A356/6061 bimetallic specimens were prepared by liquid-solid compound casting.The effects of various casting conditions on the interfacial microstructure and mechanical properties of the bimetallic specimens were stud...A356/6061 bimetallic specimens were prepared by liquid-solid compound casting.The effects of various casting conditions on the interfacial microstructure and mechanical properties of the bimetallic specimens were studied.Results demonstrate that a combination of chemical zinc deposition and electroplating can create a dense protective layer on the surface of the 6061 aluminum bar,achieving complete metallurgical bonding at the bimetallic interface.The interfacial microstructure is primarily characterized by equiaxed grain formation,with eutectic silicon distributed along the grain boundaries.Notably,the thickness of the zinc plating layer does not significantly influence the microstructure of the interface transition layer.Pouring temperature is critical for establishing metallurgical bonding at the bimetallic interface,with the thickness of the transition layer increasing as the pouring temperature rises.The hardness of the bimetallic composite interface falls between the hardness values of the two constituent materials.While the thickness of the galvanized layer has a minimal effect on interfacial shear strength,there is a slight decrease in shear strength with increasing pouring temperature,with a maximum value recorded at 68 MPa.展开更多
Electrocatalytic reduction of nitrate to ammonia has been considered a promising and sustainable pathway for pollutant treatment and ammonia has significant potential as a clean energy.Therefore,the method has receive...Electrocatalytic reduction of nitrate to ammonia has been considered a promising and sustainable pathway for pollutant treatment and ammonia has significant potential as a clean energy.Therefore,the method has received much attention.In this work,Cu/Fe 2D bimetallic metal-organic frameworks were synthesized by a facile method applied as cathode materials without high-temperature carbonization.Bimetallic centers(Cu,Fe)with enhanced intrinsic activity demonstrated higher removal efficiency.Meanwhile,the 2D nanosheet reduced themass transfer barrier between the catalyst and nitrate and increased the reaction kinetics.Therefore,the catalysts with a 2D structure showed much better removal efficiency than other structures(3D MOFs and BulkMOFs).Under optimal conditions,Cu/Fe-2D MOF exhibited high nitrate removal efficiency(87.8%)and ammonium selectivity(89.3%)simultaneously.The ammonium yielded up to significantly 907.2μg/(hr·mg_(cat))(7793.8μg/(hr·mg_(metal)))with Faradaic efficiency of 62.8%at an initial 100 mg N/L.The catalyst was proved to have good stability and was recycled 15 times with excellent effect.DFT simulations confirm the reduced Gibbs free energy of Cu/Fe-2D MOF.This study demonstrates the promising application of Cu/Fe-2D MOF in nitrate reduction to ammonia and provides new insights for the design of efficient electrode materials.展开更多
Immiscible bimetal systems,of which tungsten–copper(W–Cu)is a typical representative,have crucial applications in fields requiring both mechanical and physical properties.Nevertheless,it is a major challenge to dete...Immiscible bimetal systems,of which tungsten–copper(W–Cu)is a typical representative,have crucial applications in fields requiring both mechanical and physical properties.Nevertheless,it is a major challenge to determine how to give full play to the advantages of the two phases of the bimetal and achieve outstanding comprehensive properties.In this study,an ultrafine-grained W–Cu bimetal with spatially connected Cu and specific Wislands was fabricated through a designed powder-mixing process and subsequent rapid low-temperature sintering.The prepared bimetal concurrently has a high yield strength,large plastic strain,and high electrical conductivity.The stress distribution and strain response of individual phases in different types of W–Cu bimetals under loading were quantified by means of a simulation.The high yield strength of the reported bimetal results from the microstructure refinement and high contiguity of the grains in the W islands,which enhance the contribution of W to the total plastic deformation of the bimetal.The high electrical conductivity is attributed to the increased mean free path of the Cu and the reduced proportion of phase boundaries due to the specific phase combination of W islands and Cu.This work provides new insight into modulating phase configuration in immiscible metallic composites to achieve high-level multi-objective properties.展开更多
Pd-based catalysts have been extensively studied in the catalytic oxidation of methane,but their longterm stability and water resistance are unsatisfactory as the active sites are susceptible to water toxicity.The add...Pd-based catalysts have been extensively studied in the catalytic oxidation of methane,but their longterm stability and water resistance are unsatisfactory as the active sites are susceptible to water toxicity.The addition of Pt to Pd-based catalysts is found to be the most effective and promising method.However,distinct states of existence of Pt can affect the catalytic performance to different degrees,even negatively.Therefore,the impact mechanism of Pt on Pd-based catalysts needs to be further understood.In this work,A-site defective La_(0.9)AlO_(x)perovskite was used as a support,and the state of Pt in catalysts was regulated by adjusting the introducing sequence of Pd and Pt,It is found that only when Pt is introduced preferentially,the activity and water resistance of the bimetal can be improved.Combining a series of characterization results of the fresh catalysts,reduced catalysts,and the samples after reduction and use,it is found that the higher Pt^(2+)content in the catalyst is the main reason for promoting bimetallic properties,while more Pt0has an inhibitory effect.This work provides a new understanding of the promotion effect of Pt on Pd-Pt bimetal in the catalytic oxidation reaction of methane.展开更多
The Cu/1010 steel bimetal laminated composites(BLCs)were rolled to different thicknesses to investigate the effect of rolling direction and reduction on the microstructure evolution and mechanical properties.The diffe...The Cu/1010 steel bimetal laminated composites(BLCs)were rolled to different thicknesses to investigate the effect of rolling direction and reduction on the microstructure evolution and mechanical properties.The difference of mechanical properties between the Cu and 1010 steel causes different thickness reductions,percentage spread,and cladding ratios.The formation of strong texture induces larger strength of the rolled samples,and as the volume fraction of 1010 steel is larger in Route-A,its strength is consistently greater than that in Route-B.The obstruction of interface to crystal and dislocation slip results in the formation of interface distortion,inducing dislocation density gradient when the rolling reduction is low in Route-A.The slip planes of the Cu and 1010 steel are more prone to suffer the normal strain,while the shear strain of other crystal planes is obviously larger than the normal strain under rolling load near the interface.展开更多
