To improve the sliding wear resistance of AZ91D magnesium alloy, Cu-based amorphous composite coatings made of CuaTTi34Zr11Nis and Cu47Ti34Zr11Ni8＋20 wt pct SiC powders were fabricated on AZ91D magnesium alloy by las...To improve the sliding wear resistance of AZ91D magnesium alloy, Cu-based amorphous composite coatings made of CuaTTi34Zr11Nis and Cu47Ti34Zr11Ni8＋20 wt pct SiC powders were fabricated on AZ91D magnesium alloy by laser cladding, respectively. SEM （scanning electron microscopy）, EDS （energy dispersive X-ray spectroscopy）, XRD （X-ray diffraction） and TEM （transmission electron microscopy） techniques were employed to study the phases of the coatings. The results show that the coatings mainly consist of amorphous phase and different intermetallic compounds. The reason of formation of amorphous phase and the function of SiC particles were explained in details.展开更多
Multicomponent(Hf-Zr-Ta)B_(2)potentially provides improved ablation resistance compared with silicon-based ceramics.Here we deposited(Hf_(0.5-x/2)Zr_(0.5-x/2)Ta_(x))B_(2)(x=0,0.1,and 0.2)coatings onto C/C com-posites,...Multicomponent(Hf-Zr-Ta)B_(2)potentially provides improved ablation resistance compared with silicon-based ceramics.Here we deposited(Hf_(0.5-x/2)Zr_(0.5-x/2)Ta_(x))B_(2)(x=0,0.1,and 0.2)coatings onto C/C com-posites,and investigated their ablation behaviors under an oxyacetylene torch with a heat flux of 2.4 MW m^(-2).It was observed that the x=0.1 oxide scale bulged but was denser,and the x=0.2 oxide scale was blown away due to the formation of excessive liquid.Based on these findings,we further de-veloped a duplex(Hf-Zr-Ta)B_(2)coating that showed a linear recession rate close to zero(0.11μm s^(-1))after two 120-s ablation cycles.It is identified that the resulting oxide scale is mainly composed of(Hf,Zr)_(6)Ta_(2)O_(17)and(Hf,Zr,Ta)O_(2)by performing aberration-corrected(scanning)transmission electron microscopy.The protective mechanism is related to the peritectic transformation of orthorhombic-(Hf,Zr)_(6)Ta_(2)O_(17)to tetragonal-(Hf,Zr,Ta)O_(2)plus Ta-dominated liquid.This study contributes to the develop-ment of Ta-containing multicomponent UHTC bulk and coatings for ultra-high temperature applications.展开更多
Mg alloy matrix composites reinforced with short carbon fibers(C_(sf)/Mg)are considered as potential candidates for integrated structural-functional electronic parts that satisfy the requirements of lightweight,excell...Mg alloy matrix composites reinforced with short carbon fibers(C_(sf)/Mg)are considered as potential candidates for integrated structural-functional electronic parts that satisfy the requirements of lightweight,excellent mechanical properties,and heat dissipation.However,the different characteristics of C_(sf)and Mg alloy make the interface a critical issue affecting the synergistic improvement of thermal and mechanical properties of the composites.Here,Cu coating with different thicknesses is introduced to modify the C_(sf)/Mg interface,so as to simultaneously enhance the thermal and mechanical performances,which can combine the advantages of coating modification and matrix alloying.Results reveal that thermal diffusivity(TD)of 3-C_(sf)-Cu/Mg composites is as high as 22.12 mm^(2)/s and an enhancement of 52.97%is achieved compared with C_(sf)/Mg composites,as well as 16.3%enhancement of ultimate compressive strength(UCS)in the longitudinal direction,8.84%improvement of UCS in the transverse direction,and 53.08%increasement of ultimate tensile strength(UTS).Such improvement can be ascribed to the formation of intermetallic compounds.The formation of intermetallic compounds can not only effectively alleviate the lattice distortion of the matrix and decrease interfacial thermal resistance,but also bear the loads.Our work is of great significance for designing C_(sf)/Mg composites with integrated structure and function.展开更多
In order to simultaneously improve the oxidation resistance and the electrical conductivity of solid oxide fuel cell(SOFC)interconnectors,a composite coating of Co–W/NiO was fabricated on ferritic stainless steel by ...In order to simultaneously improve the oxidation resistance and the electrical conductivity of solid oxide fuel cell(SOFC)interconnectors,a composite coating of Co–W/NiO was fabricated on ferritic stainless steel by composite deposition and pre-oxidation.Based on phase identification and microstructural analysis,the novel coating was confirmed to effectively suppress Cr diffusion to form a compact Cr-rich layer.Thus,the oxidation rate has been reduced to 9.46×10−15 g^(2)cm^(−4)s^(−1),which showed a imporvement of 56.4%in oxidation resistance.The area specific resistance value of Co–W/NiO coated steel was evaluated as 27.6 mΩcm^(2),much lower than that of Co–W coating as 53.38 mΩcm^(2),which is adequate for SOFC application.Furthermore,the mechanism of the improvement has been investigated that the addition of NiO led to the formation of Ni–Co spinels and Ni–W composites,which affected the surface microstructure of the coating.Thus,the composite Co–W/NiO coated ferritic stainless steel exhibited the optimal combination for oxidation resistance and electrical conductivity.展开更多
This study successfully developed a series of carbon-sol-reinforced copper(Cu-CS)composite coatings by electrodeposition employing a superiorly dispersed carbon sol(CS)to avoid nanoparticle aggregation.The CS,characte...This study successfully developed a series of carbon-sol-reinforced copper(Cu-CS)composite coatings by electrodeposition employing a superiorly dispersed carbon sol(CS)to avoid nanoparticle aggregation.The CS,characterized using transmission electron microscopy and zeta potential analysis,consisted of carbon particles with an approximate diameter of 300 nm uniformly distributed in the electrolytes.The characteristics of the composite coatings were examined via scanning electron microscopy to observe its microstructures,X-ray diffraction to detect its phase constituents,and durability testing to determine the wear and corrosion resistance.Results indicated a significant improvement in coating thickness,density,and uniformity achieved for the Cu-CS composite coating with the addition of 20m L/L CS.Moreover,the Cu-CS composite coating exhibited a low wear volume(1.15×10^(-3)mm^(3)),a high hardness(HV_(0.5)137.1),and a low corrosion rate(0.191 mm/a).The significant contribution of carbon particles to the improvement of coating performance is mainly influenced by two factors,namely,the strengthening and lubricating effects resulting from the incorporated carbon particles.Nevertheless,overdosage of CS can compromise the microstructure of the Cu-CS composite coating,creating defects and undermining its functionality.展开更多
