The core of computer numerical control(CNC) machine tool is the electrical system which controls and coordinates every part of CNC machine tool to complete processing tasks, so it is of great significance to strengthe...The core of computer numerical control(CNC) machine tool is the electrical system which controls and coordinates every part of CNC machine tool to complete processing tasks, so it is of great significance to strengthen the reliability of the electrical system. However, the electrical system is very complex due to many uncertain factors and dynamic stochastic characteristics when failure occurs. Therefore, the traditional fault tree analysis(FTA) method is not applicable. Bayesian network(BN) not only has a unique advantage to analyze nodes with multiply states in reliability analysis for complex systems, but also can solve the state explosion problem properly caused by Markov model when dealing with dynamic fault tree(DFT). In addition, the forward causal reasoning of BN can get the conditional probability distribution of the system under considering the uncertainty;the backward diagnosis reasoning of BN can recognize the weak links in system, so it is valuable for improving the system reliability.展开更多
Driven by the ever increasing demand in function integration,more and more next generation high value-added products,such as head-up displays,solar concentrators and intra-ocular-lens,etc.,are designed to possess free...Driven by the ever increasing demand in function integration,more and more next generation high value-added products,such as head-up displays,solar concentrators and intra-ocular-lens,etc.,are designed to possess freeform(i.e.,non-rotational symmetric)surfaces.The toolpath,composed of high density of short linear and circular segments,is generally used in computer numerical control(CNC)systems to machine those products.However,the discontinuity between toolpath segments leads to high-frequency fluctuation of feedrate and acceleration,which will decrease the machining efficiency and product surface finish.Driven by the ever-increasing need for high-speed high-precision machining of those products,many novel toolpath interpolation and smoothing approaches have been proposed in both academia and industry,aiming to alleviate the issues caused by the conventional toolpath representation and interpolation methods.This paper provides a comprehensive review of the state-of-the-art toolpath interpolation and smoothing approaches with systematic classifications.The advantages and disadvantages of these approaches are discussed.Possible future research directions are also offered.展开更多
In order to optimize the embedded system implementation for Ethernet-based computer numerical control （CNC） system, it is very necessary to establish the performance analysis model and further adopt the codesign met...In order to optimize the embedded system implementation for Ethernet-based computer numerical control （CNC） system, it is very necessary to establish the performance analysis model and further adopt the codesign method from the control, communication and computing perspectives. On the basis of analyzing real-time Ethemet, system architecture, time characteristic parameters of control-loop ere, a performance analysis model for real-time Ethemet-based CNC system was proposed, which is able to include the timing effects caused by the implementation platform in the simulation. The key for establishing the model is accomplished by designing the error analysis module and the controller nodes. Under the restraint of CPU resource and communication bandwidth, the experiment with a case study was conducted, and the results show that if the deadline miss ratio of data packets is 0.2%, then the percentage error is 1.105%. The proposed model can be used at several stages of CNC system development.展开更多
In order to ensure the safety,quality and efficiency of computer numerical control(CNC)machine tool processing,a real-time monitoring and visible solution for CNC machine tools based on hyper text markup language(HTML...In order to ensure the safety,quality and efficiency of computer numerical control(CNC)machine tool processing,a real-time monitoring and visible solution for CNC machine tools based on hyper text markup language(HTML)5 is proposed.The characteristics of the real-time monitoring technology of CNC machine tools under the traditional Client/Server(C/S)structure are compared and analyzed,and the technical drawbacks are proposed.Web real-time communication technology and browser drawing technology are deeply studied.A real-time monitoring and visible system for CNC machine tool data is developed based on Metro platform,combining WebSocket real-time communication technology and Canvas drawing technology.The system architecture is given,and the functions and implementation methods of the system are described in detail.The practical application results show that the WebSocket real-time communication technology can effectively reduce the bandwidth and network delay and save server resources.The numerical control machine data monitoring system can intuitively reflect the machine data,and the visible effect is good.It realizes timely monitoring of equipment alarms and prompts maintenance and management personnel.展开更多
The graded density impactor(GDI)dynamic loading technique is crucial for acquiring the dynamic physical property parameters of materials used in weapons.The accuracy and timeliness of GDI structural design are key to ...The graded density impactor(GDI)dynamic loading technique is crucial for acquiring the dynamic physical property parameters of materials used in weapons.The accuracy and timeliness of GDI structural design are key to achieving controllable stress-strain rate loading.In this study,we have,for the first time,combined one-dimensional fluid computational software with machine learning methods.We first elucidated the mechanisms by which GDI structures control stress and strain rates.Subsequently,we constructed a machine learning model to create a structure-property response surface.The results show that altering the loading velocity and interlayer thickness has a pronounced regulatory effect on stress and strain rates.In contrast,the impedance distribution index and target thickness have less significant effects on stress regulation,although there is a matching relationship between target thickness and interlayer thickness.Compared with traditional design methods,the machine learning approach offers a10^(4)—10^(5)times increase in efficiency and the potential to achieve a global optimum,holding promise for guiding the design of GDI.展开更多
