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基于DEFORM的轴类大锻件锻造数值模拟与工艺研究
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作者 杨建奇 景财年 +7 位作者 林涛 杨后雷 涂英明 常福华 朱伟华 杨轩 张浩东 王心茹 《中国铸造装备与技术》 2026年第1期23-27,共5页
基于企业在大型轴类锻件锻造方面的实际工艺流程与生产需求,应用DEFORM软件开展数值模拟研究,旨在对传统镦粗-拔长工艺进行优化。通过分析坯料温度、模具下压速度及摩擦系数三个关键因素,设计正交试验并进行极差分析,确定了最优锻造工... 基于企业在大型轴类锻件锻造方面的实际工艺流程与生产需求,应用DEFORM软件开展数值模拟研究,旨在对传统镦粗-拔长工艺进行优化。通过分析坯料温度、模具下压速度及摩擦系数三个关键因素,设计正交试验并进行极差分析,确定了最优锻造工艺参数。基于所得参数开展全过程模拟,系统研究了工件内部的应力与应变分布规律。本数值模拟研究结果对大型轴类锻件的实际生产具有重要参考价值。 展开更多
关键词 大锻件 DEFORM 数值模拟 工艺优化
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Genesis of pink diamonds in lamproite and low-Ti-type kimberlite pipes on craton margins
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作者 GROVES DI ZHANG Liang +1 位作者 CHEN ZuYan BAI Feng 《岩石学报》 北大核心 2026年第2期383-392,共10页
Diamonds were formed in the mantle lithosphere,mostly at depths of 150~200km in the centres of Precambrian cratons,the buoyant ancient cores of continents.From there they were normally transported into the upper crust... Diamonds were formed in the mantle lithosphere,mostly at depths of 150~200km in the centres of Precambrian cratons,the buoyant ancient cores of continents.From there they were normally transported into the upper crust in kimberlite pipes whose diamonds are largely colourless and light yellow related to trace element N(Ia type),although brown,green,and more rarely blue-coloured diamonds are related to lattice defect and trace amounts of H,more rarely B and Ni.Pink diamonds are extremely rare in the approximately 90 diamondiferous pipes mined globally.Although small quantities have been discovered elsewhere,about 90%have been mined from the ca.1.3Ga Argyle diamond pipe in Western Australia,with the Arkhangelskaya diamond pipe in Russia the only other significant source.The pink colour at both Argyle and Arkhangelskaya is unrelated to trace elements and instead results from absorption of light from nanoscale(550nm)defects related to shear stress and plastic deformation.Macroscopically,defects are shown by glide planes,lamellae,and grain lines imposed on the originally colourless diamonds derived from their mantle source.The key question is why these defects were uniquely acquired in diamonds in the Argyle and Arkhangelskaya pipes.Unlike most diamondiferous pipes,Argyle is a rare diamondiferous volatile-rich lamproite pipe that was emplaced into the multiply deformed and rifted NNE-trending Halls Creek Orogen on the margin of the Kimberley Craton.Similarly,Arkhangelskaya in the Devonian Lomonosov kimberlite cluster is a volatile-rich low-Ti type kimberlite,a close relative to lamproite,that was emplaced into the multiply deformed Lapland-Kola Orogen on the rifted margin of the Kola Craton.These craton margins are underlain by subduction-induced volatile-enriched metasomatized mantle lithosphere in contrast to the more primeval mantle under craton centres.It is thus likely that shear stresses were exacerbated at Argyle and Arkangelskaya by rapid vertical emplacement of the anomalous volatile-enriched magmas at supercritical pressures and temperatures,that induced catastrophic phase separation of these volatiles and'mini seismic events'during rapid pressure drops during ascent from 200km depth to the surface.Such a mechanism is consistent with the presence of strongly resorbed and plastically deformed small brown industrial diamonds in the Argyle pipe.From a China perspective,it is potentially important that at 1.3Ga the alkaline Argyle pipe in northern Australia is placed adjacent to the North China Craton(NCC),with numerous world-class mineral deposits including the giant ca.1.4~1.2Ga alkaline Bayan Obo REE system on its margin.However,it is the southeastern margin of the Yangtze Craton and the Jiangnan Orogen with their lamproite pipes derived from metasomatized mantle lithosphere that present the most prospective regions for pink diamond occurrences. 展开更多
