There exist many problems in producing four-way valve of HPb59-1 alloy for an air-conditioner by traditional solid state hot forging,i.e.larger forming loads,lower material utilization,larger subsequent machining allo...There exist many problems in producing four-way valve of HPb59-1 alloy for an air-conditioner by traditional solid state hot forging,i.e.larger forming loads,lower material utilization,larger subsequent machining allowance and nonuniform microstructure.For this reason,based on the orthogonal test,the semisolid diecasting process of a certain type of four-way valve was simulated with FLOW-3D.The simulation results show that the optimized process parameters are:the pouring temperature of 897.25 ?C,the shot velocity of 2.0 m/s and the preheated die temperature of 260 C.The simulation results demonstrate that the cavity can be filled smoothly and completely,the surface defects are small,the temperature field and the pressure field are uniform,and the casting quality is satisfactory.The effectiveness and availability of applying this technology are well verified by the numerical simulation.展开更多
A new concept of salt core, a melting temperature of which is lower than the solidus temperature of cast alloy,was introduced to produce an integrated casting part having a complicated inner shape or requiring under-c...A new concept of salt core, a melting temperature of which is lower than the solidus temperature of cast alloy,was introduced to produce an integrated casting part having a complicated inner shape or requiring under-cut in high pressure die casting or squeeze casting process. A salt core, named a fusible core in this paper because the salt core can be easily extracted just as holding at a temperature under a solidus temperature of a casting alloy, was developed and applied to produce a fuel control part for automotive GDI engine in high pressure diecasting machine. A different salt material of a lower melting temperature than that of A1 alloy was mixed with a different ceramic particulate to improve a thermo-physical property of fusible core. The thermo-physical property of the fusible core was measured and a weight faction of the ceramic particulate was optimized. The selected core materials were poured in metallic mold by gravity to produce a fusible core for a fuel control part for automotive GDI engine. The fuel control part, which the fusible core was included inside, was successful to fabricate in a conventional diecasting machine with no melting of fusible core during casting.展开更多
The 13th China International Diecasting Congress ＆ Exhibition（CHINA DIECASTING 2018） and 2018 China NonferrousAlloys ＆ Special Casting Exhibition （CHINA NONFERROUS2018） were held concurrently July 18-20 at Shang...The 13th China International Diecasting Congress ＆ Exhibition（CHINA DIECASTING 2018） and 2018 China NonferrousAlloys ＆ Special Casting Exhibition （CHINA NONFERROUS2018） were held concurrently July 18-20 at Shanghai NewInternational Expo Centre. The events were co-organized bythe Foundry Institution of Chinese Mechanical EngineeringSociety （FICMES）, Shenyang Zhongzhu Foundry ProductivityPromotion Center Co., Ltd. （FPC） and the State Key Laboratoryof Light Alloys Casting Technologies for High-end Equipment.展开更多
In order to better promote the development of diecasting industry in our country, to boost the application of new diecasting technology and techniques, to improve the competitive power of the diecasting enterprises in...In order to better promote the development of diecasting industry in our country, to boost the application of new diecasting technology and techniques, to improve the competitive power of the diecasting enterprises in our country, to extend the international markets and to improve qualities of diecastings more quickly, the activity of evaluating high quality diecastings was organized by Foundry Institution of Chinese Mechanical Engineering Society (FICMES) during the period of the 5th China International Diecasting Congress & Exhibition. The Excellent Diecastings Evaluation Committee was composed of an independent panel of experts in China’s diecasting industry. In accordance with the evaluation rules of impersonality and impartiality, the Evaluation Committee members, at the site of the exhibition, carefully checked each and all evaluation indexes of the diecastings accepted in the activity, deliberately examined the real diecastings, and inquired of the technicians of the companies taking part in the evaluation activity about the production processes, qualities and other information of the diecastings. After discussion again and again, finally, five diecastings were entitled as the excellent diecastings of the 5th China International Diecasting Conference & Exhibition. They are listed as follows: 1. Shell of PC notebook produced by Ka Shui Manufactory Co., Ltd., Shenzhen, Guangdong, material: magnesium alloy AZ91D. 2. Base of mobile telecom transmitter produced by Guangdong Gaoyao G-ACE Casting Technology Co., Ltd, material: ADC12. 3. Flywheel casing (for Renault trucks) produced by Shanghai Cosmopolitan Automobile Accessory Co., Ltd, material: A380. 4. Strainer case (for Japan Isuzu automobiles) produced by Guangdong Wencan Die Casting Co., Ltd, material: ADC12. 5. Intake manifold of six-cylinder diesel engine. produced by Jinan Huicheng Foundry Co., Ltd, material: AlSi9Cu3.展开更多