Accurate skin temperature is one of the critical factors in successfully assimilating satellite radiance data over land.However,model-simulated skin temperature may not be accurate enough.To address this issue,an exte...Accurate skin temperature is one of the critical factors in successfully assimilating satellite radiance data over land.However,model-simulated skin temperature may not be accurate enough.To address this issue,an extended skin temperature control variable(TSCV) approach is proposed in a variational assimilation framework,which also considers the background error correlation between skin temperature and atmospheric variables.A series of single observation tests and a 10-day cycling assimilation experiment were conducted to evaluate the impact of the TSCV approach on the assimilation of AMSU-A and ATMS(Advanced Technology Microwave Sounder) microwave temperature-sounding channels over land.The results of the single observation tests show that by applying the TSCV approach,not only the direct analysis of skin temperature is realized,but also the interaction between skin temperature and atmospheric variables can be achieved during the assimilation process.The results of the cycling experiment demonstrate that the TSCV approach improves the skin temperature analysis,which in turn reduces the RMSE of the surface variables and low-level air temperature forecasts.The TSCV approach also reduces the difference between the observed and simulated brightness temperatures of both microwave and infrared window channels over land,suggesting that the approach can facilitate the radiance simulation of these channels,thus contributing to the assimilation of window channels.展开更多
A component-based model integration framework for computer numerical control system design and development is presented.The model integrates modeling,simulation,verification and implementation in a uniform environment...A component-based model integration framework for computer numerical control system design and development is presented.The model integrates modeling,simulation,verification and implementation in a uniform environment.The computer numerical control(CNC) modeling language with well defined syntax and unambiguous semantics is developed.Using the proposed CNC model integration method,a three axis milling system model is developed in the case study.The approach is an attempt to create an infrastructure to support the CNC system design in an efficient way,while at the same time guarantees the function and performance requirements with advanced capability of the system such as modularity,flexibility,reusability,etc.展开更多
With the continuous development and advancement of science and technology,the work of tool path planning has received extensive attention.Among them,curved surface generation and data processing are the focus of manag...With the continuous development and advancement of science and technology,the work of tool path planning has received extensive attention.Among them,curved surface generation and data processing are the focus of management and design,which necessitate the full application of reverse design of complex curved surface components to complete numerical control processing,effective optimization and upgrading,integration the tasks of point cloud data collection,and point cloud data processing to ensure that the corresponding computer numerical control machining model can exert its actual value.This paper briefly analyzes the basic principles of curved surface reconstruction as well as discusses the reverse design of complex curved components and the experimental processes and results that involved computer numerical control machining,which serves the purpose as reference only.展开更多
This paper relates to a typical computer numerical control (CNC) machine, model FDXNC 128, and analyzes the payoff period quantitatively and forecasts the future maintenance cost and the evaluation of the economic be...This paper relates to a typical computer numerical control (CNC) machine, model FDXNC 128, and analyzes the payoff period quantitatively and forecasts the future maintenance cost and the evaluation of the economic benefit by using Life Cycle Cost (LCC) method and grey theory. The discussion shows conclusions that are beneficial to the production, management, and decision making of the enterprise.展开更多
In an effort to reduce the blade tip clearance leakage in turbine designs, this article aims to numerically investigate the effects of active jet-flow injected from the blade tip platform upon the blade tip clearance ...In an effort to reduce the blade tip clearance leakage in turbine designs, this article aims to numerically investigate the effects of active jet-flow injected from the blade tip platform upon the blade tip clearance flow. A CFD code integrated with dense-correction-based 3D Reynolds-averaged Navier-Stokes equations together with the well-proven Reynolds stress model (RSM) is adopted. The variation of specific heat is taken into consideration. The effects of jet-flow on the tip clearance flow are simulated ...展开更多