关键词 Pink diamond Plastic deformation LAMPROITE Low-Ti-type kimberlite Craton margin
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Numerical Simulation on Thermomechanical Coupling Process in Friction Stir-Assisted Wire Arc Additive Manufacturing
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作者 Li Long Xiao Yichen +2 位作者 Shi Lei Chen Ji Wu Chuansong 《稀有金属材料与工程》 北大核心 2026年第1期1-8,共8页
Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing addit... Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties. 展开更多
关键词 friction stir processing wire arc additive manufacturing numerical simulation thermomechanical coupling temperature field DEFORMATION
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Tensile failure mode transitions from subzero to elevated deformation temperature in Mg-6Al-1Zn alloy
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作者 Hafiz Muhammad Rehan Tariq Umer Masood Chaudry +3 位作者 Jeong-Rim Lee Nooruddin Ansari Mansoor Ali Tea-Sung Jun 《International Journal of Minerals,Metallurgy and Materials》 2026年第1期242-251,共10页
Understanding the temperature dependent deformation behavior of Mg alloys is crucial for their expanding use in the aerospace sector.This study investigates the deformation mechanisms of hot-rolled AZ61 Mg alloy under... Understanding the temperature dependent deformation behavior of Mg alloys is crucial for their expanding use in the aerospace sector.This study investigates the deformation mechanisms of hot-rolled AZ61 Mg alloy under uniaxial tension along rolling direction(RD)and transverse direction(TD)at-50,25,50,and 150℃.Results reveal a transition from high strength with limited elongation at-50℃ to significant softening and maximum ductility at 150℃.TD samples consistently showed 2%-6%higher strength than RD;however,this yield anisotropy diminished at 150℃ due to the shift from twinning to thermally activated slip and recovery.Fractography indicated a change from semi-brittle to fully ductile fracture with increasing temperature.Electron backscattered diffraction(EBSD)analysis confirmed twinning-driven grain refinement at low temperatures,while deformation at high temperatures involved grain elongation along shear zones,enabling greater strain accommodation before material failure. 展开更多
关键词 Mg alloy deformation temperature twinning dynamics grain refinement dynamic recovery fracture mechanics
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Magnetic fabric of the late Miocene extrusive rocks of the Combia Volcanic Province:Tectonic implications for the northern Andes
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作者 Victor A.Piedrahita Martin Chadima +3 位作者 Jackeline Ramírez Alejandra Tabares Maria I.Marín-Cerón JinHua Li 《Earth and Planetary Physics》 2026年第1期44-56,共13页
The accretion of the Panama-ChocóBlock to the South American Plate partially drove the geological setting of the northern Andes.This event occurred in different collisional stages that are recorded in Oligocene-m... The accretion of the Panama-ChocóBlock to the South American Plate partially drove the geological setting of the northern Andes.This event occurred in different collisional stages that are recorded in Oligocene-middle Miocene deformed rocks of the inter-Andean valley between the Western and Central Cordilleras of Colombia.However,uncertainty remains about the age of the latest accretionary phases of the Panama-ChocóBlock.Poorly