Hydrogen-enriched ironmaking presents a promising approach to mitigate coke consumption and carbon emission in blast furnace(BF)operations.This work investigated the relationship between the structural features of cok...Hydrogen-enriched ironmaking presents a promising approach to mitigate coke consumption and carbon emission in blast furnace(BF)operations.This work investigated the relationship between the structural features of cokes and their reactivity towards solution loss(SL),especially under hydrogen-enriched atmospheres.Six cokes were characterized,and their SL behaviors were examined under varying atmospheres to elucidate the effects of hydrogen enrichment.The results indicate that an increase in fixed carbon content leads to a decrease in the coke reactivity index(CRI)and an increase in coke strength after reaction(CSR),in the CO_(2) atmosphere,the CSR of coke increases from 35.76%−62.83%,while in the 90CO_(2)/10H_(2) atmosphere,the CSR of coke increases from 65.67%−84.09%.There is a good linear relationship between CRI and microcrystalline structure parameters of coke.Cokes with larger crystalline size,lower amorphous content,and smaller optical texture index(OTI)values show enhanced resistance to degradation and maintain structural integrity in BF.Kinetic analysis performed with the shifted-modified-random pore model(S-MRPM)reveals that alterations in pore structure and intrinsic mineral composition significantly influence the reaction rate.The introduction of a small amount of water vapor raises SL rates,whereas a minor addition of hydrogen(<10%)decelerates SL due to its incomplete conversion to water vapor and the reduced partial pressure of the gasifying agent.Thermodynamic calculations also indicate that the introduced hydrogen does not convert into the same fraction of water vapor.The shift from chemical reaction control to gas diffusion control as the rate-determining step with rising temperatures during SL process was confirmed,and the introduction of hydrogen does not notably alter SL behavior.This result demonstrated that introducing a small amount of hydrogen(<10%)can mitigate SL rates,thereby enhancing coke strength and reducing coke consumption and carbon emissions.展开更多
Shot cokes are frequently formed in the delayed coking unit treating the super viscous oil at PetroChina＇s Liaohe Petrochemical Company. Considerable work has been carded out to avoid the formation of shot cokes. The...Shot cokes are frequently formed in the delayed coking unit treating the super viscous oil at PetroChina＇s Liaohe Petrochemical Company. Considerable work has been carded out to avoid the formation of shot cokes. The test results obtained have shown that the property of super viscous oil has played a key role in the formation of shot cokes. After adjusting and optimizing the process indices the operating regime of the delayed coking unit at a throughput of 118t/h of the super viscous oil is specified as follows： a reaction temperature of 498-502℃, a reaction pressure of 0.17-0.25 MPa, a recycle ratio of 0.5-0.6 and a fractionation tower bottom temperature of 355-365 ℃. In the meantime, the delayed coking process has adopted measures to enhance pre-fractionation of the feedstock to rationally remove light fractions and maintain a steady gas velocity in order to avoid the formation of shot cokes.展开更多
In order to effectively utilize the high reactivity coke, the gasification characteristics of high and low reactivity cokes were investigated at 1100 ℃. Low reactivity coke A and high reactivity coke B were chosen an...In order to effectively utilize the high reactivity coke, the gasification characteristics of high and low reactivity cokes were investigated at 1100 ℃. Low reactivity coke A and high reactivity coke B were chosen and charged into the reaction tube in two methods. The results indicated that the mass loss ratio of high reactivity coke in mixed cokes was more significant than that of single high reactivity coke in the middle stage of reaction. Nevertheless, the mass loss ratio of low reactivity coke in mixed cokes was less than that of single low reactivity coke. It was mainly attributed to gas diffusion and internal reaction of coke. When high and low reactivity cokes were mixed, the practical average mass loss ratio was nearly the same as the weighted average. The microscopic structures of coke indicated that with the increase of reaction time, the external and internal layers of low reactivity coke reacted more uniformly with CO2, whereas the reaction degree of external layer of high reactivity coke was obviously higher.展开更多
It is difficult to distinguish tamping coke and top charging coke by conventional testing methods, such as cold strength, abrasion resistance, reactivity and strength after reaction. Some of tamping coket s properties...It is difficult to distinguish tamping coke and top charging coke by conventional testing methods, such as cold strength, abrasion resistance, reactivity and strength after reaction. Some of tamping coket s properties were even bet-ter than those of top charging coke, hut from practical using effects of blast furnace, tamping coke was not as good as top charging coke. The reaction conditions were featured as high temperature, high alkali condition, intense reac-tion atmosphere and short time. Distribution of porosity in profile, microstructure and slag forming property of ash were analyzed and following conclusions were obtained. After alkali-rich reaction, there were obvious differences be- tween top charging coke and tamping coke in microstructure, The porosityts unevenness of tamping coke was greater than those of top charging coke, and tamping coke was with less and big pores in out space and inner part was dense with more throughout pores. After phase diagram and microstructure analysis, it could he obtained that ash forming characteristics of top charging coke were better than those of tamping coke, and top charging coke＇ s pores were blocked more seriously than those of tamping coke. From analysis of tuyere samples, it could be found that calcium content of ash in coke＇s pores was small and it should belong to coke＇s inherent ash; kalium （wκ =28%） was unusu-ally high in coke. so the situation of high alkali was close to real blast furnace reaction condition.展开更多
A needle coke was graphitized at different heat treatment temperature (2 000℃ to 3 000℃). The electrochemical intercalation mechanism of Li into the graphitized coke has been studied in Li|1 mol·L 1 LiClO 4+eth...A needle coke was graphitized at different heat treatment temperature (2 000℃ to 3 000℃). The electrochemical intercalation mechanism of Li into the graphitized coke has been studied in Li|1 mol·L 1 LiClO 4+ethylene carbonate/diethylene carbonate|graphite cells, using an in situ X Ray diffraction (XRD) technique.The study of Li C intercalation processes of the graphitized coke reveals that there are three major types of intercalation behavior.The first is uniformly intercalated at all Li C compounds in graphitized coke heated at 2 250℃;the second is obviously staging phenomenon during intercalation for the graphitized coke heated at 2 750℃; the third is cointercalation of solvated Li ion at high potential (>0.3V) and then lithium electrochemical intercalation at lower potential for that heated at 3 000℃, resulting in the decrease of capacity and efficiency of graphite negative electrode for lithium ion secondary battery.展开更多