A novel type of microcapsule-encapsulated corrosion inhibitor was prepared in a water-based solution with a pH range of 7-8,and it was applied to the composite organic coating of magnesium alloy plasma electrolytic ox...A novel type of microcapsule-encapsulated corrosion inhibitor was prepared in a water-based solution with a pH range of 7-8,and it was applied to the composite organic coating of magnesium alloy plasma electrolytic oxidation to enhance its corrosion resistance and self-healing properties.The morphology,chemical composition,structure,and functional properties of the composite coating were investigated by scanning electron microscopy(SEM),energy dispersive X-ray spectroscopy(EDS),Fourier transform infrared spectroscopy(FTIR),polarization curve,alternating current impedance,and salt immersion test.The experimental results showed that,after immersion in a 3.5 wt%NaCl solution for 12 h,the coating could effectively protect AZ91D from corrosion.When the coating was damaged,the exposed alloy surface would release metal ions in the corrosive environment and react with the corrosion inhibitor 8-hydroxyquinoline to form a Mg(8-HQ)_(2) chelate,exhibiting significant self-healing behavior.The study results demonstrate the broad application prospects of microcapsule technology in the coating field,providing new ideas for the development of efficient anti-corrosion coatings.展开更多
We synthesized tungsten-doped vanadium dioxide(W-VO_(2))particles via a one-step hydrothermal method,followed by their integration with antimony-doped tin oxide(ATO)nanoparticles to formulate a composite coating.Subse...We synthesized tungsten-doped vanadium dioxide(W-VO_(2))particles via a one-step hydrothermal method,followed by their integration with antimony-doped tin oxide(ATO)nanoparticles to formulate a composite coating.Subsequently,the VO_(2)/ATO composite coating was fabricated through a spin-coating process.The impact of varying W-VO_(2) content and coating thickness on the performance of the composite coatings was systematically investigated by employing X-ray diffraction,particle size distribution analysis,spectrometry,and other pertinent test methodologies.Our findings revealed that an escalation in both W-VO_(2) content and coating thickness retained high transmittance in the near-infrared band at lower temperatures.However,as the temperature increased,a notable reduction in transmittance in the near-infrared band was observed,alongside a slight decrease in transmittance within the visible band.Remarkably,when the W-VO_(2) content reached 5%and the coating thickness was 1253 nm,the transmittance of the composite coating surpassed 80%.Furthermore,the heat insulation effect achieved a remarkable 10.0℃increase.Consequently,the synthesized composite coating demonstrates significant potential for smart glass applications,particularly in the realm of heat-insulating glass.展开更多
Metal wear and corrosion require a protective coating with good corrosion and wear resistance.The inorganic adhesive of methyltriethoxysilane modified silica sol(SMP)was first synthesized by the dehydration condensati...Metal wear and corrosion require a protective coating with good corrosion and wear resistance.The inorganic adhesive of methyltriethoxysilane modified silica sol(SMP)was first synthesized by the dehydration condensation of silica sol(S30)with methyltriethoxysilane in propyl alcohol.Then,SMP was used to modify the organic polyurethane(PU)by adjusting the volume ratio.The optimal ratio of the organic–inorganic hybrid adhesive PU-SMP was obtained by measuring its film-forming,mechanical,and corrosion-resistant properties.Then,PU-SMP and zirconia nanoparticles(ZrO_(2))were used as an adhesive and functional filler to prepare the organic–inorganic composite coating of PU-SMP@ZrO_(2)via spraying on various substrates.The fabricated PU-SMP@ZrO_(2)performed superior mechanical strength,good wear performance,and excellent anti-corrosion property.The pencil hardness of the coating PU-SMP@2.5ZrO_(2)is 7H,the wear mass is reduced from 0.7 to 0.2 mg,and the impedance modulus reached 10^(7)Ωcm^(2).The synthesized organic–inorganic hybrid adhesive and its composite coatings provide a promising approach for constructing functional protective coatings on mechanical engineering material.展开更多
Conventional nanoparticles incorporated into epoxy coatings suffer from poor compatibility and insufficient corrosion improvement,hindering their practical applications.A dual-strategy approach integrating in-situ hos...Conventional nanoparticles incorporated into epoxy coatings suffer from poor compatibility and insufficient corrosion improvement,hindering their practical applications.A dual-strategy approach integrating in-situ host–vip nanoconfinement and surface self-assembly was devised to fabricate 8HQ@ZIF-8/PDA smart nanocontainers.The vip 8-hydroxyquinoline(8HQ)was encapsulated within the zeolitic imidazolate framework-8(ZIF-8)host,leveraging nanoconfinement effects.A bioinspired polydopamine(PDA)layer was then self-assembled on the 8HQ@ZIF-8 surface through dopamine oxidative self-polymerization,resulting in a robust nanocontainer architecture.Density functional theory(DFT)calculations verify that the molecular interactions between the PDA and the ZIF-8 surface was the chemical adsorption.The resultant 8HQ@ZIF-8/PDA retained the rhombic dodecahedral morphology and crystallinity of ZIF-8,demonstrating controlled pH-responsive release behavior.When incorporated into an epoxy(EP)resin matrix on magnesium alloy,the 8HQ@ZIF-8/PDA/EP smart composite coatings exhibited outstanding interfacial compatibility and long-term stability,achieving a low-frequency impedance(|Z|_(n.n1Hz))of 2.49×10^(7)Ωcm^(2),a maximum phase angle of 82.8°,and a breakpoint frequency(f_(b))of 63.34 Hz after 50 days of immersion in a 3.5 wt%NaCl solution.These findings highlight the exceptional self-healing and corrosion-resistant properties of the 8HQ@ZIF-8/PDA/EP smart composite coatings,underscoring its potential for protecting magnesium alloys in aggressive environments.展开更多
