The construction efficiency and quality of tunnel boring machines(TBMs)is largely determined by the service life of cutting tools,which is the result of contact loads in the crushed zone between cutter ring and rock.I...The construction efficiency and quality of tunnel boring machines(TBMs)is largely determined by the service life of cutting tools,which is the result of contact loads in the crushed zone between cutter ring and rock.In this paper,a series of rock breaking tests were conducted with a 216 mm diameter disc cutter and concrete samples.Based on the superposition principle,the distribution of contact loads between disc cutter and rock were obtained by using the truncated singular value decomposition(TSVD).The results show that both the peak value and the whole numerical distribution of the radial strains on the cutter ring increase with the increase of the penetration.The distribution curves of the contact loads show an approximate parabola going downwards,which indicates contact loads are more concentrated.The front non-loading area with a ratio from 1.8%to 5.4%shows an increasing trend with the increase of penetration.However,the change of rear non-loading area is not obvious.It is believed that the conclusions have guidance for the study of rock breaking mechanism and manufacturing process of the disc cutter.展开更多
For the fatigue failure and tribological property of a rolling element bearing,the contact load variation plays a significant role while the most loaded position of the bearing outer raceway takes the greatest risk of...For the fatigue failure and tribological property of a rolling element bearing,the contact load variation plays a significant role while the most loaded position of the bearing outer raceway takes the greatest risk of failure.This paper focuses on the variation in contact load on the most loaded position of the outer raceway of a gearbox bearing in high-speed train.Under operation conditions of different input speeds and torques,the dynamic contact load distribution in a gearbox bearing of high-speed train was measured by instrumenting the bearing with strain gauges.The most loaded position was identified accordingly and the features and reasons of the variation in contact load on this position were suggested.Three factors were found to have varying degrees of impact on the contact load variation under different gear meshing conditions:modal vibration of the cage or shaft,radial geometrical differences among the rollers and vibration of the gearbox housing.展开更多
Tooth cracks may occur in spiral bevel gear transmission system of the aerospace equipment.In this study,an accurate and efficient loaded tooth contact analysis(LTCA)model is developed to predict the contact behavior ...Tooth cracks may occur in spiral bevel gear transmission system of the aerospace equipment.In this study,an accurate and efficient loaded tooth contact analysis(LTCA)model is developed to predict the contact behavior and time-varying meshing stiffness(TVMS)of spiral bevel gear pair with cracked tooth.The tooth is sliced,and the contact points on slices are computed using roll angle surfaces.Considering the geometric complexity of crack surface,a set of procedures is formulated to generate spatial crack and determine crack parameters for contact points.According to the positional relationship between contact point and crack path,each sliced tooth is modeled as a non-uniform cantilever beam with varying reduced effective load-bearing tooth thickness.Then the compliance model of the cracked tooth is established to perform contact analysis,along with TVMS calculations utilizing three different models.By employing spiral bevel gear pairs with distinct types of cracks as examples,the accuracy and efficiency of the developed approach are validated via comparative analyses with finite element analysis(FEA)outcomes.Furthermore,the investigation on effects of cracks shows that tooth cracks can induce alterations in meshing performance of both entire gear pair and individual tooth pairs,including not only cracked tooth pair but also adjacent non-cracked tooth pairs.Hence,the proposed model can serve as a useful tool for analyzing the variations in contact behavior and meshing stiffness of spiral bevel gears due to different cracks.展开更多
Low drug loading efficiency is one of the main obstacles hindering the application of contact lenses(CLs) as the carrier for extended ocular drug delivery. Here in this study, a simple and effective drug loading metho...Low drug loading efficiency is one of the main obstacles hindering the application of contact lenses(CLs) as the carrier for extended ocular drug delivery. Here in this study, a simple and effective drug loading method based on salt induced modulation was proposed and demonstrated with mechanism elucidation. First of all, using poly(2-hydroxyethyl methacrylate)(p-HEMA) as the contact lens material, betaxolol hydrochloride, Diclofenac Sodium and Betaxolol Base as the model drugs with different solubility, influence of salt concentration,salt type(sodium salts of sulfate, chloride, and sulfocyanate) and drug properties in the loading solution on drug loading