To deepen understanding of the evolution of coal char microstructural properties of coal char during the co-pyrolysis of coking coal with additives,this study incorporated two typical additives,coal tar pitch(CTP)and ...To deepen understanding of the evolution of coal char microstructural properties of coal char during the co-pyrolysis of coking coal with additives,this study incorporated two typical additives,coal tar pitch(CTP)and waste plastic(HDPE),into a blended coal sample and carried out pyrolysis experiments.The pyrolysis process and the microstructure of char were systematically characterized using various analytical techniques,including thermogravimetric analysis(TGA),X-ray diffraction(XRD)and Raman spectroscopy.Data correlation analysis was performed to reveal the mechanism of carbon structural ordering evolution within the critical temperature range(350−600℃)from colloidal layer formation to semi-coke conversion in coking coal,and to elucidate the regulatory effects of different additives on coal pyrolysis pathways.The results indicate that HDPE releases free radicals during high-temperature pyrolysis,accelerating the pyrolysis reaction and increase the yield of volatile components.Conversely,CTP facilitates pyrolysis at low temperatures through its light components,thereby delaying high-temperature reactions due to the colloidal layer’s effect.XRD results indicate that during the process of pyrolysis,there is a progressive decrease in the interlayer spacing of aromatic layers(d002),while the aromatic ring stacking height(L_(c))and lateral size(L_(a))undergo significant of carbon skeleton ordering.Further comparative reveals that CTP partially suppresses structural ordering at low temperatures,whereas HDPE promotes the condensation and alignment of aromatic clusters via a free radical mechanism.Raman spectroscopy reveals a two-stage reorganization mechanism in the microstructure of the coal char:the decrease in the I_(D)/I_(G)ratio between 350 and 550℃is primarily attributed to the cleavage of aliphatic side chains and cross-linking bonds,leading to a reduction in defective structures;whereas the increase in ID/IG between 550 and 600℃is closely associated with enhanced condensation reactions of aromatic structures.Correlation analysis further demonstrates progressive graphitization during pyrolysis,with a significant positive correlation(R^(2)>0.85)observed between d002 and the full width at half maximum of the G-band(FWHM-G).展开更多
To address the problems with catalytic degradation,such as poisoning and inactivation,a simple and efficient gas purging regeneration technique was developed for iron-based catalyst in-situ regeneration.Specifically,t...To address the problems with catalytic degradation,such as poisoning and inactivation,a simple and efficient gas purging regeneration technique was developed for iron-based catalyst in-situ regeneration.Specifically,the effects of carrier gas types,regeneration temperatures,and granular activated carbon(GAC)addition on iron-based catalyst regeneration were investigated.The Fe_(3)O_(4)/𝛾-Al_(2)O_(3) regenerated at 550°C with additional GAC and 15%water vapor exhibited the optimal degradation efficiency towards polychlorinated biphenyls(PCBs),with an increase from 41.2%to 93.5%,compared with non-regenerated Fe_(3)O_(4)/𝛾-Al_(2)O_(3).In addition,the 60-hour stability test revealed a well-recovered catalytic activity.During the Fe_(3)O_(4)/𝛾-Al_(2)O_(3) regeneration,the coke on the catalyst surface was oxidized and removed in the form of CO_(2),and meanwhile the oxidized Fe(III)was reduced into Fe(II)in the catalyst.This study provides a safe and efficient iron-based catalyst regeneration technology for PCB off-gas degradation and reveals the catalytic activity recovery mechanism during catalyst regeneration.展开更多
The utilization of iron coke provides a green pathway for low-carbon ironmaking.To uncover the influence mechanism of iron ore on the behavior and kinetics of iron coke gasification,the effect of iron ore on the micro...The utilization of iron coke provides a green pathway for low-carbon ironmaking.To uncover the influence mechanism of iron ore on the behavior and kinetics of iron coke gasification,the effect of iron ore on the microstructure of iron coke was investigated.Furthermore,a comparative study of the gasification reactions between iron coke and coke was conducted through non-isothermal thermogravimetric method.The findings indicate that compared to coke,iron coke exhibits an augmentation in micropores and specific surface area,and the micropores further extend and interconnect.This provides more adsorption sites for CO_(2) molecules during the gasification process,resulting in a reduction in the initial gasification temperature of iron coke.Accelerating the heating rate in non-isothermal gasification can enhance the reactivity of iron coke.The metallic iron reduced from iron ore is embedded in the carbon matrix,reducing the orderliness of the carbon structure,which is primarily responsible for the heightened reactivity of the carbon atoms.The kinetic study indicates that the random pore model can effectively represent the gasification process of iron coke due to its rich pore structure.Moreover,as the proportion of iron ore increases,the activation energy for the carbon gasification gradually decreases,from 246.2 kJ/mol for coke to 192.5 kJ/mol for iron coke 15wt%.展开更多
This work proposed a strategy to improve the caking index of polyethylene terephthalate(PET)waste,in which low-temperature pyrolysis treatment(LTPT)was used to depolymerize PET waste.The mechanism of G modification wa...This work proposed a strategy to improve the caking index of polyethylene terephthalate(PET)waste,in which low-temperature pyrolysis treatment(LTPT)was used to depolymerize PET waste.The mechanism of G modification was revealed combining thermogravimetric(TG)analysis,Fourier transform infrared spectroscopy,pyrolysis-gas chromatography with mass spectrometric detection,and solid-state 13C nuclear magnetic resonance spectroscopy.Furthermore,crucible coking experiments were also conducted using industrial coal mixture and treated PET with the optimum G(PET300)or raw PET to evaluate the applicability of PET waste in coal-blending coking.According to characterization results of coke reactivity(CR),coke strength after reaction(CSR)indices,TG-related curves,pore volumes,and Raman spectra of the resultant cokes,LTPT could greatly increase the G of PET,and the optimum temperature was 300℃.Specifically,compared with the coke obtained from the blend with PET,the CR of the coke produced from the blend with PET300 decreased by 4.9%,whereas the CSR of the increased by 7.4%,suggesting that LTPT could increase the proportion of PET used for coal-blending coking.The improvement in G is attributed to the changes in C-O/C=O ratio,aliphatic H and aromaticity caused by LTPT.展开更多
Coking industry is a potential source of heavy metals(HMs)pollution.However,its impacts to the groundwater of surrounding residential areas have not been well understood.This study investigated the pollution character...Coking industry is a potential source of heavy metals(HMs)pollution.However,its impacts to the groundwater of surrounding residential areas have not been well understood.This study investigated the pollution characteristics and health risks of HMs in groundwater nearby a typical coking plant.Nine HMs including Fe,Zn,Mo,As,Cu,Ni,Cr,Pb and Cd were analyzed.The average concentration of total HMswas higher in the nearby area(244.27μg/L)than that of remote area away the coking plant(89.15μg/L).The spatial distribution of pollution indices including heavy metal pollution index(HPI),Nemerow index(NI)and contamination degree(CD),all demonstrated higher values at the nearby residential areas,suggesting coking activity could significantly impact the HMs distribution characteristics.Four sources of HMs were identified by Positive Matrix Factorization(PMF)model,which indicated coal washing and coking emission were the dominant sources,accounted for 40.4%,and 31.0%,respectively.Oral ingestionwas found to be the dominant exposure pathway with higher exposure dose to children than adults.Hazard quotient(HQ)values were below 1.0,suggesting negligible non-carcinogenic health risks,while potential carcinogenic risks were from Pb and Ni with cancer risk(CR)values>10−6.Monte Carlo simulation matched well with the calculated results with HMs concentrations to be the most sensitive parameters.This study provides insights into understanding how the industrial coking activities can impact the HMs pollution characteristics in groundwater,thus facilitating the implement of HMs regulation in coking industries.展开更多