A 5-axis controller with curve interpolation function is developed to satisfy high-speed and high-precision computer numerical control (CNC) machining of machine parts with complex shapes in the authors-devised open C...A 5-axis controller with curve interpolation function is developed to satisfy high-speed and high-precision computer numerical control (CNC) machining of machine parts with complex shapes in the authors-devised open CNC system. The instruction for- mat of this interpolation method and the generation procedure of the numerical control (NC) files are introduced. The interpola- tion curves of both position vectors and orientation vectors constructed by the controller are C2 continuous and independent of machin...展开更多
The forming quality of high-strength TA18 titanium alloy tube during numerical control bending in changing bending angle β, relative bending radius R/D and tube sizes such as diameter D and wall thickness t was clari...The forming quality of high-strength TA18 titanium alloy tube during numerical control bending in changing bending angle β, relative bending radius R/D and tube sizes such as diameter D and wall thickness t was clarified by finite element simulation. The results show that the distribution of wall thickness change ratio Δt and cross section deformation ratio ΔD are very similar under different β; the Δt and ΔD decrease with the increase of R/D, and to obtain the qualified bent tube, the R/D must be greater than 2.0; the wall thinning ratio Δto slightly increases with larger D and t, while the wall thickening ratio Δti and ΔD increase with the larger D and smaller t; the Δto and ΔD firstly decrease and then increase, while the Δti increases, for the same D/t with the increase of D and t.展开更多
A new method for suppressing cutting chatter is studied by adjusting servo parameters of the numerical control （NC） machine tool and controlling the limited cutting width. A model of the cutting system of the NC mac...A new method for suppressing cutting chatter is studied by adjusting servo parameters of the numerical control （NC） machine tool and controlling the limited cutting width. A model of the cutting system of the NC machine tool is established. It includes the mechanical system, the servo system and the cutting chatter system. Interactions between every two systems are shown in the model. The cutting system stability is simulated and relation curves between the limited cutting width and servo system parameters are described in the experiment. Simulation and experimental results show that there is a mapping relation between the limited cutting width and servo parameters of the NC machine tool, and the method is applicable and credible to suppress chatter.展开更多
A wind turbine system equipped with a tuned liquid column damper （TLCD） is comprehensively studied via shaking table tests using a 1/13-scaled model. The effects of wind and wave actions are considered by inputting ...A wind turbine system equipped with a tuned liquid column damper （TLCD） is comprehensively studied via shaking table tests using a 1/13-scaled model. The effects of wind and wave actions are considered by inputting response- equivalent accelerations on the shaking table. The test results show that the control effect of the TLCD system is significant in reducing the responses under both wind-wave equivalent loads and ground motions, but obviously varies for different inputs, Further, a blade-hub-tower integrated numerical model for the wind turbine system is established. The model is capable of considering the rotational effect of blades by combining Kane＇s equation with the finite element method. The responses of the wind tower equipped with TLCD devices are numerically obtained and compared to the test results, showing that under both controlled and uncontrolled conditions with and without blades＇ rotation, the corresponding responses exhibit good agreement. This demonstrates that the proposed numerical model performs well in capturing the wind-wave coupled response of the offshore wind turbine systems under control. Both numerical and experimental results show that the TLCD system can significantly reduce the structural response and thus improve the safety and serviceability of the offshore wind turbine tower systems. Additional issues that require further study are discussed.展开更多
This paper presents the results of a set of numerical models focussing on structural controls on hydrothermal mineralization. We first give an overview of natural phenomena of structurally-controlled ore formation and...This paper presents the results of a set of numerical models focussing on structural controls on hydrothermal mineralization. We first give an overview of natural phenomena of structurally-controlled ore formation and the background theory and mechanisms for such controls. We then provide the results of a group of simple 2D numerical models validated through comparison with Cu-vein structure observed near the Shilu Copper deposit （Yangchun, Guangdong Province, China） and finally a case study of 3D numerical modelling applied to the Hodgkinson Province in North Queensland （Australia）. Two modelling approaches, discrete deformation modelling and continuum coupled deformation and fluid flow modelling, are involved. The 2D model-derived patterns are remarkably consistent with the Cu-vein structure from the Shilu Copper deposit, and show that both modelling approaches can realistically simulate the mechanical behaviours of shear and dilatant fractures. The continuum coupled deformation and fluid flow model indicates that pattern of the Cu- veins near the Shilu deposit is the result of shear strain localization, development of dilation and fluid focussing into the dilatant fracture segments. The 3D case-study models （with deformation and fluid flow coupling） on the Hodgkinson Province generated a number of potential gold mineralization展开更多
