposition method(FDM).展开更多
Three-dimensional(3D)printing is an emerging technique that has shown promising success in engineering human tissues in recent years.Further development of vatphotopolymerization printing modalities has significantly ...Three-dimensional(3D)printing is an emerging technique that has shown promising success in engineering human tissues in recent years.Further development of vatphotopolymerization printing modalities has significantly enhanced the complexity level for 3D printing of various functional structures and components.Similarly,the development of microfluidic chip systems is an emerging research sector with promising medical applications.This work demonstrates the coupling of a digital light processing(DLP)printing procedure with a microfluidic chip system to produce size-tunable,3D-printable porosities with narrow pore size distributions within a gelatin methacryloyl(GelMA)hydrogel matrix.It is found that the generation of size-tunable gas bubbles trapped within an aqueous GelMA hydrogel-precursor can be controlled with high precision.Furthermore,the porosities are printed in two-dimensional(2D)as well as in 3D using the DLP printer.In addition,the cytocompatibility of the printed porous scaffolds is investigated using fibroblasts,where high cell viabilities as well as cell proliferation,spreading,and migration are confirmed.It is anticipated that the strategy is widely applicable in a range of application areas such as tissue engineering and regenerative medicine,among others.展开更多
Rapid and accurate visible-light photopolymerization is essential for advancing bioprinted engineered tissues.In this study,we developed a novel three-component photoinitiator system for visible light-induced crosslin...Rapid and accurate visible-light photopolymerization is essential for advancing bioprinted engineered tissues.In this study,we developed a novel three-component photoinitiator system for visible light-induced crosslinking of gelatin methacryloyl(GelMA)hydrogels,designed to improve polymerization kinetics,mechanical strength,and structural integrity.Incorporation of 2-bromoacetophenone(BAP)considerably accelerated photopolymerization,with reaction rates increasing alongside BAP concentration,enabling the rapid fabrication of stable hydrogel scaffolds.Printing experiments confirmed that BAP promoted fast crosslinking of GelMA bioinks under visible light,reducing printing time while preserving high-resolution structural features.Additionally,the incorporation of BAP induced microscale structural transformations in the hydrogels during hydration,as evidenced by scanning electron microscopy imaging and swelling analyses.This unique property enabled the fabrication of multilayer constructs exhibiting time-dependent deformation,demonstrating four-dimensional(4 D)printing ca pabilities.Moreover,biocompatibility evaluations revealed that cells maintained high viability in BAP-containing hydrogels.Overall,the BAP-based photoinitiator system offers a promising strategy for high-speed,high-resolution bioprinting,combining enhanced mechanical performance,reduced fabrication time,and dynamic structural adaptability-features that make it highly suitable for advanced biofabrication and tissue engineering applications.展开更多
Designing materials with both structural load-bearing capacity and broadband electromagnetic(EM)wave absorption properties remains a significant challenge.In this work,SiOC/SiC/SiO_(2)composite with gyroid structures ...Designing materials with both structural load-bearing capacity and broadband electromagnetic(EM)wave absorption properties remains a significant challenge.In this work,SiOC/SiC/SiO_(2)composite with gyroid structures were prepared through digital light processing(DLP)3D printing,polymer-derived ceramics(PDCs),chemical vapor infiltration(CVI),and oxidation technologies.The incorporation of the CVISiC phase effectively increases the dissipation capability,while the synergistic interaction between the gyroid structure and SiO_(2)phase significantly improves impedance matching performance.The SiOC/SiC/SiO_(2)composite achieved a minimum reflection loss(RL min)of-62.2 d B at 4.3 mm,and the effective absorption bandwidth(EAB)covered the X-band,with a thickness range of 4.1 mm-4.65 mm.The CST simulation results explain the broadband and low-frequency absorption characteristics,with an EAB of 8.4 GHz(9.6-18 GHz)and an RL min of-21.5 dB at 5 GHz.The excellent EM wave attenuation performance is associated primarily with polarization loss,conduction loss,the gyroid structure's enhancement of multiple reflections and scattering of EM waves,and the resonance effect between the structural units.The SiOC/SiC/SiO_(2)composite also demonstrated strong mechanical properties,with a maximum compressive failure strength of 31.6 MPa in the height direction.This work opens novel prospects for the development of multifunctional structural wave-absorbing materials suitable for broadband microwave absorption and load-bearing properties.展开更多