The wetting behavior of slag–coke is a crucial factor influencing the permeability of the lower part of the blast furnace.However,a systematic understanding of the wetting behavior and underlying mechanisms between t...The wetting behavior of slag–coke is a crucial factor influencing the permeability of the lower part of the blast furnace.However,a systematic understanding of the wetting behavior and underlying mechanisms between titanium-containing slag and tuyere coke remains lacking.The sessile drop method was employed to explore the effects of temperature,binary basicity,FeO,and TiO_(2) contents on the wetting behavior of titanium-containing slag and tuyere coke.The results indicate that increasing the temperature enhances the adhesion and wettability of the droplet,reducing the contact angle.Meanwhile,it accelerates the chemical reactions between slag and coke,leading to faster equilibrium.Conversely,increasing slag basicity elevates the contact angle by inhibiting chemical reactions at the slag–coke interface.This inhibition reduces both contact area and depth,thereby hindering slag droplet spreading on the coke surface.The contact angle decreases as the FeO content in the slag increases.Notably,the increase in TiO_(2) content has a dual effect on slag–coke wettability.Initially,it promotes wetting by reducing surface tension and lowering the contact angle.While the TiO_(2) content exceeds 20 wt.%,Ti(C,N)forms a barrier layer at the slag–coke interface,hindering the contact between slag and coke and resulting in an increased contact angle.展开更多
Pursuing green,low-carbon ironmaking technology primarily aims to reduce fuel ratios,especially coke ratios.Simultaneously,the reduction in coke ratios causes the coke layer in the blast furnace(BF)to become thinner,d...Pursuing green,low-carbon ironmaking technology primarily aims to reduce fuel ratios,especially coke ratios.Simultaneously,the reduction in coke ratios causes the coke layer in the blast furnace(BF)to become thinner,deteriorating the gas and liquid permeability of the burden column.This exacerbates coke degradation,significantly impacting the smelting process and increasing the demand for high-quality coke.To investigate the existence state of coke in the hearth,a 2500 m3 BF in China was taken as the research object,and three sets of samples at different heights of the hearth were obtained during planned outage.The results indicate that coke undergoes a significant degradation upon reaching the hearth.The proportion of coke particles smaller than 50 mm ranges from 81.22%to 89.50%.The proportion of coke particles larger than 20 mm decreases as the distance from the centerline of the tuyere increases,while the proportion of particles smaller than 10 mm increases with this distance.Additionally,the closer the bottom of the furnace is,the smaller the coke particle size becomes.The composition of slag filling the coke pores is similar to that of the final slag in the blast furnace,and the graphitization of coke is comparable to that of the final slag.The graphitization of coke starts from the surface of coke and leads to the formation of coke fines,and the graphitization degree of−74μm coke fines is the highest.The temperature has an effect on the reaction rate of coke solution loss,and the higher the temperature is,the faster the reaction rate is.展开更多
Coke formation is the primary cause of zeolite deactivation in industrial catalysis,yet the structural identity,spatial location and molecular routes of polycyclic aromatic hydrocarbons(PAHs)within confined zeolite po...Coke formation is the primary cause of zeolite deactivation in industrial catalysis,yet the structural identity,spatial location and molecular routes of polycyclic aromatic hydrocarbons(PAHs)within confined zeolite pores remain elusive.Here,by coupling matrix-assisted laser desorption/ionization Fourier-transform ion cyclotron resonance mass spectrometry with multi-dimensional chemical imaging,we unveil a channel-passing growth mechanism for PAHs in ZSM-5 zeolites during methanol conversion through identifying the molecular fingerprints of larger PAHs,pinpointing and visualizing their 3D location and spatiotemporal evolution trajectory with atomic resolution and at both channel and single-crystal scales.Confined aromatic entities cross-link with each other,culminating in multicore PAH chains as the both thermodynamically favorable and kinetically trapped host-vip entanglement wrought and templated by the defined molecular-scale constrained microenvironments of zeolite.The mechanistic concept proves general across both channel-and cage-structured zeolite materials.Our multiscale deactivating model based on the full-picture coke structure-location correlations—spanning atom,molecule,channel/cage and single crystal scales—would shed new light on the intertwined chemical and physical processes in catalyst deactivation.This work not only resolves long-standing puzzles in coke formation but also provides design principles for coke-resistant zeolites.The methods and insights would rekindle interest in confinement effects and host-vip chemistry across broader chemistry fields beyond catalysis and carbon materials.展开更多
The gasification behaviors of coke were investigated under conditions simulating a hydrogen-rich blast furnace atmosphere,composed of N_(2),CO,CO_(2),H_(2),and H_(2)O.Systematic experimental studies were conducted to ...The gasification behaviors of coke were investigated under conditions simulating a hydrogen-rich blast furnace atmosphere,composed of N_(2),CO,CO_(2),H_(2),and H_(2)O.Systematic experimental studies were conducted to examine the effects of gasification temperature and H_(2)O content on the microstructural and macroscopic properties of coke.The results indicated that increasing temperature and H_(2)O content enhanced the gasification and dissolution loss of coke,with temperature having a more significant impact.Pore structure analysis of the gasified coke revealed that small pores and micropores predominated at 900 and 1000℃.However,at gasification temperatures above 1100℃,oversized holes formed,some of which extended into the coke's interior.The compressive strength of the coke was also assessed,showing that higher gasification temperatures or increased H_(2)O content reduced this property.This reduction is primarily due to the increased coke porosity and the degradation of the pore wall structure.X-ray diffraction analysis results suggested that higher gasification temperatures and H2O content could improve the degree of order in the carbon microcrystals of the gasified coke.展开更多
Coke is the only solid charge component in the lower part of the blast furnace,and its strength is crucial to its production.Si and Al are the two most abundant elements in coke ash.The influences of these oxides on t...Coke is the only solid charge component in the lower part of the blast furnace,and its strength is crucial to its production.Si and Al are the two most abundant elements in coke ash.The influences of these oxides on the tensile strength of the coke matrix were studied by splitting tests.According to the Weibull analysis,with increasing Si and Al oxide concentrations,the fracture stress range of the coke widened,the upper and lower limits decreased,the probability of fracture under the same stress conditions increased,and the randomness and dispersion of strength increased.These results can be attributed to the inhibitory effect of ash during coal pyrolysis.Ash impedes the growth and contact of mesophase,leading to a decrease in graphitic carbon structures and an increase in edge carbon and aliphatic carbon structures in the resulting coke.Consequently,the overall ordering of the carbon structure is reduced.Moreover,SiO_(2)and Al_(2)O_(3)promoted the development of coke pores,thinned the coke pore wall,and significantly increased the proportion of large pores(>500μm).Moreover,Al_(2)O_(3)had more significant influences on the coke strength,carbon structure and stomatal ratio than SiO_(2).In addition,the position where the ash particles bonded to the carbon matrix easily produced cracks and holes,and the sharp edge of the matrix was likely to produce stress concentration points when subjected to an external force,leading to structural damage.Therefore,controlling the concentration of ash could effectively reduce the number of structural defects inside coke,which is conducive to improving the strength.展开更多
