Denim is widely accepted among exported textile products due to its aesthetics, appearance, and fashion. Practitioners employed several physical or chemical treatments to improve denim qualities in denim finishing ope...Denim is widely accepted among exported textile products due to its aesthetics, appearance, and fashion. Practitioners employed several physical or chemical treatments to improve denim qualities in denim finishing operations. So, several treatment processes, including enzymatic, bleaching, singeing, heat set, and ozone finish, are used, which made this processing more energy consumption and time-consuming. Therefore, it is significant to investigate how changing the chemicals and raw ingredients could improve the finishing process, which is environmentally and economically beneficial for sustainable production practices in the denim finishing process. This study’s research design comprises an experimental investigation in a denim plant in Bangladesh. Two different fabrics were chosen to analyze, determining the potential savings of finishing on the denim fabrics’ performance characteristics. By deducting singeing and heat-set processes, the researchers ran an experimental process by maintaining the same length of fabric. Then, the impacts of finishing process optimization on the mechanical, thermal, and comfort parameters of drape, stiffness, and tear strength were examined. The study’s findings demonstrated that this experiment increased productivity and reduced the finishing unit’s energy consumption without compromising the denim fabrics’ quality. This study significantly impacts environmental sustainability by preserving limited energy resources and manufacturing denim finishing processes.展开更多
In the current practice of multi-axis machining of freeform surfaces, the interface surface between the roughing and finishing process is simply an offset surface of the nominal surface. While there have already been ...In the current practice of multi-axis machining of freeform surfaces, the interface surface between the roughing and finishing process is simply an offset surface of the nominal surface. While there have already been attempts at minimizing the machining time by considering the kinematic capacities of the machine tool and/or the physical constraints such as the cutting force, they all target independently at either the finishing or the roughing process alone and are based on the simple premise of an offset interface surface. Conceivably, since the total machining time should count that of both roughing and finishing process and both of them crucially depend on the interface surface, it is natural to ask if, under the same kinematic capacities and the same physical constraints, there is a nontrivial interface surface whose corresponding total machining time will be the minimum among all the possible（infinite） choices of interface surfaces, and this is the motivation behind the work of this paper. Specifically, with respect to the specific type of iso-planar milling for both roughing and finishing, we present a practical algorithm for determining such an optimal interface surface for an arbitrary freeform surface. While the algorithm is proposed for iso-planar milling, it can be easily adapted to other types of milling strategy such as contour milling. Both computer simulation and physical cutting experiments of the proposed method have convincingly demonstrated its advantages over the traditional simple offset method.展开更多
The spindle barrel finishing is commonly used to improve the surface integrity of the important parts of the high-end equipment while it is difficult to provide enough test artifacts for the traditional trial and erro...The spindle barrel finishing is commonly used to improve the surface integrity of the important parts of the high-end equipment while it is difficult to provide enough test artifacts for the traditional trial and error experiment to obtain the desirable processing technology.The EDEM simulation of the spindle barrel finishing can provide effective help for the process design,however,the difference between the simulation and experiment is closely related to the selection of the contact model during simulation.In this paper,simulations and experiments are conducted based on the identical apparatus and conditions to facilitate the comparison and validation between each other.Based on the Hertz contact theory,the effect of the material properties of contact objects and the relative position of the workpiece on the contact force is qualified.The expression of the correlation coefficient of the contact model is deduced.Then the formula for calculating the contact force between the barrel finishing abrasive and the workpiece that includes influence coefficient of the material properties and the relative positions is established.Finally,the contact force calculation formula is verified by changing the rotating speed.The result shows that the material correction coefficient ranges from 1.41 to 2.38,which is inversely related to the equivalent modulus E.The position correction coefficient ranges from 2.0 to 2.3.The relative error value between the calculation result and the experimental test result is from 0.58%to 14.07%.This research lay a theoretical foundation for the correction theory of the core elements of the spindle barrel finishing process.展开更多