On June 28, 2006, during the 5th China International Diecasting Congress, a meeting was held by the Paper Evaluation and Competition Commission under Foundry Institution of Chinese Mechanical Engineering Society to ev...On June 28, 2006, during the 5th China International Diecasting Congress, a meeting was held by the Paper Evaluation and Competition Commission under Foundry Institution of Chinese Mechanical Engineering Society to evaluate excellent papers in die casting for these papers published in Foundry, Special Foundry & Nonferrous Alloys, Foundry Technology journals between Jan. and Dec. 2005 and Proceedings of the 5th China International Diecasting Congress, and recommended by their editorial commissions. After collecting recommendations and opinions from specialist nation-wide, a total of 13 papers were qualified for the final round. After evaluation and voting by the 21 participating member of the commission, one Gold Award and three Silver Awards were finalized and entitled the “Wan Feng” Cup Excellent Paper in Diecasting . The awarded papers are listed as follows:展开更多
The 5th China International Diecasting Congress ＆ Exhibition, organized by Foundry Institution of Chinese Mechanical Engineering Society and Productive Promotion Center of Foundry Industry of China （www.foundrynatio...The 5th China International Diecasting Congress ＆ Exhibition, organized by Foundry Institution of Chinese Mechanical Engineering Society and Productive Promotion Center of Foundry Industry of China （www.foundrynations.com）, will run from June 28-July 1,2006. The INTEX SHANGHAI in Shanghai, P. R. China is the venue for the 5th China International Diecasting Congress ＆ Exhibition. The following is some of the exhibitors having entered their names for the Congress ＆ Exhibition.展开更多
The 5th China International Diecasting Congress & Exhibition organized by the Foundry Institution of Chinese Mechanical Engineering Society (FICMES) was successfully held in Shanghai, China on June 28 to July 1, 2...The 5th China International Diecasting Congress & Exhibition organized by the Foundry Institution of Chinese Mechanical Engineering Society (FICMES) was successfully held in Shanghai, China on June 28 to July 1, 2006. The opening ceremony was held in INTEX Shanghai in the morning of June 28. On behalf of the sponsors and the organizer Mr. LI Xin-ya, Vice chairman of China Machinery Industry Federation, Director of FICMES and President of China Academy of Machinery Science & Technology (CAMST), delivered his opening speech. In the speech Mr. LI Xin-ya gave his warm welcome to the honored vips at home and abroad who participated in this activity, and gave his sincere gratitude to the companies and professionals who passionately helped and supported the activity. He made a brief introduction to the current situation of the China diecasting industry and outlooked the bright prospect of the diecasting industry in China. He hoped this activity could facilitate to improve the whole technological level of China diecasting industry, to promote the prosperity of the China diecasting market and to generate new driving展开更多
On November 16, the light alloy precision die-casting project （Phase I） constructed by Chaohu Yi＇an Yunhai Technology Co., Ltd. was completed and put into production. The main products are new energy automotive com...On November 16, the light alloy precision die-casting project （Phase I） constructed by Chaohu Yi＇an Yunhai Technology Co., Ltd. was completed and put into production. The main products are new energy automotive components, 5G product components and laptop shells. Chaohu Yi＇an Yunhai Technology Co., Ltd. is a joint venture funded by Dongguan Yi＇an Technology Co., Ltd. and Nanjing Yunhai Special Metals Co., Ltd., with a total investment of CNY 550 million and a building area of 75,000 square meters.展开更多
In this paper, the effects of rheo-diecast process parameters and T6 heat treatment on the microstructure and mechanical properties of the rheo-diecasting（RDC） semi-solid A390 alloy prepared through pure copper serp...In this paper, the effects of rheo-diecast process parameters and T6 heat treatment on the microstructure and mechanical properties of the rheo-diecasting（RDC） semi-solid A390 alloy prepared through pure copper serpentine channel were investigated. The results indicate that the mechanical properties of the RDC samples change with the pouring temperature and injection pressure. In this case, a lower pouring temperature results in better tensile strength and elongation of the RDC A390 alloy; however, the tensile strength and elongation decrease when the pouring temperature decreases to 660°C. Higher injection pressures result in the improved mechanical properties of the RDC A390 alloy. To some extent, T6 heat treatment improves the tensile strength and ductility of the RDC A390 alloy compared to those of the non-heat treated alloy. However, when the pouring temperature and injection pressure are greater than 670°C and 70 MPa, respectively, the mechanical properties are sharply diminished.展开更多