Forestry waste(FW)is a significant renewable energy source in China.The substitution of coal blends(BC)with forestry waste to produce metallurgical coke was investigated aiming at expanding alternative resources and r...Forestry waste(FW)is a significant renewable energy source in China.The substitution of coal blends(BC)with forestry waste to produce metallurgical coke was investigated aiming at expanding alternative resources and reducing CO_(2)emissions in ironmaking process.The BC with different ratios of FW were carbonized in a fixed bed reactor,and the physicochemical structure of the coke derived from FW/BC co-carbonization was characterized by Fourier transform infrared spectroscopy,X-ray photoelectron spectroscopy,solid-state^(13)C nuclear magnetic resonance,optical microscopy,and scanning electron microscopy.The results reveal that the suitable incorporation of FW in BC is 10 wt.%,and the index of coke quality exhibits a good correlation with the optical anisotropy index and the aromaticity of the as-obtained cokes.The partial substitution of BC with FW exhibits potential benefits for colloid formation,owing to the higher hydrogen in FW.However,as the substitution ratio of BC with FW increases,it inhibits coke agglomeration due to more tortuous stacked structures formation during volatile releasing process.Moreover,it was identified that the substitution of higher BC ratios with FW results in the partial replacement of aromatic carbons by oxygenlinked carbons and aliphatic carbons.This substitution leads to a reduction in the aromaticity of the as-obtained coke.展开更多
This study systematically investigated the catalytic gasification of two distinct petroleum coke(PC)using magnesium-based tailings(MT)as the catalyst.The research objectives focused on comparative analysis of gasifica...This study systematically investigated the catalytic gasification of two distinct petroleum coke(PC)using magnesium-based tailings(MT)as the catalyst.The research objectives focused on comparative analysis of gasification reactivities and elucidation of carbon microstructure evolution during PC gasification.Experimental results demonstrate that PC-B(derived from Liaohe Oilfields delayed coking)exhibited significantly higher gasification activity than PC-A(from Karamay Oilfields delayed coking),with aromatic C–H content and polycondensation index showing stronger correlations with reactivity than graphitization parameters.Notably,the MT catalyst exhibited material-dependent catalytic behaviors during gasification.MT catalyst enhanced structural ordering in PC-B by:(i)developing denser aromatic carbon layers,(ii)improving microcrystalline alignment,and(iii)elevating graphitization degree.These structural modifications contrasted sharply with PC-A’s response,where MT introduction generated active MgO species in the ash phase,boosting gasification reactivity.Conversely,in PC-B ash systems,MgO preferentially reacted with Al_(2)O_(3) to form inert MgAl_(2)O_(4) spinel,effectively deactivating the catalyst.Kinetic investigations validated the shrinking core model(SCM)as the dominant mechanism,with calculated activation energies of 172.12 kJ/mol(PC-A+5%MT)and 137.19 kJ/mol(PC-B+5%MT).展开更多
Coking wastewater,characterized by high biological toxicity,poses significant challenges for traditional biological treatment methods.This study developed a novel in-situ immobilized photocatalytic-algae-bacteria cons...Coking wastewater,characterized by high biological toxicity,poses significant challenges for traditional biological treatment methods.This study developed a novel in-situ immobilized photocatalytic-algae-bacteria consortia(P-ABC)system using a polyether polyurethane sponge as a carrier,aiming to enhance biological treatment efficiency for actual coking wastewater.Results showed a 16.8%increase in algal density(up to 1.51×10^(5) cells/mL)in the P-ABC system compared to non-coupled controls,with significantly improved microbial metabolic activity,confirming the carrier's exceptional biocompatibility.Compared to standalone algae-bacteria consortia systems,the P-ABC system achieved higher removal efficiencies for chemical oxygen demand(COD_(Cr),19.8%),total organic carbon(TOC,21.2%),and total nitrogen(TN,30.4%).These findings validate the system's potential for improving stable and efficient treatment of industrial wastewater.Furthermore,this study offers insights into bio-enhanced treatment technologies and provides a reference pathway for integrating advanced oxidation and biological processes.展开更多
The fractionating tower bottom in fluid catalytic cracking Unit (FCCU) is highly susceptible to coking due to the interplay of complex external operating conditions and internal physical properties. Consequently, quan...The fractionating tower bottom in fluid catalytic cracking Unit (FCCU) is highly susceptible to coking due to the interplay of complex external operating conditions and internal physical properties. Consequently, quantitative risk assessment (QRA) and predictive maintenance (PdM) are essential to effectively manage coking risks influenced by multiple factors. However, the inherent uncertainties of the coking process, combined with the mixed-frequency nature of distributed control systems (DCS) and laboratory information management systems (LIMS) data, present significant challenges for the application of data-driven methods and their practical implementation in industrial environments. This study proposes a hierarchical framework that integrates deep learning and fuzzy logic inference, leveraging data and domain knowledge to monitor the coking condition and inform prescriptive maintenance planning. The framework proposes the multi-layer fuzzy inference system to construct the coking risk index, utilizes multi-label methods to select the optimal feature dataset across the reactor-regenerator and fractionation system using coking risk factors as label space, and designs the parallel encoder-integrated decoder architecture to address mixed-frequency data disparities and enhance adaptation capabilities through extracting the operation state and physical properties information. Additionally, triple attention mechanisms, whether in parallel or temporal modules, adaptively aggregate input information and enhance intrinsic interpretability to support the disposal decision-making. Applied in the 2.8 million tons FCCU under long-period complex operating conditions, enabling precise coking risk management at the fractionating tower bottom.展开更多
In a hydrogen-rich blast furnace,an increased coke load accentuates the support skeleton role of coke,particularly in the cohesive and dripping zones following partial dissolution with slag.To investigate the dissolut...In a hydrogen-rich blast furnace,an increased coke load accentuates the support skeleton role of coke,particularly in the cohesive and dripping zones following partial dissolution with slag.To investigate the dissolution behaviours of coke in these regions,coke samples were gasified in a N2-CO-CO_(2)-H_(2)-H_(2)O atmosphere,simulating hydrogen-rich blast furnace conditions.Subsequently,the dissolution of gasified coke with slag containing FeO was analysed.The influence of coke gasification degree and FeO concentration in slag on coke dissolution was examined.The results showed that both higher coke gasification degrees and increased FeO content accelerate coke mass loss and exacerbate surface degradation upon dissolution,while effects on the internal structure of coke remain relatively minor,especially regarding FeO concentration.Additionally,hydrogen-rich gasification raised the graphitisation level of coke,with dissolution further enhancing the graphitisation of gasified coke.展开更多
基金supported by National Natural Science Foundation of China(22178002,22178001)Natural Science Foundation of Anhui Province(2308085Y19)Excellent Youth Research Project of Anhui Provincial Department of Education(2022AH030045).
