In printed circuit board(PCB)manufacturing,surface defects can significantly affect product quality.To address the performance degradation,high false detection rates,and missed detections caused by complex backgrounds...In printed circuit board(PCB)manufacturing,surface defects can significantly affect product quality.To address the performance degradation,high false detection rates,and missed detections caused by complex backgrounds in current intelligent inspection algorithms,this paper proposes CG-YOLOv8,a lightweight and improved model based on YOLOv8n for PCB surface defect detection.The proposed method optimizes the network architecture and compresses parameters to reduce model complexity while maintaining high detection accuracy,thereby enhancing the capability of identifying diverse defects under complex conditions.Specifically,a cascaded multi-receptive field(CMRF)module is adopted to replace the SPPF module in the backbone to improve feature perception,and an inverted residual mobile block(IRMB)is integrated into the C2f module to further enhance performance.Additionally,conventional convolution layers are replaced with GSConv to reduce computational cost,and a lightweight Convolutional Block Attention Module based Convolution(CBAMConv)module is introduced after Grouped Spatial Convolution(GSConv)to preserve accuracy through attention mechanisms.The detection head is also optimized by removing medium and large-scale detection layers,thereby enhancing the model’s ability to detect small-scale defects and further reducing complexity.Experimental results show that,compared to the original YOLOv8n,the proposed CG-YOLOv8 reduces parameter count by 53.9%,improves mAP@0.5 by 2.2%,and increases precision and recall by 2.0%and 1.8%,respectively.These improvements demonstrate that CG-YOLOv8 offers an efficient and lightweight solution for PCB surface defect detection.展开更多
Aiming at the problems of low detection efficiency and difficult positioning of traditional steel surface defect detection methods,a lightweight steel surface defect detection model based on you only look once version...Aiming at the problems of low detection efficiency and difficult positioning of traditional steel surface defect detection methods,a lightweight steel surface defect detection model based on you only look once version 7(YOLOv7)is proposed.First,a cascading style sheets(CSS)block module is proposed,which uses more lightweight operations to obtain redundant information in the feature map,reduces the amount of computation,and effectively improves the detection speed.Secondly,the improved spatial pyramid pooling with cross stage partial convolutions(SPPCSPC)structure is adopted to ensure that the model can also pay attention to the defect location information while predicting the defect category information,obtain richer defect features.In addition,the convolution operation in the original model is simplified,which significantly reduces the size of the model and helps to improve the detection speed.Finally,using efficient intersection over union(EIOU)loss to focus on high-quality anchors,speed up convergence and improve positioning accuracy.Experiments were carried out on the Northeastern University-defect(NEU-DET)steel surface defect dataset.Compared with the original YOLOv7 model,the number of parameters of this model was reduced by 40%,the frames per second(FPS)reached 112,and the average accuracy reached 79.1%,the detection accuracy and speed have been improved,which can meet the needs of steel surface defect detection.展开更多
This study investigates the application of Learnable Memory Vision Transformers(LMViT)for detecting metal surface flaws,comparing their performance with traditional CNNs,specifically ResNet18 and ResNet50,as well as o...This study investigates the application of Learnable Memory Vision Transformers(LMViT)for detecting metal surface flaws,comparing their performance with traditional CNNs,specifically ResNet18 and ResNet50,as well as other transformer-based models including Token to Token ViT,ViT withoutmemory,and Parallel ViT.Leveraging awidely-used steel surface defect dataset,the research applies data augmentation and t-distributed stochastic neighbor embedding(t-SNE)to enhance feature extraction and understanding.These techniques mitigated overfitting,stabilized training,and improved generalization capabilities.The LMViT model achieved a test accuracy of 97.22%,significantly outperforming ResNet18(88.89%)and ResNet50(88.90%),aswell as the Token to TokenViT(88.46%),ViT without memory(87.18),and Parallel ViT(91.03%).Furthermore,LMViT exhibited superior training and validation performance,attaining a validation accuracy of 98.2%compared to 91.0%for ResNet 18,96.0%for ResNet50,and 89.12%,87.51%,and 91.21%for Token to Token ViT,ViT without memory,and Parallel ViT,respectively.The findings highlight the LMViT’s ability to capture long-range dependencies in images,an areawhere CNNs struggle due to their reliance on local receptive fields and hierarchical feature extraction.The additional transformer-based models also demonstrate improved performance in capturing complex features over CNNs,with LMViT excelling particularly at detecting subtle and complex defects,which is critical for maintaining product quality and operational efficiency in industrial applications.For instance,the LMViT model successfully identified fine scratches and minor surface irregularities that CNNs often misclassify.This study not only demonstrates LMViT’s potential for real-world defect detection but also underscores the promise of other transformer-based architectures like Token to Token ViT,ViT without memory,and Parallel ViT in industrial scenarios where complex spatial relationships are key.Future research may focus on enhancing LMViT’s computational efficiency for deployment in real-time quality control systems.展开更多
The detection of surface defects in concrete bridges using deep learning is of significant importance for reducing operational risks,saving maintenance costs,and driving the intelligent transformation of bridge defect...The detection of surface defects in concrete bridges using deep learning is of significant importance for reducing operational risks,saving maintenance costs,and driving the intelligent transformation of bridge defect detection.In contrast to the subjective and inefficient manual visual inspection,deep learning-based algorithms for concrete defect detection exhibit remarkable advantages,emerging as a focal point in recent research.This paper comprehensively analyzes the research progress of deep learning algorithms in the field of surface defect detection in concrete bridges in recent years.It introduces the early detection methods for surface defects in concrete bridges and the development of deep learning.Subsequently,it provides an overview of deep learning-based concrete bridge surface defect detection research from three aspects:image classification,object detection,and semantic segmentation.The paper summarizes the strengths and weaknesses of existing methods and the challenges they face.Additionally,it analyzes and prospects the development trends of surface defect detection in concrete bridges.展开更多
