Molybdenum powders with a diameter of approximately 3 μn were coated with copper using the electroless plating technique in the pH 12.5-13 and temperature range of 55-75℃. The optimization of the electroless copper ...Molybdenum powders with a diameter of approximately 3 μn were coated with copper using the electroless plating technique in the pH 12.5-13 and temperature range of 55-75℃. The optimization of the electroless copper bath was evaluated through the combination of process parameters like pH and temperature. The optimized values ofpH and temperature were found to be 12.5 and 60℃, respectively, which attributes to the bright maroon color of the coating with an increase in weight of 46%. The uncoated and coated powders were subjected to microstructural studies using scanning electron microscope (SEM) and the phases were analyzed using X-my diffrction (XRD). An attempt was made to understand the growth mechanism of the coating. The diffusion-shrinkage autocatalytic model was suggested for copper growth on the molybdenum surface.展开更多
A novel MEMS inductor consisting of a planar single crystalline silicon spiral with a copper surface coating as the conductor is presented. Using a silicon-glass anodic bonding and deep etching formation-and-release p...A novel MEMS inductor consisting of a planar single crystalline silicon spiral with a copper surface coating as the conductor is presented. Using a silicon-glass anodic bonding and deep etching formation-and-release process,a 40μm-thick silicon spiral is formed, which is suspended on a glass substrate to eliminate substrate loss. The surfaces of the silicon spiral are coated with highly conformal copper by electroless plating to reduce the resis- tive loss in the conductor,with thin nickel film plated on the surface of the copper layer for final surface passivation. The fabricated inductor exhibits a self-resonance frequency higher than 15GHz,with a quality factor of about 40 and an inductance of over 5nil at 11.3GHz. Simulations based on a compact equivalent circuit model of the inductor and parameter extraction using a characteristic-function approach are carried out,and good agreement with measurements is obtained.展开更多
Purpose To reduce the beam coupling impedance of the vacuum chamber made of poorly conducting material,a layer of high-conductivity metal,such as copper,is often coated on its inner surface.As the natural bunch length...Purpose To reduce the beam coupling impedance of the vacuum chamber made of poorly conducting material,a layer of high-conductivity metal,such as copper,is often coated on its inner surface.As the natural bunch length of modern accelerators is about several millimeters,its beam spectrum can reach tens of GHz.In this case,the skin depth of copper is of the same order of magnitude as its surface roughness,and its electrical properties can be different from that in DC,which will influence the beam coupling impedance.Therefore,the electrical property of copper coating at high frequency needs to be investigated.Methods In this paper,the method of resonant cavity is adopted to measure the coating conductivity,which is based on the relation between the quality factor of the cavity and material conductivity.Results Three different resonant modes are tested in the measurement,among which the H011 mode shows the best performance.The results also indicate that surface roughness of copper can have an influence on its effective conductivity at high frequency.Conclusion The H011 mode is suitable for measuring high-conductivity materials.When the skin depth of copper is comparable to or larger than its surface roughness,its effective conductivity will be significantly reduced.展开更多
The pressure-actuated metal seal with soft metal coating has been widely used in complex working conditions such as high temperature,low temperature and high pressure.The investigation of the characteristics and bindi...The pressure-actuated metal seal with soft metal coating has been widely used in complex working conditions such as high temperature,low temperature and high pressure.The investigation of the characteristics and binding strength of the transition layer between the soft metal coating and the superalloy substrate is important to improve the sealing performance and to model and simplify the working through-process of metal sealing.The distribution characteristics of elements at soft metal-substrate interface and the binding strength between coating and substrate under different thicknesses and material combinations of coating layer were studied by experimental methods.The results indicate that the thickness of soft metal coating has little influence on the interface morphology of GH4169-Cu,GH4169-Ag and Cu-Ag,but has an influence on the thickness of transition layer between different metals,while this influence is weakened with increasing the coating thickness,and the thickness of transition layer is about 2μm when the coating thickness is more than 30μm.The cross-cut test shows that the Cu,Ag and Cu-Ag coatings are all well combined with nickel-based superalloy GH4169 substrate.The materials of soft metal,i.e.the coating materials,have significant influence on the characteristic of transition layer and the surface characteristics of coating after cross-cut test.展开更多