studied late Miocene volcanic rocks within the northern inter-Andean valley may provide key information to constrain the temporality of that final collision.Here,we study the deformational features of the~12-6 Ma extrusive rocks of the Combia Volcanic Province located in the northwestern Andes(Colombia).We present anisotropy of magnetic susceptibility(AMS)data for pyroclastic and volcanic rocks within the AmagáBasin,an inter-Andean depression with Oligocene-middle Miocene sedimentary rocks that recorded NW-SE compression and NE-SW simple shear caused by the Panama-ChocóBlock collision.We identified that the magnetic fabrics of the extrusive rocks of the Combia Volcanic Province reveal flow directions that indicate the occurrence of ancient volcanoes in the central axis of the AmagáBasin.Some of these fabrics do not contain any deformational features,whereas others record the same structural regime as the Oligocene-middle Miocene sedimentary rocks.We infer that variations in the intensity of the deformation promoted late Miocene local fault reactivations that,in contrast to the Oligocene-middle Miocene deformational events,did not affect the entire AmagáBasin.Age differences among the studied sections can also explain the different deformational patterns identified in the basin.Both interpretations suggest that the most significant collisional events of the Panama-ChocóBlock occurred in the Oligocene-middle Miocene,whereas the formation of the Combia Volcanic Province may have either followed or coincided with the latest stages of the accretion. 展开更多
关键词 Combia Volcanic Province Panama-ChocóBlock magnetic fabric deformation flow direction
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Ultrafast Laser Shock Straining in Chiral Chain 2D Materials:Mold Topology‑Controlled Anisotropic Deformation
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作者 Xingtao Liu Danilo de Camargo Branco +5 位作者 Licong An Mingyi Wang Haoqing Jiang Ruoxing Wang Wenzhuo Wu Gary J.Cheng 《Nano-Micro Letters》 2026年第3期274-289,共16页
Tellurene,a chiral chain semiconductor with a narrow bandgap and exceptional strain sensitivity,emerges as a pivotal material for tailoring electronic and optoelectronic properties via strain engineering.This study el... Tellurene,a chiral chain semiconductor with a narrow bandgap and exceptional strain sensitivity,emerges as a pivotal material for tailoring electronic and optoelectronic properties via strain engineering.This study elucidates the fundamental mechanisms of ultrafast laser shock imprinting(LSI)in two-dimensional tellurium(Te),establishing a direct relationship between strain field orientation,mold topology,and anisotropic structural evolution.This is the first demonstration of ultrafast LSI on chiral chain Te unveiling orientation-sensitive dislocation networks.By applying controlled strain fields parallel or transverse to Te’s helical chains,we uncover two distinct deformation regimes.Strain aligned parallel to the chain’s direction induces gliding and rotation governed by weak interchain interactions,preserving covalent intrachain bonds and vibrational modes.In contrast,transverse strain drives shear-mediated multimodal deformations—tensile stretching,compression,and bending—resulting in significant lattice distortions and electronic property modulation.We discovered the critical role of mold topology on deformation:sharp-edged gratings generate localized shear forces surpassing those from homogeneous strain fields via smooth CD molds,triggering dislocation tangle formation,lattice reorientation,and inhomogeneous plastic deformation.Asymmetrical strain configurations enable localized