基金financial support by the National Key Research and Development Program of China(No.2023YFB4605400)the National Natural Science Foundation of China(No.12472152)the Department of Science and Technology of Guangdong Province(No.2019QN01Z438)。
文摘Gradient refractive index(GRIN)metalenses are increasingly valued in high-frequency communication due to their exceptional radiation performance.Ceramics with high dielectric constants and low dielectric losses are ideal candidates for GRIN metalenses.Digital light processing(DLP)3D printing provides a feasible and efficient approach for manufacturing ceramic GRIN metalenses.However,the scattering of ultraviolet(UV)light by ceramic particles in the slurry reduces the printing accuracy of DLP technology,making it difficult to achieve the intricate structural features required for GRIN metalenses in high-frequency communication.In this work,we propose an approach to improve printing accuracy by optimizing the ceramic slurry composition and implementing a dimensional compensation design strategy.Utilizing geometric optics and the S-parameter inversion method,we design a GRIN metalens consisting of two distinct types of subwavelength unit cells(Y-shaped and circular hole geometries)with a minimum feature size of 160μm.Through a refined slurry formulation and precise design parameter compensation,high-fidelity ceramic GRIN metalenses are successfully fabricated.The fabricated metalens exhibits a maximum gain enhancement of 18.4 dBi and a deflection angle of±30°over a bandwidth of 37.84% in the W-band(75-110 GHz).The highly directional far-field beam radiation and efficient beam steering capabilities highlight the potential of ceramic GRIN metalenses for applications in satellite communications,radar systems,and other high-frequency technologies.
基金supported by the National Natural Science Foundation of China(Nos.51972079 and 52302062)the National Key Research and Development Program of China(Nos.2022YFB370630202 and 2022YFB3706305).
文摘Electronic 3D printing possesses a remarkable molding ability and convenience in integrated circuits,flexible wearables,and individual automobile requirements.However,traditional 3D printing technology still struggles to meet the demands of high precision and high efficiency in the process of fabricating a curved surface circuit,particularly achieving precise silver circuit molding on irregular substrates.Here,a high-precision and muti-scaled conformal manufacturing method for silver circuits is presented through the digital light processing(DLP)of ultraviolet-curable silver paste(UV-SP)with adjustable photocuring properties,enabling the successful preparation of micro-scaled conductive structure on the sharply skewed hook face.The minimum modeling depth and width of the cured silver paste can be well controlled to 10 and 88µm,respectively.Compared with traditional printing technology,the printing efficiency of complex patterns has increased by over 70%.The printed silver circuit demonstrates an exceptionally high electrical conductivity,reaching as high as 1.16×10^(7) S/m.Additionally,the UV-SP exhibits significant manufacturing efficiency and superior molding resolution compared to conventional direct ink writing and inkjet printing techniques,thereby contributing to the attainment of high precision and efficiency of conformal and micro-molding manufacturing in sensors,communication antennas,and other electronic devices based on curved substrates.
基金supported by National Natural Science Foundation of China(Grant Nos.52205231,52205196)Taishan Scholars Program,and Research Project of Shandong Laboratory of Advanced Materials and Green Manufacturing at Yantai(Grant Nos.AMGM0613,AMGM0620).
文摘Digital light processing(DLP)is widely used in ceramic additive manufacturing.However,it remains unexplored for metals.In this study,the regulatory mechanisms of the microstructure and mechanical properties of AISI 316L stainless steel were investigated by optimizing a DLP-compatible metal slurry formulation and sintering process.A photosensitive resin system(mass ratio of 5:1:2:2 for U600,LA,ACMO,and HDDA,respectively)with 88 wt%solid content is designed to achieve a slurry with balanced rheology,photocurability,and low pyrolysis residue.Compared to vacuum sintering,which leads to brittle fracture of material,the Ar/H2 mixed gas(5%H2)effectively reduces carbon and oxygen impurities via reduction,mitigating carbide and oxide segregation at grain boundaries and within grains,thereby enhancing strength-ductility.In addition,the prolonged high-temperature sintering inducesδ-ferrite precipitation at grain boundaries,which fills residual pores to improve densification obviously.Under optimized sintering conditions(Ar/H2,1380°C,6 h),the material achieves 96.2%relative density with tensile strength and fracture elongation of 543.5 MPa and 58.7%,respectively,exhibiting uniform dimple-dominated fracture morphology.This synergistic optimization of the slurry formulation and sintering parameters improves the strength-ductility balance in DLP-fabricated metal materials,offering theoretical and technical insights for the additive manufacturing of complex high-performance metal components.