Titanium/magnesium alloy bimetal composites show promising prospects for lightweight applications.The Ti/Mg bimetal composite was fabricated in Ti−6Al−4V pyramidal lattice structure via AZ91D melt infiltration.Compara...Titanium/magnesium alloy bimetal composites show promising prospects for lightweight applications.The Ti/Mg bimetal composite was fabricated in Ti−6Al−4V pyramidal lattice structure via AZ91D melt infiltration.Comparative analysis of the tensile and compressive properties was conducted between the composite and its constituent materials(Ti−6Al−4V lattice structure and AZ91D matrix).The tensile strength of the composite(95.9 MPa)was comparable to that of the Ti−6Al−4V lattice structure(94.4 MPa)but lower than that of the AZ91D alloy(120.8 MPa)due to gaps at the bimetal interfaces hindering load transfer during tension.The composite exhibited greater elongation(1.7%)compared to AZ91D(1.4%)alloy but less than the Ti−6Al−4V lattice structure(2.6%).The compressive performance of the composite outperformed that of the Ti−6Al−4V lattice structure,underscoring the significance of the AZ91D alloy in compressive deformation.Fracture analysis indicated that the predominant failure reasons in both the composite and lattice structures were attributed to the breakage of lattice struts at nodes caused by the stress concentration.展开更多
A nickel-based coating was deposited on the pure Al substrate by immersion plating,and the Al/Cu bimetals were prepared by diffusion bonding in the temperature range of 450-550 ℃.The interce microstructure and fractu...A nickel-based coating was deposited on the pure Al substrate by immersion plating,and the Al/Cu bimetals were prepared by diffusion bonding in the temperature range of 450-550 ℃.The interce microstructure and fracture surface of Al/Cu joints were studied by scanning electron microscopy（SEM） and X-ray diffraction（XRD）.The mechanical properties of the Al/Cu bimetals were measured by tensile shear and microhardness tests.The results show that the Ni interiayer can effectively eliminate the formation of Al-Cu intermetallic compounds.The Al/Ni interface consists of the Al3Ni and Al3Ni2 phases,while it is Ni-Cu solid solution at the Ni/Cu interce.The tensile shear strength of the joints is improved by the addition of Ni interiayer.The joint with Ni interiayer annealed at 500 ℃ exhibits a maximum value of tensile shear strength of 34.7 MPa.展开更多
Homogenization annealing of the 7050/6009 bimetal slab prepared by direct-chill casting was investigated and its effects on microstructural evolution, composition distribution and mechanical properties in the interfac...Homogenization annealing of the 7050/6009 bimetal slab prepared by direct-chill casting was investigated and its effects on microstructural evolution, composition distribution and mechanical properties in the interfacial region of the bimetal were studied. The results show that the optimized homogenization annealing process was 460℃for 24 h. After homogenization annealing, the Zn-rich phases and Al15（FeMn）3Si2phases were precipitated at the interface of the bimetal. The diffusion layer thickness of homogenized bimetal increased by 30 μm from 440 to480℃for 24 h, while it increased by 280 μm from 12 to 36 h at 460℃. The Vickers hardnessesat 6009 alloy side and interface of the bimetal decreased after homogenized annealing and grain coarsening was considered asthedominating softening mechanism.The hardness variation at 7050 alloy side was complicated due to the combined action of solution strengthening, dispersion strengthening and dissolution of reinforced phases.展开更多
A Ni-P coating was deposited on Cu substrate by electroless plating and the Al/Cu bimetal was produced by solid？liquid compound casting technology. The microstructure, mechanical properties and conductivity of Al/Cu ...A Ni-P coating was deposited on Cu substrate by electroless plating and the Al/Cu bimetal was produced by solid？liquid compound casting technology. The microstructure, mechanical properties and conductivity of Al/Cu joints with different process parameters （bonding temperature and preheating time） were investigated. The results showed that intermetallics formed at the interface and the thickness and variety increased with the increase of bonding temperature and preheating time. The Ni？P interlayer functioned as a diffusion barrier and protective film which effectively reduced the formation of intermetallics. The shear strength and conductivity of Al/Cu bimetal were reduced by increasing the thickness of intermetallics. In particular, the detrimental effect of Al2Cu phase was more obvious compared with the others. The sample preheated at 780 ℃ for 150 s exhibited the maximum shear strength and conductivity of 49.8 MPa and 5.29×10^5 S/cm, respectively.展开更多
6009/7050 alloy bimetal slab was prepared by a direct-chill (DC) casting process. Homogenizing annealing, hot rolling and T6 treatment were successively performed and their effects on microstructure and properties of ...6009/7050 alloy bimetal slab was prepared by a direct-chill (DC) casting process. Homogenizing annealing, hot rolling and T6 treatment were successively performed and their effects on microstructure and properties of the slab were studied. The results reveal that the average diffusion layer thickness of as-cast slab, determined by interdiffusion of elements Zn, Cu, Mg and Si, was about 400 μm. Excellent metallurgical bonding was achieved because all tensile samples fractured on the softer 6009 alloy side after homogenizing annealing. After homogenizing annealing plus rolling, the average diffusion layer thickness decreased to 100 μm, while the network structure of 7050 alloy side transformed to dispersive nubby structure. Furthermore, subsequent T6 treatment resulted in diffusion layer thickness up to 200 μm and an obvious increase of the Vickers hardness for both 7050 and 6009 sides. The layered structure of the as-cast 6009/7050 bimetal is retained after hot rolling and T6 treatment.展开更多
An Al-12 Si/Al-3.5 Cu-1.5 Mg-1 Si bimetal with a good interface was successfully produced by selective laser melting(SLM).The SLM bimetal exhibits four successive zones along the building direction:an Al-12 Si zone,an...An Al-12 Si/Al-3.5 Cu-1.5 Mg-1 Si bimetal with a good interface was successfully produced by selective laser melting(SLM).The SLM bimetal exhibits four successive zones along the building direction:an Al-12 Si zone,an interfacial zone,a texture-strengthening zone and an Al-Cu-Mg-Si zone.The interfacial zone(<0.2 mm thick)displays an increasing size of the cells composed of eutectic Al-Si and a discontinuous cellular microstructure,resulting in the lowest hardness of the four zones.The texturestrengthening zone(around 0.3 mm thick)shows a remarkable variation of the hardness and<001>fiber texture.Electron backscatter diffraction analysis shows that the grains grow gradually from the interfacial zone to the Al-Cu-Mg-Si zone along the building direction.Additionally,a strong<001>fiber texture develops at the Al-Cu-Mg-Si side of the interfacial zone and disappears gradually along the building direction.The bimetal exhibits a room temperature yield strength of 267±10 MPa and an ultimate tensile strength of 369±15 MPa with elongation of 2.6±0.1%,revealing the potential of selective laser melting in manufacturing dissimilar materials.展开更多