structural transformations while retaining single-crystal integrity in adjacent regions—a balance essential for functional device integration.These insights position LSI as a precision tool for nanoscale strain engineering,capable of sculpting 2D material morphologies without compromising crystallinity.By bridging ultrafast mechanics with chiral chain material science,this work advances the design of strain-tunable devices for next-generation electronics and optoelectronics,while establishing a universal framework for manipulating anisotropic 2D systems under extreme strain rates.This work discovered crystallographic orientation-dependent deformation mechanisms in 2D Te,linking parallel strain to chain gliding and transverse strain to shear-driven multimodal distortion.It demonstrates mold geometry as a critical lever for strain localization and dislocation dynamics,with sharp-edged gratings enabling unprecedented control over lattice reorientation.Crucially,the identification of strain field conditions that reconcile severe plastic deformation with single-crystal retention offers a pathway to functional nanostructure fabrication,redefining LSI’s potential in ultrafast strain engineering of chiral chain materials. 展开更多
关键词 Tellurene Laser shock imprinting Strain engineering Anisotropic deformation Chiral chain semiconductor Dislocation dynamics
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Numerical Simulation of the Welding Deformation of Marine Thin Plates Based on a Temperature Gradient-thermal Strain Method
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作者 Lin Wang Yugang Miao +3 位作者 Zhenjian Zhuo Chunxiang Lin Benshun Zhang Duanfeng Han 《哈尔滨工程大学学报(英文版)》 2026年第1期122-135,共14页
Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The t... Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The traditional thermal elastic-plastic finite element method(TEP-FEM)can accurately predict welding deformation.However,its efficiency is low because of the complex nonlinear transient computation,making it difficult to meet the needs of rapid engineering evaluation.To address this challenge,this study proposes an efficient prediction method for welding deformation in marine thin plate butt welds.This method is based on the coupled temperature gradient-thermal strain method(TG-TSM)that integrates inherent strain theory with a shell element finite element model.The proposed method first extracts the distribution pattern and characteristic value of welding-induced inherent strain through TEP-FEM analysis.This strain is then converted into the equivalent thermal load applied to the shell element model for rapid computation.The proposed method-particularly,the gradual temperature gradient-thermal strain method(GTG-TSM)-achieved improved computational efficiency and consistent precision.Furthermore,the proposed method required much less computation time than the traditional TEP-FEM.Thus,this study lays the foundation for future prediction of welding deformation in more complex marine thin plates. 展开更多
关键词 Marine thin plate Welding deformation Numerical simulation Temperature gradient-thermal strain method Shell element
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Processing map for oxide dispersion strengthening Cu alloys based on experimental results and machine learning modelling
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作者 Le Zong Lingxin Li +8 位作者 Lantian Zhang Xuecheng Jin Yong Zhang Wenfeng Yang Pengfei Liu Bin Gan Liujie Xu Yuanshen Qi Wenwen Sun 《International Journal of Minerals,Metallurgy and Materials》 2026年第1期292-305,共14页