This work used the in-situ synthesis of molten-state nitride ceramic phase-reinforced Ni-based alloy coat-ings,aiming to improve the phase-interface bonding through the interdependent co-solidification be-tween molten...This work used the in-situ synthesis of molten-state nitride ceramic phase-reinforced Ni-based alloy coat-ings,aiming to improve the phase-interface bonding through the interdependent co-solidification be-tween molten droplets.The XRD was used to analyze the physical phases of the composite coatings.The microstructure and phase-interface structure were characterized in detail by combining SEM,TEM,HRTEM,FFT,and SAED techniques.Microhardness tester and microforce microhardness tester were em-ployed to measure the surface hardness and elastic modulus of the composite coatings.The fracture be-havior of the composite coatings was characterized by observing the fracture morphology of the coatings using SEM combined with the EDS technique.It was found that the formation mechanisms of inter-facial misfit dislocation assistance,lattice distortion,aggregation of stacking faults,and specific growth orientation between theγ-Ni matrix phase and each ceramic phase in NiCrBSi-TiCrN composite coat-ings improved the lattice matching between the two-phase interface,which resulted in the formation of atomically corresponding coherent lattice relations and stepped interfacial semi-coherent lattice relations,and enhanced the degree of phase-interface bonding.On this basis,the composite coatings with high Cr content further inhibited the expansion of interphase penetration cracks due to the existence of Cr-rich zones at the phase interface,thus exhibiting high fracture toughness.This work provides new opinions on the improvement of phase-interface bonding and composition design of Ni-based composite coatings.展开更多
Integrating different active substances through carriers and fully exerting their synergistic corrosion inhibition ability is an efficient anticor-rosion strategy.Biotemplate(diatomite)was used to integrate polyanilin...Integrating different active substances through carriers and fully exerting their synergistic corrosion inhibition ability is an efficient anticor-rosion strategy.Biotemplate(diatomite)was used to integrate polyaniline and sodium phosphate,an active antisepticfiller(PANI/DM/SP)was prepared in this work.Moreover,activefillers were combined with epoxy resins to prepare high-efficiency anti-corrosion coatings for mag-nesium alloy protection.The stability of the corrosion inhibitor(sodium phosphate)released by the activefiller was analyzed by establishing a mathematical model.Simultaneously,electrochemical impedance spectroscopy tests demonstrate excellent corrosion inhibition properties of activefillers and the impedance modulus of composite coatings was three orders of magnitude higher than that of the EP coating,due to the synergistic effect of each component of the activefiller.In addition,the mechanical properties of the composite coating were significantly improved,with tests showing a 51.31%increase in rub resistance and two grades of adhesion improvement(ASTM standard).The key of this work was to give full play to the slow-release characteristics of diatomite through scientific methods and promote the synergistic anticorrosion effect of sodium phosphate and polyaniline.展开更多
Because of an unfortunate mistake by authors,the Project(5227010679)of Foundation item was wrong.The corrected Project is shown as follows:Project(52271073).
The new energy vehicle body composed of multi-metals requires a synchronous chemical conversion coating to exhibit excellent corrosion resistance.Herein,we prepared a titanium/zirconium/water-based oligomeric epoxy si...The new energy vehicle body composed of multi-metals requires a synchronous chemical conversion coating to exhibit excellent corrosion resistance.Herein,we prepared a titanium/zirconium/water-based oligomeric epoxy silane composite chemical conversion coating on multi-metals,and conducted an investigation into its electrochemical behavior and micro-zone structural characteristics upon immersion in a 3.5%NaCl solution.The electrochemical results combined with characterization results revealed that the corrosion evolution characteristics of the composite coatings could be categorized into three stages of mild corrosion,synergistic protection,and substrate damage.Besides,Si-OH groups interact with Me-OH at the defect on the multi-metal surface to form an organic monolayer coating.This organic monolayer coating,in conjunction with the synergistic inorganic conversion layer comprising Al_(2)O_(3),TiO_(2),2H_(2)O,ZrO_(2),2H_(2)O,effectively cooperates with the corrosion products to hinder the erosion by the corrosive medium and suppresses the progression of the anodic reaction.展开更多
Combining Mg and Al dissimilar metals further reduces structural weight,but the formation of intermetallic compounds(IMCs)affectsAl/Mg joint properties.To prevent IMCs,a Ni-Al_(2)O_(3)composite coating was pre-plated ...Combining Mg and Al dissimilar metals further reduces structural weight,but the formation of intermetallic compounds(IMCs)affectsAl/Mg joint properties.To prevent IMCs,a Ni-Al_(2)O_(3)composite coating was pre-plated on the Mg alloy substrate,and then Sn_(3.0)Ag_(0.5)Cu(SAC 305)solder was utilized to facilitate the joining of AZ31 Mg/6061 Al through ultrasonic-assisted soldering.We investigated the impactof Al_(2)O_(3)nano sol content in the coating on microstructure evolution,IMCs formation,and mechanical properties.Results indicated that theNi-Al_(2)O_(3)composite coating effectively suppressed the Mg-Sn reaction,thereby preventing the formation of Mg_(2)Sn IMC and significantlyenhancing joint strength.In joints with a Ni-Al_(2)O_(3)composite coating containing 50 mL/L Al_(2)O_(3)nano sol,no Mg_(2)Sn IMC was detectedafter 50 min of holding at 260℃,achieving a maximum shear strength of approximately 67.2 MPa.Increasing the Al_(2)O_(3)concentrationfurther expanded the soldering process window.For the joint with Ni-Al_(2)O_(3)(100 mL/L Al_(2)O_(3)nano sol)composite coating held at 260℃for 70 min,the coating was dissolved to a thickness of about 5.8μm,but no Mg_(2)Sn IMC was observed.The Ni-based solid solution formednear the coating/solder interface was strengthened,leading to fractures occurring within the SAC solder,and the maximum shear strengthfurther increased to 73.9 MPa.The strengthening mechanism of the joints facilitated by using the Ni-Al_(2)O_(3)composite coating was revealedby comparing with pure Ni-assisted joints.Therefore,employing a Ni-Al_(2)O_(3)composite coating as a barrier layer represents a promisingstrategy for inhibiting IMC formation during the joining of dissimilar metals.展开更多
In order to reduce the friction coefficient of Ni-base alloy coating and further improve its wear resistance,Ni-base alloy composite coatings modified by both graphite and TiC particles were prepared by plasma spray t...In order to reduce the friction coefficient of Ni-base alloy coating and further improve its wear resistance,Ni-base alloy composite coatings modified by both graphite and TiC particles were prepared by plasma spray technology on the surface of 45 carbon steel.The results show that friction coefficient of the composite coating is 47.45% lower than that of the Ni-base alloy coating,and the wear mass loss is reduced by 59.1%.Slip lines and severe adhesive plastic deformation are observed on the worn surface of the Ni-base alloy coating,indicating that the wear mechanisms of the Ni-base alloy coating are multi-plastic deformation wear and adhesive wear.A soft transferred layer abundant in graphite and ferric oxide is developed on the worn surface of the composite coating,which reduces the friction coefficient and wear loss in a great deal.The main wear mechanism of the composite coating is fatigue delamination of the transferred layer.展开更多