This research has successfully developed an advance d manufacturing system for 300mm silicon wafer,using fixed abrasive instead o f conventional free slurry,to provide a totally integrated solution for achievi ng the ...This research has successfully developed an advance d manufacturing system for 300mm silicon wafer,using fixed abrasive instead o f conventional free slurry,to provide a totally integrated solution for achievi ng the surface roughness Ra<1 nm(Ry<5～6 nm) and the global flatness<O.2μm /300 mm.In addition to high throughput rate,this system significantly reduc es the total energy consumption by 70%,compared with the current process used for 200mm Si wafer.This paper describes the principle of material removal,st ate-of-the-art technologies and kinematical analysis for one-stop finishing o f 300mm Si wafer by fixed abrasive process.展开更多
Magnetic liquid can produce alternative internal pressure under the alternative high-frequency gradient magnetic field.Because it has higher bulk modulus,the internal pressure results in its volume change.Using piezoe...Magnetic liquid can produce alternative internal pressure under the alternative high-frequency gradient magnetic field.Because it has higher bulk modulus,the internal pressure results in its volume change.Using piezoelectric transducers,the ultrasonic wave generated by the vibration of magnetic liquids can be detected,which shows that the magnetic liquids have the magnetostrictive effect and can generate the ultrasonic vibration under the alternative magnetic gradient field.Some nonmagnetic abrasives and rust-proofing agents can be mixed into the magnetic liquids,under the alternative magnetic field,the abrasives held by magnetic liquids grind the surface of the workpieces,and thus,the finishing for the surface with complex shape,mold cavity and inner wall of tiny tubes can be realized.展开更多
This paper reviews recent developments of the soft abrasive flow finishing(SAF)method in constraint space.The multiphase fluid dynamics modeling,material removal mechanism,auxiliary strengthening finishing techniques,...This paper reviews recent developments of the soft abrasive flow finishing(SAF)method in constraint space.The multiphase fluid dynamics modeling,material removal mechanism,auxiliary strengthening finishing techniques,and observation of surface impact effects by abrasive particles and cavitation bubbles are presented in brief.Development prospects and challenges are given for four aspects:thin-walled curved surfaces,biomedical functions,electronic information,and precise optical components.展开更多
Purification of surface water is widely practiced with conventional water treatment processes like coagulation-flocculation, sedimentation, filtration,and disinfection. Some reports have specified that conventional wa...Purification of surface water is widely practiced with conventional water treatment processes like coagulation-flocculation, sedimentation, filtration,and disinfection. Some reports have specified that conventional wastewater purification processes do not effectively remove many chemical contaminants,展开更多
Inconel 718 superalloy has extensive applications in a variety of industries such as the moulding,aerospace and medical due to its excellent mechanical features such as poor thermal conductivity,high strength at high ...Inconel 718 superalloy has extensive applications in a variety of industries such as the moulding,aerospace and medical due to its excellent mechanical features such as poor thermal conductivity,high strength at high temperatures and corrosion resistance.However,it is very difficult to process by traditional machining and finishing methods.Abrasive based finishing process is one of non-traditional finishing method applied to complex surfaces.Shot peening process is one of the surface treatment processes mostly applied to improve the surface strength.The superior advantages of these two processes are combined into one process.This newly developed and patented process is called as GOV process.In this study,the effects of GOV process parameters(number of cycles,steel ball size,media concentration)on the surface quality of Inconel 718 already pre-processed by wire electric discharge machining are investigated.The performance parameters are identified as surface roughness,material removal and white layer thickness.Surface finishing with the GOV process improves the surface roughness,Ra value by decreasing from 2.63μm to 0.46μm by removing micro-level chips up to 10.7 mg which is supported by SEM images.White layer formed due to nature of EDM process is completely removed from specimen surface.展开更多