Copper coating was deposited on the surface of aluminum borate whisker by an electroless plating method.This method was used to modify the interfacial property of squeeze-casting aluminum borate whisker reinforced 606...Copper coating was deposited on the surface of aluminum borate whisker by an electroless plating method.This method was used to modify the interfacial property of squeeze-casting aluminum borate whisker reinforced 6061Al matrix composite.Interface observation indicates that the spinel reaction(MgAl2O4) is hindered by the copper coating,and the difference in interfacial reaction degree affects the tensile property and aging behavior of the composite.For the composite with less spinel reaction(MgAl2O4),its peak-aging process are postponed due to less depletion of magnesium.On the fracture surface of copper-coated composite dimples and fractures of whiskers are more,but on the fracture surface of uncoated composite pull-out of whiskers are more than that on the coated one.In uncoated composite the fracture generally originates from the near-interface-region.展开更多
Water electrolysis is considered as the most capable and old technology for <span style="font-family:Verdana;">hydrogen fuel preparation. Electrolysis needs external electrical energy through </span...Water electrolysis is considered as the most capable and old technology for <span style="font-family:Verdana;">hydrogen fuel preparation. Electrolysis needs external electrical energy through </span><span style="font-family:Verdana;">electrodes to split water into hydrogen and oxygen. An efficient electrolysis requires suitable electrodes to minimize potential drop. In this study Aluminium and Copper Coated Aluminium were used as different combination of Anodes and Cathodes to find out more efficient electrodes combination. NaCl solution in rain water was taken as electrolyte. Rain water was taken to avoid ionic impedance of tap water and expenses of distilled water. In this study, the most efficient electrode combination was Copper Coated Aluminium (anode)</span><span style="font-family:Verdana;"><span style="font-family:Verdana;"><span style="font-family:Verdana;">-</span></span></span><span style="font-family:Verdana;"><span style="font-family:Verdana;"><span style="font-family:Verdana;">Aluminium (cathode) and gave the highest efficiency of hydrogen production to about 11% at normal temperature for very low concentration of NaCl (0.051</span></span></span><span><span><span style="font-family:;" "=""> </span></span></span><span style="font-family:Verdana;"><span style="font-family:Verdana;"><span style="font-family:Verdana;">M) which increased with temperature, up to 29% upon rising of temp to 60<span style="font-family:Verdana, Helvetica, Arial;white-space:normal;background-color:#FFFFFF;">°</span></span></span></span><span><span><span style="font-family:;" "=""><span style="font-family:Verdana;">C. It was showed that higher concentration of electrolyte would surge the efficiency significantly. If the supplied heat could be provided from any waste heat sources then this study would be more efficient. However, current research evaluated the technical feasibility of this electrode combination for producing hydrogen with electrolysis of rain water utilizing electricity and modified electrodes.</span></span></span></span>展开更多
In this study for the first time, a novel copper Solid Phase Microextraction (SPME) fiber has been introduced for removal of naphthalene, phenanthrene and anthracene from aqueous solution. Copper was used as a solid s...In this study for the first time, a novel copper Solid Phase Microextraction (SPME) fiber has been introduced for removal of naphthalene, phenanthrene and anthracene from aqueous solution. Copper was used as a solid support, which was at first coated by 3-mercaptopropyltrimethoxysi- lane. A stationary phase of oxidized multi walled carbon nanotube (MWCNTs)) was bonded to the surface of the copper wire. The developed SPME was characterized by IR and Scanning Electron Microscopy (SEM) and coupled to gas chromatography for separation of the analytes. Stability of the fiber, the effect of coating thickness and recovery time were optimized. The MWCNTs film thickness was about 5 μm which was perfect for a rapid mass transfer. The detection limits were at the range of 0.005 to 0.1 μg·L<sup>-1</sup>. The calibration curves were linear R<sup>2</sup> > 0.9813 in the range of 0.01 to 5 μg·L<sup>-1</sup>. The method has been successfully applied for real samples with standard addition of 5 μL<sup>-1</sup> of each sample. Stability study of the fiber to acid and alkali shows that it can be used for more than 50 times.展开更多