文摘Hydrogen-enriched ironmaking presents a promising approach to mitigate coke consumption and carbon emission in blast furnace(BF)operations.This work investigated the relationship between the structural features of cokes and their reactivity towards solution loss(SL),especially under hydrogen-enriched atmospheres.Six cokes were characterized,and their SL behaviors were examined under varying atmospheres to elucidate the effects of hydrogen enrichment.The results indicate that an increase in fixed carbon content leads to a decrease in the coke reactivity index(CRI)and an increase in coke strength after reaction(CSR),in the CO_(2) atmosphere,the CSR of coke increases from 35.76%−62.83%,while in the 90CO_(2)/10H_(2) atmosphere,the CSR of coke increases from 65.67%−84.09%.There is a good linear relationship between CRI and microcrystalline structure parameters of coke.Cokes with larger crystalline size,lower amorphous content,and smaller optical texture index(OTI)values show enhanced resistance to degradation and maintain structural integrity in BF.Kinetic analysis performed with the shifted-modified-random pore model(S-MRPM)reveals that alterations in pore structure and intrinsic mineral composition significantly influence the reaction rate.The introduction of a small amount of water vapor raises SL rates,whereas a minor addition of hydrogen(<10%)decelerates SL due to its incomplete conversion to water vapor and the reduced partial pressure of the gasifying agent.Thermodynamic calculations also indicate that the introduced hydrogen does not convert into the same fraction of water vapor.The shift from chemical reaction control to gas diffusion control as the rate-determining step with rising temperatures during SL process was confirmed,and the introduction of hydrogen does not notably alter SL behavior.This result demonstrated that introducing a small amount of hydrogen(<10%)can mitigate SL rates,thereby enhancing coke strength and reducing coke consumption and carbon emissions.
文摘Shot cokes are frequently formed in the delayed coking unit treating the super viscous oil at PetroChina＇s Liaohe Petrochemical Company. Considerable work has been carded out to avoid the formation of shot cokes. The test results obtained have shown that the property of super viscous oil has played a key role in the formation of shot cokes. After adjusting and optimizing the process indices the operating regime of the delayed coking unit at a throughput of 118t/h of the super viscous oil is specified as follows： a reaction temperature of 498-502℃, a reaction pressure of 0.17-0.25 MPa, a recycle ratio of 0.5-0.6 and a fractionation tower bottom temperature of 355-365 ℃. In the meantime, the delayed coking process has adopted measures to enhance pre-fractionation of the feedstock to rationally remove light fractions and maintain a steady gas velocity in order to avoid the formation of shot cokes.
基金Item Sponsored by National Basic Research Program of China(2012CB720401)National Key Technology Research and Development Program in 12th Five-year Plan of China(2011BAC01B02)
文摘In order to effectively utilize the high reactivity coke, the gasification characteristics of high and low reactivity cokes were investigated at 1100 ℃. Low reactivity coke A and high reactivity coke B were chosen and charged into the reaction tube in two methods. The results indicated that the mass loss ratio of high reactivity coke in mixed cokes was more significant than that of single high reactivity coke in the middle stage of reaction. Nevertheless, the mass loss ratio of low reactivity coke in mixed cokes was less than that of single low reactivity coke. It was mainly attributed to gas diffusion and internal reaction of coke. When high and low reactivity cokes were mixed, the practical average mass loss ratio was nearly the same as the weighted average. The microscopic structures of coke indicated that with the increase of reaction time, the external and internal layers of low reactivity coke reacted more uniformly with CO2, whereas the reaction degree of external layer of high reactivity coke was obviously higher.
文摘It is difficult to distinguish tamping coke and top charging coke by conventional testing methods, such as cold strength, abrasion resistance, reactivity and strength after reaction. Some of tamping coket s properties were even bet-ter than those of top charging coke, hut from practical using effects of blast furnace, tamping coke was not as good as top charging coke. The reaction conditions were featured as high temperature, high alkali condition, intense reac-tion atmosphere and short time. Distribution of porosity in profile, microstructure and slag forming property of ash were analyzed and following conclusions were obtained. After alkali-rich reaction, there were obvious differences be- tween top charging coke and tamping coke in microstructure, The porosityts unevenness of tamping coke was greater than those of top charging coke, and tamping coke was with less and big pores in out space and inner part was dense with more throughout pores. After phase diagram and microstructure analysis, it could he obtained that ash forming characteristics of top charging coke were better than those of tamping coke, and top charging coke＇ s pores were blocked more seriously than those of tamping coke. From analysis of tuyere samples, it could be found that calcium content of ash in coke＇s pores was small and it should belong to coke＇s inherent ash; kalium （wκ =28%） was unusu-ally high in coke. so the situation of high alkali was close to real blast furnace reaction condition.
文摘A needle coke was graphitized at different heat treatment temperature (2 000℃ to 3 000℃). The electrochemical intercalation mechanism of Li into the graphitized coke has been studied in Li|1 mol·L 1 LiClO 4+ethylene carbonate/diethylene carbonate|graphite cells, using an in situ X Ray diffraction (XRD) technique.The study of Li C intercalation processes of the graphitized coke reveals that there are three major types of intercalation behavior.The first is uniformly intercalated at all Li C compounds in graphitized coke heated at 2 250℃;the second is obviously staging phenomenon during intercalation for the graphitized coke heated at 2 750℃; the third is cointercalation of solvated Li ion at high potential (>0.3V) and then lithium electrochemical intercalation at lower potential for that heated at 3 000℃, resulting in the decrease of capacity and efficiency of graphite negative electrode for lithium ion secondary battery.
基金Supported by National Natural Science Foundation of China(22378180,22078141)Education Department Foundation of Liaoning Province(JYTMS20230960)。
文摘To deepen understanding of the evolution of coal char microstructural properties of coal char during the co-pyrolysis of coking coal with additives,this study incorporated two typical additives,coal tar pitch(CTP)and waste plastic(HDPE),into a blended coal sample and carried out pyrolysis experiments.The pyrolysis process and the microstructure of char were systematically characterized using various analytical techniques,including thermogravimetric analysis(TGA),X-ray diffraction(XRD)and Raman spectroscopy.Data correlation analysis was performed to reveal the mechanism of carbon structural ordering evolution within the critical temperature range(350−600℃)from colloidal layer formation to semi-coke conversion in coking coal,and to elucidate the regulatory effects of different additives on coal pyrolysis pathways.The results indicate that HDPE releases free radicals during high-temperature pyrolysis,accelerating the pyrolysis reaction and increase the yield of volatile components.Conversely,CTP facilitates pyrolysis at low temperatures through its light components,thereby delaying high-temperature reactions due to the colloidal layer’s effect.XRD results indicate that during the process of pyrolysis,there is a progressive decrease in the interlayer spacing of aromatic layers(d002),while the aromatic ring stacking height(L_(c))and lateral size(L_(a))undergo significant of carbon skeleton ordering.Further comparative reveals that CTP partially suppresses structural ordering at low temperatures,whereas HDPE promotes the condensation and alignment of aromatic clusters via a free radical mechanism.Raman spectroscopy reveals a two-stage reorganization mechanism in the microstructure of the coal char:the decrease in the I_(D)/I_(G)ratio between 350 and 550℃is primarily attributed to the cleavage of aliphatic side chains and cross-linking bonds,leading to a reduction in defective structures;whereas the increase in ID/IG between 550 and 600℃is closely associated with enhanced condensation reactions of aromatic structures.Correlation analysis further demonstrates progressive graphitization during pyrolysis,with a significant positive correlation(R^(2)>0.85)observed between d002 and the full width at half maximum of the G-band(FWHM-G).