Thermal Barrier Coatings(TBCs)technology is key to improving the service temperature and the productivity of aircraft engines.The performance and failure life of TBCs are strongly influenced by surface integrity and m...Thermal Barrier Coatings(TBCs)technology is key to improving the service temperature and the productivity of aircraft engines.The performance and failure life of TBCs are strongly influenced by surface integrity and microstructure.Therefore,recognizing failure mechanisms and developing effective surface treatment processes are crucial for further improving the reliability and durability of TBCs.This paper explains the primary reasons for TBC failure,emphasizing on how integrity of surface and interface influences interfacial oxidation,high-temperature erosion,and Calcium-Magnesium-Alumina-Silicate(CMAS)corrosion.Furthermore,this paper completely and rigorously evaluates the research status of TBCs surface treatment processes,including the characteristics and effects of various processes,and describes the requirements and goals of pretreatment and post-treatment.In addition,a potential direction for the development and application of TBCs surface treatment is suggested.展开更多
The present article aims at elucidating the effect of thermo-mechanical controlled processing(TMCP), especially the finish cooling temperature, on microstructure and mechanical properties of high strength low alloy st...The present article aims at elucidating the effect of thermo-mechanical controlled processing(TMCP), especially the finish cooling temperature, on microstructure and mechanical properties of high strength low alloy steels for developing superior low temperature toughness construction steel. The microstructural features were characterized by scanning electron microscope equipped with electron backscatter diffraction, and the mechanical behaviors in terms of tensile properties and impact toughness were analyzed in correlation with microstructural evolution. The results showed that the lower finish cooling temperature could lead to a considerable increase in impact toughness for this steel. A mixed microstructure was obtained by TMCP at lower finish cooling temperature, which contained much fine lath-like bainite with dot-shaped M/A constituent and less granular bainite and bainite ferrite. In this case, this steel possesses yield and ultimate tensile strengths of ~ 885 MPa and 1089 MPa, respectively, and a total elongation of ~ 15.3%, while it has a lower yield ratio of ~ 0.81. The superior impact toughness of ~ 89 J at-20 °C was obtained, and this was resulted from the multi-phase microstructure including grain refinement, preferred grain boundaries misorientation, fine lath-like bainite with dot-shaped M/A constituent.展开更多
Thermomechanical controlled processing （TMCP） of low carbon cold heading steel in different austenite conditions were conducted by a laboratory hot rolling mill. Effect of various processing parameters on the mechan...Thermomechanical controlled processing （TMCP） of low carbon cold heading steel in different austenite conditions were conducted by a laboratory hot rolling mill. Effect of various processing parameters on the mechanical properties of the steel was investigated. The results showed that the mechanical properties of the low carbon cold heading steel could be significantly improved by TMCP without heat treatment. The improvement of mechanical properties can be attributed mainly to the ferrite grain refinement due to low temperature rolling. In the experiments the better ultimate tensile strength and ductility are obtained by lowering finishing cooling temperature within the temperature range from 650 ℃ to 550 ℃ since the interlamellar space in pearlite colonies become smaller. Good mechanical properties can be obtained in a proper austenite condition and thermomechanical processing parameter. The ferrite morphology has a more pronounced effect on the mechanical behavior than refinement of the microstructure. It is possible to realize the replacement of medium-carbon by low-carbon for 490 MPa grade cold heading steel with TMCP.展开更多
This study is focused on the application of an effective fabrication method combining electrolytic in-process dressing(ELID) grinding and magnetic assisted polishing(MAP) to nano-precision mirror surface grinding on t...This study is focused on the application of an effective fabrication method combining electrolytic in-process dressing(ELID) grinding and magnetic assisted polishing(MAP) to nano-precision mirror surface grinding on the optics glass-ceramic named Zerodure that is commonly used in precision optics components. The results show the variation of surface roughness after MAP processes utilizing Fe+CeO2, Fe+CeO2+diamond paste and Fe+diamond paste are applied to ELID ground surfaces. The MAP surface roughnesses for ELID ground surface roughnesses(Ra) of 52.1, 39.8 and 51.1 nm using #1200 grinding wheel are improved to 6.1, 4.6 and 1.9 nm, respectively. The surface roughness of MAP process using Fe+CeO2+diamond paste is superior to that using other processes. Moreover, it takes less than 10 min to conduct the MAP processes. The combined method suggested effectively reduces the working time to get the required surface qualities.展开更多