efficiency was investigated. Mechanism of enhanced drug loading in contact lens was further explored via studying the influence of salt on the absorption isotherm, drug solubility and water content of CLs. Applicability of this method to other CLs materials was also investigated. It was demonstrated that adjusting the ionic strength of loading solutions resulted in significant increase of drug loading in CLs. Type and concentration of the salts and solubility of the drug were the main factors influencing enhancement ratio of drug loading. The mechanism for improved drug loading was related to the reduced drug solubility in loading solutions and the reduced bound water content in contact lenses. Modulation of drug loading by adjusting ionic strength was also applicable to other CLs and the light transmittance was not affected. This method was more suitable for salt-form drugs with high solubility. In summary, adjusting ionic strength of loading solution is an economical and effective way to improve drug loading in CLs, and this simple method may also find application in other hydrogel based drug delivery systems.展开更多
At present, an automatic-mechanic contact tap-changer is widely used in power system, but it can not frequently operate. In addition, arc will occur when the switch changes. In order to solve these two problems, this ...At present, an automatic-mechanic contact tap-changer is widely used in power system, but it can not frequently operate. In addition, arc will occur when the switch changes. In order to solve these two problems, this paper presented an automatic on-load voltage-regulating distributing transformer which employed non-contact solid-state relay as tap-changer, and mainly introduced its structure, basic principal, design method of each key link and experimental results. Laboratory simulation experiments informed that the scheme was feasible. It was a smooth and effective experiment device, which was practical in application.展开更多
In order to implement the dynamic characteristic of a dual power-split transmission, a dynamic me- chanics model is built. Firstly, according to the method of theoretical analysis of the tooth contact analysis （TCA）...In order to implement the dynamic characteristic of a dual power-split transmission, a dynamic me- chanics model is built. Firstly, according to the method of theoretical analysis of the tooth contact analysis （TCA） and loaded tooth contact analysis （LTCA）, the actual meshing process of each gear pairs is simulated, and the time-varying mesh stiffness excitations are obtained, which can improve the numerical precision. Second- ly, by using the lumped mass method, the bending-torsional coupling three dimensional dynamic model of the dual power-split transmission is established, and the identical dimensionless equations are deduced by elimina- ting the effect of rigid displacement and the method of dimensional normalization. Finally, by the method of the fourth order Runge-Kutta algorithm with variable step lengths, the responses of this system in a frequency domain and time domain are obtained, and the dynamic load change characteristics of each gear pairs are analyzed. The results show that the establishment, solution and analysis of the system dynamics model could provide a basis for the dynamic design, and have an important significance for the dynamic efficiency analysis and dynamic perform- ance optimization design of the dual power-split transmission.展开更多
Clearance not only affects the startup torque,rotation precision and stiffness of bearing,but also affects the load distribution,load-carrying capacity and life of bearing.A computational model in which the clearance ...Clearance not only affects the startup torque,rotation precision and stiffness of bearing,but also affects the load distribution,load-carrying capacity and life of bearing.A computational model in which the clearance of bearing is first included is presented for determining the contact force distribution and static load-carrying capacity of a double row four-point contact ball bearing which is subjected to the combined radial,axial and overturning moment loadings.The relation between the negative axial clearance and the contact force distribution is analyzed.The static load-carrying capacity curves are established,and the effects of the changes in negative axial clearance,curvature radius coefficient of raceway groove and initial contact angle on the static load-carrying capacity are analyzed.The results show that,with the increase in the absolute value of negative clearance,the maximum contact load decreases first and then increases.The clearance values in the range of 0.2 mme0 mm have little effect on the static load-carrying capacity of bearing.With the increase in the curvature radius coefficient of raceway groove and the decrease in the initial contact angle,the static load capacity of bearing decreases.展开更多