Oxide dispersion strengthened(ODS)alloys are extensively used owing to high thermostability and creep strength contributed from uniformly dispersed fine oxides particles.However,the existence of these strengthening pa... Oxide dispersion strengthened(ODS)alloys are extensively used owing to high thermostability and creep strength contributed from uniformly dispersed fine oxides particles.However,the existence of these strengthening particles also deteriorates the processability and it is of great importance to establish accurate processing maps to guide the thermomechanical processes to enhance the formability.In this study,we performed particle swarm optimization-based back propagation artificial neural network model to predict the high temperature flow behavior of 0.25wt%Al2O3 particle-reinforced Cu alloys,and compared the accuracy with that of derived by Arrhenius-type constitutive model and back propagation artificial neural network model.To train these models,we obtained the raw data by fabricating ODS Cu alloys using the internal oxidation and reduction method,and conducting systematic hot compression tests between 400 and800℃with strain rates of 10^(-2)-10 S^(-1).At last,processing maps for ODS Cu alloys were proposed by combining processing parameters,mechanical behavior,microstructure characterization,and the modeling results achieved a coefficient of determination higher than>99%. 展开更多
关键词 oxide dispersion strengthened Cu alloys constitutive model machine learning hot deformation processing maps
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大悬伸工况下刀具铣削稳定性的影响研究
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作者 韩毅 熊计 +2 位作者 杨露 郭仕华 代洋 《工具技术》 北大核心 2025年第3期94-99,共6页
针对大悬伸工况下铣刀加工稳定性差的问题,对铣削过程中的刀具刚性进行仿真分析。结合大悬伸工况下的实际加工情况,对刀具进行简化并建模,建立用于大悬伸加工的铣刀模型。选择铣刀片前角、加工主轴转速和加工进给速率三个主要因素进行... 针对大悬伸工况下铣刀加工稳定性差的问题,对铣削过程中的刀具刚性进行仿真分析。结合大悬伸工况下的实际加工情况,对刀具进行简化并建模,建立用于大悬伸加工的铣刀模型。选择铣刀片前角、加工主轴转速和加工进给速率三个主要因素进行有限元仿真实验。基于DEFORM软件分析加工过程中的平均扭矩和径向载荷等,以提升刀具刚性为优化目标,得到最适合的加工参数。分析单个刀片铣削过程的受力变化趋势,确定加工过程中最大载荷出现的大致位置。 展开更多
关键词 大悬伸铣削 刀具刚性 DEFORM有限元仿真 参数优化
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GH4169高温合金铸锭开坯锻造的组织模拟预测研究 被引量:1
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作者 吴雨萌 姚志浩 董建新 《精密成形工程》 北大核心 2025年第8期136-149,共14页
目的针对GH4169锭型逐渐增大、铸锭开坯时的锻透性更差的问题,通过有限元模拟技术,探究开坯阶段坯料温度、等效应变与晶粒组织的分布及演变特征,以优化开坯工艺设计。方法利用DEFORM-3D平台,基于弹塑性有限元法建立三维热力耦合模型,对G... 目的针对GH4169锭型逐渐增大、铸锭开坯时的锻透性更差的问题,通过有限元模拟技术,探究开坯阶段坯料温度、等效应变与晶粒组织的分布及演变特征,以优化开坯工艺设计。方法利用DEFORM-3D平台,基于弹塑性有限元法建立三维热力耦合模型,对GH4169镍基高温合金铸锭的开坯自由锻造工艺进行数值模拟。结果模拟结果表明,镦粗后坯料芯部温度可达1110℃,径向温差小于50℃,芯部与边缘等效应变差值约0.2,再结晶体积分数最高达36%;终锻时,坯料温度为970~1070℃,表面应变约7.5,芯部应变约4,晶粒尺寸均小于20μm,且径向尺寸差小于10μm,组织均匀性得到显著提升;损伤因子分析结果揭示了最大损伤区域的分布规律。结论所设计的工艺流程显著改善了GH4169合金的微观组织,使晶粒均匀细化,有效提升了锻件的组织均匀性,为优化GH4169合金大规格铸锭的开坯工艺提供了理论依据。 展开更多
关键词 GH4169高温合金 Deform模拟 开坯 温度场 应变场
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TA1薄壁管约束压缩为鼓包的变形行为研究
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作者 莫宁宁 冯治国 +2 位作者 陶亮 江玉莲 刘勇 《材料导报》 北大核心 2025年第10期197-205,共9页
TA1钛合金薄壁管的塑性变形直接影响鼓包成形质量。在不考虑温度对TA1流动应力的影响下,基于DEFORM进行二次开发,建立了TA1薄壁管的轴向约束压缩数值模型。通过仿真和实验分析了TA1薄壁管压缩为鼓包的变形行为,探讨了约束体厚度H、模具... TA1钛合金薄壁管的塑性变形直接影响鼓包成形质量。在不考虑温度对TA1流动应力的影响下,基于DEFORM进行二次开发,建立了TA1薄壁管的轴向约束压缩数值模型。通过仿真和实验分析了TA1薄壁管压缩为鼓包的变形行为,探讨了约束体厚度H、模具行程S、约束体孔径D以及模具速度V对薄壁管径向流动行为的影响。所开展的仿真与实验得出的鼓包区域形状尺寸相对误差在9.7%内,验证了TA1薄壁管的轴向约束压缩模型在描述材料的流动行为方面的准确性。鼓包的C1区域变形程度最大,金属流线最密集,应力集中和硬化现象最明显。各因素对鼓包直径的影响程度排序为H>D>S>V。 展开更多
关键词 DEFORM二次开发 TA1 薄壁管 鼓包 本构
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基于DEFORM的风电轴承保持架窗口冲裁过程仿真研究
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作者 刘晟杰 万光虎 +5 位作者 聂延艳 王黎明 王燕霜 杜雨 李剑峰 李方义 《机械设计与研究》 北大核心 2025年第3期272-278,共7页