With the growing demand for higher product quality in manufacturing,X-ray non-destructive testing has found widespread application not only in industrial quality control but also in a wide range of industrial applicat...With the growing demand for higher product quality in manufacturing,X-ray non-destructive testing has found widespread application not only in industrial quality control but also in a wide range of industrial applications,owing to its unique capability to penetrate materials and reveal both internal and surface defects.This paper presents a systematic review of recent advances and current applications of X-ray-based defect detection in industrial components.It begins with an overview of the fundamental principles of X-ray imaging and typical inspection workflows,followed by a review of classical image processing methods for defect detection,segmentation,and classification,with particular emphasis on their limitations in feature extraction and robustness.The focus then shifts to recent developments in deep learning techniques—particularly convolutional neural networks,object detection,and segmentation algorithms—and their innovative applications in X-ray defect analysis,which demonstrate substantial advantages in terms of automation and accuracy.In addition,the paper summarizes newly released public datasets and performance evaluation metrics reported in recent years.Finally,it discusses the current challenges and potential solutions in X-ray-based defect detection for industrial components,outlines key directions for future research,and highlights the practical relevance of these advances to real-world industrial applications.展开更多
To address the high cost of online detection equipment and the low adaptability and accuracy of online detection models that are caused by uneven lighting,high noise,low contrast and so on,a block-based template match...To address the high cost of online detection equipment and the low adaptability and accuracy of online detection models that are caused by uneven lighting,high noise,low contrast and so on,a block-based template matching method incorporating fabric texture characteristics is proposed.Firstly,the template image set is evenly divided into N groups of sub-templates at the same positions to mitigate the effects of image illumination,reduce the model computation,and enhance the detection speed,with all image blocks being preprocessed.Then,the feature value information is extracted from the processed set of subtemplates at the same position,extracting two gray-level cooccurrence matrix(GLCM)feature values for each image block.These two feature values are then fused to construct a matching template.The mean feature value of all image blocks at the same position is calculated and used as the threshold for template detection,enabling automatic selection of template thresholds for different positions.Finally,the feature values of the image blocks in the experimental set are traversed and matched with subtemplates at the same positions to obtain fabric defect detection results.The detection experiments are conducted on a platform that simulates a fabric weaving environment,using defective gray fabrics from a weaving factory as the detected objects.The outcomes demonstrate the efficacy of the proposed method in detecting defects in gray fabrics,the mitigation of the impact of uneven external lighting on detection outcomes,and the enhancement of detection accuracy and adaptability.展开更多
The service life of internal combustion engines is significantly influenced by surface defects in cylinder liners.To address the limitations of traditional detection methods,we propose an enhanced YOLOv8 model with Sw...The service life of internal combustion engines is significantly influenced by surface defects in cylinder liners.To address the limitations of traditional detection methods,we propose an enhanced YOLOv8 model with Swin Transformer as the backbone network.This approach leverages Swin Transformer's multi-head self-attention mechanism for improved feature extraction of defects spanning various scales.Integrated with the YOLOv8 detection head,our model achieves a mean average precision of 85.1%on our dataset,outperforming baseline methods by 1.4%.The model's effectiveness is further demonstrated on a steel-surface defect dataset,indicating its broad applicability in industrial surface defect detection.Our work highlights the potential of combining Swin Transformer and YOLOv8 for accurate and efficient defect detection.展开更多
Current you only look once(YOLO)-based algorithm model is facing the challenge of overwhelming parameters and calculation complexity under the printed circuit board(PCB)defect detection application scenario.In order t...Current you only look once(YOLO)-based algorithm model is facing the challenge of overwhelming parameters and calculation complexity under the printed circuit board(PCB)defect detection application scenario.In order to solve this problem,we propose a new method,which combined the lightweight network mobile vision transformer(Mobile Vi T)with the convolutional block attention module(CBAM)mechanism and the new regression loss function.This method needed less computation resources,making it more suitable for embedded edge detection devices.Meanwhile,the new loss function improved the positioning accuracy of the bounding box and enhanced the robustness of the model.In addition,experiments on public datasets demonstrate that the improved model achieves an average accuracy of 87.9%across six typical defect detection tasks,while reducing computational costs by nearly 90%.It significantly reduces the model's computational requirements while maintaining accuracy,ensuring reliable performance for edge deployment.展开更多
Defect detection based on computer vision is a critical component in ensuring the quality of industrial products.However,existing detection methods encounter several challenges in practical applications,including the ...Defect detection based on computer vision is a critical component in ensuring the quality of industrial products.However,existing detection methods encounter several challenges in practical applications,including the scarcity of labeled samples,limited adaptability of pre-trained models,and the data heterogeneity in distributed environments.To address these issues,this research proposes an unsupervised defect detection method,FLAME(Federated Learning with Adaptive Multi-Model Embeddings).The method comprises three stages:(1)Feature learning stage:this work proposes FADE(Feature-Adaptive Domain-Specific Embeddings),a framework employs Gaussian noise injection to simulate defective patterns and implements a feature discriminator for defect detection,thereby enhancing the pre-trained model’s industrial imagery representation capabilities.(2)Knowledge distillation co-training stage:a multi-model feature knowledge distillation mechanism is introduced.Through feature-level knowledge transfer between the global model and historical local models,the current local model is guided to learn better feature representations from the global model.The approach prevents local models from converging to local optima and mitigates performance degradation caused by data heterogeneity.(3)Model parameter aggregation stage:participating clients utilize weighted averaging aggregation to synthesize an updated global model,facilitating efficient knowledge consolidation.Experimental results demonstrate that FADE improves the average image-level Area under the Receiver Operating Characteristic Curve(AUROC)by 7.34%compared to methods directly utilizing pre-trained models.In federated learning environments,FLAME’s multi-model feature knowledge distillation mechanism outperforms the classic FedAvg algorithm by 2.34%in average image-level AUROC,while exhibiting superior convergence properties.展开更多
Detecting surface defects on unused rails is crucial for evaluating rail quality and durability to ensure the safety of rail transportation.However,existing detection methods often struggle with challenges such as com...Detecting surface defects on unused rails is crucial for evaluating rail quality and durability to ensure the safety of rail transportation.However,existing detection methods often struggle with challenges such as complex defect morphology,texture similarity,and fuzzy edges,leading to poor accuracy and missed detections.In order to resolve these problems,we propose MSCM-Net(Multi-Scale Cross-Modal Network),a multiscale cross-modal framework focused on detecting rail surface defects.MSCM-Net introduces an attention mechanism to dynamically weight the fusion of RGB and depth maps,effectively capturing and enhancing features at different scales for each modality.To further enrich feature representation and improve edge detection in blurred areas,we propose a multi-scale void fusion module that integrates multi-scale feature information.To improve cross-modal feature fusion,we develop a cross-enhanced fusion module that transfers fused features between layers to incorporate interlayer information.We also introduce a multimodal feature integration module,which merges modality-specific features from separate decoders into a shared decoder,enhancing detection by leveraging richer complementary information.Finally,we validate MSCM-Net on the NEU RSDDS-AUG RGB-depth dataset,comparing it against 12 leading methods,and the results show that MSCM-Net achieves superior performance on all metrics.展开更多