基金the National Natural Science Foundation of China(Nos.11572002 and 12002032)the China Postdoctoral Science Foundation(Nos.BX20200056 and 2020M670149)。
文摘The soft robotics display huge advantages over their rigid counterparts when interacting with living organisms and fragile objects.As one of the most efficient actuators toward soft robotics,the soft pneumatic actuator(SPA)can produce large,complex responses with utilizing pressure as the only input source.In this work,a new approach that combines digital light processing(DLP)and injection-assisted post-curing is proposed to create SPAs that can realize different functionalities.To enable this,we develop a new class of photo-cross linked elastomers with tunable mechanical properties,good stretchability,and rapid curing speed.By carefully designing the geometry of the cavities embedded in the actuators,the resulting actuators can realize contracting,expanding,flapping,and twisting motions.In addition,we successfully fabricate a soft self-sensing bending actuator by injecting conductive liquids into the three-dimensional(3D)printed actuator,demonstrating that the present method has the potential to be used to manufacture intelligent soft robotic systems.
基金supported by the National Natural Science Foundation of China(grant no.12072143)the Science,Technology and Innovation Commission of Shenzhen Municipality(grant no.ZDSYS20210623092005017)the Stable Support Plan Program of Shenzhen Natural Science Fund(grant no.20200925155345003).
文摘Digital light processing(DLP)is a high-speed,high-precision 3-dimensional(3D)printing technique gaining traction in the fabrication of ceramic composites.However,when printing 0-3 composites containing lead zirconate titanate(PZT)particles,a widely used piezoelectric ceramic,severe density and refractive index mismatches between the 2 phases pose challenges for ink synthesis and the printing process.Here,we systematically and quantitatively optimized DLP printing of PZT composites,streamlining process development and providing a solid theoretical and experimental foundation for broader applications of DLP technology.PZT particles were pretreated with air plasma to improve slurry uniformity and enhance stress transfer at the composite interface,leading to improved chemical modification,mechanical strength,and piezoelectric properties.We investigated the effects of key process parameters on printability and accuracy by analyzing the curing behavior of PZT–polymer composites.A quantitative model of the DLP curing process was introduced.Unlike stereolithography(SLA),DLP curing depth was found to depend on energy dose and light intensity,with higher intensities proving more favorable for printing 0-3 PZT composites.From depth/width–energy curves,optimal process parameters were determined.We designed and fabricated a soft piezoelectric metamaterial-based touch sensor using these parameters,achieving a customized output profile.This work offers critical insights into optimizing DLP for functional materials and expands the potential of 3D-printed piezoelectric composites.
基金supported by the Science and Technology Development Fund,Macao SAR(0119/2022/A3 and 0009/2023/ITP1)the Research Grant from the University of Macao and the University of Macao Development Foundation(SRG2022-00038-FST and MYRG-GRG2023-00225-FST-UMDF).
文摘Flexible devices are increasingly crucial in various aspects of our lives,including healthcare devices and humanmachine interface systems,revolutionizing human life.As technology evolves rapidly,there is a high demand for innovative manufacturing methods that enable rapid prototyping of custom and multifunctional flexible devices with high quality.Recently,digital light processing(DLP)3D printing has emerged as a promising manufacturing approach due to its capabilities of creating intricate customized structures,high fabrication speed,low-cost technology and widespread adoption.This review provides a state-of-the-art overview of the recent advances in the creation of flexible devices using DLP printing,with a focus on soft actuators,flexible sensors and flexible energy devices.We emphasize how DLP printing and the development of DLP printable materials enhance the structural design,sensitivity,mechanical performance,and overall functionality of these devices.Finally,we discuss the challenges and perspectives associated with DLP-printed flexible devices.We anticipate that the continued advancements in DLP printing will foster the development of smarter flexible devices,shortening the design-to-manufacturing cycles.