基金supported by the Fundamental Research Funds for the Central Publicinterest Scientific Institution(No.2024YSKY-44)the National Key R&D Program of China(No.2023YFC3708003).
文摘To address the problems with catalytic degradation,such as poisoning and inactivation,a simple and efficient gas purging regeneration technique was developed for iron-based catalyst in-situ regeneration.Specifically,the effects of carrier gas types,regeneration temperatures,and granular activated carbon(GAC)addition on iron-based catalyst regeneration were investigated.The Fe_(3)O_(4)/𝛾-Al_(2)O_(3) regenerated at 550°C with additional GAC and 15%water vapor exhibited the optimal degradation efficiency towards polychlorinated biphenyls(PCBs),with an increase from 41.2%to 93.5%,compared with non-regenerated Fe_(3)O_(4)/𝛾-Al_(2)O_(3).In addition,the 60-hour stability test revealed a well-recovered catalytic activity.During the Fe_(3)O_(4)/𝛾-Al_(2)O_(3) regeneration,the coke on the catalyst surface was oxidized and removed in the form of CO_(2),and meanwhile the oxidized Fe(III)was reduced into Fe(II)in the catalyst.This study provides a safe and efficient iron-based catalyst regeneration technology for PCB off-gas degradation and reveals the catalytic activity recovery mechanism during catalyst regeneration.
基金financially supported by the National Science Foundation of China(Nos.51974212 and 52274316)the China Baowu Low Carbon Metallurgy Innovation Foundation(No.BWLCF202116)+1 种基金the Science and Technology Major Project of Wuhan(No.2023020302020572)the Foundation of Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education(No.FMRUlab23-04)。
文摘The utilization of iron coke provides a green pathway for low-carbon ironmaking.To uncover the influence mechanism of iron ore on the behavior and kinetics of iron coke gasification,the effect of iron ore on the microstructure of iron coke was investigated.Furthermore,a comparative study of the gasification reactions between iron coke and coke was conducted through non-isothermal thermogravimetric method.The findings indicate that compared to coke,iron coke exhibits an augmentation in micropores and specific surface area,and the micropores further extend and interconnect.This provides more adsorption sites for CO_(2) molecules during the gasification process,resulting in a reduction in the initial gasification temperature of iron coke.Accelerating the heating rate in non-isothermal gasification can enhance the reactivity of iron coke.The metallic iron reduced from iron ore is embedded in the carbon matrix,reducing the orderliness of the carbon structure,which is primarily responsible for the heightened reactivity of the carbon atoms.The kinetic study indicates that the random pore model can effectively represent the gasification process of iron coke due to its rich pore structure.Moreover,as the proportion of iron ore increases,the activation energy for the carbon gasification gradually decreases,from 246.2 kJ/mol for coke to 192.5 kJ/mol for iron coke 15wt%.
基金supported by the National Natural Science Foundation of China(22308006,22278001)the Natural Science Foundation of Anhui Provincial Education Department(KJ2021A0407).
文摘This work proposed a strategy to improve the caking index of polyethylene terephthalate(PET)waste,in which low-temperature pyrolysis treatment(LTPT)was used to depolymerize PET waste.The mechanism of G modification was revealed combining thermogravimetric(TG)analysis,Fourier transform infrared spectroscopy,pyrolysis-gas chromatography with mass spectrometric detection,and solid-state 13C nuclear magnetic resonance spectroscopy.Furthermore,crucible coking experiments were also conducted using industrial coal mixture and treated PET with the optimum G(PET300)or raw PET to evaluate the applicability of PET waste in coal-blending coking.According to characterization results of coke reactivity(CR),coke strength after reaction(CSR)indices,TG-related curves,pore volumes,and Raman spectra of the resultant cokes,LTPT could greatly increase the G of PET,and the optimum temperature was 300℃.Specifically,compared with the coke obtained from the blend with PET,the CR of the coke produced from the blend with PET300 decreased by 4.9%,whereas the CSR of the increased by 7.4%,suggesting that LTPT could increase the proportion of PET used for coal-blending coking.The improvement in G is attributed to the changes in C-O/C=O ratio,aliphatic H and aromaticity caused by LTPT.
基金supported by the National Key Research and Development Program of China(No.2019YFC1804501)the National Natural Science Foundation of China(Nos.42122056 and U1901210)+2 种基金Guangdong Basic and Applied Basic Research Foundation(No.2021B1515020063)the Key Research and Development Program of Guangdong Province(No.2021B1111380003)the Local Innovative and Research Teams Project of Guangdong Pearl River Talents Program(No.2017BT01Z032).
文摘Coking industry is a potential source of heavy metals(HMs)pollution.However,its impacts to the groundwater of surrounding residential areas have not been well understood.This study investigated the pollution characteristics and health risks of HMs in groundwater nearby a typical coking plant.Nine HMs including Fe,Zn,Mo,As,Cu,Ni,Cr,Pb and Cd were analyzed.The average concentration of total HMswas higher in the nearby area(244.27μg/L)than that of remote area away the coking plant(89.15μg/L).The spatial distribution of pollution indices including heavy metal pollution index(HPI),Nemerow index(NI)and contamination degree(CD),all demonstrated higher values at the nearby residential areas,suggesting coking activity could significantly impact the HMs distribution characteristics.Four sources of HMs were identified by Positive Matrix Factorization(PMF)model,which indicated coal washing and coking emission were the dominant sources,accounted for 40.4%,and 31.0%,respectively.Oral ingestionwas found to be the dominant exposure pathway with higher exposure dose to children than adults.Hazard quotient(HQ)values were below 1.0,suggesting negligible non-carcinogenic health risks,while potential carcinogenic risks were from Pb and Ni with cancer risk(CR)values>10−6.Monte Carlo simulation matched well with the calculated results with HMs concentrations to be the most sensitive parameters.This study provides insights into understanding how the industrial coking activities can impact the HMs pollution characteristics in groundwater,thus facilitating the implement of HMs regulation in coking industries.
基金supported by the Postdoctor Project of Hubei Province(2024HBBHCXA074)National Natural Science Foundation of China(51974212)+2 种基金China Baowu Low Carbon Metallurgy Innovation Foundation(BWLCF202116)Foundation of Hubei Provincial Key Laboratory for New Processes of Ironmaking and Steelmaking(NPISlab25-03)Science and Technology Major Project of Wuhan(2023020302020572).