Roads inevitably have defects during use,which not only seriously affect their service life but also pose a hidden danger to traffic safety.Existing algorithms for detecting road defects are unsatisfactory in terms of...Roads inevitably have defects during use,which not only seriously affect their service life but also pose a hidden danger to traffic safety.Existing algorithms for detecting road defects are unsatisfactory in terms of accuracy and generalization,so this paper proposes an algorithm based on YOLOv11.The method embeds wavelet transform convolution(WTConv)into the backbone’s C3k2 module to enhance low-frequency feature extraction while avoiding parameter bloat.Secondly,a novel multi-scale fusion diffusion network(MFDN)architecture is designed for the neck to strengthen cross-scale feature interactions,boosting detection precision.In terms of model optimization,the traditional downsampling method is discarded,and the innovative Adown(adaptive downsampling)technique is adopted,which streamlines the parameter scales while effectively mitigating the information loss problem during downsampling.Finally,in this paper,we propose Wise-PIDIoU by combining WiseIoU and MPDIoU to minimize the negative impact of low-quality anchor frames and enhance the detection capability of the model.The experimental results indicate that the proposed algorithm achieves an average detection accuracy of 86.5%for mAP@50 on the RDD2022 dataset,which is 2%higher than the original algorithm while ensuring that the amount of computation is basically unchanged.The number of parameters is reduced by 17%,and the F1 score is improved by 3%,showing better detection performance than other algorithms when facing different types of defects.The excellent performance on embedded devices proves that the algorithm also has favorable application prospects in practical inspection.展开更多
Real-time detection of surface defects on cables is crucial for ensuring the safe operation of power systems.However,existing methods struggle with small target sizes,complex backgrounds,low-quality image acquisition,...Real-time detection of surface defects on cables is crucial for ensuring the safe operation of power systems.However,existing methods struggle with small target sizes,complex backgrounds,low-quality image acquisition,and interference from contamination.To address these challenges,this paper proposes the Real-time Cable Defect Detection Network(RC2DNet),which achieves an optimal balance between detection accuracy and computational efficiency.Unlike conventional approaches,RC2DNet introduces a small object feature extraction module that enhances the semantic representation of small targets through feature pyramids,multi-level feature fusion,and an adaptive weighting mechanism.Additionally,a boundary feature enhancement module is designed,incorporating boundary-aware convolution,a novel boundary attention mechanism,and an improved loss function to significantly enhance boundary localization accuracy.Experimental results demonstrate that RC2DNet outperforms state-of-the-art methods in precision,recall,F1-score,mean Intersection over Union(mIoU),and frame rate,enabling real-time and highly accurate cable defect detection in complex backgrounds.展开更多
With the rapid development of computer vision technology,artificial intelligence algorithms,and high-performance computing platforms,machine vision technology has gradually shown its great potential in automated produ...With the rapid development of computer vision technology,artificial intelligence algorithms,and high-performance computing platforms,machine vision technology has gradually shown its great potential in automated production lines,especially in defect detection.Machine vision technology can be applied in many industries such as semiconductor,automobile manufacturing,aerospace,food,and drugs,which can significantly improve detection efficiency and accuracy,reduce labor costs,improve product quality,enhance market competitiveness,and provide strong support for the arrival of Industry 4.0 era.In this article,the concept,advantages,and disadvantages of machine vision and the algorithm framework of machine vision in the defect detection system are briefly described,aiming to promote the rapid development of industry and strengthen China’s industry.展开更多
In order to meet the requirements of accurate identification of surface defects on copper strip in industrial production,a detection model of surface defects based on machine vision,CSC-YOLO,is proposed.The model uses...In order to meet the requirements of accurate identification of surface defects on copper strip in industrial production,a detection model of surface defects based on machine vision,CSC-YOLO,is proposed.The model uses YOLOv4-tiny as the benchmark network.First,K-means clustering is introduced into the benchmark network to obtain anchor frames that match the self-built dataset.Second,a cross-region fusion module is introduced in the backbone network to solve the difficult target recognition problem by fusing contextual semantic information.Third,the spatial pyramid pooling-efficient channel attention network(SPP-E)module is introduced in the path aggregation network(PANet)to enhance the extraction of features.Fourth,to prevent the loss of channel information,a lightweight attention mechanism is introduced to improve the performance of the network.Finally,the performance of the model is improved by adding adjustment factors to correct the loss function for the dimensional characteristics of the surface defects.CSC-YOLO was tested on the self-built dataset of surface defects in copper strip,and the experimental results showed that the mAP of the model can reach 93.58%,which is a 3.37% improvement compared with the benchmark network,and FPS,although decreasing compared with the benchmark network,reached 104.CSC-YOLO takes into account the real-time requirements of copper strip production.The comparison experiments with Faster RCNN,SSD300,YOLOv3,YOLOv4,Resnet50-YOLOv4,YOLOv5s,YOLOv7,and other algorithms show that the algorithm obtains a faster computation speed while maintaining a higher detection accuracy.展开更多
Manufacturers must identify and classify various defects in automotive sealing rings to ensure product quality.Deep learning algorithms show promise in this field,but challenges remain,especially in detecting small-sc...Manufacturers must identify and classify various defects in automotive sealing rings to ensure product quality.Deep learning algorithms show promise in this field,but challenges remain,especially in detecting small-scale defects under harsh industrial conditions with multimodal data.This paper proposes an enhanced version of You Only Look Once(YOLO)v8 for improved defect detection in automotive sealing rings.We introduce the Multi-scale Adaptive Feature Extraction(MAFE)module,which integrates Deformable ConvolutionalNetwork(DCN)and Spaceto-Depth(SPD)operations.This module effectively captures long-range dependencies,enhances spatial aggregation,and minimizes information loss of small objects during feature extraction.Furthermore,we introduce the Blur-Aware Wasserstein Distance(BAWD)loss function,which improves regression accuracy and detection capabilities for small object anchor boxes,particularly in scenarios involving defocus blur.Additionally,we have constructed a high-quality dataset of automotive sealing ring defects,providing a valuable resource for evaluating defect detection methods.Experimental results demonstrate our method’s high performance,achieving 98.30% precision,96.62% recall,and an inference speed of 20.3 ms.展开更多