Mine or longwall panel layout is a 3D structure with highly non-uniform stress distribution. Recognition of such fact will facilitate underground problem identification/investigation and solving by numerical modeling ...Mine or longwall panel layout is a 3D structure with highly non-uniform stress distribution. Recognition of such fact will facilitate underground problem identification/investigation and solving by numerical modeling through proper model construction. Due to its versatility, numerical modeling is the most popular method for ground control design and problem solving. However numerical modeling results require highly experienced professionals to interpret its validity/applicability to actual mining operations due to complicated mining and geological conditions. Underground ground control monitoring is routinely performed to predict roof behavior such as weighting and weighting interval without matching observation of face mining condition while the mining pressures are being monitored, resulting in unrealistic interpretation of the obtained data on mining pressure. The importance of ground control pressure monitoring and simultaneous observation of mining and geological conditions is illustrated by an example of shield leg pressure monitoring and interpretation in an U.S. longwall coal mine: it was found that the roof strata act like a plate, not an individual block of the size of a shield dimension, as commonly assumed by all researchers and shield capacity is not a fixed property for a longwall panel or a mine or a coal seam. A new mechanism on the interaction between shield's hydraulic leg pressure and roof strata for shield loading is proposed.展开更多
The control volume formulation with the QUICK finite difference scheme is used to solveincompressible liquid flow past a solid sphere in terms of stream function and vorticity.Several tech-nical points are addressed o...The control volume formulation with the QUICK finite difference scheme is used to solveincompressible liquid flow past a solid sphere in terms of stream function and vorticity.Several tech-nical points are addressed on improving the accuracy and efficiency of numerical simulation of similarproblems of fluid flow.In particular,the importance of suitable specification of the distortion func-tion to enforcing the far field boundarv conditions is emphasized.展开更多
Because of an unexpected signal noise within the network or an unpredictedfault with personal computers (PCs), many problems emerge in the implementation of distributednumerical control (DNC) with PCs-based network. T...Because of an unexpected signal noise within the network or an unpredictedfault with personal computers (PCs), many problems emerge in the implementation of distributednumerical control (DNC) with PCs-based network. To solve the problems, an industrial solution ofinvolving the field-bus technology in DNC communicating area is provided. A kind of advancedField-bus, named controller area network (CAN), is originally developed to support cheap and rathersimple automotive applications. However, because of its good performance and low cost, it is alsobeing considered in automated-manufacturing and process control environments to interconnectintelligent devices, such as modem sensors and actuators. Recently it creates a new role for CANBusin DNC that brings new thinking to DNC. CAN is used as the network platform for connecting machinetools to share information with each other reliably. Additionally, thanks to also applying of'plug-in' technology and a special interface of hardware, this solution exhibits some highcompatibility with different pedigree numerical control (NC) systems, such as Fanuc, Siemens,Cincinnati and so on. In order to improve CANBus for DNC application, a communicating competitionmodel of the basic CAN protocol, called CC model, is then highlighted. This model is able to satisfythe requirements that different machine tools share the communicating bandwidth fairly when theyrun concurrently. Finally the novel view of the latest advancement in CANBus-based DNC incombination with the manufacturing paradigm is also presented.展开更多
Springback is one of important factors influencing the forming quality of numerical control （NC） bending of thin-walled tube. In this paper, a numerical-analytic method for springback angle prediction of the process...Springback is one of important factors influencing the forming quality of numerical control （NC） bending of thin-walled tube. In this paper, a numerical-analytic method for springback angle prediction of the process was put forward. The method is based on springback angle model derived using analytic method and simulation results from three-dimensional （3D） rigid-plastic finite element method （FEM）. The method is validated through comparison with experimental results. The features of the method are as follows： （1） The method is high in efficiency because it combines advantages of rigid-plastic FEM and analytic method. （2） The method is satisfactory in accuracy, since the field variables used in the model is resulting from 3D rigid-plastic FEM solution, and the effects both of axial force and strain neutral axis shift have been included. （3） Research on multi-factor effects can be carried out using the method due to its advantage inheriting from rigid-plastic FEM. The method described here is also of general significance to other bending processes.展开更多
基金the National Science and Technology Major Project of China(No.2014ZX04014-011)
文摘The core of computer numerical control(CNC) machine tool is the electrical system which controls and coordinates every part of CNC machine tool to complete processing tasks, so it is of great significance to strengthen the reliability of the electrical system. However, the electrical system is very complex due to many uncertain factors and dynamic stochastic characteristics when failure occurs. Therefore, the traditional fault tree analysis(FTA) method is not applicable. Bayesian network(BN) not only has a unique advantage to analyze nodes with multiply states in reliability analysis for complex systems, but also can solve the state explosion problem properly caused by Markov model when dealing with dynamic fault tree(DFT). In addition, the forward causal reasoning of BN can get the conditional probability distribution of the system under considering the uncertainty;the backward diagnosis reasoning of BN can recognize the weak links in system, so it is valuable for improving the system reliability.