基金supported by the Special Research Assistant Project of the Chinese Academy of Sciences(Grant No.E1ZL0295)the National Natural Science Foundation of China(Grant Nos.52205231,52205196)+1 种基金the Taishan Scholars Programthe Research Project of Shandong Laboratory of Advanced Materials and Green Manufacturing at Yantai(Grant Nos.AMGM0613,AMGM0620)。
文摘Porous oil-containing materials achieve self-lubrication through pore-stored oil,making them suitable for demanding applications such as vacuum,high-speed and maintenance-free systems.While 3D printing combines the advantages of complex structure fabrication and performance regulation,research on its application in porous metal fabrication remains limited.This study integrates digital light processing(DLP)3D printing with vacuum impregnation to fabricate porous AISI 316L stainless steel materials impregnated with PAO10 oil.By adjusting the slurry solid loading(82 wt.%-88 wt.%)and sintering temperature(1200℃-1350℃),12 groups of materials with controlled porosity were fabricated.DLP technology enables precise regulation of oil impregnation rate(10 wt.%-40 wt.%)and achieves high open porosity exceeding 80%.The mechanical properties improve progressively with elevated process parameters,accompanied by fracture morphology evolution from interparticle fractures to dimple-dominated ductile fractures.Both oil impregnation rate and mechanical strength are critical to self-lubricating performance,showing a notable synergistic effect.Optimal self-lubricating performance requires a tensile strength of 250 MPa and an oil impregnation rate of 15%.S1-1350°C sample demonstrates the best performance,with a friction coefficient of 0.09 and an ultralow wear rate of 3.30×10-6mm3/(N m)under a 30 N load and 0.04 m/s sliding speed against Si3N4counterpart.These results will provide valuable insights for advancing the digital design and precision manufacturing of self-lubricating porous materials.
基金This study is mainly financially supported by the Beijing Natural Science Foundation(2182064)hosted by Prof.Rujie He.Prof.Rujie He also thanks the support from the National Natural Science Foundation of China(51772028)+2 种基金Prof.M i n Xia thanks the support from the Fundamental Research Funds for the Central Universities(3052017010)Prof.Xinxin Jin thanks the support from the National Natural Science Foundation of China(51602082)Dr.Keqiang Zhang thanks the support from the Graduate Technology Innovation Project of Beijing Institute of Technology(No.2019CX10020).
文摘Hydroxyapatite(HA)bioceramic scaffolds were fabricated by using digital light processing(DLP)based additive manufacturing.Key issues on the HA bioceramic scaffolds,including dispersion,DLP fabrication,sintering,mechanical properties,and biocompatibility were discussed in detail.Firstly,the ffects of dispersant dosage,solid loading,and sintering temperature were studied.The optimal dispersant dosage,solid loading,and sintering temperature were 2wt%,50vol%,and 1250℃,respectively.Then,the mechanical properties and biocompatibility of the HA bioceramic scaffolds were investigated.The DLP-prepared porous HA bioceramic scaffold was found to exhibit excellent mechanical properties and degradation behavior.From this study,DLP technique shows good potential for manufacturing HA bioceramic scaffolds.
基金the National Key R&D Program of China(2017YFB1103500,2017YFB1103502).
文摘High performance hydroxyapatite(HA)ceramics with excellent densification and mechanical properties were successfully fabricated by digital light processing(DLP)three-dimensional(3D)printing technology.It was found that the sintering atmosphere of wet C02 can dramatically improve the densification process and thus lead to better mechanical properties.HA ceramics with a relative density of 97.12%and a three-point bending strength of 92.4 MPa can be achieved at a sintering temperature of 1300℃,which makes a solid foundation for application in bone engineering.Furthermore,a relatively high compressive strength of 4.09 MPa can be also achieved for a DLP-printed p-cell triply periodic minimum surface(TPMS)structure with a porosity of 74%,which meets the requirement of cancellous bone substitutes.A further cell proliferation test demonstrated that the sintering atmosphere of wet CO2 led to improve cell vitality after 7 days of cell culture Moreover,with the possible benefit from the bio-inspired structure,the 3D-printed TPMS structure significantly improved the cell vitality,which is crucial for early osteogenesis and osteointegration.
基金supported by grants from the Key Project Fund for Science and Technology Development of Guangdong Province (2020B090924003)the National Natural Science Foundation of China (51975230)Major Special Projects of Technological Innovation in Hubei Province (2019AAA002).