In the industrial production of expanded thermoplastic polyurethane (E-TPU) midsoles, the surface defects still rely on manual inspection at present, and the eligibility criteria are uneven. Therefore, this paper prop...In the industrial production of expanded thermoplastic polyurethane (E-TPU) midsoles, the surface defects still rely on manual inspection at present, and the eligibility criteria are uneven. Therefore, this paper proposes an E-TPU midsole surface defect detection method based on machine vision to achieve automatic detection and defect classification. The proposed method is divided into three parts: image preprocessing, block defect detection, and linear defect detection. Image preprocessing uses RGB three channel self-inspection to identify scorch and color pollution. Block defect detection uses superpixel segmentation and background prior mining to determine holes, impurities, and dirt. Linear defect detection uses Gabor filter and Hough transform to detect indentation and convex marks. After image preprocessing, block defect detection and linear defect detection are simultaneously performed by parallel computing. The false positive rate (FPR) of the proposed method in this paper is 8.3%, the false negatives rate (FNR) of the hole is 4.7%, the FNR of indentation is 2.1%, and the running time does not exceed 1.6 s. The test results show that this method can quickly and accurately detect various defects in the E-TPU midsole.展开更多
High-performance lattice structures produced through powder bed fusion-laser beam exhibit high specific strength and energy absorption capabilities.However,a significant deviation exists between the mechanical propert...High-performance lattice structures produced through powder bed fusion-laser beam exhibit high specific strength and energy absorption capabilities.However,a significant deviation exists between the mechanical properties,service life of lattice structures,and design expectations.This deviation arises from the intense interaction between the laser and powder,which leads to the formation of numerous defects within the lattice structure.To address these issues,this paper proposes a high-performance defect detection model for metal lattice structures based on YOLOv4,called YOLO-Lattice(YOLO-L).The main objectives of this paper are as follows:(1)utilize computed tomography to construct datasets of the diamond lattice and body-centered cubic lattice structures;(2)in the backbone network of YOLOv4,employ deformable convolution to enhance the feature extraction capability of the model for small-scale defects;(3)adopt a dual-attention mechanism to suppress invalid feature information and amplify the distinction between defect and background regions;and(4)implement a channel pruning strategy to eliminate channels carrying less feature information,thereby improving the inference speed of the model.The experimental results on the diamond lattice structure dataset demonstrate that the mean average precision of the YOLO-L model increased from 96.98% to 98.8%(with an intersection over union of 0.5),and the inference speed decreased from 51.3 ms to 32.5 ms when compared to YOLOv4.Thus,the YOLO-L model can be effectively used to detect defects in metal lattice structures.展开更多
We used principa/component analysis （PCA） and compressed sensing to detect wood defects from wood plate images. PCA makes it possible to reduce data redundancy and feature dimensions and compressed sensing, used as ...We used principa/component analysis （PCA） and compressed sensing to detect wood defects from wood plate images. PCA makes it possible to reduce data redundancy and feature dimensions and compressed sensing, used as a elas- sifter, improves identification accuracy. We extracted 25 features, including geometry and regional features, gray-scale texture features, and invariant moment features, from wood board images and then integrated them using PCA, and se- lected eight principal components to express defects. After the fusion process, we used the features to construct a data dic- tionary, and realized the classification of defects by computing the optimal solution of the data dictionary in l1 norm using the least square method. We tested 50 Xylosma samples of live knots, dead knots, and cracks. The average detection time with PCA feature fusion and without were 0.2015 and 0.7125 ms, respectively. The original detection accuracy by SOM neural network was 87 %, but after compressed sensing, it was 92 %.展开更多
Bridges are an important part of railway infrastructure and need regular inspection and maintenance.Using unmanned aerial vehicle(UAV)technology to inspect railway infrastructure is an active research issue.However,du...Bridges are an important part of railway infrastructure and need regular inspection and maintenance.Using unmanned aerial vehicle(UAV)technology to inspect railway infrastructure is an active research issue.However,due to the large size of UAV images,flight distance,and height changes,the object scale changes dramatically.At the same time,the elements of interest in railway bridges,such as bolts and corrosion,are small and dense objects,and the sample data set is seriously unbalanced,posing great challenges to the accurate detection of defects.In this paper,an adaptive cropping shallow attention network(ACSANet)is proposed,which includes an adaptive cropping strategy for large UAV images and a shallow attention network for small object detection in limited samples.To enhance the accuracy and generalization of the model,the shallow attention network model integrates a coordinate attention(CA)mechanism module and an alpha intersection over union(α-IOU)loss function,and then carries out defect detection on the bolts,steel surfaces,and railings of railway bridges.The test results show that the ACSANet model outperforms the YOLOv5s model using adaptive cropping strategy in terms of the total mAP(an evaluation index)and missing bolt mAP by 5%and 30%,respectively.Also,compared with the YOLOv5s model that adopts the common cropping strategy,the total mAP and missing bolt mAP are improved by 10%and 60%,respectively.Compared with the YOLOv5s model without any cropping strategy,the total mAP and missing bolt mAP are improved by 40%and 67%,respectively.展开更多
This article studies the application of the alternating current field measurement （ACFM） method in defect detection for underwater structures. Numerical model of the ACFM system is built for structure surface defect...This article studies the application of the alternating current field measurement （ACFM） method in defect detection for underwater structures. Numerical model of the ACFM system is built for structure surface defect detection in seawater environment. Finite element simulation is performed to investigate rules and characteristics of the electromagnetic signal distribution in the defected area. In respect of the simulation results, underwater artificial crack detection experiments are designed and conducted for the ACFM system. The experiment results show that the ACFM system can detect cracks in underwater structures and the detection accuracy is higher than 85%. This can meet the engineering requirement of underwater structure defect detection. The results in this article can be applied to establish technical foundation for the optimization and development of ACFM based underwater structure defects detection system.展开更多
基金funded by the Joint Funds of the National Natural Science Foundation of China(U2341223)the Beijing Municipal Natural Science Foundation(No.4232067).