主轴轴承保持架是风力发电机的关键组件,冲裁是保持架制造的基本工艺。多种冲裁参数对保持架的断面质量起到决定性作用,但目前缺乏对其冲裁过程的有限元仿真,无法系统优化冲裁参数。鉴于此,以DEFORM有限元软件为基础,揭示了冲裁中工艺... 主轴轴承保持架是风力发电机的关键组件,冲裁是保持架制造的基本工艺。多种冲裁参数对保持架的断面质量起到决定性作用,但目前缺乏对其冲裁过程的有限元仿真,无法系统优化冲裁参数。鉴于此,以DEFORM有限元软件为基础,揭示了冲裁中工艺参数和断面质量的复杂关联,基于响应曲面法实现了冲裁参数的优化。首先,利用DEFORM软件,系统分析冲裁速度、冲裁间隙和凸模刃口圆角半径对保持架窗口断面质量的综合影响,三者的最佳组合能有效提升产品的表面质量。然后,通过响应曲面法,实现工艺参数间的协同影响分析,明晰了冲裁工艺参数间的相互作用及其对断面质量的综合效应。基于软件仿真结果确定了保持架窗口冲裁最佳工艺参数组合:冲裁间隙设定为材料厚度的9.31%,冲裁速度调整至103.26 mm/s,凸模刃口圆角半径优化为厚度的1.77%。仿真结果为风电轴承保持架窗口冲裁工艺的优化提供了重要参考,能够大幅提高产品的质量和生产效率。 展开更多
关键词 轴承保持架 DEFORM 响应曲面法 有限元仿真
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基于响应曲面法的弧齿锥齿轮渗碳淬火工艺参数优化
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作者 丰瑞博 徐红玉 张丰收 《金属热处理》 北大核心 2025年第5期293-299,共7页
为探明18Cr2Ni4WA钢弧齿锥齿轮在渗碳淬火处理过程中,渗碳温度、渗碳时间、淬火温度等参数对齿轮畸变及硬度的影响规律,使用Deform软件模拟齿轮渗碳淬火过程,基于响应曲面法研究不同工艺参数组合的交互作用对畸变量及齿面硬度的影响,对... 为探明18Cr2Ni4WA钢弧齿锥齿轮在渗碳淬火处理过程中,渗碳温度、渗碳时间、淬火温度等参数对齿轮畸变及硬度的影响规律,使用Deform软件模拟齿轮渗碳淬火过程,基于响应曲面法研究不同工艺参数组合的交互作用对畸变量及齿面硬度的影响,对建立的目标响应曲面模型进行显著性检验,通过响应曲面优化获得最优工艺参数组合,并设置了对照组通过模拟验证了其准确性。 展开更多
关键词 弧齿锥齿轮 渗碳淬火 DEFORM软件 响应曲面法 参数优化
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18Cr2Ni4WA钢弧齿锥齿轮淬火工艺参数优化研究
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作者 丰瑞博 徐红玉 +1 位作者 张丰收 李莉 《机械传动》 北大核心 2025年第6期124-130,共7页
【目的】探明18Cr2Ni4WA钢弧齿锥齿轮热处理过程中淬火工艺参数(淬火温度、时间、油温)对齿轮变形量及硬度的影响规律,确定范围内最优淬火工艺参数组合。【方法】设计正交试验,使用Deform软件模拟齿轮热处理;基于试验数据,采用灰色关联... 【目的】探明18Cr2Ni4WA钢弧齿锥齿轮热处理过程中淬火工艺参数(淬火温度、时间、油温)对齿轮变形量及硬度的影响规律,确定范围内最优淬火工艺参数组合。【方法】设计正交试验,使用Deform软件模拟齿轮热处理;基于试验数据,采用灰色关联分析法,将变形量与硬度的多目标优化问题转化为单目标灰色关联度优化问题;基于主效应分析法,分析各工艺参数对齿轮变形量及硬度的影响规律;建立灰色关联度与工艺参数间的回归模型,验证模型的准确性。【结果】主效应分析结果表明,淬火温度对变形量影响最显著,油温对硬度影响最显著。最优淬火工艺参数组合:淬火温度820℃、淬火时间1 200 s、淬火油温20℃,在该参数组合下试验齿轮变形量与硬度为全局最优。 展开更多
关键词 弧齿锥齿轮 热处理 DEFORM软件 灰色关联分析 工艺参数优化
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基于Deform的弯链板U弯成形分析及模具参数优化
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作者 汪永明 孙永文 连润柱 《塑性工程学报》 北大核心 2025年第6期79-86,共8页
针对弯链板在U弯成形过程中产生的向外弯曲现象,基于Deform软件在其U弯凹模上分别建立了无预弯块和有预弯块的2组U弯成形有限元仿真模型,仿真结果表明:有预弯块的U弯凹模对工件的向外弯曲变形有着很大的改善作用。建立了5组不同预弯块... 针对弯链板在U弯成形过程中产生的向外弯曲现象,基于Deform软件在其U弯凹模上分别建立了无预弯块和有预弯块的2组U弯成形有限元仿真模型,仿真结果表明:有预弯块的U弯凹模对工件的向外弯曲变形有着很大的改善作用。建立了5组不同预弯块间距的U弯成形有限元仿真模型,分析不同预弯块间距对工件的台阶面间距和平行度的影响,根据仿真结果对比:当预弯块间距为75 mm时,U弯成形件的成形效果最佳,此时其台阶面间距为38.36 mm,台阶面向内弯曲夹角为0.1°。取预弯块间距为最佳值75 mm时,分别研究了不同的U弯间隙与凹模圆角半径对工件U弯成形效果的影响,得出其最佳U弯间隙为5.15 mm,最佳凹模圆角半径为10 mm。基于优化后的模具参数进行了U弯成形实验,依据实验结果,U弯成形件的窄端面间距为27.41~27.47 mm,台阶面间距为38.45~38.61 mm,台阶面夹角为-0.14°~0.27°,实验结果满足U弯成形的工艺要求,有效解决了弯链板在U弯成形过程中的向外弯曲现象。 展开更多
关键词 弯链板 U弯成形 Deform仿真 模具改进 参数优化
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胃镜在第三鳃裂瘘管诊治中的应用
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作者 赵笑冰 丁小琼 +2 位作者 冯旭 欧希龙 黄志纯 《中国耳鼻咽喉头颈外科》 2025年第1期54-56,共3页
目的探讨胃镜在第三鳃裂瘘管诊断及治疗中的应用。方法回顾性分析2013年1月~2024年1月东南大学附属中大医院耳鼻咽喉头颈外科收治的19例第三鳃裂瘘管患者,术前行胃镜检查,确定有无梨状窝内瘘口及其位置,术中在胃镜引导下将黄斑马导丝插... 目的探讨胃镜在第三鳃裂瘘管诊断及治疗中的应用。方法回顾性分析2013年1月~2024年1月东南大学附属中大医院耳鼻咽喉头颈外科收治的19例第三鳃裂瘘管患者,术前行胃镜检查,确定有无梨状窝内瘘口及其位置,术中在胃镜引导下将黄斑马导丝插入梨状窝内瘘口,于颈部术腔定位瘘管走形,将鳃裂瘘管完全切除。结果19例患者术后均无感染,无喉返神经、喉上神经或者迷走神经损伤或功能障碍,无咽瘘,无出血等并发症,术后随访7~127个月,未见复发。结论将胃镜应用于第三鳃裂瘘管患者,既有助于术前明确诊断,又能在术中快速准确定位梨状窝内瘘口及瘘管行径,可完全切除瘘管,减少复发,值得临床推广应用。 展开更多
关键词 胃镜检查(Gastroscopy) 治疗结果(Treatment Outcome) 鳃裂畸形(branchial cleft deformity)
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基于DEFORM数值模拟的15Cr14Co12Mo5Ni钢齿轮锻造方案优化 被引量:1
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作者 施文鹏 黎恒逸 +2 位作者 张元东 舒勇 王同超 《精密成形工程》 北大核心 2025年第4期78-86,共9页
目的解决15Cr14Co12Mo5Ni钢齿轮锻件易出现粗晶和晶粒度不均匀的问题。方法采用DEFORM数值模拟软件分析15Cr14Co12Mo5Ni钢齿轮成形过程,基于分析结果优化锻件设计方案和锻造工艺方案。结果优化了锻件小端头厚度、中心凹坑尺寸及锻造工... 目的解决15Cr14Co12Mo5Ni钢齿轮锻件易出现粗晶和晶粒度不均匀的问题。方法采用DEFORM数值模拟软件分析15Cr14Co12Mo5Ni钢齿轮成形过程,基于分析结果优化锻件设计方案和锻造工艺方案。结果优化了锻件小端头厚度、中心凹坑尺寸及锻造工艺方案中制坯镦粗高度,使模锻成形过程中齿轮锻件各部位的变形量更加均匀,保证了齿轮小端头难变形区域的变形量≥40%,达到了细化晶粒的目的。结论采用优化后的工艺进行零件试制,结果与DEFORM数值模拟结果相吻合。 展开更多
关键词 15Cr14Co12Mo5Ni钢 DEFORM数值模拟 锻造方案 变形量 晶粒度