文摘Molybdenum powders with a diameter of approximately 3 μn were coated with copper using the electroless plating technique in the pH 12.5-13 and temperature range of 55-75℃. The optimization of the electroless copper bath was evaluated through the combination of process parameters like pH and temperature. The optimized values ofpH and temperature were found to be 12.5 and 60℃, respectively, which attributes to the bright maroon color of the coating with an increase in weight of 46%. The uncoated and coated powders were subjected to microstructural studies using scanning electron microscope (SEM) and the phases were analyzed using X-my diffrction (XRD). An attempt was made to understand the growth mechanism of the coating. The diffusion-shrinkage autocatalytic model was suggested for copper growth on the molybdenum surface.
文摘A novel MEMS inductor consisting of a planar single crystalline silicon spiral with a copper surface coating as the conductor is presented. Using a silicon-glass anodic bonding and deep etching formation-and-release process,a 40μm-thick silicon spiral is formed, which is suspended on a glass substrate to eliminate substrate loss. The surfaces of the silicon spiral are coated with highly conformal copper by electroless plating to reduce the resis- tive loss in the conductor,with thin nickel film plated on the surface of the copper layer for final surface passivation. The fabricated inductor exhibits a self-resonance frequency higher than 15GHz,with a quality factor of about 40 and an inductance of over 5nil at 11.3GHz. Simulations based on a compact equivalent circuit model of the inductor and parameter extraction using a characteristic-function approach are carried out,and good agreement with measurements is obtained.
基金supported by the National Natural Science Foundation of China(No.11775239).
文摘Purpose To reduce the beam coupling impedance of the vacuum chamber made of poorly conducting material,a layer of high-conductivity metal,such as copper,is often coated on its inner surface.As the natural bunch length of modern accelerators is about several millimeters,its beam spectrum can reach tens of GHz.In this case,the skin depth of copper is of the same order of magnitude as its surface roughness,and its electrical properties can be different from that in DC,which will influence the beam coupling impedance.Therefore,the electrical property of copper coating at high frequency needs to be investigated.Methods In this paper,the method of resonant cavity is adopted to measure the coating conductivity,which is based on the relation between the quality factor of the cavity and material conductivity.Results Three different resonant modes are tested in the measurement,among which the H011 mode shows the best performance.The results also indicate that surface roughness of copper can have an influence on its effective conductivity at high frequency.Conclusion The H011 mode is suitable for measuring high-conductivity materials.When the skin depth of copper is comparable to or larger than its surface roughness,its effective conductivity will be significantly reduced.
基金National Natural Science Foundation of China(52375378)National Key Laboratory of Metal Forming Technology and Heavy Equipment(S2308100.W12)Huxiang High-Level Talent Gathering Project of Hunan Province(2021RC5001)。
文摘The pressure-actuated metal seal with soft metal coating has been widely used in complex working conditions such as high temperature,low temperature and high pressure.The investigation of the characteristics and binding strength of the transition layer between the soft metal coating and the superalloy substrate is important to improve the sealing performance and to model and simplify the working through-process of metal sealing.The distribution characteristics of elements at soft metal-substrate interface and the binding strength between coating and substrate under different thicknesses and material combinations of coating layer were studied by experimental methods.The results indicate that the thickness of soft metal coating has little influence on the interface morphology of GH4169-Cu,GH4169-Ag and Cu-Ag,but has an influence on the thickness of transition layer between different metals,while this influence is weakened with increasing the coating thickness,and the thickness of transition layer is about 2μm when the coating thickness is more than 30μm.The cross-cut test shows that the Cu,Ag and Cu-Ag coatings are all well combined with nickel-based superalloy GH4169 substrate.The materials of soft metal,i.e.the coating materials,have significant influence on the characteristic of transition layer and the surface characteristics of coating after cross-cut test.