文摘The wetting behavior of slag–coke is a crucial factor influencing the permeability of the lower part of the blast furnace.However,a systematic understanding of the wetting behavior and underlying mechanisms between titanium-containing slag and tuyere coke remains lacking.The sessile drop method was employed to explore the effects of temperature,binary basicity,FeO,and TiO_(2) contents on the wetting behavior of titanium-containing slag and tuyere coke.The results indicate that increasing the temperature enhances the adhesion and wettability of the droplet,reducing the contact angle.Meanwhile,it accelerates the chemical reactions between slag and coke,leading to faster equilibrium.Conversely,increasing slag basicity elevates the contact angle by inhibiting chemical reactions at the slag–coke interface.This inhibition reduces both contact area and depth,thereby hindering slag droplet spreading on the coke surface.The contact angle decreases as the FeO content in the slag increases.Notably,the increase in TiO_(2) content has a dual effect on slag–coke wettability.Initially,it promotes wetting by reducing surface tension and lowering the contact angle.While the TiO_(2) content exceeds 20 wt.%,Ti(C,N)forms a barrier layer at the slag–coke interface,hindering the contact between slag and coke and resulting in an increased contact angle.
基金supported by the National Natural Science Foundation of China(Grant No.U1960205)China Baowu Low Carbon Metallurgy Innovation Foundation(Grant Nos.BWLCF202101 and BWLCF202104)China Minmetals Science and Technology Special Plan Foundation(Grant No.2020ZXA01).
文摘Pursuing green,low-carbon ironmaking technology primarily aims to reduce fuel ratios,especially coke ratios.Simultaneously,the reduction in coke ratios causes the coke layer in the blast furnace(BF)to become thinner,deteriorating the gas and liquid permeability of the burden column.This exacerbates coke degradation,significantly impacting the smelting process and increasing the demand for high-quality coke.To investigate the existence state of coke in the hearth,a 2500 m3 BF in China was taken as the research object,and three sets of samples at different heights of the hearth were obtained during planned outage.The results indicate that coke undergoes a significant degradation upon reaching the hearth.The proportion of coke particles smaller than 50 mm ranges from 81.22%to 89.50%.The proportion of coke particles larger than 20 mm decreases as the distance from the centerline of the tuyere increases,while the proportion of particles smaller than 10 mm increases with this distance.Additionally,the closer the bottom of the furnace is,the smaller the coke particle size becomes.The composition of slag filling the coke pores is similar to that of the final slag in the blast furnace,and the graphitization of coke is comparable to that of the final slag.The graphitization of coke starts from the surface of coke and leads to the formation of coke fines,and the graphitization degree of−74μm coke fines is the highest.The temperature has an effect on the reaction rate of coke solution loss,and the higher the temperature is,the faster the reaction rate is.
文摘Coke formation is the primary cause of zeolite deactivation in industrial catalysis,yet the structural identity,spatial location and molecular routes of polycyclic aromatic hydrocarbons(PAHs)within confined zeolite pores remain elusive.Here,by coupling matrix-assisted laser desorption/ionization Fourier-transform ion cyclotron resonance mass spectrometry with multi-dimensional chemical imaging,we unveil a channel-passing growth mechanism for PAHs in ZSM-5 zeolites during methanol conversion through identifying the molecular fingerprints of larger PAHs,pinpointing and visualizing their 3D location and spatiotemporal evolution trajectory with atomic resolution and at both channel and single-crystal scales.Confined aromatic entities cross-link with each other,culminating in multicore PAH chains as the both thermodynamically favorable and kinetically trapped host-vip entanglement wrought and templated by the defined molecular-scale constrained microenvironments of zeolite.The mechanistic concept proves general across both channel-and cage-structured zeolite materials.Our multiscale deactivating model based on the full-picture coke structure-location correlations—spanning atom,molecule,channel/cage and single crystal scales—would shed new light on the intertwined chemical and physical processes in catalyst deactivation.This work not only resolves long-standing puzzles in coke formation but also provides design principles for coke-resistant zeolites.The methods and insights would rekindle interest in confinement effects and host-vip chemistry across broader chemistry fields beyond catalysis and carbon materials.
基金the financial support provided by the National Natural Science Foundation of China(Nos.52174300 and 52404340)Natural Science Foundation of Chongqing,China(No.cstc2020jcyj-msxmX0583)+2 种基金Research Foundation of Chongqing University of Science and Technology(No.ckrc20240612)Chongqing Talent Plan Project(cstc2021ycjh-bgzxm0211)Chongqing Doctoral“Through Train”Project(No.sl202100000343).
文摘The gasification behaviors of coke were investigated under conditions simulating a hydrogen-rich blast furnace atmosphere,composed of N_(2),CO,CO_(2),H_(2),and H_(2)O.Systematic experimental studies were conducted to examine the effects of gasification temperature and H_(2)O content on the microstructural and macroscopic properties of coke.The results indicated that increasing temperature and H_(2)O content enhanced the gasification and dissolution loss of coke,with temperature having a more significant impact.Pore structure analysis of the gasified coke revealed that small pores and micropores predominated at 900 and 1000℃.However,at gasification temperatures above 1100℃,oversized holes formed,some of which extended into the coke's interior.The compressive strength of the coke was also assessed,showing that higher gasification temperatures or increased H_(2)O content reduced this property.This reduction is primarily due to the increased coke porosity and the degradation of the pore wall structure.X-ray diffraction analysis results suggested that higher gasification temperatures and H2O content could improve the degree of order in the carbon microcrystals of the gasified coke.
基金supported by the National Natural Science Foundation of China(No.51974212)the China Baowu Low Carbon Metallurgy Innovation Foundation(No.BWLCF202116)+2 种基金the Science and Technology Major Project of Wuhan(No.2023020302020572)the Postdoctor Project of Hubei Province(No.2024HBBHCXA074)the Foundation of Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education(No.FMRUlab23-04).
文摘Coke is the only solid charge component in the lower part of the blast furnace,and its strength is crucial to its production.Si and Al are the two most abundant elements in coke ash.The influences of these oxides on the tensile strength of the coke matrix were studied by splitting tests.According to the Weibull analysis,with increasing Si and Al oxide concentrations,the fracture stress range of the coke widened,the upper and lower limits decreased,the probability of fracture under the same stress conditions increased,and the randomness and dispersion of strength increased.These results can be attributed to the inhibitory effect of ash during coal pyrolysis.Ash impedes the growth and contact of mesophase,leading to a decrease in graphitic carbon structures and an increase in edge carbon and aliphatic carbon structures in the resulting coke.Consequently,the overall ordering of the carbon structure is reduced.Moreover,SiO_(2)and Al_(2)O_(3)promoted the development of coke pores,thinned the coke pore wall,and significantly increased the proportion of large pores(>500μm).Moreover,Al_(2)O_(3)had more significant influences on the coke strength,carbon structure and stomatal ratio than SiO_(2).In addition,the position where the ash particles bonded to the carbon matrix easily produced cracks and holes,and the sharp edge of the matrix was likely to produce stress concentration points when subjected to an external force,leading to structural damage.Therefore,controlling the concentration of ash could effectively reduce the number of structural defects inside coke,which is conducive to improving the strength.
基金supported by the National Natural Science Foundation of China(Grant No.51706160)Natural Science Foundation of Wuhan(2024040701010057)+2 种基金Hubei Technological Innovation Special Fund(Grant Nos.2023AFA004,2023BCB106,and 2022BCA085)14th“Five-Year Plan’’Hubei Provincial Advantaged Characteristic Disciplines Project of Wuhan University of Science and Technology(2023C0108)Foundation of Hubei Key Laboratory of Industrial Fume&Dust Pollution Control(HBIK2020-02).