基金the support from the UK Engineering and Physical Sciences Research Council (EPSRC) under the program (No. EP/K018345/1)the International Cooperation Program of China (No. 2015DFA70630)
文摘Driven by the ever increasing demand in function integration,more and more next generation high value-added products,such as head-up displays,solar concentrators and intra-ocular-lens,etc.,are designed to possess freeform(i.e.,non-rotational symmetric)surfaces.The toolpath,composed of high density of short linear and circular segments,is generally used in computer numerical control(CNC)systems to machine those products.However,the discontinuity between toolpath segments leads to high-frequency fluctuation of feedrate and acceleration,which will decrease the machining efficiency and product surface finish.Driven by the ever-increasing need for high-speed high-precision machining of those products,many novel toolpath interpolation and smoothing approaches have been proposed in both academia and industry,aiming to alleviate the issues caused by the conventional toolpath representation and interpolation methods.This paper provides a comprehensive review of the state-of-the-art toolpath interpolation and smoothing approaches with systematic classifications.The advantages and disadvantages of these approaches are discussed.Possible future research directions are also offered.
基金Projects(50875090,50905063) supported by the National Natural Science Foundation of ChinaProject(2009AA04Z111) supported by the National High Technology Research and Development Program of China+2 种基金Project(20090460769) supported by China Postdoctoral Science FoundationProject(2011ZM0070) supported by the Fundamental Research Funds for the Central Universities in ChinaProject(S2011010001155) supported by the Natural Science Foundation of Guangdong Province,China
文摘In order to optimize the embedded system implementation for Ethernet-based computer numerical control （CNC） system, it is very necessary to establish the performance analysis model and further adopt the codesign method from the control, communication and computing perspectives. On the basis of analyzing real-time Ethemet, system architecture, time characteristic parameters of control-loop ere, a performance analysis model for real-time Ethemet-based CNC system was proposed, which is able to include the timing effects caused by the implementation platform in the simulation. The key for establishing the model is accomplished by designing the error analysis module and the controller nodes. Under the restraint of CPU resource and communication bandwidth, the experiment with a case study was conducted, and the results show that if the deadline miss ratio of data packets is 0.2%, then the percentage error is 1.105%. The proposed model can be used at several stages of CNC system development.
文摘In order to ensure the safety,quality and efficiency of computer numerical control(CNC)machine tool processing,a real-time monitoring and visible solution for CNC machine tools based on hyper text markup language(HTML)5 is proposed.The characteristics of the real-time monitoring technology of CNC machine tools under the traditional Client/Server(C/S)structure are compared and analyzed,and the technical drawbacks are proposed.Web real-time communication technology and browser drawing technology are deeply studied.A real-time monitoring and visible system for CNC machine tool data is developed based on Metro platform,combining WebSocket real-time communication technology and Canvas drawing technology.The system architecture is given,and the functions and implementation methods of the system are described in detail.The practical application results show that the WebSocket real-time communication technology can effectively reduce the bandwidth and network delay and save server resources.The numerical control machine data monitoring system can intuitively reflect the machine data,and the visible effect is good.It realizes timely monitoring of equipment alarms and prompts maintenance and management personnel.