To improve the oxidation resistance of carbon/carbon composites,ZrB2-MoSi2/SiC coating on the carbon/carbon substrate was prepared.The inner coating of SiC was prepared by pack cementation and the outer coating of ZrB...To improve the oxidation resistance of carbon/carbon composites,ZrB2-MoSi2/SiC coating on the carbon/carbon substrate was prepared.The inner coating of SiC was prepared by pack cementation and the outer coating of ZrB2-MoSi2 was prepared by slurry painting.The phase compositions and microstructures of the coating were characterized by XRD and SEM,respectively.The preparation and the high temperature oxidation property of the coated composites were investigated.The results show that the outer coating of carbon/carbon composites is composed of ZrB2,MoSi2 and SiC phases.The mass losses of the ZrB2-MoSi2/SiC coated samples with SiC nano-whiskers after 30 h and 10 h of oxidation at 1 273 K and 1 773 K were,respectively,5.3% and 3.0%.The ZrB2-MoSi2/SiC coated samples exhibit self-sealing performance and good oxidation resistance at high temperature.展开更多
To improve the oxidation resistance of C/C composites, a double SiC protective coating was prepared by a two-step technique. Firstly, the inner SiC layer was prepared by a pack cementation technique, and then an outer...To improve the oxidation resistance of C/C composites, a double SiC protective coating was prepared by a two-step technique. Firstly, the inner SiC layer was prepared by a pack cementation technique, and then an outer uniform and compact SiC coating was obtained by low pressure chemical vapor deposition. The microstructures and phase compositions of the coatings were characterized by SEM, EDS and XRD analyses. Oxidation behaviour of the SiC coated C/C composites was also investigated. It was found that the double SiC coating could protect C/C composites against oxidation at 1773 K in air for 178 h with a mass loss of 1.25%. The coated samples also underwent thermal shocks between 1773 K and room temperature 16 times. The mass loss of the coated C/C composites was only 2.74%. Double SiC layer structures were uniform and dense, and can suppress the generation of thermal stresses, facilitating an excellent anti-oxidation coating.展开更多
Bulk Cu50Zr40Ti10 amorphous alloy composites reinforced with carbon nanotube （CNT） were successfully fabricated by hot pressing technique. Their density, thermal conductivity, and mechanical properties were systemic...Bulk Cu50Zr40Ti10 amorphous alloy composites reinforced with carbon nanotube （CNT） were successfully fabricated by hot pressing technique. Their density, thermal conductivity, and mechanical properties were systemically investigated. The density and the compression strength of the compacts both decrease with increasing CNT content. The thermal conductivity of the compacts decreases when the CNT content is less than 0.10% or exceeds 0.60% （mass fraction）, while increases when the CNT content is in the range of 0.1%-0.6%. The strain limit and the modulus of the compacts are obviously improved when the CNT content is less than 1.0% and then decrease significantly when the CNT content exceeds 1.00%. The optimum CNT addition is less than 0.20% at the comprehensive properties point of view.展开更多
To improve the anti-oxidation ability of silicon-based coating for carbon/carbon （C/C） composites at high temperatures, a ZrB2 modified silicon-based multilayer oxidation protective coating was prepared by pack ceme...To improve the anti-oxidation ability of silicon-based coating for carbon/carbon （C/C） composites at high temperatures, a ZrB2 modified silicon-based multilayer oxidation protective coating was prepared by pack cementation. The phase composition, microstructure and oxidation resistance at 1773, 1873 and 1953 K in air were investigated. The prepared coating exhibits dense structure and good oxidation protective ability. Due to the formation of stable ZrSiO4-SiO2 compound, the coating can effectively protect C/C composites from oxidation at 1773 K for more than 550 h. The anti-oxidation performance decreases with the increase of oxidation temperature. The mass loss of coated sample is 2.44% after oxidation at 1953 K for 50 h, which is attributed to the decomposition of ZrSiO4 and the volatilization of SiO2 protection layer.展开更多
TiN-matrix composite coating was prepared on 45# steel by reactive high-velocity oxy-fuel （HVOF） spraying. Its microstructure, phase composition, micro-hardness, corrosion resistance in 3.5% NaC1 solution and wear r...TiN-matrix composite coating was prepared on 45# steel by reactive high-velocity oxy-fuel （HVOF） spraying. Its microstructure, phase composition, micro-hardness, corrosion resistance in 3.5% NaC1 solution and wear resistance were analyzed. The results suggest that the TiN-matrix composite coating is well bonded with the substrate. The micro-hardness measured decreases with the increase of applied test loads. And the micro-hardness of the coating under heavy loads is relatively high. The TiN-matrix composite coating exhibits an excellent corrosion resistance in 3.5% NaC1 solution. The corrosion potential of coating is positive and the passivation zone is broad, which indicates that the TiN-matrix composite coating is stable in the electrolyte and provides excellent protection to the substrate. The wear coefficient of the coating under all loads maintains at 0.49-0.50. The wear mechanism of the coating is revealed to be three-body abrasive wear. Yet the failure forms of TiN-matrix composite coating under different loads have an obvious difference. The failure form of coating under light loads is particle spallation due to the stress concentration while that of coating under heavy loads is crackin~ between inter-lamellae.展开更多
基金supported by the Open Fund of the State Key Laboratory of Advanced Welding Production Technology in Harbin Institute of Technology,Chinathe Open Fund of the State Key Laboratory of Materials Processing and Die&Mould Technology in Huazhong University of Science and Technology,China
文摘To improve the sliding wear resistance of AZ91D magnesium alloy, Cu-based amorphous composite coatings made of CuaTTi34Zr11Nis and Cu47Ti34Zr11Ni8＋20 wt pct SiC powders were fabricated on AZ91D magnesium alloy by laser cladding, respectively. SEM （scanning electron microscopy）, EDS （energy dispersive X-ray spectroscopy）, XRD （X-ray diffraction） and TEM （transmission electron microscopy） techniques were employed to study the phases of the coatings. The results show that the coatings mainly consist of amorphous phase and different intermetallic compounds. The reason of formation of amorphous phase and the function of SiC particles were explained in details.