The load distribution and calculating formulae of the contact stresses in the rotor worm and stator helical surface for toroidal drive are given. The effecting factors on contact stresses and their effects are analyze...The load distribution and calculating formulae of the contact stresses in the rotor worm and stator helical surface for toroidal drive are given. The effecting factors on contact stresses and their effects are analyzed. The results is useful for reference purposes in manufacture and design of the drive.展开更多
Based on solid modeling, the geometry and the FE model of the hourglass worm gearing are established. By the hybrid method of FEM and penalty function, the load sharing among tooth paris and the stress of contact teet...Based on solid modeling, the geometry and the FE model of the hourglass worm gearing are established. By the hybrid method of FEM and penalty function, the load sharing among tooth paris and the stress of contact teeth are calculated, the contact zones and the distribution of the contact pressure are investigated. The variation of the contact states with the load is investigated by comparision of its contact patterns under different loads.展开更多
Beveloid gears,also known as conical gears,gain more and more importance in industry practice due to their abilities for power transmission between parallel,intersected and crossed axis.However,this type of gearing wi...Beveloid gears,also known as conical gears,gain more and more importance in industry practice due to their abilities for power transmission between parallel,intersected and crossed axis.However,this type of gearing with crossed axes has no common plane of action which results in a point contact and low tooth durability.Therefore,a geometry design approach assuming line contact is developed to analyze the tooth engagement process of crossed beveloid gears with small shaft angle for marine transmission applications.The loaded gear tooth contact behavior is simulated by applying a quasi-static analysis to study the effects of gearing parameters on mesh characteristics.Using the proposed method,a series of sensitivity analyses to examine the effects of critical gearing parameters such as shaft angle,cone angle,helix angle and profile-shift coefficient on the theoretical gear mesh is performed.The parametric analysis of pitch cone design shows that the dominant design parameters represented by the angle between the first principle directions（FPD） and normal angular factor are more sensitive to the shaft and cone angles than they are to the helix angle.The theoretical contact path is highly sensitive to the profile-shift coefficient,which is determined from the theoretical tooth contact analysis.The FPD angle is found to change the distribution of contact pattern,contact pressure and root stress as well as the translational transmission error and the variation of the mesh stiffness significantly.The contact pattern is clearly different between the drive and coast sides due to different designed FPD angles.Finally,a practical experimental setup for marine transmission is performed and tooth bearing test is conducted to demonstrate the proposed design procedure.The experimental result compared well with the simulation.Results of this study yield a better understanding of the geometry design and loaded gear mesh characteristics for crossed beveloid gears used in marine transmission.展开更多
Boundary slippage is used to generate the load-carrying capacity of the hydrodynamic contact between two parallel plane surfaces. In the fluid inlet zone, the fluidcontact interfacial shear strength on a stationary su...Boundary slippage is used to generate the load-carrying capacity of the hydrodynamic contact between two parallel plane surfaces. In the fluid inlet zone, the fluidcontact interfacial shear strength on a stationary surface is set at low to generate boundary slippage there, while in the fluid outlet zone the fluid-contact interfacial shear strength on the stationary surface is set at high enough to prevent the occurrence of boundary slippage. The fluid-contact interfacial shear strength on the entire moving surface is set at high enough to prevent boundary slippage on the moving surface. These hydrodynamic contact configurations are analyzed to generate the pronounced load-carrying capacity. The optimum ratio of the outlet zone width to the inlet zone width for the maximum load-carrying capacity of the whole contact is found to be 0.5.展开更多
The transmission characteristics of gear drive can be improved with the use of novel tooth profiles.A theoretical study on tooth profile of the hypocycloid pinwheel transmission and contact analysis of gear pair based...The transmission characteristics of gear drive can be improved with the use of novel tooth profiles.A theoretical study on tooth profile of the hypocycloid pinwheel transmission and contact analysis of gear pair based on finite element method(FEM) are carried out,respectively.The line contact between mated tooth surfaces becomes point contact according to a plus movement.Through loaded tooth contact analysis(LTCA),the contact stress and load distributions for the proposed hypocycloid pinwheel transmission and the traditional one are discussed.The analysis results show that the developed tooth surfaces have anticipatory point contact characteristics under loads and contact fatigue dangerous area locates around the ultimate contact position.展开更多