文摘Denim is widely accepted among exported textile products due to its aesthetics, appearance, and fashion. Practitioners employed several physical or chemical treatments to improve denim qualities in denim finishing operations. So, several treatment processes, including enzymatic, bleaching, singeing, heat set, and ozone finish, are used, which made this processing more energy consumption and time-consuming. Therefore, it is significant to investigate how changing the chemicals and raw ingredients could improve the finishing process, which is environmentally and economically beneficial for sustainable production practices in the denim finishing process. This study’s research design comprises an experimental investigation in a denim plant in Bangladesh. Two different fabrics were chosen to analyze, determining the potential savings of finishing on the denim fabrics’ performance characteristics. By deducting singeing and heat-set processes, the researchers ran an experimental process by maintaining the same length of fabric. Then, the impacts of finishing process optimization on the mechanical, thermal, and comfort parameters of drape, stiffness, and tear strength were examined. The study’s findings demonstrated that this experiment increased productivity and reduced the finishing unit’s energy consumption without compromising the denim fabrics’ quality. This study significantly impacts environmental sustainability by preserving limited energy resources and manufacturing denim finishing processes.
文摘In the current practice of multi-axis machining of freeform surfaces, the interface surface between the roughing and finishing process is simply an offset surface of the nominal surface. While there have already been attempts at minimizing the machining time by considering the kinematic capacities of the machine tool and/or the physical constraints such as the cutting force, they all target independently at either the finishing or the roughing process alone and are based on the simple premise of an offset interface surface. Conceivably, since the total machining time should count that of both roughing and finishing process and both of them crucially depend on the interface surface, it is natural to ask if, under the same kinematic capacities and the same physical constraints, there is a nontrivial interface surface whose corresponding total machining time will be the minimum among all the possible（infinite） choices of interface surfaces, and this is the motivation behind the work of this paper. Specifically, with respect to the specific type of iso-planar milling for both roughing and finishing, we present a practical algorithm for determining such an optimal interface surface for an arbitrary freeform surface. While the algorithm is proposed for iso-planar milling, it can be easily adapted to other types of milling strategy such as contour milling. Both computer simulation and physical cutting experiments of the proposed method have convincingly demonstrated its advantages over the traditional simple offset method.
基金Supported by Program National Natural Science Foundation of China(Grant Nos.51875389,51975399,52075362)Key Program of Natural Science Foundation of Shanxi Province of China(Grant No.201801D111002)Scientific and Technological Innovation Project for Excellent Talents in Shanxi Province of China(Grant No.201805D211031).
文摘The spindle barrel finishing is commonly used to improve the surface integrity of the important parts of the high-end equipment while it is difficult to provide enough test artifacts for the traditional trial and error experiment to obtain the desirable processing technology.The EDEM simulation of the spindle barrel finishing can provide effective help for the process design,however,the difference between the simulation and experiment is closely related to the selection of the contact model during simulation.In this paper,simulations and experiments are conducted based on the identical apparatus and conditions to facilitate the comparison and validation between each other.Based on the Hertz contact theory,the effect of the material properties of contact objects and the relative position of the workpiece on the contact force is qualified.The expression of the correlation coefficient of the contact model is deduced.Then the formula for calculating the contact force between the barrel finishing abrasive and the workpiece that includes influence coefficient of the material properties and the relative positions is established.Finally,the contact force calculation formula is verified by changing the rotating speed.The result shows that the material correction coefficient ranges from 1.41 to 2.38,which is inversely related to the equivalent modulus E.The position correction coefficient ranges from 2.0 to 2.3.The relative error value between the calculation result and the experimental test result is from 0.58%to 14.07%.This research lay a theoretical foundation for the correction theory of the core elements of the spindle barrel finishing process.