基金Project(50375117) supported by the National Natural Science Foundation of China
文摘There exist many problems in producing four-way valve of HPb59-1 alloy for an air-conditioner by traditional solid state hot forging,i.e.larger forming loads,lower material utilization,larger subsequent machining allowance and nonuniform microstructure.For this reason,based on the orthogonal test,the semisolid diecasting process of a certain type of four-way valve was simulated with FLOW-3D.The simulation results show that the optimized process parameters are:the pouring temperature of 897.25 ?C,the shot velocity of 2.0 m/s and the preheated die temperature of 260 C.The simulation results demonstrate that the cavity can be filled smoothly and completely,the surface defects are small,the temperature field and the pressure field are uniform,and the casting quality is satisfactory.The effectiveness and availability of applying this technology are well verified by the numerical simulation.
文摘A new concept of salt core, a melting temperature of which is lower than the solidus temperature of cast alloy,was introduced to produce an integrated casting part having a complicated inner shape or requiring under-cut in high pressure die casting or squeeze casting process. A salt core, named a fusible core in this paper because the salt core can be easily extracted just as holding at a temperature under a solidus temperature of a casting alloy, was developed and applied to produce a fuel control part for automotive GDI engine in high pressure diecasting machine. A different salt material of a lower melting temperature than that of A1 alloy was mixed with a different ceramic particulate to improve a thermo-physical property of fusible core. The thermo-physical property of the fusible core was measured and a weight faction of the ceramic particulate was optimized. The selected core materials were poured in metallic mold by gravity to produce a fusible core for a fuel control part for automotive GDI engine. The fuel control part, which the fusible core was included inside, was successful to fabricate in a conventional diecasting machine with no melting of fusible core during casting.
文摘The 13th China International Diecasting Congress ＆ Exhibition（CHINA DIECASTING 2018） and 2018 China NonferrousAlloys ＆ Special Casting Exhibition （CHINA NONFERROUS2018） were held concurrently July 18-20 at Shanghai NewInternational Expo Centre. The events were co-organized bythe Foundry Institution of Chinese Mechanical EngineeringSociety （FICMES）, Shenyang Zhongzhu Foundry ProductivityPromotion Center Co., Ltd. （FPC） and the State Key Laboratoryof Light Alloys Casting Technologies for High-end Equipment.
文摘In order to better promote the development of diecasting industry in our country, to boost the application of new diecasting technology and techniques, to improve the competitive power of the diecasting enterprises in our country, to extend the international markets and to improve qualities of diecastings more quickly, the activity of evaluating high quality diecastings was organized by Foundry Institution of Chinese Mechanical Engineering Society (FICMES) during the period of the 5th China International Diecasting Congress & Exhibition. The Excellent Diecastings Evaluation Committee was composed of an independent panel of experts in China’s diecasting industry. In accordance with the evaluation rules of impersonality and impartiality, the Evaluation Committee members, at the site of the exhibition, carefully checked each and all evaluation indexes of the diecastings accepted in the activity, deliberately examined the real diecastings, and inquired of the technicians of the companies taking part in the evaluation activity about the production processes, qualities and other information of the diecastings. After discussion again and again, finally, five diecastings were entitled as the excellent diecastings of the 5th China International Diecasting Conference & Exhibition. They are listed as follows: 1. Shell of PC notebook produced by Ka Shui Manufactory Co., Ltd., Shenzhen, Guangdong, material: magnesium alloy AZ91D. 2. Base of mobile telecom transmitter produced by Guangdong Gaoyao G-ACE Casting Technology Co., Ltd, material: ADC12. 3. Flywheel casing (for Renault trucks) produced by Shanghai Cosmopolitan Automobile Accessory Co., Ltd, material: A380. 4. Strainer case (for Japan Isuzu automobiles) produced by Guangdong Wencan Die Casting Co., Ltd, material: ADC12. 5. Intake manifold of six-cylinder diesel engine. produced by Jinan Huicheng Foundry Co., Ltd, material: AlSi9Cu3.