文摘Copper coating was deposited on the surface of aluminum borate whisker by an electroless plating method.This method was used to modify the interfacial property of squeeze-casting aluminum borate whisker reinforced 6061Al matrix composite.Interface observation indicates that the spinel reaction(MgAl2O4) is hindered by the copper coating,and the difference in interfacial reaction degree affects the tensile property and aging behavior of the composite.For the composite with less spinel reaction(MgAl2O4),its peak-aging process are postponed due to less depletion of magnesium.On the fracture surface of copper-coated composite dimples and fractures of whiskers are more,but on the fracture surface of uncoated composite pull-out of whiskers are more than that on the coated one.In uncoated composite the fracture generally originates from the near-interface-region.
文摘Water electrolysis is considered as the most capable and old technology for <span style="font-family:Verdana;">hydrogen fuel preparation. Electrolysis needs external electrical energy through </span><span style="font-family:Verdana;">electrodes to split water into hydrogen and oxygen. An efficient electrolysis requires suitable electrodes to minimize potential drop. In this study Aluminium and Copper Coated Aluminium were used as different combination of Anodes and Cathodes to find out more efficient electrodes combination. NaCl solution in rain water was taken as electrolyte. Rain water was taken to avoid ionic impedance of tap water and expenses of distilled water. In this study, the most efficient electrode combination was Copper Coated Aluminium (anode)</span><span style="font-family:Verdana;"><span style="font-family:Verdana;"><span style="font-family:Verdana;">-</span></span></span><span style="font-family:Verdana;"><span style="font-family:Verdana;"><span style="font-family:Verdana;">Aluminium (cathode) and gave the highest efficiency of hydrogen production to about 11% at normal temperature for very low concentration of NaCl (0.051</span></span></span><span><span><span style="font-family:;" "=""> </span></span></span><span style="font-family:Verdana;"><span style="font-family:Verdana;"><span style="font-family:Verdana;">M) which increased with temperature, up to 29% upon rising of temp to 60<span style="font-family:Verdana, Helvetica, Arial;white-space:normal;background-color:#FFFFFF;">°</span></span></span></span><span><span><span style="font-family:;" "=""><span style="font-family:Verdana;">C. It was showed that higher concentration of electrolyte would surge the efficiency significantly. If the supplied heat could be provided from any waste heat sources then this study would be more efficient. However, current research evaluated the technical feasibility of this electrode combination for producing hydrogen with electrolysis of rain water utilizing electricity and modified electrodes.</span></span></span></span>
文摘In this study for the first time, a novel copper Solid Phase Microextraction (SPME) fiber has been introduced for removal of naphthalene, phenanthrene and anthracene from aqueous solution. Copper was used as a solid support, which was at first coated by 3-mercaptopropyltrimethoxysi- lane. A stationary phase of oxidized multi walled carbon nanotube (MWCNTs)) was bonded to the surface of the copper wire. The developed SPME was characterized by IR and Scanning Electron Microscopy (SEM) and coupled to gas chromatography for separation of the analytes. Stability of the fiber, the effect of coating thickness and recovery time were optimized. The MWCNTs film thickness was about 5 μm which was perfect for a rapid mass transfer. The detection limits were at the range of 0.005 to 0.1 μg·L<sup>-1</sup>. The calibration curves were linear R<sup>2</sup> > 0.9813 in the range of 0.01 to 5 μg·L<sup>-1</sup>. The method has been successfully applied for real samples with standard addition of 5 μL<sup>-1</sup> of each sample. Stability study of the fiber to acid and alkali shows that it can be used for more than 50 times.