文摘In printed circuit board(PCB)manufacturing,surface defects can significantly affect product quality.To address the performance degradation,high false detection rates,and missed detections caused by complex backgrounds in current intelligent inspection algorithms,this paper proposes CG-YOLOv8,a lightweight and improved model based on YOLOv8n for PCB surface defect detection.The proposed method optimizes the network architecture and compresses parameters to reduce model complexity while maintaining high detection accuracy,thereby enhancing the capability of identifying diverse defects under complex conditions.Specifically,a cascaded multi-receptive field(CMRF)module is adopted to replace the SPPF module in the backbone to improve feature perception,and an inverted residual mobile block(IRMB)is integrated into the C2f module to further enhance performance.Additionally,conventional convolution layers are replaced with GSConv to reduce computational cost,and a lightweight Convolutional Block Attention Module based Convolution(CBAMConv)module is introduced after Grouped Spatial Convolution(GSConv)to preserve accuracy through attention mechanisms.The detection head is also optimized by removing medium and large-scale detection layers,thereby enhancing the model’s ability to detect small-scale defects and further reducing complexity.Experimental results show that,compared to the original YOLOv8n,the proposed CG-YOLOv8 reduces parameter count by 53.9%,improves mAP@0.5 by 2.2%,and increases precision and recall by 2.0%and 1.8%,respectively.These improvements demonstrate that CG-YOLOv8 offers an efficient and lightweight solution for PCB surface defect detection.
基金supported by the National Natural Science Foundation of China(No.62103298)the Natural Science Foundation of Hebei Province(No.F2018209289)。
文摘Aiming at the problems of low detection efficiency and difficult positioning of traditional steel surface defect detection methods,a lightweight steel surface defect detection model based on you only look once version 7(YOLOv7)is proposed.First,a cascading style sheets(CSS)block module is proposed,which uses more lightweight operations to obtain redundant information in the feature map,reduces the amount of computation,and effectively improves the detection speed.Secondly,the improved spatial pyramid pooling with cross stage partial convolutions(SPPCSPC)structure is adopted to ensure that the model can also pay attention to the defect location information while predicting the defect category information,obtain richer defect features.In addition,the convolution operation in the original model is simplified,which significantly reduces the size of the model and helps to improve the detection speed.Finally,using efficient intersection over union(EIOU)loss to focus on high-quality anchors,speed up convergence and improve positioning accuracy.Experiments were carried out on the Northeastern University-defect(NEU-DET)steel surface defect dataset.Compared with the original YOLOv7 model,the number of parameters of this model was reduced by 40%,the frames per second(FPS)reached 112,and the average accuracy reached 79.1%,the detection accuracy and speed have been improved,which can meet the needs of steel surface defect detection.
基金funded by Woosong University Academic Research 2024.
文摘This study investigates the application of Learnable Memory Vision Transformers(LMViT)for detecting metal surface flaws,comparing their performance with traditional CNNs,specifically ResNet18 and ResNet50,as well as other transformer-based models including Token to Token ViT,ViT withoutmemory,and Parallel ViT.Leveraging awidely-used steel surface defect dataset,the research applies data augmentation and t-distributed stochastic neighbor embedding(t-SNE)to enhance feature extraction and understanding.These techniques mitigated overfitting,stabilized training,and improved generalization capabilities.The LMViT model achieved a test accuracy of 97.22%,significantly outperforming ResNet18(88.89%)and ResNet50(88.90%),aswell as the Token to TokenViT(88.46%),ViT without memory(87.18),and Parallel ViT(91.03%).Furthermore,LMViT exhibited superior training and validation performance,attaining a validation accuracy of 98.2%compared to 91.0%for ResNet 18,96.0%for ResNet50,and 89.12%,87.51%,and 91.21%for Token to Token ViT,ViT without memory,and Parallel ViT,respectively.The findings highlight the LMViT’s ability to capture long-range dependencies in images,an areawhere CNNs struggle due to their reliance on local receptive fields and hierarchical feature extraction.The additional transformer-based models also demonstrate improved performance in capturing complex features over CNNs,with LMViT excelling particularly at detecting subtle and complex defects,which is critical for maintaining product quality and operational efficiency in industrial applications.For instance,the LMViT model successfully identified fine scratches and minor surface irregularities that CNNs often misclassify.This study not only demonstrates LMViT’s potential for real-world defect detection but also underscores the promise of other transformer-based architectures like Token to Token ViT,ViT without memory,and Parallel ViT in industrial scenarios where complex spatial relationships are key.Future research may focus on enhancing LMViT’s computational efficiency for deployment in real-time quality control systems.
基金supported by the Key Research and Development Program of Shaanxi Province-International Science and Technology Cooperation Program Project (No.2020KW-001)the Contract for Xi'an Municipal Science and Technology Plan Project-Xi'an City Strong Foundation Innovation Plan (No.21XJZZ0074)the Key Project of Graduate Student Innovation Fund at Xi'an University of Posts and Telecommunications (No.CXJJZL2023013)。
文摘The detection of surface defects in concrete bridges using deep learning is of significant importance for reducing operational risks,saving maintenance costs,and driving the intelligent transformation of bridge defect detection.In contrast to the subjective and inefficient manual visual inspection,deep learning-based algorithms for concrete defect detection exhibit remarkable advantages,emerging as a focal point in recent research.This paper comprehensively analyzes the research progress of deep learning algorithms in the field of surface defect detection in concrete bridges in recent years.It introduces the early detection methods for surface defects in concrete bridges and the development of deep learning.Subsequently,it provides an overview of deep learning-based concrete bridge surface defect detection research from three aspects:image classification,object detection,and semantic segmentation.The paper summarizes the strengths and weaknesses of existing methods and the challenges they face.Additionally,it analyzes and prospects the development trends of surface defect detection in concrete bridges.
基金supported in part by the Project of National Key Laboratory of Advanced Casting Technologies under Grant CAT2023-002.