基金supported by the National Key R&D Pro-gram of China(Grant No.2021YFA0715803)the National Natural Science Foundation of China(Grant Nos.52293373,52130205,and 52302091)+1 种基金the Joint Fund of Henan Province Science and Technol-ogy R&D Program(No.225200810002)the ND Basic Research Funds of Northwestern Polytechnical University(No.G2022WD).
文摘Multicomponent(Hf-Zr-Ta)B_(2)potentially provides improved ablation resistance compared with silicon-based ceramics.Here we deposited(Hf_(0.5-x/2)Zr_(0.5-x/2)Ta_(x))B_(2)(x=0,0.1,and 0.2)coatings onto C/C com-posites,and investigated their ablation behaviors under an oxyacetylene torch with a heat flux of 2.4 MW m^(-2).It was observed that the x=0.1 oxide scale bulged but was denser,and the x=0.2 oxide scale was blown away due to the formation of excessive liquid.Based on these findings,we further de-veloped a duplex(Hf-Zr-Ta)B_(2)coating that showed a linear recession rate close to zero(0.11μm s^(-1))after two 120-s ablation cycles.It is identified that the resulting oxide scale is mainly composed of(Hf,Zr)_(6)Ta_(2)O_(17)and(Hf,Zr,Ta)O_(2)by performing aberration-corrected(scanning)transmission electron microscopy.The protective mechanism is related to the peritectic transformation of orthorhombic-(Hf,Zr)_(6)Ta_(2)O_(17)to tetragonal-(Hf,Zr,Ta)O_(2)plus Ta-dominated liquid.This study contributes to the develop-ment of Ta-containing multicomponent UHTC bulk and coatings for ultra-high temperature applications.
基金supported by the National Natural Science Foundation of China(grant no.52231004 and 52072305).
文摘Mg alloy matrix composites reinforced with short carbon fibers(C_(sf)/Mg)are considered as potential candidates for integrated structural-functional electronic parts that satisfy the requirements of lightweight,excellent mechanical properties,and heat dissipation.However,the different characteristics of C_(sf)and Mg alloy make the interface a critical issue affecting the synergistic improvement of thermal and mechanical properties of the composites.Here,Cu coating with different thicknesses is introduced to modify the C_(sf)/Mg interface,so as to simultaneously enhance the thermal and mechanical performances,which can combine the advantages of coating modification and matrix alloying.Results reveal that thermal diffusivity(TD)of 3-C_(sf)-Cu/Mg composites is as high as 22.12 mm^(2)/s and an enhancement of 52.97%is achieved compared with C_(sf)/Mg composites,as well as 16.3%enhancement of ultimate compressive strength(UCS)in the longitudinal direction,8.84%improvement of UCS in the transverse direction,and 53.08%increasement of ultimate tensile strength(UTS).Such improvement can be ascribed to the formation of intermetallic compounds.The formation of intermetallic compounds can not only effectively alleviate the lattice distortion of the matrix and decrease interfacial thermal resistance,but also bear the loads.Our work is of great significance for designing C_(sf)/Mg composites with integrated structure and function.
基金supported by Hubei Natural Science Foundation of Hubei(2023AFB111).
文摘In order to simultaneously improve the oxidation resistance and the electrical conductivity of solid oxide fuel cell(SOFC)interconnectors,a composite coating of Co–W/NiO was fabricated on ferritic stainless steel by composite deposition and pre-oxidation.Based on phase identification and microstructural analysis,the novel coating was confirmed to effectively suppress Cr diffusion to form a compact Cr-rich layer.Thus,the oxidation rate has been reduced to 9.46×10−15 g^(2)cm^(−4)s^(−1),which showed a imporvement of 56.4%in oxidation resistance.The area specific resistance value of Co–W/NiO coated steel was evaluated as 27.6 mΩcm^(2),much lower than that of Co–W coating as 53.38 mΩcm^(2),which is adequate for SOFC application.Furthermore,the mechanism of the improvement has been investigated that the addition of NiO led to the formation of Ni–Co spinels and Ni–W composites,which affected the surface microstructure of the coating.Thus,the composite Co–W/NiO coated ferritic stainless steel exhibited the optimal combination for oxidation resistance and electrical conductivity.
基金financially supported by the Jiangsu Provincial Outstanding Overseas Talent Project,China(No.BX2023029)the Jiangsu Provincial Natural Science Fund Research Project,China(No.BK20211344)+2 种基金the Project of Jiangsu Provincial Department of Science and Technology,Chinathe Jiangsu Provincial Postgraduate Research&Practice Innovation Program,China(No.KYCX22_3795)the Jiangsu Provincial Postgraduate Research&Practice Innovation Program,China(No.SJCX23_2171)。
文摘This study successfully developed a series of carbon-sol-reinforced copper(Cu-CS)composite coatings by electrodeposition employing a superiorly dispersed carbon sol(CS)to avoid nanoparticle aggregation.The CS,characterized using transmission electron microscopy and zeta potential analysis,consisted of carbon particles with an approximate diameter of 300 nm uniformly distributed in the electrolytes.The characteristics of the composite coatings were examined via scanning electron microscopy to observe its microstructures,X-ray diffraction to detect its phase constituents,and durability testing to determine the wear and corrosion resistance.Results indicated a significant improvement in coating thickness,density,and uniformity achieved for the Cu-CS composite coating with the addition of 20m L/L CS.Moreover,the Cu-CS composite coating exhibited a low wear volume(1.15×10^(-3)mm^(3)),a high hardness(HV_(0.5)137.1),and a low corrosion rate(0.191 mm/a).The significant contribution of carbon particles to the improvement of coating performance is mainly influenced by two factors,namely,the strengthening and lubricating effects resulting from the incorporated carbon particles.Nevertheless,overdosage of CS can compromise the microstructure of the Cu-CS composite coating,creating defects and undermining its functionality.