文摘Fabrication of silicon carbide(SiC)ceramics by digital light processing(DLP)technology is difficult owing to high refractive index and high ultraviolet(UV)absorptivity of SiC powders.The surface of the SiC powders can be coated with silicon oxide(SiO_(2))with low refractive index and low UV absorptivity via high-temperature oxidation,reducing the loss of UV energy in the DLP process and realizing the DLP preparation of the SiC ceramics.However,it is necessary to explore a high-temperature modification process to obtain a better modification effect of the SiC powders.Therefore,the high-temperature modification behavior of the SiC powders is thoroughly investigated in this paper.The results show that nano-scale oxide film is formed on the surface of the SiC powders by short-time high-temperature oxidation,effectively reducing the UV absorptivity and the surface refractive index(nʹ)of the SiC powders.When the oxidation temperature is 1300℃,compared with that of unoxidized SiC powders,the UV absorptivity of oxidized SiC powders decreases from 0.5065 to 0.4654,and a curing depth of SiC slurry increases from 22±4 to 59±4μm.Finally,SiC green bodies are successfully prepared by the DLP with the the oxidized powders,and flexural strength of SiC sintered parts reaches 47.9±2.3 MPa after 3 h of atmospheric sintering at 2000℃without any sintering aid.
基金This work was supported by the financial support from the Major Special Projects of Technological Innovation in Hubei Province(2019AAA002)the National Key R&D Program of China(2018YFB1105503)Fundamental Research Funds for the Central Universities(2019kfyXMPY020,2020kfyFPZX003,2018KFYYXJJ030,and 2019kfyXKJC011).
文摘Bone scaffolds require both good bioactivity and mechanical properties to keep shape and promote bone repair.In this work,T-ZnO_(w) enhanced biphasic calcium phosphate(BCP)scaffolds with triply periodic minimal surface(TPMS)-based double-layer porous structure were fabricated by digital light processing(DLP)with high precision.Property of suspension was first discussed to obtain better printing quality.After sintering,T-ZnO_(w) reacts with b-tricalcium phosphate(β-TCP)to form Ca_(19)Zn_(2)(PO_(4))14,and inhibits the phase transition toα-TCP.With the content of T-ZnO_(w) increasing from 0 to 2 wt%,the flexural strength increases from 40.9 to 68.5 MPa because the four-needle whiskers can disperse stress,and have the effect of pulling out as well as fracture toughening.However,excessive whiskers will reduce the cure depth,and cause more printing defects,thus reducing the mechanical strength.Besides,T-ZnO_(w) accelerates the deposition of apatite,and the sample with 2 wt%T-ZnO_(w) shows the fastest mineralization rate.The good biocompatibility has been proved by cell proliferation test.Results confirmed that doping T-ZnO_(w) can improve the mechanical strength of BCP scaffolds,and keep good biological property,which provides a new strategy for better bone repair.
基金sponsored by the National Key Research and Development Program of China(2017YFB0702600)National Natural Science Foundation of China(31971283,31670985)Sichuan Science and Technology Programs(2019JDTD0008,2021YFS0032).
文摘Digital light processing(DLP)-based 3D printing technique holds promise in fabricating scaffolds with high precision.Here raw calcium phosphate(CaP)powders were modified by 5.5%monoalcohol ethoxylate phosphate(MAEP)to ensure high solid loading and low viscosity.The rheological tests found that photocurable slurries composed of 50wt%modified CaP powders and 2wt%toners were suitable for DLP printing.Based on geometric models designed by computer-aided design(CAD)system,three printed CaP ceramics with distinct macroporous structures were prepared,including simple cube,octet-truss and inverse face-centered cube(fcc),which presented the similar phase composition and microstructure,but the different macropore geometries.Inverse fcc group showed the highest porosity and compressive strength.The in vitro and in vivo biological evaluations were performed to compare the bioactivity of three printed CaP ceramics,and the traditional foamed ceramic was used as control.It suggested that all CaP ceramics exhibited good biocompatibility,as evidence by an even bone-like apatite layer formation on the surface,and the good cell proliferation and spreading.A mouse intramuscular implantation model found that all of CaP ceramics could induce ectopic bone formation,and foam group had the strongest osteoinduction,followed by inverse fcc,while cube and octet-truss had the weakest one.It indicated that macropore geometry was of great importance to affect the osteoinductivity of scaffolds,and spherical,concave macropores facilitated osteogenesis.These findings provide a strategy to design and fabricate high-performance orthopedic grafts with proper pore geometry and desired biological performance via DLP-based 3D printing technique.