文摘With the growing demand for higher product quality in manufacturing,X-ray non-destructive testing has found widespread application not only in industrial quality control but also in a wide range of industrial applications,owing to its unique capability to penetrate materials and reveal both internal and surface defects.This paper presents a systematic review of recent advances and current applications of X-ray-based defect detection in industrial components.It begins with an overview of the fundamental principles of X-ray imaging and typical inspection workflows,followed by a review of classical image processing methods for defect detection,segmentation,and classification,with particular emphasis on their limitations in feature extraction and robustness.The focus then shifts to recent developments in deep learning techniques—particularly convolutional neural networks,object detection,and segmentation algorithms—and their innovative applications in X-ray defect analysis,which demonstrate substantial advantages in terms of automation and accuracy.In addition,the paper summarizes newly released public datasets and performance evaluation metrics reported in recent years.Finally,it discusses the current challenges and potential solutions in X-ray-based defect detection for industrial components,outlines key directions for future research,and highlights the practical relevance of these advances to real-world industrial applications.
文摘To address the high cost of online detection equipment and the low adaptability and accuracy of online detection models that are caused by uneven lighting,high noise,low contrast and so on,a block-based template matching method incorporating fabric texture characteristics is proposed.Firstly,the template image set is evenly divided into N groups of sub-templates at the same positions to mitigate the effects of image illumination,reduce the model computation,and enhance the detection speed,with all image blocks being preprocessed.Then,the feature value information is extracted from the processed set of subtemplates at the same position,extracting two gray-level cooccurrence matrix(GLCM)feature values for each image block.These two feature values are then fused to construct a matching template.The mean feature value of all image blocks at the same position is calculated and used as the threshold for template detection,enabling automatic selection of template thresholds for different positions.Finally,the feature values of the image blocks in the experimental set are traversed and matched with subtemplates at the same positions to obtain fabric defect detection results.The detection experiments are conducted on a platform that simulates a fabric weaving environment,using defective gray fabrics from a weaving factory as the detected objects.The outcomes demonstrate the efficacy of the proposed method in detecting defects in gray fabrics,the mitigation of the impact of uneven external lighting on detection outcomes,and the enhancement of detection accuracy and adaptability.
基金supported by the Scientific and technological key project in Henan Province 22210224002the Natural Science Foundation of Henan Polytechnic University B2021-38.
文摘The service life of internal combustion engines is significantly influenced by surface defects in cylinder liners.To address the limitations of traditional detection methods,we propose an enhanced YOLOv8 model with Swin Transformer as the backbone network.This approach leverages Swin Transformer's multi-head self-attention mechanism for improved feature extraction of defects spanning various scales.Integrated with the YOLOv8 detection head,our model achieves a mean average precision of 85.1%on our dataset,outperforming baseline methods by 1.4%.The model's effectiveness is further demonstrated on a steel-surface defect dataset,indicating its broad applicability in industrial surface defect detection.Our work highlights the potential of combining Swin Transformer and YOLOv8 for accurate and efficient defect detection.
基金supported by the National Natural Science Foundation of China(Nos.62373215,62373219 and 62073193)the Natural Science Foundation of Shandong Province(No.ZR2023MF100)+1 种基金the Key Projects of the Ministry of Industry and Information Technology(No.TC220H057-2022)the Independently Developed Instrument Funds of Shandong University(No.zy20240201)。
文摘Current you only look once(YOLO)-based algorithm model is facing the challenge of overwhelming parameters and calculation complexity under the printed circuit board(PCB)defect detection application scenario.In order to solve this problem,we propose a new method,which combined the lightweight network mobile vision transformer(Mobile Vi T)with the convolutional block attention module(CBAM)mechanism and the new regression loss function.This method needed less computation resources,making it more suitable for embedded edge detection devices.Meanwhile,the new loss function improved the positioning accuracy of the bounding box and enhanced the robustness of the model.In addition,experiments on public datasets demonstrate that the improved model achieves an average accuracy of 87.9%across six typical defect detection tasks,while reducing computational costs by nearly 90%.It significantly reduces the model's computational requirements while maintaining accuracy,ensuring reliable performance for edge deployment.
基金supported in part by the National Natural Science Foundation of China under Grants 32171909,52205254,32301704the Guangdong Basic and Applied Basic Research Foundation under Grants 2023A1515011255,2024A1515010199+1 种基金the Scientific Research Projects of Universities in Guangdong Province under Grants 2024ZDZX1042,2024ZDZX3057the Ji-Hua Laboratory Open Project under Grant X220931UZ230.
文摘Defect detection based on computer vision is a critical component in ensuring the quality of industrial products.However,existing detection methods encounter several challenges in practical applications,including the scarcity of labeled samples,limited adaptability of pre-trained models,and the data heterogeneity in distributed environments.To address these issues,this research proposes an unsupervised defect detection method,FLAME(Federated Learning with Adaptive Multi-Model Embeddings).The method comprises three stages:(1)Feature learning stage:this work proposes FADE(Feature-Adaptive Domain-Specific Embeddings),a framework employs Gaussian noise injection to simulate defective patterns and implements a feature discriminator for defect detection,thereby enhancing the pre-trained model’s industrial imagery representation capabilities.(2)Knowledge distillation co-training stage:a multi-model feature knowledge distillation mechanism is introduced.Through feature-level knowledge transfer between the global model and historical local models,the current local model is guided to learn better feature representations from the global model.The approach prevents local models from converging to local optima and mitigates performance degradation caused by data heterogeneity.(3)Model parameter aggregation stage:participating clients utilize weighted averaging aggregation to synthesize an updated global model,facilitating efficient knowledge consolidation.Experimental results demonstrate that FADE improves the average image-level Area under the Receiver Operating Characteristic Curve(AUROC)by 7.34%compared to methods directly utilizing pre-trained models.In federated learning environments,FLAME’s multi-model feature knowledge distillation mechanism outperforms the classic FedAvg algorithm by 2.34%in average image-level AUROC,while exhibiting superior convergence properties.
基金funded by the National Natural Science Foundation of China(grant number 62306186)the Technology Plan Joint Foundation of Liaoning Province(grant number 2023-MSLH-246)the Technology Plan Joint Foundation of Liaoning Province(grant number 2023-BSBA-238).