A continuous-discontinuous cellular automaton method is developed for rock initiation and propagation simulations, in which the level set method, discontinuous enrichment shape functions and discontinuous cellular aut...A continuous-discontinuous cellular automaton method is developed for rock initiation and propagation simulations, in which the level set method, discontinuous enrichment shape functions and discontinuous cellular automaton are combined. No renmshing is needed for crack growth analysis, and all calculations are restricted to cells without an assembled global stiffness matrix. The frictional contact theory is employed to construct the contact model of normal pressure and tangential shear on crack surfaces. A discontinuous cellular automaton updating rule suitable for frictional contact of rock is proposed simultaneously with Newton＇s iteration method for nonlinear iteration. Besides, a comprehensive fracturing criterion for brittle rock under compression-shear loading is developed. The accuracy and effectivenesss of the proposed method is proved by numerical simulation.展开更多
基金Project(51475478)supported by the National Natural Science Foundation of ChinaProject(2013CB035401)supported by the National Basic Research Program of China
文摘The construction efficiency and quality of tunnel boring machines(TBMs)is largely determined by the service life of cutting tools,which is the result of contact loads in the crushed zone between cutter ring and rock.In this paper,a series of rock breaking tests were conducted with a 216 mm diameter disc cutter and concrete samples.Based on the superposition principle,the distribution of contact loads between disc cutter and rock were obtained by using the truncated singular value decomposition(TSVD).The results show that both the peak value and the whole numerical distribution of the radial strains on the cutter ring increase with the increase of the penetration.The distribution curves of the contact loads show an approximate parabola going downwards,which indicates contact loads are more concentrated.The front non-loading area with a ratio from 1.8%to 5.4%shows an increasing trend with the increase of penetration.However,the change of rear non-loading area is not obvious.It is believed that the conclusions have guidance for the study of rock breaking mechanism and manufacturing process of the disc cutter.
基金This research was supported by the Joint Funds of the National Natural Science Foundation of China(Grant U1834202).
文摘For the fatigue failure and tribological property of a rolling element bearing,the contact load variation plays a significant role while the most loaded position of the bearing outer raceway takes the greatest risk of failure.This paper focuses on the variation in contact load on the most loaded position of the outer raceway of a gearbox bearing in high-speed train.Under operation conditions of different input speeds and torques,the dynamic contact load distribution in a gearbox bearing of high-speed train was measured by instrumenting the bearing with strain gauges.The most loaded position was identified accordingly and the features and reasons of the variation in contact load on this position were suggested.Three factors were found to have varying degrees of impact on the contact load variation under different gear meshing conditions:modal vibration of the cage or shaft,radial geometrical differences among the rollers and vibration of the gearbox housing.
基金co-supported by the National Natural Science Foundation of China (No. 52175104)the Postdoctoral Fellowship Program of CPSF (No. GZC20233008)
文摘Tooth cracks may occur in spiral bevel gear transmission system of the aerospace equipment.In this study,an accurate and efficient loaded tooth contact analysis(LTCA)model is developed to predict the contact behavior and time-varying meshing stiffness(TVMS)of spiral bevel gear pair with cracked tooth.The tooth is sliced,and the contact points on slices are computed using roll angle surfaces.Considering the geometric complexity of crack surface,a set of procedures is formulated to generate spatial crack and determine crack parameters for contact points.According to the positional relationship between contact point and crack path,each sliced tooth is modeled as a non-uniform cantilever beam with varying reduced effective load-bearing tooth thickness.Then the compliance model of the cracked tooth is established to perform contact analysis,along with TVMS calculations utilizing three different models.By employing spiral bevel gear pairs with distinct types of cracks as examples,the accuracy and efficiency of the developed approach are validated via comparative analyses with finite element analysis(FEA)outcomes.Furthermore,the investigation on effects of cracks shows that tooth cracks can induce alterations in meshing performance of both entire gear pair and individual tooth pairs,including not only cracked tooth pair but also adjacent non-cracked tooth pairs.Hence,the proposed model can serve as a useful tool for analyzing the variations in contact behavior and meshing stiffness of spiral bevel gears due to different cracks.