A single forming equipment of bimetal continuous core-filling casting was designed and manufactured for the purpose of developing copper-aluminum composite materials.The characteristics of the equipment were as follow...A single forming equipment of bimetal continuous core-filling casting was designed and manufactured for the purpose of developing copper-aluminum composite materials.The characteristics of the equipment were as follows：the crystallizer composed of water jacket copper sleeve in which graphite sleeve was set, two melting furnaces with different diameters vertically distributed, the low furnace of melting copper linked with the crystallizer, continuous casting and core-filling proceeded at the meantime.The rational processing parameters were determined through a series of experiments：contact length from down crucible to water-cooling cupreous crystallizer, 20 mm;length of recooling spray jet under crystallizer, 95 mm;temperature of copper and aluminum, 1250-1320℃ and 700℃ respectively;pulling rate, 16 mm/min.The qualified copper-clad aluminum composite rods, the external and inner diameter of which was 40 mm and 24 mm respectively, could be drawn successfully on that basis.Tested by hydrostatic extrusion and drawing process, the boss ratios of the copperclad aluminum composite rods were maintained a relatively stable scope of about 0.59-0.65, which was not obviously changed by subsequent plastic processing.展开更多
Impact, friction and corrosion from the grinding balls and the grinding medium during the mineral processing result in liner breakage. Liner, made from Hadfield steel or alloyed steel, could not have served in wet gri...Impact, friction and corrosion from the grinding balls and the grinding medium during the mineral processing result in liner breakage. Liner, made from Hadfield steel or alloyed steel, could not have served in wet grinding environment for more than ten months. Composite liner, made from HCWCI (high Cr white cast iron) and carbon steel, has been developed successfully with liquid-liquid composing process based on LFC (lost foam casting). The microstructure of composite was analyzed with optical microscope, SEM (scanning electron microscope)/EDX energy-dispersive X-ray and XRD (X-ray diffraction). According to micrograph, the combination region of two metals was staggered like dogtooth, no mixtures occurred between two liquid metals, and its interface presented excellent metallurgical bonding state. The results of mechanical property test show that, the hardness of HRC, the fracture toughness, and the bending strength are more than 61, 16.5 J/cm2 and 1 600 MPa, respectively. Comparison between liners made from bimetal composite and alloyed steel has also been investigated in industrial hematite ball mill. The results of eight months test in wet grinding environment prove that the service life of bimetal composite liner is three times as long as that of one made from alloyed steel.展开更多
In the present work, a series of Pt-based catalysts, alloyed with a second metal, i.e., Re, Sn, Er, La, and Y, and supported on activated carbon, ordered mesoporous carbon, N-doped mesoporous carbon or reduced graphen...In the present work, a series of Pt-based catalysts, alloyed with a second metal, i.e., Re, Sn, Er, La, and Y, and supported on activated carbon, ordered mesoporous carbon, N-doped mesoporous carbon or reduced graphene oxide(rGO), have been developed for selective hydrogenation of cinnamaldehyde to cinnamylalcohol. Re and rGO were proved to be the most favorable metal dopant and catalyst support, respectively. Pt_(50) Re_(50)/rGO showed the highest cinnamylalcohol selectivity of 89% with 94% conversion of cinnamaldehyde at the reaction conditions of 120 °C, 2.0 MPaH_2 and 4 h.展开更多
High-chromium white cast iron （HCWCI） is one of the most widely used engineering materials in the mining and cement industries. However, in some components, such as the pulverizer plates of ash mills, the poor machi...High-chromium white cast iron （HCWCI） is one of the most widely used engineering materials in the mining and cement industries. However, in some components, such as the pulverizer plates of ash mills, the poor machinability of HCWCI creates difficulties. The bimetal casting technique is a suitable method for improving the machinability of HCWCI by joining an easily machined layer of plain carbon steel （PCS） to its hard part. In this study, the possibility of PCS/HCWCI bimetal casting was investigated using sand casting. The investigation was conducted by optical and electron microscopy and non-destructive, impact toughness, and tensile tests. The hardness and chemical composition profiles on both sides of the interface were plotted in this study. The results indicated that a conventional and low-cost casting technique could be a reliable method for producing PCSYdCWCI bimetal. The interfacial microstructure comprised two distinct lay- ers： a very fine, partially spheroidized pearlite layer and a coarse full pearlite layer. Moreover, characterization of the microstructure revealed that the interface was free of defects.展开更多
Nanothermites have been employed as fuel additives in energetic formulations due to their higher energy density over CHNO energetics. Nevertheless, sintering and degradation of nanoparticles significantly limit the pr...Nanothermites have been employed as fuel additives in energetic formulations due to their higher energy density over CHNO energetics. Nevertheless, sintering and degradation of nanoparticles significantly limit the practical use of nanothermites. In this work, combustion characteristic and aging behavior of aluminum/iron oxide(Al/Fe2O3) nanothermite mixtures were investigated in the presence of micron-scale nickel aimed to produce bimetal thermite powders. The results showed that the alumina content in the combustion residue increased from 88.3% for Al/Fe2O3 nanothermite to 96.5% for the nanothermite mixture containing 20 wt% nickel. Finer particle sizes of combustion residue were obtained for the nanothermite mixtures containing nickel, indicative of the reduced agglomeration. Both results suggested a more complete combustion in the bimetal thermite powders. Aging behavior of the nanothermite mixture was also assessed by measuring the heat of combustion of the mixture before and after aging process. The reduction in heat of combustion of nanothermite mixtures containing nickel was less severe as compared to a significant decrease for the nanothermite mixture without nickel, indicating better aging resistance of the bimetal thermite powders.展开更多