基金Funded by the National Natural Science Foundation of China(No.52271066)Basic Research and Innovation Project for Vehicle Power+1 种基金Key Project of"Two-Chain Integration"in Shaanxi Province(No.2023-LL-QY-33-3)Xi'an Key Laboratory of Corrosion Protection and Functional Coating Technology for Military and Civil Light Alloy and Key Project of Shaanxi Natural Science Foundation Research Program(No.2021JZ-54)。
文摘A novel type of microcapsule-encapsulated corrosion inhibitor was prepared in a water-based solution with a pH range of 7-8,and it was applied to the composite organic coating of magnesium alloy plasma electrolytic oxidation to enhance its corrosion resistance and self-healing properties.The morphology,chemical composition,structure,and functional properties of the composite coating were investigated by scanning electron microscopy(SEM),energy dispersive X-ray spectroscopy(EDS),Fourier transform infrared spectroscopy(FTIR),polarization curve,alternating current impedance,and salt immersion test.The experimental results showed that,after immersion in a 3.5 wt%NaCl solution for 12 h,the coating could effectively protect AZ91D from corrosion.When the coating was damaged,the exposed alloy surface would release metal ions in the corrosive environment and react with the corrosion inhibitor 8-hydroxyquinoline to form a Mg(8-HQ)_(2) chelate,exhibiting significant self-healing behavior.The study results demonstrate the broad application prospects of microcapsule technology in the coating field,providing new ideas for the development of efficient anti-corrosion coatings.
基金Funded by Beijing Municipal Science&Technology Commission,Administrative Commission of Zhongguancun Science Park(No.Z221100006722022)。
文摘We synthesized tungsten-doped vanadium dioxide(W-VO_(2))particles via a one-step hydrothermal method,followed by their integration with antimony-doped tin oxide(ATO)nanoparticles to formulate a composite coating.Subsequently,the VO_(2)/ATO composite coating was fabricated through a spin-coating process.The impact of varying W-VO_(2) content and coating thickness on the performance of the composite coatings was systematically investigated by employing X-ray diffraction,particle size distribution analysis,spectrometry,and other pertinent test methodologies.Our findings revealed that an escalation in both W-VO_(2) content and coating thickness retained high transmittance in the near-infrared band at lower temperatures.However,as the temperature increased,a notable reduction in transmittance in the near-infrared band was observed,alongside a slight decrease in transmittance within the visible band.Remarkably,when the W-VO_(2) content reached 5%and the coating thickness was 1253 nm,the transmittance of the composite coating surpassed 80%.Furthermore,the heat insulation effect achieved a remarkable 10.0℃increase.Consequently,the synthesized composite coating demonstrates significant potential for smart glass applications,particularly in the realm of heat-insulating glass.
基金supported by National Key R&D Project of China(No.2024YFB4600167)the National Natural Science Foundation of China(No.52205313)+1 种基金Natural Science Foundation of Shandong Province(Nos.ZR2022ZD07 and ZR2022QE161)China Postdoctoral Science Foundation(No.2023M734093).
文摘Metal wear and corrosion require a protective coating with good corrosion and wear resistance.The inorganic adhesive of methyltriethoxysilane modified silica sol(SMP)was first synthesized by the dehydration condensation of silica sol(S30)with methyltriethoxysilane in propyl alcohol.Then,SMP was used to modify the organic polyurethane(PU)by adjusting the volume ratio.The optimal ratio of the organic–inorganic hybrid adhesive PU-SMP was obtained by measuring its film-forming,mechanical,and corrosion-resistant properties.Then,PU-SMP and zirconia nanoparticles(ZrO_(2))were used as an adhesive and functional filler to prepare the organic–inorganic composite coating of PU-SMP@ZrO_(2)via spraying on various substrates.The fabricated PU-SMP@ZrO_(2)performed superior mechanical strength,good wear performance,and excellent anti-corrosion property.The pencil hardness of the coating PU-SMP@2.5ZrO_(2)is 7H,the wear mass is reduced from 0.7 to 0.2 mg,and the impedance modulus reached 10^(7)Ωcm^(2).The synthesized organic–inorganic hybrid adhesive and its composite coatings provide a promising approach for constructing functional protective coatings on mechanical engineering material.
基金the Natural Science Foundation of Hunan Province(2024JJ6364)the National Natural Science Foundation of China(52271073)+1 种基金the Sichuan Science and Technology Program(2024NSFJQ0034)the Innovation Team Funds of China West Normal University(KCXTD2024-1).
文摘Conventional nanoparticles incorporated into epoxy coatings suffer from poor compatibility and insufficient corrosion improvement,hindering their practical applications.A dual-strategy approach integrating in-situ host–vip nanoconfinement and surface self-assembly was devised to fabricate 8HQ@ZIF-8/PDA smart nanocontainers.The vip 8-hydroxyquinoline(8HQ)was encapsulated within the zeolitic imidazolate framework-8(ZIF-8)host,leveraging nanoconfinement effects.A bioinspired polydopamine(PDA)layer was then self-assembled on the 8HQ@ZIF-8 surface through dopamine oxidative self-polymerization,resulting in a robust nanocontainer architecture.Density functional theory(DFT)calculations verify that the molecular interactions between the PDA and the ZIF-8 surface was the chemical adsorption.The resultant 8HQ@ZIF-8/PDA retained the rhombic dodecahedral morphology and crystallinity of ZIF-8,demonstrating controlled pH-responsive release behavior.When incorporated into an epoxy(EP)resin matrix on magnesium alloy,the 8HQ@ZIF-8/PDA/EP smart composite coatings exhibited outstanding interfacial compatibility and long-term stability,achieving a low-frequency impedance(|Z|_(n.n1Hz))of 2.49×10^(7)Ωcm^(2),a maximum phase angle of 82.8°,and a breakpoint frequency(f_(b))of 63.34 Hz after 50 days of immersion in a 3.5 wt%NaCl solution.These findings highlight the exceptional self-healing and corrosion-resistant properties of the 8HQ@ZIF-8/PDA/EP smart composite coatings,underscoring its potential for protecting magnesium alloys in aggressive environments.
基金supported by the National Natural Science Foundation of China(No.52271055)the Natural Science Foundation of Hebei Province(No.E2021202130).