文摘Forestry waste(FW)is a significant renewable energy source in China.The substitution of coal blends(BC)with forestry waste to produce metallurgical coke was investigated aiming at expanding alternative resources and reducing CO_(2)emissions in ironmaking process.The BC with different ratios of FW were carbonized in a fixed bed reactor,and the physicochemical structure of the coke derived from FW/BC co-carbonization was characterized by Fourier transform infrared spectroscopy,X-ray photoelectron spectroscopy,solid-state^(13)C nuclear magnetic resonance,optical microscopy,and scanning electron microscopy.The results reveal that the suitable incorporation of FW in BC is 10 wt.%,and the index of coke quality exhibits a good correlation with the optical anisotropy index and the aromaticity of the as-obtained cokes.The partial substitution of BC with FW exhibits potential benefits for colloid formation,owing to the higher hydrogen in FW.However,as the substitution ratio of BC with FW increases,it inhibits coke agglomeration due to more tortuous stacked structures formation during volatile releasing process.Moreover,it was identified that the substitution of higher BC ratios with FW results in the partial replacement of aromatic carbons by oxygenlinked carbons and aliphatic carbons.This substitution leads to a reduction in the aromaticity of the as-obtained coke.
基金supported by Natural Science Foundation of Henan Province(Nos.242300421531)Doctor Program of Nanyang Normal University(No.2022ZX006)+1 种基金National Natural Science Cultivation Fund of Nanyang Normal University(No.2023PY013)Fundamental Research Program of Shanxi Province(No.202303021222038).
文摘This study systematically investigated the catalytic gasification of two distinct petroleum coke(PC)using magnesium-based tailings(MT)as the catalyst.The research objectives focused on comparative analysis of gasification reactivities and elucidation of carbon microstructure evolution during PC gasification.Experimental results demonstrate that PC-B(derived from Liaohe Oilfields delayed coking)exhibited significantly higher gasification activity than PC-A(from Karamay Oilfields delayed coking),with aromatic C–H content and polycondensation index showing stronger correlations with reactivity than graphitization parameters.Notably,the MT catalyst exhibited material-dependent catalytic behaviors during gasification.MT catalyst enhanced structural ordering in PC-B by:(i)developing denser aromatic carbon layers,(ii)improving microcrystalline alignment,and(iii)elevating graphitization degree.These structural modifications contrasted sharply with PC-A’s response,where MT introduction generated active MgO species in the ash phase,boosting gasification reactivity.Conversely,in PC-B ash systems,MgO preferentially reacted with Al_(2)O_(3) to form inert MgAl_(2)O_(4) spinel,effectively deactivating the catalyst.Kinetic investigations validated the shrinking core model(SCM)as the dominant mechanism,with calculated activation energies of 172.12 kJ/mol(PC-A+5%MT)and 137.19 kJ/mol(PC-B+5%MT).
基金supported by the National Natural Science Foundation of China(No.22076113)Shaanxi Province Key R&D Program Project(No.2020NY-235)。
文摘Coking wastewater,characterized by high biological toxicity,poses significant challenges for traditional biological treatment methods.This study developed a novel in-situ immobilized photocatalytic-algae-bacteria consortia(P-ABC)system using a polyether polyurethane sponge as a carrier,aiming to enhance biological treatment efficiency for actual coking wastewater.Results showed a 16.8%increase in algal density(up to 1.51×10^(5) cells/mL)in the P-ABC system compared to non-coupled controls,with significantly improved microbial metabolic activity,confirming the carrier's exceptional biocompatibility.Compared to standalone algae-bacteria consortia systems,the P-ABC system achieved higher removal efficiencies for chemical oxygen demand(COD_(Cr),19.8%),total organic carbon(TOC,21.2%),and total nitrogen(TN,30.4%).These findings validate the system's potential for improving stable and efficient treatment of industrial wastewater.Furthermore,this study offers insights into bio-enhanced treatment technologies and provides a reference pathway for integrating advanced oxidation and biological processes.
基金financially supported by the Innovative Research Group Project of the National Natural Science Foundation of China (22021004)Sinopec Major Science and Technology Projects (321123-1)
文摘The fractionating tower bottom in fluid catalytic cracking Unit (FCCU) is highly susceptible to coking due to the interplay of complex external operating conditions and internal physical properties. Consequently, quantitative risk assessment (QRA) and predictive maintenance (PdM) are essential to effectively manage coking risks influenced by multiple factors. However, the inherent uncertainties of the coking process, combined with the mixed-frequency nature of distributed control systems (DCS) and laboratory information management systems (LIMS) data, present significant challenges for the application of data-driven methods and their practical implementation in industrial environments. This study proposes a hierarchical framework that integrates deep learning and fuzzy logic inference, leveraging data and domain knowledge to monitor the coking condition and inform prescriptive maintenance planning. The framework proposes the multi-layer fuzzy inference system to construct the coking risk index, utilizes multi-label methods to select the optimal feature dataset across the reactor-regenerator and fractionation system using coking risk factors as label space, and designs the parallel encoder-integrated decoder architecture to address mixed-frequency data disparities and enhance adaptation capabilities through extracting the operation state and physical properties information. Additionally, triple attention mechanisms, whether in parallel or temporal modules, adaptively aggregate input information and enhance intrinsic interpretability to support the disposal decision-making. Applied in the 2.8 million tons FCCU under long-period complex operating conditions, enabling precise coking risk management at the fractionating tower bottom.
基金the financial support provided by the National Natural Science Foundation of China(Nos.52174300 and 52404340)Science and Technology Innovation Key R&D Program of Chongqing,China(No.CSTB2024TIAD-STX0009)+3 种基金The Science and Technology Research Program of Chongqing Municipal Education Commission(No.KJQN202401507)Chongqing Talent Plan Project(cstc2021ycjh-bgzxm0211)Natural Science Foundation of Chongqing,China(No.CSTB2024NSCQ-LZX0052)Chongqing Doctoral“Through Train”Project(No.sl202100000343).
文摘In a hydrogen-rich blast furnace,an increased coke load accentuates the support skeleton role of coke,particularly in the cohesive and dripping zones following partial dissolution with slag.To investigate the dissolution behaviours of coke in these regions,coke samples were gasified in a N2-CO-CO_(2)-H_(2)-H_(2)O atmosphere,simulating hydrogen-rich blast furnace conditions.Subsequently,the dissolution of gasified coke with slag containing FeO was analysed.The influence of coke gasification degree and FeO concentration in slag on coke dissolution was examined.The results showed that both higher coke gasification degrees and increased FeO content accelerate coke mass loss and exacerbate surface degradation upon dissolution,while effects on the internal structure of coke remain relatively minor,especially regarding FeO concentration.Additionally,hydrogen-rich gasification raised the graphitisation level of coke,with dissolution further enhancing the graphitisation of gasified coke.