文摘Detecting surface defects on unused rails is crucial for evaluating rail quality and durability to ensure the safety of rail transportation.However,existing detection methods often struggle with challenges such as complex defect morphology,texture similarity,and fuzzy edges,leading to poor accuracy and missed detections.In order to resolve these problems,we propose MSCM-Net(Multi-Scale Cross-Modal Network),a multiscale cross-modal framework focused on detecting rail surface defects.MSCM-Net introduces an attention mechanism to dynamically weight the fusion of RGB and depth maps,effectively capturing and enhancing features at different scales for each modality.To further enrich feature representation and improve edge detection in blurred areas,we propose a multi-scale void fusion module that integrates multi-scale feature information.To improve cross-modal feature fusion,we develop a cross-enhanced fusion module that transfers fused features between layers to incorporate interlayer information.We also introduce a multimodal feature integration module,which merges modality-specific features from separate decoders into a shared decoder,enhancing detection by leveraging richer complementary information.Finally,we validate MSCM-Net on the NEU RSDDS-AUG RGB-depth dataset,comparing it against 12 leading methods,and the results show that MSCM-Net achieves superior performance on all metrics.
文摘Roads inevitably have defects during use,which not only seriously affect their service life but also pose a hidden danger to traffic safety.Existing algorithms for detecting road defects are unsatisfactory in terms of accuracy and generalization,so this paper proposes an algorithm based on YOLOv11.The method embeds wavelet transform convolution(WTConv)into the backbone’s C3k2 module to enhance low-frequency feature extraction while avoiding parameter bloat.Secondly,a novel multi-scale fusion diffusion network(MFDN)architecture is designed for the neck to strengthen cross-scale feature interactions,boosting detection precision.In terms of model optimization,the traditional downsampling method is discarded,and the innovative Adown(adaptive downsampling)technique is adopted,which streamlines the parameter scales while effectively mitigating the information loss problem during downsampling.Finally,in this paper,we propose Wise-PIDIoU by combining WiseIoU and MPDIoU to minimize the negative impact of low-quality anchor frames and enhance the detection capability of the model.The experimental results indicate that the proposed algorithm achieves an average detection accuracy of 86.5%for mAP@50 on the RDD2022 dataset,which is 2%higher than the original algorithm while ensuring that the amount of computation is basically unchanged.The number of parameters is reduced by 17%,and the F1 score is improved by 3%,showing better detection performance than other algorithms when facing different types of defects.The excellent performance on embedded devices proves that the algorithm also has favorable application prospects in practical inspection.
基金supported by the National Natural Science Foundation of China under Grant 62306128the Basic Science Research Project of Jiangsu Provincial Department of Education under Grant 23KJD520003the Leading Innovation Project of Changzhou Science and Technology Bureau under Grant CQ20230072.
文摘Real-time detection of surface defects on cables is crucial for ensuring the safe operation of power systems.However,existing methods struggle with small target sizes,complex backgrounds,low-quality image acquisition,and interference from contamination.To address these challenges,this paper proposes the Real-time Cable Defect Detection Network(RC2DNet),which achieves an optimal balance between detection accuracy and computational efficiency.Unlike conventional approaches,RC2DNet introduces a small object feature extraction module that enhances the semantic representation of small targets through feature pyramids,multi-level feature fusion,and an adaptive weighting mechanism.Additionally,a boundary feature enhancement module is designed,incorporating boundary-aware convolution,a novel boundary attention mechanism,and an improved loss function to significantly enhance boundary localization accuracy.Experimental results demonstrate that RC2DNet outperforms state-of-the-art methods in precision,recall,F1-score,mean Intersection over Union(mIoU),and frame rate,enabling real-time and highly accurate cable defect detection in complex backgrounds.
文摘With the rapid development of computer vision technology,artificial intelligence algorithms,and high-performance computing platforms,machine vision technology has gradually shown its great potential in automated production lines,especially in defect detection.Machine vision technology can be applied in many industries such as semiconductor,automobile manufacturing,aerospace,food,and drugs,which can significantly improve detection efficiency and accuracy,reduce labor costs,improve product quality,enhance market competitiveness,and provide strong support for the arrival of Industry 4.0 era.In this article,the concept,advantages,and disadvantages of machine vision and the algorithm framework of machine vision in the defect detection system are briefly described,aiming to promote the rapid development of industry and strengthen China’s industry.
基金the Key Project of Basic Research of Yunnan Province(No.202101AS070016)。
文摘In order to meet the requirements of accurate identification of surface defects on copper strip in industrial production,a detection model of surface defects based on machine vision,CSC-YOLO,is proposed.The model uses YOLOv4-tiny as the benchmark network.First,K-means clustering is introduced into the benchmark network to obtain anchor frames that match the self-built dataset.Second,a cross-region fusion module is introduced in the backbone network to solve the difficult target recognition problem by fusing contextual semantic information.Third,the spatial pyramid pooling-efficient channel attention network(SPP-E)module is introduced in the path aggregation network(PANet)to enhance the extraction of features.Fourth,to prevent the loss of channel information,a lightweight attention mechanism is introduced to improve the performance of the network.Finally,the performance of the model is improved by adding adjustment factors to correct the loss function for the dimensional characteristics of the surface defects.CSC-YOLO was tested on the self-built dataset of surface defects in copper strip,and the experimental results showed that the mAP of the model can reach 93.58%,which is a 3.37% improvement compared with the benchmark network,and FPS,although decreasing compared with the benchmark network,reached 104.CSC-YOLO takes into account the real-time requirements of copper strip production.The comparison experiments with Faster RCNN,SSD300,YOLOv3,YOLOv4,Resnet50-YOLOv4,YOLOv5s,YOLOv7,and other algorithms show that the algorithm obtains a faster computation speed while maintaining a higher detection accuracy.