基金supported by the Distinguished Professor Project of Liaoning Province(2015)
文摘Low drug loading efficiency is one of the main obstacles hindering the application of contact lenses(CLs) as the carrier for extended ocular drug delivery. Here in this study, a simple and effective drug loading method based on salt induced modulation was proposed and demonstrated with mechanism elucidation. First of all, using poly(2-hydroxyethyl methacrylate)(p-HEMA) as the contact lens material, betaxolol hydrochloride, Diclofenac Sodium and Betaxolol Base as the model drugs with different solubility, influence of salt concentration,salt type(sodium salts of sulfate, chloride, and sulfocyanate) and drug properties in the loading solution on drug loading efficiency was investigated. Mechanism of enhanced drug loading in contact lens was further explored via studying the influence of salt on the absorption isotherm, drug solubility and water content of CLs. Applicability of this method to other CLs materials was also investigated. It was demonstrated that adjusting the ionic strength of loading solutions resulted in significant increase of drug loading in CLs. Type and concentration of the salts and solubility of the drug were the main factors influencing enhancement ratio of drug loading. The mechanism for improved drug loading was related to the reduced drug solubility in loading solutions and the reduced bound water content in contact lenses. Modulation of drug loading by adjusting ionic strength was also applicable to other CLs and the light transmittance was not affected. This method was more suitable for salt-form drugs with high solubility. In summary, adjusting ionic strength of loading solution is an economical and effective way to improve drug loading in CLs, and this simple method may also find application in other hydrogel based drug delivery systems.
文摘At present, an automatic-mechanic contact tap-changer is widely used in power system, but it can not frequently operate. In addition, arc will occur when the switch changes. In order to solve these two problems, this paper presented an automatic on-load voltage-regulating distributing transformer which employed non-contact solid-state relay as tap-changer, and mainly introduced its structure, basic principal, design method of each key link and experimental results. Laboratory simulation experiments informed that the scheme was feasible. It was a smooth and effective experiment device, which was practical in application.
基金supported by the Natural Science Foundation of China under Grant No.51175423
文摘In order to implement the dynamic characteristic of a dual power-split transmission, a dynamic me- chanics model is built. Firstly, according to the method of theoretical analysis of the tooth contact analysis （TCA） and loaded tooth contact analysis （LTCA）, the actual meshing process of each gear pairs is simulated, and the time-varying mesh stiffness excitations are obtained, which can improve the numerical precision. Second- ly, by using the lumped mass method, the bending-torsional coupling three dimensional dynamic model of the dual power-split transmission is established, and the identical dimensionless equations are deduced by elimina- ting the effect of rigid displacement and the method of dimensional normalization. Finally, by the method of the fourth order Runge-Kutta algorithm with variable step lengths, the responses of this system in a frequency domain and time domain are obtained, and the dynamic load change characteristics of each gear pairs are analyzed. The results show that the establishment, solution and analysis of the system dynamics model could provide a basis for the dynamic design, and have an important significance for the dynamic efficiency analysis and dynamic perform- ance optimization design of the dual power-split transmission.
基金supported by NSFC(51105131)Excellent Youth Foundation of Henan Scientific Committee(124100510002)Creative Talent Foundation in University of Henan Province(2011HASTIT016)
文摘Clearance not only affects the startup torque,rotation precision and stiffness of bearing,but also affects the load distribution,load-carrying capacity and life of bearing.A computational model in which the clearance of bearing is first included is presented for determining the contact force distribution and static load-carrying capacity of a double row four-point contact ball bearing which is subjected to the combined radial,axial and overturning moment loadings.The relation between the negative axial clearance and the contact force distribution is analyzed.The static load-carrying capacity curves are established,and the effects of the changes in negative axial clearance,curvature radius coefficient of raceway groove and initial contact angle on the static load-carrying capacity are analyzed.The results show that,with the increase in the absolute value of negative clearance,the maximum contact load decreases first and then increases.The clearance values in the range of 0.2 mme0 mm have little effect on the static load-carrying capacity of bearing.With the increase in the curvature radius coefficient of raceway groove and the decrease in the initial contact angle,the static load capacity of bearing decreases.
文摘The load distribution and calculating formulae of the contact stresses in the rotor worm and stator helical surface for toroidal drive are given. The effecting factors on contact stresses and their effects are analyzed. The results is useful for reference purposes in manufacture and design of the drive.
文摘Based on solid modeling, the geometry and the FE model of the hourglass worm gearing are established. By the hybrid method of FEM and penalty function, the load sharing among tooth paris and the stress of contact teeth are calculated, the contact zones and the distribution of the contact pressure are investigated. The variation of the contact states with the load is investigated by comparision of its contact patterns under different loads.