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Thermal-solutal convection-induced low-angle grain boundaries in single-crystal nickel-based superalloy solidification 被引量:4
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作者 Luwei Yang Neng Ren +5 位作者 Jun Li Chinnapat Panwisawas Yancheng Zhang Mingxu Xia Hongbiao Dong Jianguo Li 《Journal of Materials Science & Technology》 2025年第5期214-229,共16页
Low-angle grain boundaries(LAGBs)are one of the solidification defects in single-crystal nickel-based superalloys and are detrimental to the mechanical properties.The formation of LAGBs is related to dendrite deformat... Low-angle grain boundaries(LAGBs)are one of the solidification defects in single-crystal nickel-based superalloys and are detrimental to the mechanical properties.The formation of LAGBs is related to dendrite deformation,while the mechanism has not been fully understood at the mesoscale.In this work,a model coupling dendrite growth,thermal-solutal-fluid flow,thermal stress and flow-induced dendrite deformation via cellular automaton-finite volume method and finite element method is developed to study the formation of LAGBs in single crystal superalloys.Results reveal that the bending of dendrites is primarily attributed to the thermal-solutal convection-induced dendrite deformation.The mechanical stress of dendrite deformation develops and stabilises as solidification proceeds.As the width of the mushy zone gets stable,stresses are built up and then dendritic elastoplastic bending occurs at some thin primary dendrites with the wider inter-dendritic space.There are three characteristic zones of stress distribution along the solidification direction:(i)no stress concentration in the fully solidified regions;(ii)stress developing in the primary dendrite bridging region,and(iii)stress decrease in the inter-dendritic uncontacted zone.The stresses reach maximum near the initial dendrite bridging position.The lower temperature gradients,the finer primary dendritic trunks and sudden reductions in local dendritic trunk radius jointly promote the elastoplastic deformation of the dendrites.Corresponding measures are suggested to reduce LAGBs. 展开更多
关键词 Dendrite deformation Low-angle grain boundary MISORIENTATION Thermal-solutal convection SUPERALLOYS
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Combined effects of local residual stresses,internal pores,and microstructures on the mechanical properties of laser-welded Ti-6Al-4V sheets 被引量:2
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作者 Wei Sun Haoyi Niu +5 位作者 Yiping Xia Kesong Miao Xingrui Jiang Min Chen Maulik Patel Guohua Fan 《Journal of Materials Science & Technology》 2025年第13期178-191,共14页
Laser-welded Ti-6Al-4 V is prone to severe residual stresses,microstructural variation,and structural de-fects which are known detrimental to the mechanical properties of weld joints.Residual stress removal is typical... Laser-welded Ti-6Al-4 V is prone to severe residual stresses,microstructural variation,and structural de-fects which are known detrimental to the mechanical properties of weld joints.Residual stress removal is typically applied to weld joints for engineering purposes via heat treatment,in order to avoid prema-ture failure and performance degradation.In the present work,we found that proper welding residual stresses in laser-welded Ti-6Al-4 V sheets can maintain better ductility during uniaxial tension,as op-posed to the stress-relieved counterparts.A detailed experimental investigation has been performed on the deformation behaviours of Ti-6Al-4 V butt welds,including residual stress distribution characteriza-tions by focused ion