文摘Manufacturers must identify and classify various defects in automotive sealing rings to ensure product quality.Deep learning algorithms show promise in this field,but challenges remain,especially in detecting small-scale defects under harsh industrial conditions with multimodal data.This paper proposes an enhanced version of You Only Look Once(YOLO)v8 for improved defect detection in automotive sealing rings.We introduce the Multi-scale Adaptive Feature Extraction(MAFE)module,which integrates Deformable ConvolutionalNetwork(DCN)and Spaceto-Depth(SPD)operations.This module effectively captures long-range dependencies,enhances spatial aggregation,and minimizes information loss of small objects during feature extraction.Furthermore,we introduce the Blur-Aware Wasserstein Distance(BAWD)loss function,which improves regression accuracy and detection capabilities for small object anchor boxes,particularly in scenarios involving defocus blur.Additionally,we have constructed a high-quality dataset of automotive sealing ring defects,providing a valuable resource for evaluating defect detection methods.Experimental results demonstrate our method’s high performance,achieving 98.30% precision,96.62% recall,and an inference speed of 20.3 ms.
文摘In the industrial production of expanded thermoplastic polyurethane (E-TPU) midsoles, the surface defects still rely on manual inspection at present, and the eligibility criteria are uneven. Therefore, this paper proposes an E-TPU midsole surface defect detection method based on machine vision to achieve automatic detection and defect classification. The proposed method is divided into three parts: image preprocessing, block defect detection, and linear defect detection. Image preprocessing uses RGB three channel self-inspection to identify scorch and color pollution. Block defect detection uses superpixel segmentation and background prior mining to determine holes, impurities, and dirt. Linear defect detection uses Gabor filter and Hough transform to detect indentation and convex marks. After image preprocessing, block defect detection and linear defect detection are simultaneously performed by parallel computing. The false positive rate (FPR) of the proposed method in this paper is 8.3%, the false negatives rate (FNR) of the hole is 4.7%, the FNR of indentation is 2.1%, and the running time does not exceed 1.6 s. The test results show that this method can quickly and accurately detect various defects in the E-TPU midsole.
基金supported by Natural Science Foundation of China(Grant No.52175488)Scientific Research Program for Young Outstanding Talent of Higher Education of Hebei Province(China)(Grant No.BJ2021045)S&T Program of Hebei(China)(Grant No.236Z1808G).
文摘High-performance lattice structures produced through powder bed fusion-laser beam exhibit high specific strength and energy absorption capabilities.However,a significant deviation exists between the mechanical properties,service life of lattice structures,and design expectations.This deviation arises from the intense interaction between the laser and powder,which leads to the formation of numerous defects within the lattice structure.To address these issues,this paper proposes a high-performance defect detection model for metal lattice structures based on YOLOv4,called YOLO-Lattice(YOLO-L).The main objectives of this paper are as follows:(1)utilize computed tomography to construct datasets of the diamond lattice and body-centered cubic lattice structures;(2)in the backbone network of YOLOv4,employ deformable convolution to enhance the feature extraction capability of the model for small-scale defects;(3)adopt a dual-attention mechanism to suppress invalid feature information and amplify the distinction between defect and background regions;and(4)implement a channel pruning strategy to eliminate channels carrying less feature information,thereby improving the inference speed of the model.The experimental results on the diamond lattice structure dataset demonstrate that the mean average precision of the YOLO-L model increased from 96.98% to 98.8%(with an intersection over union of 0.5),and the inference speed decreased from 51.3 ms to 32.5 ms when compared to YOLOv4.Thus,the YOLO-L model can be effectively used to detect defects in metal lattice structures.
基金financially supported by the Fund of Forestry 948 Project(2011-4-04)the Fundamental Research Funds for the Central Universities(DL13CB02,DL13BB21)the Natural Science Foundation of Heilongjiang Province(C201415)
文摘We used principa/component analysis （PCA） and compressed sensing to detect wood defects from wood plate images. PCA makes it possible to reduce data redundancy and feature dimensions and compressed sensing, used as a elas- sifter, improves identification accuracy. We extracted 25 features, including geometry and regional features, gray-scale texture features, and invariant moment features, from wood board images and then integrated them using PCA, and se- lected eight principal components to express defects. After the fusion process, we used the features to construct a data dic- tionary, and realized the classification of defects by computing the optimal solution of the data dictionary in l1 norm using the least square method. We tested 50 Xylosma samples of live knots, dead knots, and cracks. The average detection time with PCA feature fusion and without were 0.2015 and 0.7125 ms, respectively. The original detection accuracy by SOM neural network was 87 %, but after compressed sensing, it was 92 %.
基金supported by the National Natural Science Foundation of China(No.61833002).
文摘Bridges are an important part of railway infrastructure and need regular inspection and maintenance.Using unmanned aerial vehicle(UAV)technology to inspect railway infrastructure is an active research issue.However,due to the large size of UAV images,flight distance,and height changes,the object scale changes dramatically.At the same time,the elements of interest in railway bridges,such as bolts and corrosion,are small and dense objects,and the sample data set is seriously unbalanced,posing great challenges to the accurate detection of defects.In this paper,an adaptive cropping shallow attention network(ACSANet)is proposed,which includes an adaptive cropping strategy for large UAV images and a shallow attention network for small object detection in limited samples.To enhance the accuracy and generalization of the model,the shallow attention network model integrates a coordinate attention(CA)mechanism module and an alpha intersection over union(α-IOU)loss function,and then carries out defect detection on the bolts,steel surfaces,and railings of railway bridges.The test results show that the ACSANet model outperforms the YOLOv5s model using adaptive cropping strategy in terms of the total mAP(an evaluation index)and missing bolt mAP by 5%and 30%,respectively.Also,compared with the YOLOv5s model that adopts the common cropping strategy,the total mAP and missing bolt mAP are improved by 10%and 60%,respectively.Compared with the YOLOv5s model without any cropping strategy,the total mAP and missing bolt mAP are improved by 40%and 67%,respectively.
基金supported by the National Natural Science Foundation of China(Grant No.50905187)the Shandong Provincial Natural Science Foundation(Grant No.ZR2009FQ001)
文摘This article studies the application of the alternating current field measurement （ACFM） method in defect detection for underwater structures. Numerical model of the ACFM system is built for structure surface defect detection in seawater environment. Finite element simulation is performed to investigate rules and characteristics of the electromagnetic signal distribution in the defected area. In respect of the simulation results, underwater artificial crack detection experiments are designed and conducted for the ACFM system. The experiment results show that the ACFM system can detect cracks in underwater structures and the detection accuracy is higher than 85%. This can meet the engineering requirement of underwater structure defect detection. The results in this article can be applied to establish technical foundation for the optimization and development of ACFM based underwater structure defects detection system.