文摘This research has successfully developed an advance d manufacturing system for 300mm silicon wafer,using fixed abrasive instead o f conventional free slurry,to provide a totally integrated solution for achievi ng the surface roughness Ra<1 nm(Ry<5～6 nm) and the global flatness<O.2μm /300 mm.In addition to high throughput rate,this system significantly reduc es the total energy consumption by 70%,compared with the current process used for 200mm Si wafer.This paper describes the principle of material removal,st ate-of-the-art technologies and kinematical analysis for one-stop finishing o f 300mm Si wafer by fixed abrasive process.
基金Sponsored by Zhejiang Province Scientific and Technological Key Task Program (2007C21025)Ningbo Science and Technological Key Task Program (2007B10010)
文摘Magnetic liquid can produce alternative internal pressure under the alternative high-frequency gradient magnetic field.Because it has higher bulk modulus,the internal pressure results in its volume change.Using piezoelectric transducers,the ultrasonic wave generated by the vibration of magnetic liquids can be detected,which shows that the magnetic liquids have the magnetostrictive effect and can generate the ultrasonic vibration under the alternative magnetic gradient field.Some nonmagnetic abrasives and rust-proofing agents can be mixed into the magnetic liquids,under the alternative magnetic field,the abrasives held by magnetic liquids grind the surface of the workpieces,and thus,the finishing for the surface with complex shape,mold cavity and inner wall of tiny tubes can be realized.
基金supported by the National Natural Science Foundation of China(Nos.52175124 and 52305139)the Natural Science Foundation of Zhejiang Province(Nos.LZ21E050003,LY17E050004,and LQ23E050017)+1 种基金the Zhejiang Provincial Postdoctoral Merit-Based Funding Project(No.ZJ2022068)the Open Foundation of the State Key Laboratory of Fluid Power and Mechatronic Systems(No.GZKF-202125),China.
文摘This paper reviews recent developments of the soft abrasive flow finishing(SAF)method in constraint space.The multiphase fluid dynamics modeling,material removal mechanism,auxiliary strengthening finishing techniques,and observation of surface impact effects by abrasive particles and cavitation bubbles are presented in brief.Development prospects and challenges are given for four aspects:thin-walled curved surfaces,biomedical functions,electronic information,and precise optical components.
基金supported by grants from Science and Technology Planning Project of Shenzhen [No.200703079]
文摘Purification of surface water is widely practiced with conventional water treatment processes like coagulation-flocculation, sedimentation, filtration,and disinfection. Some reports have specified that conventional wastewater purification processes do not effectively remove many chemical contaminants,
文摘Inconel 718 superalloy has extensive applications in a variety of industries such as the moulding,aerospace and medical due to its excellent mechanical features such as poor thermal conductivity,high strength at high temperatures and corrosion resistance.However,it is very difficult to process by traditional machining and finishing methods.Abrasive based finishing process is one of non-traditional finishing method applied to complex surfaces.Shot peening process is one of the surface treatment processes mostly applied to improve the surface strength.The superior advantages of these two processes are combined into one process.This newly developed and patented process is called as GOV process.In this study,the effects of GOV process parameters(number of cycles,steel ball size,media concentration)on the surface quality of Inconel 718 already pre-processed by wire electric discharge machining are investigated.The performance parameters are identified as surface roughness,material removal and white layer thickness.Surface finishing with the GOV process improves the surface roughness,Ra value by decreasing from 2.63μm to 0.46μm by removing micro-level chips up to 10.7 mg which is supported by SEM images.White layer formed due to nature of EDM process is completely removed from specimen surface.
基金the National Natural Science Foundation of China (Nos.52075362 and 51975399)the Central Government Guides Local Foundation for Science and Technology Development,China (Nos.YDZJSX2022A020 and YDZJSX2022B004).