基金supported by the Guangdong Major Project of Basic and Applied Basic Research(Grant No.2021B0301030001)the National Key Research and Development Program of China(Grant No.2021YFB3802300)the Foundation of National Key Laboratory of Shock Wave and Detonation Physics(Grant No.JCKYS2022212004)。
文摘The graded density impactor(GDI)dynamic loading technique is crucial for acquiring the dynamic physical property parameters of materials used in weapons.The accuracy and timeliness of GDI structural design are key to achieving controllable stress-strain rate loading.In this study,we have,for the first time,combined one-dimensional fluid computational software with machine learning methods.We first elucidated the mechanisms by which GDI structures control stress and strain rates.Subsequently,we constructed a machine learning model to create a structure-property response surface.The results show that altering the loading velocity and interlayer thickness has a pronounced regulatory effect on stress and strain rates.In contrast,the impedance distribution index and target thickness have less significant effects on stress regulation,although there is a matching relationship between target thickness and interlayer thickness.Compared with traditional design methods,the machine learning approach offers a10^(4)—10^(5)times increase in efficiency and the potential to achieve a global optimum,holding promise for guiding the design of GDI.
基金sponsored by the National Natural Science Foundation of China(Grant No.42075148)the High-Performance Computing Center of Nanjing University of Information Science & Technology for supporting this work。
文摘Accurate skin temperature is one of the critical factors in successfully assimilating satellite radiance data over land.However,model-simulated skin temperature may not be accurate enough.To address this issue,an extended skin temperature control variable(TSCV) approach is proposed in a variational assimilation framework,which also considers the background error correlation between skin temperature and atmospheric variables.A series of single observation tests and a 10-day cycling assimilation experiment were conducted to evaluate the impact of the TSCV approach on the assimilation of AMSU-A and ATMS(Advanced Technology Microwave Sounder) microwave temperature-sounding channels over land.The results of the single observation tests show that by applying the TSCV approach,not only the direct analysis of skin temperature is realized,but also the interaction between skin temperature and atmospheric variables can be achieved during the assimilation process.The results of the cycling experiment demonstrate that the TSCV approach improves the skin temperature analysis,which in turn reduces the RMSE of the surface variables and low-level air temperature forecasts.The TSCV approach also reduces the difference between the observed and simulated brightness temperatures of both microwave and infrared window channels over land,suggesting that the approach can facilitate the radiance simulation of these channels,thus contributing to the assimilation of window channels.
基金the National Natural Science Foundation of China (Nos. 50575075 and 50875090)
文摘A component-based model integration framework for computer numerical control system design and development is presented.The model integrates modeling,simulation,verification and implementation in a uniform environment.The computer numerical control(CNC) modeling language with well defined syntax and unambiguous semantics is developed.Using the proposed CNC model integration method,a three axis milling system model is developed in the case study.The approach is an attempt to create an infrastructure to support the CNC system design in an efficient way,while at the same time guarantees the function and performance requirements with advanced capability of the system such as modularity,flexibility,reusability,etc.
文摘With the continuous development and advancement of science and technology,the work of tool path planning has received extensive attention.Among them,curved surface generation and data processing are the focus of management and design,which necessitate the full application of reverse design of complex curved surface components to complete numerical control processing,effective optimization and upgrading,integration the tasks of point cloud data collection,and point cloud data processing to ensure that the corresponding computer numerical control machining model can exert its actual value.This paper briefly analyzes the basic principles of curved surface reconstruction as well as discusses the reverse design of complex curved components and the experimental processes and results that involved computer numerical control machining,which serves the purpose as reference only.
文摘This paper relates to a typical computer numerical control (CNC) machine, model FDXNC 128, and analyzes the payoff period quantitatively and forecasts the future maintenance cost and the evaluation of the economic benefit by using Life Cycle Cost (LCC) method and grey theory. The discussion shows conclusions that are beneficial to the production, management, and decision making of the enterprise.
文摘In an effort to reduce the blade tip clearance leakage in turbine designs, this article aims to numerically investigate the effects of active jet-flow injected from the blade tip platform upon the blade tip clearance flow. A CFD code integrated with dense-correction-based 3D Reynolds-averaged Navier-Stokes equations together with the well-proven Reynolds stress model (RSM) is adopted. The variation of specific heat is taken into consideration. The effects of jet-flow on the tip clearance flow are simulated ...