beam ring-coring coupled with digital image correlation(FIB-DIC),X-ray comput-erized tomography(CT)for internal voids,and in-situ DIC analysis of the subregional strain evolutions.It was found that the pores preferentially distributed near the fusion zone(FZ)boundary,where the compressive residual stress was up to-330 MPa.The removal of residual stress resulted in a changed failure initiation site from the base material to the FZ boundary,the former with ductile and the latter with brittle fracture characteristics under tensile deformation.The combined effects of residual stresses,microstructures,and internal pores on the mechanical responses are discussed in detail.This work high-lights the importance of inevitable residual stress and pores in laser weld pieces,leading to key insights for post-welding treatment and service performance evaluations. 展开更多
关键词 Residual stresses FIB-DIC Deformation behavior Local strain Laser welding X-ray CT
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Interaction between dynamic recrystallization and phase transformation of Ti-43Al-4Nb-1Mo-0.2B alloy during hot deformation 被引量:2
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作者 Xiaofei Chen Bin Tang +5 位作者 Beibei Wei Wenxin Xu Biao Ma Jinhua Dai Guoming Zheng Jinshan Li 《Journal of Materials Science & Technology》 2025年第11期130-142,共13页
Theβsolidifiedγ-TiAl alloy holds important application value in the aerospace industry,while its com-plex phase compositions and geometric structures pose challenges to its microstructure control during the thermal-... Theβsolidifiedγ-TiAl alloy holds important application value in the aerospace industry,while its com-plex phase compositions and geometric structures pose challenges to its microstructure control during the thermal-mechanical process.The microstructure evolution of Ti-43Al-4Nb-1Mo-0.2B alloy at 1200℃/0.01 s−1 was investigated to clarify the coupling role of dynamic recrystallization(DRX)and phase transformation.The results revealed that the rate of DRX inα2+γlamellar colonies was comparatively slower than that inβo+γmixed structure,instead being accompanied by intense lamellar kinking and rotation.The initiation and development rates of DRX inα2,βo,andγphases decreased sequentially.The asynchronous DRX of the various geometric structures and phase compositions resulted in the un-even deformed microstructure,and the dynamic softening induced by lamellar kinking and rotation was replaced by strengthened DRX as strain increased.Additionally,the blockyα2 phase and the terminals ofα2 lamellae were the preferential DRX sites owing to the abundant activated slip systems.Theα2→βo transformation within lamellar colonies facilitated DRX and fragment ofα2 lamellae,while theα2→γtransformation promoted the decomposition ofα2 lamellae and DRX ofγlamellae.Moreover,the var-iedβo+γmixed structures underwent complicated evolution:(1)Theγ→βo transformation occurred at boundaries of lamellar colonies,followed by simultaneous DRX ofγlamellar terminals and neighboringβo phase;(2)DRX occurred earlier within the band-likeβo phase,with the delayed DRX in enclosedγphase;(3)DRX within theβo synapses and neighboringγphase was accelerated owing to generation of elastic stress field;(4)Dispersedβo particles triggered particle stimulated nucleation(PSN)ofγphase.Eventually,atomic diffusion along crystal defects inβo andγphases caused fracture of band-likeβo phase and formation of massiveβo particles,impeding grain boundary migration and hindering DRXed grain growth ofγphase. 展开更多
关键词 TiAl alloy Hot deformation Dynamic recrystallization Phase transformation
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