基金supported by Shandong University−MSEA International Institute for Materials Genome Joint Innovation Center for Advanced Ceramics,and the Key Research and Development Projects of Shaanxi Province(Nos.2018ZDCXLGY-09-06 and 2021ZDLGY14-06).
文摘Fabricating SiC ceramics via the digital light processing(DLP)technology is of great challenge due to strong light absorption and high refractive index of deep-colored SiC powders,which highly differ from those of resin,and thus significantly affect the curing performance of the photosensitive SiC slurry.In this paper,a thin silicon oxide(SiO_(2))layer was in-situ formed on the surface of SiC powders by pre-oxidation treatment.This method was proven to effectively improve the curing ability of SiC slurry.The SiC photosensitive slurry was fabricated with solid content of 55 vol%and viscosity of 7.77 Pa·s(shear rate of 30 s^(−1)).The curing thickness was 50μm with exposure time of only 5 s.Then,a well-designed sintering additive was added to completely convert low-strength SiO_(2) into mullite reinforcement during sintering.Complexshaped mullite-bond SiC ceramics were successfully fabricated.The flexural strength of SiC ceramics sintered at 1550℃in air reached 97.6 MPa with porosity of 39.2 vol%,as high as those prepared by spark plasma sintering(SPS)techniques.
基金The authors gratefully acknowledged the financial support provided by the National Key R&D Program of China(No.2021YFB3701500)the Program of Shanghai Academic/Technology Research Leader(No.22XD1404000).
文摘Sic-based composites are widely used as electromagnetic wave absorbers due to their excellent dielectric properties.However,the constraints associated with structural design and the intricacies of the preparation process hinder their broader application.In this study,novel mullite anti-gyroid/SiC gyroid metastructures are designed to integrate the mechanical and electromagnetic wave(EMW)absorption properties of composite materials.Mullite anti-gyroid/SiC gyroid composites are fabricated utilizing a combination of digital light processing(DLP)three-dimensional(3D)printing and precursor infiltration and pyrolysis(PiP)processes.Through the modulation of structural units,the electromagnetic parameters can be effectively regulated,thus improving the impedance matching characteristics of the composites.The structural composites show outstanding EMW absorption properties,with a minimum reflection loss of-54 dB at a thickness of 1.9 mm and an effective absorption bandwidth of 3.20 GHz at a thickness of 2.2 mm.Furthermore,the PIP process significantly enhances the mechanical properties of the composites;compared with those of the mullite/SiC ceramics,the flexural strength of the composites is improved by 3.69-5.85 times(13.28±1.15 MPa vs.(49.05±1.07)-(77.78±3.72)MPa),and the compressive strength is improved by 4.59-13.58 times(8.55±0.90 MPa vs.(39.02±1.63)-(116.13±2.58)MPa).This approach offers a novel and effective method for fabricating structural composites with an expanded range of higher electromagnetic wave absorption properties and improved mechanical properties.
基金financial support(Sinergia No.177178 and research project No.315230_197644/1)financial support from the Swiss National Science Foundation(No.190345,188522 and 206501)financial support from China Scholarship Council(CSC,No.202006790027).
文摘Digital light processing(DLP)of structurally complex poly(ethylene glycol)(PEG)hydrogels with high mechanical toughness represents a long-standing challenge in thefield of 3D printing.Here,we report a 3D printing approach for the high-resolution manufacturing of structurally complex and mechanically strong PEG hydrogels via heat-assisted DLP.Instead of using aqueous solutions of photo-crosslinkable monomers,PEG macromonomer melts werefirst printed in the absence of water,resulting in bulk PEG networks.Then,post-printing swelling of the printed networks was achieved in water,producing high-fidelity 3D hydrogels with complex structures.By employing a dual-macromonomer resin containing a PEG-based four-arm macrophotoinitiator,“all-PEG”hydrogel constructs were pro-duced with compressive toughness up to 1.3 MJ m^(-3).By this approach,porous 3D hydrogel scaffolds with trabecular-like architecture were fabricated,and the scaf-fold surface supported cell attachment and the formation of a monolayer mimicking bone-lining cells.This study highlights the promises of heat-assisted DLP of PEG photopolymers for hydrogel fabrication,which may accelerate the development of 3D tissue-like constructs for regenerative medicine.