Crusher hammers for the mineral processing industry must meet the demands of both high wear resistance at the hammer head and high impact toughness at the hammer handle. The crusher hammers made of Hadfield steel have...Crusher hammers for the mineral processing industry must meet the demands of both high wear resistance at the hammer head and high impact toughness at the hammer handle. The crusher hammers made of Hadfield steel have typical y low service life of less than 40 hours. To solve the problem, a kind of bimetal crusher hammers made of high chromium cast iron （HCCI） and low al oy steel （LAS） has been successful y developed by using liquid-liquid composite casting. The microstructure and composite interface bonding was analyzed using optical microscope, SEM, EDX and XRD. Micrographs indicate that the composite interface is metal urgical y bonded with a zigzag shape across the boundary and without unbound region or void. After heat treatment, the composite hammers have shown excellent properties. The hardness of HCCI is at least 63 HRC and its αk is greater than 3.5 J？cm-2; the hardness of LAS is greater than 35 HRC and its αk is no less than 80 J？cm-2. Diffusion of elements takes place at the interface and forms a transition region. The micro hardness increases from LAS to the interface and then to HCCI. Wear comparison was made separately between the bimetal composite hammer and a Hadfield steel hammer in two quarries of Jilin province and Liaoning province. The results showed that the liquid-liquid bimetal composite hammers did not have the fal ing off of hammer head or impact fracture phenomenon, and their service life was 3.75 times as long as that of the Hadfield steel hammers.展开更多
The 0.4 nm molecular sieve supported Cu-Ni bimetal catalysts for direct synthesis of dimethyl carbonate (DMC) from CO 2 and CH 3 OH were prepared and investigated. The synthesized catalysts were fully characterized by...The 0.4 nm molecular sieve supported Cu-Ni bimetal catalysts for direct synthesis of dimethyl carbonate (DMC) from CO 2 and CH 3 OH were prepared and investigated. The synthesized catalysts were fully characterized by BET, XRD (X-ray diffraction), TPR (temperature programmed reduction), IR (infra-red adsorption), NH 3-TPD (temperature programmed desorption) and CO 2-TPD (temperature programmed desorption) techniques. The results showed that the surface area of catalysts decreased with increasing metal content, and the metals as well as Cu-Ni alloy co-existed on the reduced catalyst surface. There existed interaction between metal and carrier, and moreover, metal particles affected obviously the acidity and basicity of carrier. The large amount of basic sites facilitated the activation of methanol to methoxyl species and their subsequent reaction with activated carbon dioxide. The catalysts were evaluated in a continuous tubular fixed-bed micro-gaseous reactor and the catalyst with bimetal loading of 20% (by mass) had best catalytic activities. Under the conditions of 393 K, 1.1 MPa, 5 h and gas space velocity of 510 h 1 , the selectivity and yield of DMC were higher than 86.0 % and 5.0 %, respectively.展开更多
Mg/Al bimetal combines the advantages of both aluminum and magnesium and has broad application prospects in automotive, aerospace,weapons, digital products and so on. The compound casting has the characteristics of lo...Mg/Al bimetal combines the advantages of both aluminum and magnesium and has broad application prospects in automotive, aerospace,weapons, digital products and so on. The compound casting has the characteristics of low cost, easy to achieve metallurgical combination and suitable for the preparation of complex bimetallic parts. However, bimetallic joint strength is low due to differences of physical properties between Al and Mg, oxide film on metallic surface and interfacial Al-Mg IMCs, which is closely related to the interfacial microstructure and properties. Therefore, how to control the interface of the bimetal to achieve performance enhancement is the focus and difficulty in this field. At present, there are mainly the following strengthening methods. First, the “zincate galvanizing” and “electrolytic polishing+anodic oxidation” technology were exert on the surface of Al alloy to remove and break the oxide film, which improved the wettability between Al and Mg. Second, the undesirable Al-Mg IMCs were reduce or elimination by adding the interlayers(Zn, Ni and Ni-Cu). Thirdly, the evolution process of interfacial microstructure was changed and fine strengthening phases were formed by adding Si element to Al alloy or rare earth element to Mg alloy. Fourthly, mechanical vibration and ultrasonic vibration were applied in the process of the filling and solidification to refine and homogenize the interfacial structure. Finally, some other methods, including secondary rolling, thermal modification, heat treatment and constructing exterior 3D morphology, also can be used to regulate the interfacial microstructure and compositions. The above strengthening methods can be used alone or in combination to achieve bimetallic strengthening. Finally, the future development direction of the Mg/Al bimetal is prospected, which provides some new ideas for the development and application of the Mg/Al bimetal.展开更多
Liners in wet ball mill for mineral processing industry must bear abrasive wear and corrosive wear, and consequently, the service life of the liner made from traditional materials, such as Hadfield steel and alloyed s...Liners in wet ball mill for mineral processing industry must bear abrasive wear and corrosive wear, and consequently, the service life of the liner made from traditional materials, such as Hadfield steel and alloyed steels, is typically less than ten months. Bimetal liner, made from high Cr white cast iron and carbon steel, has been successfully developed by using liquid-liquid composite lost foam casting process. The microstructure and interface of the composite were analyzed using optical microscope, SEM, EDX and XRD. Micrographs indicate that the boundary of bimetal combination regions is staggered like dogtooth, two liquid metals are not mixed, and the interface presents excellent metallurgical bonding state. After heat treatment, the composite liner specimens have shown excellent properties, including hardness 〉 61 HRC, fracture toughness ak 〉16.5 J.cm2 and bending strength 〉1,600 MPa. Wear comparison was made between the bimetal composite liner and alloyed steel liner in an industrial hematite ball mill of WISCO, and the results of eight-month test in wet grinding environment have proved that the service life of the bimetal composite liner is three times as long as that of the alloyed steel liner.展开更多
基金financially supported by the National Natural Science Foundation of China(Grant No.52275370)the Key R&D Program of Hubei Province,China(Grant No.2024BAB072)the Research Fund of the State Key Laboratory of Intelligent Agricultural Power Equipment(Grant No.SKLIAPE2023014).