文摘On June 28, 2006, during the 5th China International Diecasting Congress, a meeting was held by the Paper Evaluation and Competition Commission under Foundry Institution of Chinese Mechanical Engineering Society to evaluate excellent papers in die casting for these papers published in Foundry, Special Foundry & Nonferrous Alloys, Foundry Technology journals between Jan. and Dec. 2005 and Proceedings of the 5th China International Diecasting Congress, and recommended by their editorial commissions. After collecting recommendations and opinions from specialist nation-wide, a total of 13 papers were qualified for the final round. After evaluation and voting by the 21 participating member of the commission, one Gold Award and three Silver Awards were finalized and entitled the “Wan Feng” Cup Excellent Paper in Diecasting . The awarded papers are listed as follows:
文摘The 5th China International Diecasting Congress ＆ Exhibition, organized by Foundry Institution of Chinese Mechanical Engineering Society and Productive Promotion Center of Foundry Industry of China （www.foundrynations.com）, will run from June 28-July 1,2006. The INTEX SHANGHAI in Shanghai, P. R. China is the venue for the 5th China International Diecasting Congress ＆ Exhibition. The following is some of the exhibitors having entered their names for the Congress ＆ Exhibition.
文摘The 5th China International Diecasting Congress & Exhibition organized by the Foundry Institution of Chinese Mechanical Engineering Society (FICMES) was successfully held in Shanghai, China on June 28 to July 1, 2006. The opening ceremony was held in INTEX Shanghai in the morning of June 28. On behalf of the sponsors and the organizer Mr. LI Xin-ya, Vice chairman of China Machinery Industry Federation, Director of FICMES and President of China Academy of Machinery Science & Technology (CAMST), delivered his opening speech. In the speech Mr. LI Xin-ya gave his warm welcome to the honored vips at home and abroad who participated in this activity, and gave his sincere gratitude to the companies and professionals who passionately helped and supported the activity. He made a brief introduction to the current situation of the China diecasting industry and outlooked the bright prospect of the diecasting industry in China. He hoped this activity could facilitate to improve the whole technological level of China diecasting industry, to promote the prosperity of the China diecasting market and to generate new driving
文摘On November 16, the light alloy precision die-casting project （Phase I） constructed by Chaohu Yi＇an Yunhai Technology Co., Ltd. was completed and put into production. The main products are new energy automotive components, 5G product components and laptop shells. Chaohu Yi＇an Yunhai Technology Co., Ltd. is a joint venture funded by Dongguan Yi＇an Technology Co., Ltd. and Nanjing Yunhai Special Metals Co., Ltd., with a total investment of CNY 550 million and a building area of 75,000 square meters.
基金financially supported by the National Basic Research Program Priorities of China (No.2011CB606300)the National Natural Science Foundation of China (No.5077400)
文摘In this paper, the effects of rheo-diecast process parameters and T6 heat treatment on the microstructure and mechanical properties of the rheo-diecasting（RDC） semi-solid A390 alloy prepared through pure copper serpentine channel were investigated. The results indicate that the mechanical properties of the RDC samples change with the pouring temperature and injection pressure. In this case, a lower pouring temperature results in better tensile strength and elongation of the RDC A390 alloy; however, the tensile strength and elongation decrease when the pouring temperature decreases to 660°C. Higher injection pressures result in the improved mechanical properties of the RDC A390 alloy. To some extent, T6 heat treatment improves the tensile strength and ductility of the RDC A390 alloy compared to those of the non-heat treated alloy. However, when the pouring temperature and injection pressure are greater than 670°C and 70 MPa, respectively, the mechanical properties are sharply diminished.