文摘This work used the in-situ synthesis of molten-state nitride ceramic phase-reinforced Ni-based alloy coat-ings,aiming to improve the phase-interface bonding through the interdependent co-solidification be-tween molten droplets.The XRD was used to analyze the physical phases of the composite coatings.The microstructure and phase-interface structure were characterized in detail by combining SEM,TEM,HRTEM,FFT,and SAED techniques.Microhardness tester and microforce microhardness tester were em-ployed to measure the surface hardness and elastic modulus of the composite coatings.The fracture be-havior of the composite coatings was characterized by observing the fracture morphology of the coatings using SEM combined with the EDS technique.It was found that the formation mechanisms of inter-facial misfit dislocation assistance,lattice distortion,aggregation of stacking faults,and specific growth orientation between theγ-Ni matrix phase and each ceramic phase in NiCrBSi-TiCrN composite coat-ings improved the lattice matching between the two-phase interface,which resulted in the formation of atomically corresponding coherent lattice relations and stepped interfacial semi-coherent lattice relations,and enhanced the degree of phase-interface bonding.On this basis,the composite coatings with high Cr content further inhibited the expansion of interphase penetration cracks due to the existence of Cr-rich zones at the phase interface,thus exhibiting high fracture toughness.This work provides new opinions on the improvement of phase-interface bonding and composition design of Ni-based composite coatings.
基金support provided by the National Natural Science Foundation of China(Grant No.51908092)Projects(No.2020CDJXZ001,2021CDJJMRH-005 and SKLMT-ZZKT-2021M04)supported by the Fundamental Research Funds for the Central Universities+6 种基金the Joint Funds of the National Natural Science Foundation of China-Guangdong(Grant No.U1801254)the project funded by Chongqing Special Postdoctoral Science Foundation(XmT2018043)the Chongqing Research Program of Basic Research and Frontier Technology(cstc2017jcyjBX0080)Natural Science Foundation Project of Chongqing for Post-doctor(cstc2019jcyjbsh0079,cstc2019jcyjbshX0085)Technological projects of Chongqing Municipal Education Commission(KJZDK201800801)the Innovative Research Team of Chongqing(CXTDG201602014)the Innovative technology of New materials and metallurgy(2019CDXYCL0031)。
文摘Integrating different active substances through carriers and fully exerting their synergistic corrosion inhibition ability is an efficient anticor-rosion strategy.Biotemplate(diatomite)was used to integrate polyaniline and sodium phosphate,an active antisepticfiller(PANI/DM/SP)was prepared in this work.Moreover,activefillers were combined with epoxy resins to prepare high-efficiency anti-corrosion coatings for mag-nesium alloy protection.The stability of the corrosion inhibitor(sodium phosphate)released by the activefiller was analyzed by establishing a mathematical model.Simultaneously,electrochemical impedance spectroscopy tests demonstrate excellent corrosion inhibition properties of activefillers and the impedance modulus of composite coatings was three orders of magnitude higher than that of the EP coating,due to the synergistic effect of each component of the activefiller.In addition,the mechanical properties of the composite coating were significantly improved,with tests showing a 51.31%increase in rub resistance and two grades of adhesion improvement(ASTM standard).The key of this work was to give full play to the slow-release characteristics of diatomite through scientific methods and promote the synergistic anticorrosion effect of sodium phosphate and polyaniline.
文摘Because of an unfortunate mistake by authors,the Project(5227010679)of Foundation item was wrong.The corrected Project is shown as follows:Project(52271073).
基金financially supported by the National Natural Science Foundation of China(No.52075391).
文摘The new energy vehicle body composed of multi-metals requires a synchronous chemical conversion coating to exhibit excellent corrosion resistance.Herein,we prepared a titanium/zirconium/water-based oligomeric epoxy silane composite chemical conversion coating on multi-metals,and conducted an investigation into its electrochemical behavior and micro-zone structural characteristics upon immersion in a 3.5%NaCl solution.The electrochemical results combined with characterization results revealed that the corrosion evolution characteristics of the composite coatings could be categorized into three stages of mild corrosion,synergistic protection,and substrate damage.Besides,Si-OH groups interact with Me-OH at the defect on the multi-metal surface to form an organic monolayer coating.This organic monolayer coating,in conjunction with the synergistic inorganic conversion layer comprising Al_(2)O_(3),TiO_(2),2H_(2)O,ZrO_(2),2H_(2)O,effectively cooperates with the corrosion products to hinder the erosion by the corrosive medium and suppresses the progression of the anodic reaction.
基金support from the National Natural Science Foundation of China(grant numbers 52275385 and U2167216).
文摘Combining Mg and Al dissimilar metals further reduces structural weight,but the formation of intermetallic compounds(IMCs)affectsAl/Mg joint properties.To prevent IMCs,a Ni-Al_(2)O_(3)composite coating was pre-plated on the Mg alloy substrate,and then Sn_(3.0)Ag_(0.5)Cu(SAC 305)solder was utilized to facilitate the joining of AZ31 Mg/6061 Al through ultrasonic-assisted soldering.We investigated the impactof Al_(2)O_(3)nano sol content in the coating on microstructure evolution,IMCs formation,and mechanical properties.Results indicated that theNi-Al_(2)O_(3)composite coating effectively suppressed the Mg-Sn reaction,thereby preventing the formation of Mg_(2)Sn IMC and significantlyenhancing joint strength.In joints with a Ni-Al_(2)O_(3)composite coating containing 50 mL/L Al_(2)O_(3)nano sol,no Mg_(2)Sn IMC was detectedafter 50 min of holding at 260℃,achieving a maximum shear strength of approximately 67.2 MPa.Increasing the Al_(2)O_(3)concentrationfurther expanded the soldering process window.For the joint with Ni-Al_(2)O_(3)(100 mL/L Al_(2)O_(3)nano sol)composite coating held at 260℃for 70 min,the coating was dissolved to a thickness of about 5.8μm,but no Mg_(2)Sn IMC was observed.The Ni-based solid solution formednear the coating/solder interface was strengthened,leading to fractures occurring within the SAC solder,and the maximum shear strengthfurther increased to 73.9 MPa.The strengthening mechanism of the joints facilitated by using the Ni-Al_(2)O_(3)composite coating was revealedby comparing with pure Ni-assisted joints.Therefore,employing a Ni-Al_(2)O_(3)composite coating as a barrier layer represents a promisingstrategy for inhibiting IMC formation during the joining of dissimilar metals.