文摘A356/6061 bimetallic specimens were prepared by liquid-solid compound casting.The effects of various casting conditions on the interfacial microstructure and mechanical properties of the bimetallic specimens were studied.Results demonstrate that a combination of chemical zinc deposition and electroplating can create a dense protective layer on the surface of the 6061 aluminum bar,achieving complete metallurgical bonding at the bimetallic interface.The interfacial microstructure is primarily characterized by equiaxed grain formation,with eutectic silicon distributed along the grain boundaries.Notably,the thickness of the zinc plating layer does not significantly influence the microstructure of the interface transition layer.Pouring temperature is critical for establishing metallurgical bonding at the bimetallic interface,with the thickness of the transition layer increasing as the pouring temperature rises.The hardness of the bimetallic composite interface falls between the hardness values of the two constituent materials.While the thickness of the galvanized layer has a minimal effect on interfacial shear strength,there is a slight decrease in shear strength with increasing pouring temperature,with a maximum value recorded at 68 MPa.
基金supported by the National Natural Science Foundation of China(NSFC)(Nos.52370044 and 21976134)the State Key Laboratory of Pollution Control and Resource Reuse Foundation(Nos.PCRRK21003 and PCRRK21001)+1 种基金Shanghai Scientific Research Plan Project(No.23ZR1467000)the State Key Laboratory of Treatments and Recycling for Organic Effluents by Adsorption in Petroleum and Chemical Industry(No.SDHY2206).
文摘Electrocatalytic reduction of nitrate to ammonia has been considered a promising and sustainable pathway for pollutant treatment and ammonia has significant potential as a clean energy.Therefore,the method has received much attention.In this work,Cu/Fe 2D bimetallic metal-organic frameworks were synthesized by a facile method applied as cathode materials without high-temperature carbonization.Bimetallic centers(Cu,Fe)with enhanced intrinsic activity demonstrated higher removal efficiency.Meanwhile,the 2D nanosheet reduced themass transfer barrier between the catalyst and nitrate and increased the reaction kinetics.Therefore,the catalysts with a 2D structure showed much better removal efficiency than other structures(3D MOFs and BulkMOFs).Under optimal conditions,Cu/Fe-2D MOF exhibited high nitrate removal efficiency(87.8%)and ammonium selectivity(89.3%)simultaneously.The ammonium yielded up to significantly 907.2μg/(hr·mg_(cat))(7793.8μg/(hr·mg_(metal)))with Faradaic efficiency of 62.8%at an initial 100 mg N/L.The catalyst was proved to have good stability and was recycled 15 times with excellent effect.DFT simulations confirm the reduced Gibbs free energy of Cu/Fe-2D MOF.This study demonstrates the promising application of Cu/Fe-2D MOF in nitrate reduction to ammonia and provides new insights for the design of efficient electrode materials.
基金supported by the National Natural Science Foundation of China(92163107,52171061,and 52371128)the National Key Research and Development Program of China(2022YFB3708800 and 2021YFB3501502).
文摘Immiscible bimetal systems,of which tungsten–copper(W–Cu)is a typical representative,have crucial applications in fields requiring both mechanical and physical properties.Nevertheless,it is a major challenge to determine how to give full play to the advantages of the two phases of the bimetal and achieve outstanding comprehensive properties.In this study,an ultrafine-grained W–Cu bimetal with spatially connected Cu and specific Wislands was fabricated through a designed powder-mixing process and subsequent rapid low-temperature sintering.The prepared bimetal concurrently has a high yield strength,large plastic strain,and high electrical conductivity.The stress distribution and strain response of individual phases in different types of W–Cu bimetals under loading were quantified by means of a simulation.The high yield strength of the reported bimetal results from the microstructure refinement and high contiguity of the grains in the W islands,which enhance the contribution of W to the total plastic deformation of the bimetal.The high electrical conductivity is attributed to the increased mean free path of the Cu and the reduced proportion of phase boundaries due to the specific phase combination of W islands and Cu.This work provides new insight into modulating phase configuration in immiscible metallic composites to achieve high-level multi-objective properties.
基金Project supported by the National Key Research and Development Program(2022YFB3504200)National Natrual Science Foundation of China(22376061,21922602,22076047,U21A20326)+1 种基金Shanghai Science and Technology Innovation Action Plan(20dz1204200)Fundamental Re search Funds for the Central Universities。
文摘Pd-based catalysts have been extensively studied in the catalytic oxidation of methane,but their longterm stability and water resistance are unsatisfactory as the active sites are susceptible to water toxicity.The addition of Pt to Pd-based catalysts is found to be the most effective and promising method.However,distinct states of existence of Pt can affect the catalytic performance to different degrees,even negatively.Therefore,the impact mechanism of Pt on Pd-based catalysts needs to be further understood.In this work,A-site defective La_(0.9)AlO_(x)perovskite was used as a support,and the state of Pt in catalysts was regulated by adjusting the introducing sequence of Pd and Pt,It is found that only when Pt is introduced preferentially,the activity and water resistance of the bimetal can be improved.Combining a series of characterization results of the fresh catalysts,reduced catalysts,and the samples after reduction and use,it is found that the higher Pt^(2+)content in the catalyst is the main reason for promoting bimetallic properties,while more Pt0has an inhibitory effect.This work provides a new understanding of the promotion effect of Pt on Pd-Pt bimetal in the catalytic oxidation reaction of methane.
基金the National Key Research and Development Program of China(No.2018YFE0306103)the National Natural Science Foundation of China(No.52071050)+1 种基金the Science and Technology Innovation Project of Ningbo,China(No.2021Z032)the Program of China Scholarships Council(No.202106060148).