基金supported by National Key Research and Develop-ment Plan of China(Grant.No.2021YFB3703100)National Natural Science Foundation of China(Grant.No.52202066)+3 种基金Joint Fund of Min-istry of China Education for Pre-Research of Equipment(Grant.No.8091B032105)Hubei High Value Patent Cultivation Project of China(Grant.No.2021pm0012)Wuhan Knowledge Innovation Project-Dawn Plan‘JD’Technology Research Project in Hubei Province of China(2023BAA023).
文摘The geometry of the phase interface in co-continuous piezoelectric composites is critical in improving their piezo-electric properties.However,conventional co-continuous piezoelectric composites are mostly simple structures such as wood stacks or honeycombs,which are prone to stress concentrations at the joints,thus reducing the fatigue service performance and force-electric conversion efficiency of piezoelectric composites.Such simple structures limit further improvements in the overall performance of co-continuous piezoelectric composites.In this study,based on the digital light processing 3D printing method,we investigated the influence of three dif-ferent structures-the gyroid,diamond,and woodpile interfaces-on the piezoelectric and mechanical properties of co-continuous ceramic/polymer piezoelectric composites.These findings demonstrate that the gyroid and di-amond interfaces outperformed the ceramic skeleton of the woodpile interface in terms of both mechanical and electrical properties.When the ceramic volume percentage was 50%,the piezo-composite of the gyroid surface exhibited the greatest hydrostatic figure of merit(HFOM),reaching 4.23×10^(−12) Pa^(−1),and its piezoelectric coeffi-cient(d_(33))and relative dielectric constant(εr)reached 115 pC/N and 748,respectively.The research results lay the foundation for the application of co-continuous piezoelectric composites in underwater communication and detection.
文摘A polymer based horizontal single step waveguide fbr the sensing of alcohol is developed and analyzed.The waveguide is fabricated by 3-dimensional(3D)printing digital light processing(DLP)technology using monocure 3D rapid ultraviolet(UV)clear resin with a refractive index of n=1.50.The fabricated waveguide is a one-piece tower shaped ridge structure.It is designed to achieve the maximum light confinement at the core by reducing the effective refractive index around the cladding region.With the surface roughness generated from the 3D printing DLP technology,various waveguides with different gap sizes are printed.Comparison is done fbr the different gap waveguides to achieve the minimum feature gap size utilizing the light re-coupling principle and polymer swelling effect.This effect occurs due to the polymer-alcohol interaction that results in the diffusion of alcohol molecules inside the core of the waveguide,thus changing the waveguide from the leaky type(without alcohol)to the guided type(with alcohol).Using this principle,the analysis of alcohol concentration performing as a larger increase in the transmitted light in tensity can be measured.In this work,the sensitivity of the system is also compared and analyzed fbr different waveguide gap sizes with different concentrations of isopropanol alcohol(IPA).A waveguide gap size of 300 jim gives the highest in crease in the transmitted optical power of 65%when tested with 10μL(500ppm)concentration of IPA.Compared with all other gaps,it also displays faster response time(/=5seconds)fbr the optical power to change right after depositing IPA in the chamber.The measured limit of detection(LOD)achieved fbr 300μm is 0.366 yL.In addition,the fabricated waveguide gap of 300μm successfully demonstrates the sen sing limit of IPA concentration below 400μpm which is considered as an exposure limit by"National Institute for Occupational Safety and Health".All the mechanical mount and the alignments are done by 3D printing fused deposition method(FDM).