基金Key Development Program of Science and Technology of Heilongjiang Province, China (GB05A501)
文摘A 5-axis controller with curve interpolation function is developed to satisfy high-speed and high-precision computer numerical control (CNC) machining of machine parts with complex shapes in the authors-devised open CNC system. The instruction for- mat of this interpolation method and the generation procedure of the numerical control (NC) files are introduced. The interpola- tion curves of both position vectors and orientation vectors constructed by the controller are C2 continuous and independent of machin...
基金Project(GJJ150810)supported by the Research Project of Science and Technology for Jiangxi Province Department of Education,ChinaProject(gf201501001)supported by National Defense Key Discipline Laboratory of Light Alloy Processing Science and Technology,Nanchang Hangkong University,ChinaProject(BSJJ2015015)supported by Doctor Start-up Fund of Jiangxi Science&Technology Normal University,China
文摘The forming quality of high-strength TA18 titanium alloy tube during numerical control bending in changing bending angle β, relative bending radius R/D and tube sizes such as diameter D and wall thickness t was clarified by finite element simulation. The results show that the distribution of wall thickness change ratio Δt and cross section deformation ratio ΔD are very similar under different β; the Δt and ΔD decrease with the increase of R/D, and to obtain the qualified bent tube, the R/D must be greater than 2.0; the wall thinning ratio Δto slightly increases with larger D and t, while the wall thickening ratio Δti and ΔD increase with the larger D and smaller t; the Δto and ΔD firstly decrease and then increase, while the Δti increases, for the same D/t with the increase of D and t.
文摘A new method for suppressing cutting chatter is studied by adjusting servo parameters of the numerical control （NC） machine tool and controlling the limited cutting width. A model of the cutting system of the NC machine tool is established. It includes the mechanical system, the servo system and the cutting chatter system. Interactions between every two systems are shown in the model. The cutting system stability is simulated and relation curves between the limited cutting width and servo system parameters are described in the experiment. Simulation and experimental results show that there is a mapping relation between the limited cutting width and servo parameters of the NC machine tool, and the method is applicable and credible to suppress chatter.
基金National Natural Science Foundation of China Under Grant No.11172210National Hi-Tech Development Plan(863 Plan)Under Grant No.2008AA05Z413+2 种基金the Fundamental Fund for Central Universitiesthe Shuguang Program of Shanghai Citythe State Key Laboratory of Disaster Reduction in Civil Engineering Under Grant Nos.SLDRCE14-A-06 and SLDRCE14-B-17
文摘A wind turbine system equipped with a tuned liquid column damper （TLCD） is comprehensively studied via shaking table tests using a 1/13-scaled model. The effects of wind and wave actions are considered by inputting response- equivalent accelerations on the shaking table. The test results show that the control effect of the TLCD system is significant in reducing the responses under both wind-wave equivalent loads and ground motions, but obviously varies for different inputs, Further, a blade-hub-tower integrated numerical model for the wind turbine system is established. The model is capable of considering the rotational effect of blades by combining Kane＇s equation with the finite element method. The responses of the wind tower equipped with TLCD devices are numerically obtained and compared to the test results, showing that under both controlled and uncontrolled conditions with and without blades＇ rotation, the corresponding responses exhibit good agreement. This demonstrates that the proposed numerical model performs well in capturing the wind-wave coupled response of the offshore wind turbine systems under control. Both numerical and experimental results show that the TLCD system can significantly reduce the structural response and thus improve the safety and serviceability of the offshore wind turbine tower systems. Additional issues that require further study are discussed.