基金supported by Fundamental Research Funds for Central Universities of China (Grant No. CDJXS11111138,Key Projects in the National Science & Technology Pillar Program during the 11th Five-Year Plan Period of China(Grant No. 2011BAF09B07)National Natural Science Foundatlon of China(Grant No. 51175523)
文摘Beveloid gears,also known as conical gears,gain more and more importance in industry practice due to their abilities for power transmission between parallel,intersected and crossed axis.However,this type of gearing with crossed axes has no common plane of action which results in a point contact and low tooth durability.Therefore,a geometry design approach assuming line contact is developed to analyze the tooth engagement process of crossed beveloid gears with small shaft angle for marine transmission applications.The loaded gear tooth contact behavior is simulated by applying a quasi-static analysis to study the effects of gearing parameters on mesh characteristics.Using the proposed method,a series of sensitivity analyses to examine the effects of critical gearing parameters such as shaft angle,cone angle,helix angle and profile-shift coefficient on the theoretical gear mesh is performed.The parametric analysis of pitch cone design shows that the dominant design parameters represented by the angle between the first principle directions（FPD） and normal angular factor are more sensitive to the shaft and cone angles than they are to the helix angle.The theoretical contact path is highly sensitive to the profile-shift coefficient,which is determined from the theoretical tooth contact analysis.The FPD angle is found to change the distribution of contact pattern,contact pressure and root stress as well as the translational transmission error and the variation of the mesh stiffness significantly.The contact pattern is clearly different between the drive and coast sides due to different designed FPD angles.Finally,a practical experimental setup for marine transmission is performed and tooth bearing test is conducted to demonstrate the proposed design procedure.The experimental result compared well with the simulation.Results of this study yield a better understanding of the geometry design and loaded gear mesh characteristics for crossed beveloid gears used in marine transmission.
文摘Boundary slippage is used to generate the load-carrying capacity of the hydrodynamic contact between two parallel plane surfaces. In the fluid inlet zone, the fluidcontact interfacial shear strength on a stationary surface is set at low to generate boundary slippage there, while in the fluid outlet zone the fluid-contact interfacial shear strength on the stationary surface is set at high enough to prevent the occurrence of boundary slippage. The fluid-contact interfacial shear strength on the entire moving surface is set at high enough to prevent boundary slippage on the moving surface. These hydrodynamic contact configurations are analyzed to generate the pronounced load-carrying capacity. The optimum ratio of the outlet zone width to the inlet zone width for the maximum load-carrying capacity of the whole contact is found to be 0.5.
基金National Natural Science Foundation of China(No.51205425)National Science&Technology Pillar Program during the 12th Five-Year Plan Period of China(No.2013BAF01B04)
文摘The transmission characteristics of gear drive can be improved with the use of novel tooth profiles.A theoretical study on tooth profile of the hypocycloid pinwheel transmission and contact analysis of gear pair based on finite element method(FEM) are carried out,respectively.The line contact between mated tooth surfaces becomes point contact according to a plus movement.Through loaded tooth contact analysis(LTCA),the contact stress and load distributions for the proposed hypocycloid pinwheel transmission and the traditional one are discussed.The analysis results show that the developed tooth surfaces have anticipatory point contact characteristics under loads and contact fatigue dangerous area locates around the ultimate contact position.
基金supported by the National Key Technologies R&D Program of China(No.2013BAB02B01)the National Natural Science Foundation of China(Nos.41272349,41172284 and 51322906)
文摘A continuous-discontinuous cellular automaton method is developed for rock initiation and propagation simulations, in which the level set method, discontinuous enrichment shape functions and discontinuous cellular automaton are combined. No renmshing is needed for crack growth analysis, and all calculations are restricted to cells without an assembled global stiffness matrix. The frictional contact theory is employed to construct the contact model of normal pressure and tangential shear on crack surfaces. A discontinuous cellular automaton updating rule suitable for frictional contact of rock is proposed simultaneously with Newton＇s iteration method for nonlinear iteration. Besides, a comprehensive fracturing criterion for brittle rock under compression-shear loading is developed. The accuracy and effectivenesss of the proposed method is proved by numerical simulation.