基金National Science Centre Poland(NCN),Grant/Award Number:2020/37/B/ST8/02167European Union’s Horizon 2020 research and innovation program,Grant/Award Number:813786+2 种基金National Institutes of Health,Grant/Award Number:R21EB025270National Science Foundation,Grant/Award Number:CBET-EBMS-1936105Brigham Research Institute。
文摘Three-dimensional(3D)printing is an emerging technique that has shown promising success in engineering human tissues in recent years.Further development of vatphotopolymerization printing modalities has significantly enhanced the complexity level for 3D printing of various functional structures and components.Similarly,the development of microfluidic chip systems is an emerging research sector with promising medical applications.This work demonstrates the coupling of a digital light processing(DLP)printing procedure with a microfluidic chip system to produce size-tunable,3D-printable porosities with narrow pore size distributions within a gelatin methacryloyl(GelMA)hydrogel matrix.It is found that the generation of size-tunable gas bubbles trapped within an aqueous GelMA hydrogel-precursor can be controlled with high precision.Furthermore,the porosities are printed in two-dimensional(2D)as well as in 3D using the DLP printer.In addition,the cytocompatibility of the printed porous scaffolds is investigated using fibroblasts,where high cell viabilities as well as cell proliferation,spreading,and migration are confirmed.It is anticipated that the strategy is widely applicable in a range of application areas such as tissue engineering and regenerative medicine,among others.
基金supported by the Natural Sciences and Engineering Research Council of Canada(NSERC)Discovery Grant(No.RGPIN-2020-04559)the Canada Foundation for Innovation John R.Evans Leaders Fund(JELF).
文摘Rapid and accurate visible-light photopolymerization is essential for advancing bioprinted engineered tissues.In this study,we developed a novel three-component photoinitiator system for visible light-induced crosslinking of gelatin methacryloyl(GelMA)hydrogels,designed to improve polymerization kinetics,mechanical strength,and structural integrity.Incorporation of 2-bromoacetophenone(BAP)considerably accelerated photopolymerization,with reaction rates increasing alongside BAP concentration,enabling the rapid fabrication of stable hydrogel scaffolds.Printing experiments confirmed that BAP promoted fast crosslinking of GelMA bioinks under visible light,reducing printing time while preserving high-resolution structural features.Additionally,the incorporation of BAP induced microscale structural transformations in the hydrogels during hydration,as evidenced by scanning electron microscopy imaging and swelling analyses.This unique property enabled the fabrication of multilayer constructs exhibiting time-dependent deformation,demonstrating four-dimensional(4 D)printing ca pabilities.Moreover,biocompatibility evaluations revealed that cells maintained high viability in BAP-containing hydrogels.Overall,the BAP-based photoinitiator system offers a promising strategy for high-speed,high-resolution bioprinting,combining enhanced mechanical performance,reduced fabrication time,and dynamic structural adaptability-features that make it highly suitable for advanced biofabrication and tissue engineering applications.
基金financially supported by National Natural Science Foundation of China(Grant Nos.12141203,52202083,W2421013)the Natural Science Foundation Project of Shaanxi Province(Grant No.2024JC-YBMS-450)+1 种基金the Sichuan Science and Technology Program(Grant No.2024YFHZ0265)the Open Project of High-end Equipment Advanced Materials and Manufacturing Technology Laboratory(Grant No.2023KFKT0005)。
文摘Designing materials with both structural load-bearing capacity and broadband electromagnetic(EM)wave absorption properties remains a significant challenge.In this work,SiOC/SiC/SiO_(2)composite with gyroid structures were prepared through digital light processing(DLP)3D printing,polymer-derived ceramics(PDCs),chemical vapor infiltration(CVI),and oxidation technologies.The incorporation of the CVISiC phase effectively increases the dissipation capability,while the synergistic interaction between the gyroid structure and SiO_(2)phase significantly improves impedance matching performance.The SiOC/SiC/SiO_(2)composite achieved a minimum reflection loss(RL min)of-62.2 d B at 4.3 mm,and the effective absorption bandwidth(EAB)covered the X-band,with a thickness range of 4.1 mm-4.65 mm.The CST simulation results explain the broadband and low-frequency absorption characteristics,with an EAB of 8.4 GHz(9.6-18 GHz)and an RL min of-21.5 dB at 5 GHz.The excellent EM wave attenuation performance is associated primarily with polarization loss,conduction loss,the gyroid structure's enhancement of multiple reflections and scattering of EM waves,and the resonance effect between the structural units.The SiOC/SiC/SiO_(2)composite also demonstrated strong mechanical properties,with a maximum compressive failure strength of 31.6 MPa in the height direction.This work opens novel prospects for the development of multifunctional structural wave-absorbing materials suitable for broadband microwave absorption and load-bearing properties.