文摘This paper presents the results of a set of numerical models focussing on structural controls on hydrothermal mineralization. We first give an overview of natural phenomena of structurally-controlled ore formation and the background theory and mechanisms for such controls. We then provide the results of a group of simple 2D numerical models validated through comparison with Cu-vein structure observed near the Shilu Copper deposit （Yangchun, Guangdong Province, China） and finally a case study of 3D numerical modelling applied to the Hodgkinson Province in North Queensland （Australia）. Two modelling approaches, discrete deformation modelling and continuum coupled deformation and fluid flow modelling, are involved. The 2D model-derived patterns are remarkably consistent with the Cu-vein structure from the Shilu Copper deposit, and show that both modelling approaches can realistically simulate the mechanical behaviours of shear and dilatant fractures. The continuum coupled deformation and fluid flow model indicates that pattern of the Cu- veins near the Shilu deposit is the result of shear strain localization, development of dilation and fluid focussing into the dilatant fracture segments. The 3D case-study models （with deformation and fluid flow coupling） on the Hodgkinson Province generated a number of potential gold mineralization
基金supported by the National Natural Science Foundation of China (Nos. 51604267 and 51704095)
文摘Mine or longwall panel layout is a 3D structure with highly non-uniform stress distribution. Recognition of such fact will facilitate underground problem identification/investigation and solving by numerical modeling through proper model construction. Due to its versatility, numerical modeling is the most popular method for ground control design and problem solving. However numerical modeling results require highly experienced professionals to interpret its validity/applicability to actual mining operations due to complicated mining and geological conditions. Underground ground control monitoring is routinely performed to predict roof behavior such as weighting and weighting interval without matching observation of face mining condition while the mining pressures are being monitored, resulting in unrealistic interpretation of the obtained data on mining pressure. The importance of ground control pressure monitoring and simultaneous observation of mining and geological conditions is illustrated by an example of shield leg pressure monitoring and interpretation in an U.S. longwall coal mine: it was found that the roof strata act like a plate, not an individual block of the size of a shield dimension, as commonly assumed by all researchers and shield capacity is not a fixed property for a longwall panel or a mine or a coal seam. A new mechanism on the interaction between shield's hydraulic leg pressure and roof strata for shield loading is proposed.
基金Supported by the National Natural Science Foundation of China.
文摘The control volume formulation with the QUICK finite difference scheme is used to solveincompressible liquid flow past a solid sphere in terms of stream function and vorticity.Several tech-nical points are addressed on improving the accuracy and efficiency of numerical simulation of similarproblems of fluid flow.In particular,the importance of suitable specification of the distortion func-tion to enforcing the far field boundarv conditions is emphasized.
基金Science and Technology Program Foundation of Chongqing(No.7210)
文摘Because of an unexpected signal noise within the network or an unpredictedfault with personal computers (PCs), many problems emerge in the implementation of distributednumerical control (DNC) with PCs-based network. To solve the problems, an industrial solution ofinvolving the field-bus technology in DNC communicating area is provided. A kind of advancedField-bus, named controller area network (CAN), is originally developed to support cheap and rathersimple automotive applications. However, because of its good performance and low cost, it is alsobeing considered in automated-manufacturing and process control environments to interconnectintelligent devices, such as modem sensors and actuators. Recently it creates a new role for CANBusin DNC that brings new thinking to DNC. CAN is used as the network platform for connecting machinetools to share information with each other reliably. Additionally, thanks to also applying of'plug-in' technology and a special interface of hardware, this solution exhibits some highcompatibility with different pedigree numerical control (NC) systems, such as Fanuc, Siemens,Cincinnati and so on. In order to improve CANBus for DNC application, a communicating competitionmodel of the basic CAN protocol, called CC model, is then highlighted. This model is able to satisfythe requirements that different machine tools share the communicating bandwidth fairly when theyrun concurrently. Finally the novel view of the latest advancement in CANBus-based DNC incombination with the manufacturing paradigm is also presented.
基金This work was supported by the National Natural Science Foundation of China for Distinguished Young Scholars （Grant No. 50225518）the Teaching and Research Award Program for 0utstanding Young Teachers in Higher Education Institution of M0E, PRCthe Aeronautical Science Foundation of China （Grant No. 04H53057）.
文摘Springback is one of important factors influencing the forming quality of numerical control （NC） bending of thin-walled tube. In this paper, a numerical-analytic method for springback angle prediction of the process was put forward. The method is based on springback angle model derived using analytic method and simulation results from three-dimensional （3D） rigid-plastic finite element method （FEM）. The method is validated through comparison with experimental results. The features of the method are as follows： （1） The method is high in efficiency because it combines advantages of rigid-plastic FEM and analytic method. （2） The method is satisfactory in accuracy, since the field variables used in the model is resulting from 3D rigid-plastic FEM solution, and the effects both of axial force and strain neutral axis shift have been included. （3） Research on multi-factor effects can be carried out using the method due to its advantage inheriting from rigid-plastic FEM. The method described here is also of general significance to other bending processes.