文摘In order to reduce the friction coefficient of Ni-base alloy coating and further improve its wear resistance,Ni-base alloy composite coatings modified by both graphite and TiC particles were prepared by plasma spray technology on the surface of 45 carbon steel.The results show that friction coefficient of the composite coating is 47.45% lower than that of the Ni-base alloy coating,and the wear mass loss is reduced by 59.1%.Slip lines and severe adhesive plastic deformation are observed on the worn surface of the Ni-base alloy coating,indicating that the wear mechanisms of the Ni-base alloy coating are multi-plastic deformation wear and adhesive wear.A soft transferred layer abundant in graphite and ferric oxide is developed on the worn surface of the composite coating,which reduces the friction coefficient and wear loss in a great deal.The main wear mechanism of the composite coating is fatigue delamination of the transferred layer.
基金Project(50721003) supported by the Innovation Community Foundation of National Natural Science of ChinaProject(2011CB605805) supported by the National Basic Research Program of China
文摘To improve the oxidation resistance of carbon/carbon composites,ZrB2-MoSi2/SiC coating on the carbon/carbon substrate was prepared.The inner coating of SiC was prepared by pack cementation and the outer coating of ZrB2-MoSi2 was prepared by slurry painting.The phase compositions and microstructures of the coating were characterized by XRD and SEM,respectively.The preparation and the high temperature oxidation property of the coated composites were investigated.The results show that the outer coating of carbon/carbon composites is composed of ZrB2,MoSi2 and SiC phases.The mass losses of the ZrB2-MoSi2/SiC coated samples with SiC nano-whiskers after 30 h and 10 h of oxidation at 1 273 K and 1 773 K were,respectively,5.3% and 3.0%.The ZrB2-MoSi2/SiC coated samples exhibit self-sealing performance and good oxidation resistance at high temperature.
基金Projects(51221001,51222207)supported by the National Natural Science Foundation of ChinaProject(090677)supported by the Program for New Century Excellent Talents in University of Ministry of Education of ChinaProject(B08040)supported by the Program of Introducing Talents of Discipline to Universities (111 Project) of China
文摘To improve the oxidation resistance of C/C composites, a double SiC protective coating was prepared by a two-step technique. Firstly, the inner SiC layer was prepared by a pack cementation technique, and then an outer uniform and compact SiC coating was obtained by low pressure chemical vapor deposition. The microstructures and phase compositions of the coatings were characterized by SEM, EDS and XRD analyses. Oxidation behaviour of the SiC coated C/C composites was also investigated. It was found that the double SiC coating could protect C/C composites against oxidation at 1773 K in air for 178 h with a mass loss of 1.25%. The coated samples also underwent thermal shocks between 1773 K and room temperature 16 times. The mass loss of the coated C/C composites was only 2.74%. Double SiC layer structures were uniform and dense, and can suppress the generation of thermal stresses, facilitating an excellent anti-oxidation coating.
基金Project (50874045) supported by the National Natural Science Foundation of ChinaProjects (200902472, 20080431021) supported by the China Postdoctoral Science FoundationProject (10A044) supported by the Research Foundation of Education Bureau of Hunan Province of China
文摘Bulk Cu50Zr40Ti10 amorphous alloy composites reinforced with carbon nanotube （CNT） were successfully fabricated by hot pressing technique. Their density, thermal conductivity, and mechanical properties were systemically investigated. The density and the compression strength of the compacts both decrease with increasing CNT content. The thermal conductivity of the compacts decreases when the CNT content is less than 0.10% or exceeds 0.60% （mass fraction）, while increases when the CNT content is in the range of 0.1%-0.6%. The strain limit and the modulus of the compacts are obviously improved when the CNT content is less than 1.0% and then decrease significantly when the CNT content exceeds 1.00%. The optimum CNT addition is less than 0.20% at the comprehensive properties point of view.
基金Projects(51221001,50972120)supported by the National Natural Science Foundation of ChinaProject(73-QP-2010)supported by the Research Fund of the State Key Laboratory of Solidification Processing of Northwestern Polytechnical University,ChinaProject(B08040)supported by Program of Introducing Talents of Discipline to Universities,China
文摘To improve the anti-oxidation ability of silicon-based coating for carbon/carbon （C/C） composites at high temperatures, a ZrB2 modified silicon-based multilayer oxidation protective coating was prepared by pack cementation. The phase composition, microstructure and oxidation resistance at 1773, 1873 and 1953 K in air were investigated. The prepared coating exhibits dense structure and good oxidation protective ability. Due to the formation of stable ZrSiO4-SiO2 compound, the coating can effectively protect C/C composites from oxidation at 1773 K for more than 550 h. The anti-oxidation performance decreases with the increase of oxidation temperature. The mass loss of coated sample is 2.44% after oxidation at 1953 K for 50 h, which is attributed to the decomposition of ZrSiO4 and the volatilization of SiO2 protection layer.
基金Project(KFJJ10-15M) supported by the Open Fund of State Key Laboratory of Explosion Science and Technology,Beijing Institute of Technology,ChinaProject(E2013208101) supported by the Nature Science Fund of Hebei Province,China+1 种基金Project(Z2012100) supported by Colleges and Universities Science and Technology Research Fund of Hebei Province,ChinaProject supported by the Outstanding Youth Fund of Hebei University of Science and Technology,China
文摘TiN-matrix composite coating was prepared on 45# steel by reactive high-velocity oxy-fuel （HVOF） spraying. Its microstructure, phase composition, micro-hardness, corrosion resistance in 3.5% NaC1 solution and wear resistance were analyzed. The results suggest that the TiN-matrix composite coating is well bonded with the substrate. The micro-hardness measured decreases with the increase of applied test loads. And the micro-hardness of the coating under heavy loads is relatively high. The TiN-matrix composite coating exhibits an excellent corrosion resistance in 3.5% NaC1 solution. The corrosion potential of coating is positive and the passivation zone is broad, which indicates that the TiN-matrix composite coating is stable in the electrolyte and provides excellent protection to the substrate. The wear coefficient of the coating under all loads maintains at 0.49-0.50. The wear mechanism of the coating is revealed to be three-body abrasive wear. Yet the failure forms of TiN-matrix composite coating under different loads have an obvious difference. The failure form of coating under light loads is particle spallation due to the stress concentration while that of coating under heavy loads is crackin~ between inter-lamellae.