文摘Thermal Barrier Coatings(TBCs)technology is key to improving the service temperature and the productivity of aircraft engines.The performance and failure life of TBCs are strongly influenced by surface integrity and microstructure.Therefore,recognizing failure mechanisms and developing effective surface treatment processes are crucial for further improving the reliability and durability of TBCs.This paper explains the primary reasons for TBC failure,emphasizing on how integrity of surface and interface influences interfacial oxidation,high-temperature erosion,and Calcium-Magnesium-Alumina-Silicate(CMAS)corrosion.Furthermore,this paper completely and rigorously evaluates the research status of TBCs surface treatment processes,including the characteristics and effects of various processes,and describes the requirements and goals of pretreatment and post-treatment.In addition,a potential direction for the development and application of TBCs surface treatment is suggested.
基金financially supported by the National Natural Science Foundation of China(Grant No.51904071)the Independent Project of State Key Laboratory of Rolling and Automation,Northeastern University(Grant No.ZZ202001)+1 种基金the Key Research and Development Program of Hebei Province of China(Grant No.18211019D)the Start-up Project of Doctor Scientific Research of Liaoning Province(Grant No.2020-BS-271)。
文摘The present article aims at elucidating the effect of thermo-mechanical controlled processing(TMCP), especially the finish cooling temperature, on microstructure and mechanical properties of high strength low alloy steels for developing superior low temperature toughness construction steel. The microstructural features were characterized by scanning electron microscope equipped with electron backscatter diffraction, and the mechanical behaviors in terms of tensile properties and impact toughness were analyzed in correlation with microstructural evolution. The results showed that the lower finish cooling temperature could lead to a considerable increase in impact toughness for this steel. A mixed microstructure was obtained by TMCP at lower finish cooling temperature, which contained much fine lath-like bainite with dot-shaped M/A constituent and less granular bainite and bainite ferrite. In this case, this steel possesses yield and ultimate tensile strengths of ~ 885 MPa and 1089 MPa, respectively, and a total elongation of ~ 15.3%, while it has a lower yield ratio of ~ 0.81. The superior impact toughness of ~ 89 J at-20 °C was obtained, and this was resulted from the multi-phase microstructure including grain refinement, preferred grain boundaries misorientation, fine lath-like bainite with dot-shaped M/A constituent.
基金Sponsored by National Natural Science Foundation of China (50334010)Shenyang City Application Basic Research Project (1071198-1-00)
文摘Thermomechanical controlled processing （TMCP） of low carbon cold heading steel in different austenite conditions were conducted by a laboratory hot rolling mill. Effect of various processing parameters on the mechanical properties of the steel was investigated. The results showed that the mechanical properties of the low carbon cold heading steel could be significantly improved by TMCP without heat treatment. The improvement of mechanical properties can be attributed mainly to the ferrite grain refinement due to low temperature rolling. In the experiments the better ultimate tensile strength and ductility are obtained by lowering finishing cooling temperature within the temperature range from 650 ℃ to 550 ℃ since the interlamellar space in pearlite colonies become smaller. Good mechanical properties can be obtained in a proper austenite condition and thermomechanical processing parameter. The ferrite morphology has a more pronounced effect on the mechanical behavior than refinement of the microstructure. It is possible to realize the replacement of medium-carbon by low-carbon for 490 MPa grade cold heading steel with TMCP.
基金Project supported by Research Program of Yonam Institute of Digital Technology,Korea
文摘This study is focused on the application of an effective fabrication method combining electrolytic in-process dressing(ELID) grinding and magnetic assisted polishing(MAP) to nano-precision mirror surface grinding on the optics glass-ceramic named Zerodure that is commonly used in precision optics components. The results show the variation of surface roughness after MAP processes utilizing Fe+CeO2, Fe+CeO2+diamond paste and Fe+diamond paste are applied to ELID ground surfaces. The MAP surface roughnesses for ELID ground surface roughnesses(Ra) of 52.1, 39.8 and 51.1 nm using #1200 grinding wheel are improved to 6.1, 4.6 and 1.9 nm, respectively. The surface roughness of MAP process using Fe+CeO2+diamond paste is superior to that using other processes. Moreover, it takes less than 10 min to conduct the MAP processes. The combined method suggested effectively reduces the working time to get the required surface qualities.