文摘The Cu/1010 steel bimetal laminated composites(BLCs)were rolled to different thicknesses to investigate the effect of rolling direction and reduction on the microstructure evolution and mechanical properties.The difference of mechanical properties between the Cu and 1010 steel causes different thickness reductions,percentage spread,and cladding ratios.The formation of strong texture induces larger strength of the rolled samples,and as the volume fraction of 1010 steel is larger in Route-A,its strength is consistently greater than that in Route-B.The obstruction of interface to crystal and dislocation slip results in the formation of interface distortion,inducing dislocation density gradient when the rolling reduction is low in Route-A.The slip planes of the Cu and 1010 steel are more prone to suffer the normal strain,while the shear strain of other crystal planes is obviously larger than the normal strain under rolling load near the interface.
基金the financial support from the National Natural Science Foundation of China(Nos.51875062,52205336)。
文摘Titanium/magnesium alloy bimetal composites show promising prospects for lightweight applications.The Ti/Mg bimetal composite was fabricated in Ti−6Al−4V pyramidal lattice structure via AZ91D melt infiltration.Comparative analysis of the tensile and compressive properties was conducted between the composite and its constituent materials(Ti−6Al−4V lattice structure and AZ91D matrix).The tensile strength of the composite(95.9 MPa)was comparable to that of the Ti−6Al−4V lattice structure(94.4 MPa)but lower than that of the AZ91D alloy(120.8 MPa)due to gaps at the bimetal interfaces hindering load transfer during tension.The composite exhibited greater elongation(1.7%)compared to AZ91D(1.4%)alloy but less than the Ti−6Al−4V lattice structure(2.6%).The compressive performance of the composite outperformed that of the Ti−6Al−4V lattice structure,underscoring the significance of the AZ91D alloy in compressive deformation.Fracture analysis indicated that the predominant failure reasons in both the composite and lattice structures were attributed to the breakage of lattice struts at nodes caused by the stress concentration.
基金Projects (51274054,51375070,51271042) supported by the National Natural Science Foundation of ChinaProjects (2013M530913) supported by the China Postdoctoral Science Foundation
文摘A nickel-based coating was deposited on the pure Al substrate by immersion plating,and the Al/Cu bimetals were prepared by diffusion bonding in the temperature range of 450-550 ℃.The interce microstructure and fracture surface of Al/Cu joints were studied by scanning electron microscopy（SEM） and X-ray diffraction（XRD）.The mechanical properties of the Al/Cu bimetals were measured by tensile shear and microhardness tests.The results show that the Ni interiayer can effectively eliminate the formation of Al-Cu intermetallic compounds.The Al/Ni interface consists of the Al3Ni and Al3Ni2 phases,while it is Ni-Cu solid solution at the Ni/Cu interce.The tensile shear strength of the joints is improved by the addition of Ni interiayer.The joint with Ni interiayer annealed at 500 ℃ exhibits a maximum value of tensile shear strength of 34.7 MPa.
基金Projects(51375070,51574058)supported by the National Natural Science Foundation of China
文摘Homogenization annealing of the 7050/6009 bimetal slab prepared by direct-chill casting was investigated and its effects on microstructural evolution, composition distribution and mechanical properties in the interfacial region of the bimetal were studied. The results show that the optimized homogenization annealing process was 460℃for 24 h. After homogenization annealing, the Zn-rich phases and Al15（FeMn）3Si2phases were precipitated at the interface of the bimetal. The diffusion layer thickness of homogenized bimetal increased by 30 μm from 440 to480℃for 24 h, while it increased by 280 μm from 12 to 36 h at 460℃. The Vickers hardnessesat 6009 alloy side and interface of the bimetal decreased after homogenized annealing and grain coarsening was considered asthedominating softening mechanism.The hardness variation at 7050 alloy side was complicated due to the combined action of solution strengthening, dispersion strengthening and dissolution of reinforced phases.
基金Project(51571080)supported by the National Natural Science Foundation of China
文摘A Ni-P coating was deposited on Cu substrate by electroless plating and the Al/Cu bimetal was produced by solid？liquid compound casting technology. The microstructure, mechanical properties and conductivity of Al/Cu joints with different process parameters （bonding temperature and preheating time） were investigated. The results showed that intermetallics formed at the interface and the thickness and variety increased with the increase of bonding temperature and preheating time. The Ni？P interlayer functioned as a diffusion barrier and protective film which effectively reduced the formation of intermetallics. The shear strength and conductivity of Al/Cu bimetal were reduced by increasing the thickness of intermetallics. In particular, the detrimental effect of Al2Cu phase was more obvious compared with the others. The sample preheated at 780 ℃ for 150 s exhibited the maximum shear strength and conductivity of 49.8 MPa and 5.29×10^5 S/cm, respectively.
基金Project (51375070) supported by the National Natural Science Foundation of China
文摘6009/7050 alloy bimetal slab was prepared by a direct-chill (DC) casting process. Homogenizing annealing, hot rolling and T6 treatment were successively performed and their effects on microstructure and properties of the slab were studied. The results reveal that the average diffusion layer thickness of as-cast slab, determined by interdiffusion of elements Zn, Cu, Mg and Si, was about 400 μm. Excellent metallurgical bonding was achieved because all tensile samples fractured on the softer 6009 alloy side after homogenizing annealing. After homogenizing annealing plus rolling, the average diffusion layer thickness decreased to 100 μm, while the network structure of 7050 alloy side transformed to dispersive nubby structure. Furthermore, subsequent T6 treatment resulted in diffusion layer thickness up to 200 μm and an obvious increase of the Vickers hardness for both 7050 and 6009 sides. The layered structure of the as-cast 6009/7050 bimetal is retained after hot rolling and T6 treatment.
