Micro parts are more difficult to be formed than macro parts because of size effects. The size effects on the flow stress of copper alloy C3602 with different lubricants were studied. Specimens were heat treated at 35...Micro parts are more difficult to be formed than macro parts because of size effects. The size effects on the flow stress of copper alloy C3602 with different lubricants were studied. Specimens were heat treated at 350℃ for 1 h and 700℃ for 3 h in nitrogen atmosphere, respectively. The initial diameters of the specimens were varied from 5 to 1 mm with a height-to-diameter ratio h0/D0 = 1.5. Cylinder compression was carried out in the lubrication condition with talc powder, without lubricant, with petroleum jelly, and with vegetable oil. The experiment was carried out at room temperature on a universal testing machine INSTRON 5569 with a strain rate of ε = 0.0025 A. The results show that with the same lubricant, the yield strength decreases with a decrease in specimen size for the specimens annealed at 350℃ for 1 b; however, it increases with a decrease in specimen size for the specimens annealed at 700℃ for 3 h. The yield strength decreases with an increase in grain size. The influences of lubricants on yield strength become larger with miniaturization of the specimens.展开更多
Microforming is an effective method to manufacture small metal parts.However,macro forming can not be transferred to microforming directly because of size effects.Flow stress and tribology size effects were studied.Sc...Microforming is an effective method to manufacture small metal parts.However,macro forming can not be transferred to microforming directly because of size effects.Flow stress and tribology size effects were studied.Scaled down copper T2 cylinder compression was carried out with the lubrication of castor oil and without lubrication.The results show that the flow stress decreases with decreasing the initial specimen diameter in both lubrication conditions,and the flow stress decreases by 30 MPa with the initial specimen diameter decreasing from 8 mm to 1 mm.The friction factor increases obviously with decreasing the initial specimen diameter in the case of lubricating with castor oil,and the friction factor increases by 0.11 with the initial specimen diameter decreasing from 8 mm to 1 mm.However,the tribology size effect is not found in the case without lubrication.The reasons of the flow stress and tribology size effects were also discussed.展开更多
Waste solid propylene oxide sludge （POS） and fly ash were used as main raw material to prepare propylene oxide sludge aggregate （POSA） under the condition of autoclaved （180 ℃,1.0 MPa） curing. Three different t...Waste solid propylene oxide sludge （POS） and fly ash were used as main raw material to prepare propylene oxide sludge aggregate （POSA） under the condition of autoclaved （180 ℃,1.0 MPa） curing. Three different test methods namely cylinder compressive strength （CCS）, individual aggregate compressive strength （IACS） and strength contribution rate （SCR） proposed were used to characterize the mechanical properties of the autoclaved POSA. POS shell-aggregate with SCR of 94% were prepared under the hydrothermal synthesis and autoclaved curing. The experimental results indicate that CCS and IACS have good consistency in characterizing mechanical properties of POSA. It is suggested that SCR not only can characterize the strength of POSA core, but also can reflect the effect of shell on the performance of POSA. By means of least square method, relationships between CCS and IACS, CCS and SCR, IACS and SCR were deduced.展开更多
基金supported by the National High-Tech Research and Development Program of China (No. 2006AA04Z316)Heilongjiang Natural Science Funds for Distinguished Young Scholars (No. JC-05-11)
文摘Micro parts are more difficult to be formed than macro parts because of size effects. The size effects on the flow stress of copper alloy C3602 with different lubricants were studied. Specimens were heat treated at 350℃ for 1 h and 700℃ for 3 h in nitrogen atmosphere, respectively. The initial diameters of the specimens were varied from 5 to 1 mm with a height-to-diameter ratio h0/D0 = 1.5. Cylinder compression was carried out in the lubrication condition with talc powder, without lubricant, with petroleum jelly, and with vegetable oil. The experiment was carried out at room temperature on a universal testing machine INSTRON 5569 with a strain rate of ε = 0.0025 A. The results show that with the same lubricant, the yield strength decreases with a decrease in specimen size for the specimens annealed at 350℃ for 1 b; however, it increases with a decrease in specimen size for the specimens annealed at 700℃ for 3 h. The yield strength decreases with an increase in grain size. The influences of lubricants on yield strength become larger with miniaturization of the specimens.
基金Project(2006AA04Z316)supported by the High-tech Research and Development Program of ChinaProject(JC-05-11)supported by the Science Foundation for Distinguished Young Scholars of Heilongjiang Province,ChinaProject(HIT.NSRIF.2008.36)supported by the Natural Scientific Research Innovation Foundation in Harbin Institute of Technology,China。
文摘Microforming is an effective method to manufacture small metal parts.However,macro forming can not be transferred to microforming directly because of size effects.Flow stress and tribology size effects were studied.Scaled down copper T2 cylinder compression was carried out with the lubrication of castor oil and without lubrication.The results show that the flow stress decreases with decreasing the initial specimen diameter in both lubrication conditions,and the flow stress decreases by 30 MPa with the initial specimen diameter decreasing from 8 mm to 1 mm.The friction factor increases obviously with decreasing the initial specimen diameter in the case of lubricating with castor oil,and the friction factor increases by 0.11 with the initial specimen diameter decreasing from 8 mm to 1 mm.However,the tribology size effect is not found in the case without lubrication.The reasons of the flow stress and tribology size effects were also discussed.
基金Funded by the National Natural Science Fundation of China(51061015)the scientific Research Program of Jiangsu Economic Information Committee+1 种基金the Program for Postgraduates Research Innovation in University of Jiangsu Province (CX10B_122Z)the Science and Technology Project of Jiangsu Province Construction System (JS2010JH22)
文摘Waste solid propylene oxide sludge （POS） and fly ash were used as main raw material to prepare propylene oxide sludge aggregate （POSA） under the condition of autoclaved （180 ℃,1.0 MPa） curing. Three different test methods namely cylinder compressive strength （CCS）, individual aggregate compressive strength （IACS） and strength contribution rate （SCR） proposed were used to characterize the mechanical properties of the autoclaved POSA. POS shell-aggregate with SCR of 94% were prepared under the hydrothermal synthesis and autoclaved curing. The experimental results indicate that CCS and IACS have good consistency in characterizing mechanical properties of POSA. It is suggested that SCR not only can characterize the strength of POSA core, but also can reflect the effect of shell on the performance of POSA. By means of least square method, relationships between CCS and IACS, CCS and SCR, IACS and SCR were deduced.