基金supported by the Shenzhen Peacock Innovation Project(KQJSCX20170327150948772,KQJSCX20170727101223535,and KQJSCX20170327151307811)the Key Project Fund for Science and Technology Development of Guangdong Province(2017B090911014)+1 种基金support was provided by the European Research Council(ERC)under the ERC Advanced Grant INTELHYB(ERC-2013-ADG-340025)the National Natural Science Foundation of China(51771123)。
文摘An Al-12 Si/Al-3.5 Cu-1.5 Mg-1 Si bimetal with a good interface was successfully produced by selective laser melting(SLM).The SLM bimetal exhibits four successive zones along the building direction:an Al-12 Si zone,an interfacial zone,a texture-strengthening zone and an Al-Cu-Mg-Si zone.The interfacial zone(<0.2 mm thick)displays an increasing size of the cells composed of eutectic Al-Si and a discontinuous cellular microstructure,resulting in the lowest hardness of the four zones.The texturestrengthening zone(around 0.3 mm thick)shows a remarkable variation of the hardness and<001>fiber texture.Electron backscatter diffraction analysis shows that the grains grow gradually from the interfacial zone to the Al-Cu-Mg-Si zone along the building direction.Additionally,a strong<001>fiber texture develops at the Al-Cu-Mg-Si side of the interfacial zone and disappears gradually along the building direction.The bimetal exhibits a room temperature yield strength of 267±10 MPa and an ultimate tensile strength of 369±15 MPa with elongation of 2.6±0.1%,revealing the potential of selective laser melting in manufacturing dissimilar materials.
基金supported by the National Natural Science Foundation of China (No.50774009)the National High Technology Research and Development Program of China (No.2009AA03Z532)
文摘A single forming equipment of bimetal continuous core-filling casting was designed and manufactured for the purpose of developing copper-aluminum composite materials.The characteristics of the equipment were as follows：the crystallizer composed of water jacket copper sleeve in which graphite sleeve was set, two melting furnaces with different diameters vertically distributed, the low furnace of melting copper linked with the crystallizer, continuous casting and core-filling proceeded at the meantime.The rational processing parameters were determined through a series of experiments：contact length from down crucible to water-cooling cupreous crystallizer, 20 mm;length of recooling spray jet under crystallizer, 95 mm;temperature of copper and aluminum, 1250-1320℃ and 700℃ respectively;pulling rate, 16 mm/min.The qualified copper-clad aluminum composite rods, the external and inner diameter of which was 40 mm and 24 mm respectively, could be drawn successfully on that basis.Tested by hydrostatic extrusion and drawing process, the boss ratios of the copperclad aluminum composite rods were maintained a relatively stable scope of about 0.59-0.65, which was not obviously changed by subsequent plastic processing.
基金Item Sponsored by National Natural Science Foundation of China (50805109)Fundamental Research Funds for Central Universities of China (2011-1a-023)
文摘Impact, friction and corrosion from the grinding balls and the grinding medium during the mineral processing result in liner breakage. Liner, made from Hadfield steel or alloyed steel, could not have served in wet grinding environment for more than ten months. Composite liner, made from HCWCI (high Cr white cast iron) and carbon steel, has been developed successfully with liquid-liquid composing process based on LFC (lost foam casting). The microstructure of composite was analyzed with optical microscope, SEM (scanning electron microscope)/EDX energy-dispersive X-ray and XRD (X-ray diffraction). According to micrograph, the combination region of two metals was staggered like dogtooth, no mixtures occurred between two liquid metals, and its interface presented excellent metallurgical bonding state. The results of mechanical property test show that, the hardness of HRC, the fracture toughness, and the bending strength are more than 61, 16.5 J/cm2 and 1 600 MPa, respectively. Comparison between liners made from bimetal composite and alloyed steel has also been investigated in industrial hematite ball mill. The results of eight months test in wet grinding environment prove that the service life of bimetal composite liner is three times as long as that of one made from alloyed steel.
基金Supported by the National Natural Science Foundation of China(21476211)the Zhejiang Provincial Natural Science Foundation of China(LY16B060004 and LY18B060016)
文摘In the present work, a series of Pt-based catalysts, alloyed with a second metal, i.e., Re, Sn, Er, La, and Y, and supported on activated carbon, ordered mesoporous carbon, N-doped mesoporous carbon or reduced graphene oxide(rGO), have been developed for selective hydrogenation of cinnamaldehyde to cinnamylalcohol. Re and rGO were proved to be the most favorable metal dopant and catalyst support, respectively. Pt_(50) Re_(50)/rGO showed the highest cinnamylalcohol selectivity of 89% with 94% conversion of cinnamaldehyde at the reaction conditions of 120 °C, 2.0 MPaH_2 and 4 h.
文摘High-chromium white cast iron （HCWCI） is one of the most widely used engineering materials in the mining and cement industries. However, in some components, such as the pulverizer plates of ash mills, the poor machinability of HCWCI creates difficulties. The bimetal casting technique is a suitable method for improving the machinability of HCWCI by joining an easily machined layer of plain carbon steel （PCS） to its hard part. In this study, the possibility of PCS/HCWCI bimetal casting was investigated using sand casting. The investigation was conducted by optical and electron microscopy and non-destructive, impact toughness, and tensile tests. The hardness and chemical composition profiles on both sides of the interface were plotted in this study. The results indicated that a conventional and low-cost casting technique could be a reliable method for producing PCSYdCWCI bimetal. The interfacial microstructure comprised two distinct lay- ers： a very fine, partially spheroidized pearlite layer and a coarse full pearlite layer. Moreover, characterization of the microstructure revealed that the interface was free of defects.
文摘Nanothermites have been employed as fuel additives in energetic formulations due to their higher energy density over CHNO energetics. Nevertheless, sintering and degradation of nanoparticles significantly limit the practical use of nanothermites. In this work, combustion characteristic and aging behavior of aluminum/iron oxide(Al/Fe2O3) nanothermite mixtures were investigated in the presence of micron-scale nickel aimed to produce bimetal thermite powders. The results showed that the alumina content in the combustion residue increased from 88.3% for Al/Fe2O3 nanothermite to 96.5% for the nanothermite mixture containing 20 wt% nickel. Finer particle sizes of combustion residue were obtained for the nanothermite mixtures containing nickel, indicative of the reduced agglomeration. Both results suggested a more complete combustion in the bimetal thermite powders. Aging behavior of the nanothermite mixture was also assessed by measuring the heat of combustion of the mixture before and after aging process. The reduction in heat of combustion of nanothermite mixtures containing nickel was less severe as compared to a significant decrease for the nanothermite mixture without nickel, indicating better aging resistance of the bimetal thermite powders.
基金financially supported by the National Foundation (grant No:51371090)the Science and Technology Support Program of the 12th Five-year Plan (grant No:2011BAD20B03010401)+1 种基金the National Natural Science Foundation of China (grant No:51203061)the College Student Science and Technology Innovation of Hei Longjiang Province (grant No:2012sj001)
文摘Crusher hammers for the mineral processing industry must meet the demands of both high wear resistance at the hammer head and high impact toughness at the hammer handle. The crusher hammers made of Hadfield steel have typical y low service life of less than 40 hours. To solve the problem, a kind of bimetal crusher hammers made of high chromium cast iron （HCCI） and low al oy steel （LAS） has been successful y developed by using liquid-liquid composite casting. The microstructure and composite interface bonding was analyzed using optical microscope, SEM, EDX and XRD. Micrographs indicate that the composite interface is metal urgical y bonded with a zigzag shape across the boundary and without unbound region or void. After heat treatment, the composite hammers have shown excellent properties. The hardness of HCCI is at least 63 HRC and its αk is greater than 3.5 J？cm-2; the hardness of LAS is greater than 35 HRC and its αk is no less than 80 J？cm-2. Diffusion of elements takes place at the interface and forms a transition region. The micro hardness increases from LAS to the interface and then to HCCI. Wear comparison was made separately between the bimetal composite hammer and a Hadfield steel hammer in two quarries of Jilin province and Liaoning province. The results showed that the liquid-liquid bimetal composite hammers did not have the fal ing off of hammer head or impact fracture phenomenon, and their service life was 3.75 times as long as that of the Hadfield steel hammers.
基金Supported by the National High Technology Research and Development Program of China (2008AA03Z3472294,2009AA302410)the Guangdong Province Universities and Colleges Pearl River Scholar Funded Scheme (2010)+1 种基金the Guangdong Province Sci & Tech Bureau (2006B12401006, 2008A080800024)the Chinese Universities Basic Research Founding
文摘The 0.4 nm molecular sieve supported Cu-Ni bimetal catalysts for direct synthesis of dimethyl carbonate (DMC) from CO 2 and CH 3 OH were prepared and investigated. The synthesized catalysts were fully characterized by BET, XRD (X-ray diffraction), TPR (temperature programmed reduction), IR (infra-red adsorption), NH 3-TPD (temperature programmed desorption) and CO 2-TPD (temperature programmed desorption) techniques. The results showed that the surface area of catalysts decreased with increasing metal content, and the metals as well as Cu-Ni alloy co-existed on the reduced catalyst surface. There existed interaction between metal and carrier, and moreover, metal particles affected obviously the acidity and basicity of carrier. The large amount of basic sites facilitated the activation of methanol to methoxyl species and their subsequent reaction with activated carbon dioxide. The catalysts were evaluated in a continuous tubular fixed-bed micro-gaseous reactor and the catalyst with bimetal loading of 20% (by mass) had best catalytic activities. Under the conditions of 393 K, 1.1 MPa, 5 h and gas space velocity of 510 h 1 , the selectivity and yield of DMC were higher than 86.0 % and 5.0 %, respectively.
基金the supports provided by the National Natural Science Foundation of China (Grant Nos.52271102,52075198 and 52205359)the China Post-doctoral Science Foundation (Grant No.2021M691112)the Analytical and Testing Center,HUST。
文摘Mg/Al bimetal combines the advantages of both aluminum and magnesium and has broad application prospects in automotive, aerospace,weapons, digital products and so on. The compound casting has the characteristics of low cost, easy to achieve metallurgical combination and suitable for the preparation of complex bimetallic parts. However, bimetallic joint strength is low due to differences of physical properties between Al and Mg, oxide film on metallic surface and interfacial Al-Mg IMCs, which is closely related to the interfacial microstructure and properties. Therefore, how to control the interface of the bimetal to achieve performance enhancement is the focus and difficulty in this field. At present, there are mainly the following strengthening methods. First, the “zincate galvanizing” and “electrolytic polishing+anodic oxidation” technology were exert on the surface of Al alloy to remove and break the oxide film, which improved the wettability between Al and Mg. Second, the undesirable Al-Mg IMCs were reduce or elimination by adding the interlayers(Zn, Ni and Ni-Cu). Thirdly, the evolution process of interfacial microstructure was changed and fine strengthening phases were formed by adding Si element to Al alloy or rare earth element to Mg alloy. Fourthly, mechanical vibration and ultrasonic vibration were applied in the process of the filling and solidification to refine and homogenize the interfacial structure. Finally, some other methods, including secondary rolling, thermal modification, heat treatment and constructing exterior 3D morphology, also can be used to regulate the interfacial microstructure and compositions. The above strengthening methods can be used alone or in combination to achieve bimetallic strengthening. Finally, the future development direction of the Mg/Al bimetal is prospected, which provides some new ideas for the development and application of the Mg/Al bimetal.
基金supported by the National Natural Science Foundation of China under grant No.50805109the Fundamental Research Funds for the Central Universities under grant No.2011-1a-023
文摘Liners in wet ball mill for mineral processing industry must bear abrasive wear and corrosive wear, and consequently, the service life of the liner made from traditional materials, such as Hadfield steel and alloyed steels, is typically less than ten months. Bimetal liner, made from high Cr white cast iron and carbon steel, has been successfully developed by using liquid-liquid composite lost foam casting process. The microstructure and interface of the composite were analyzed using optical microscope, SEM, EDX and XRD. Micrographs indicate that the boundary of bimetal combination regions is staggered like dogtooth, two liquid metals are not mixed, and the interface presents excellent metallurgical bonding state. After heat treatment, the composite liner specimens have shown excellent properties, including hardness 〉 61 HRC, fracture toughness ak 〉16.5 J.cm2 and bending strength 〉1,600 MPa. Wear comparison was made between the bimetal composite liner and alloyed steel liner in an industrial hematite ball mill of WISCO, and the results of eight-month test in wet grinding environment have proved that the service life of the bimetal composite liner is three times as long as that of the alloyed steel liner.
