Effects of insertion of tandem wire coil elements used as turbulator on heat transfer and turbulent flow friction characteristics in a uniform heat-flux square duct are experimentally investigated in this work. The ex...Effects of insertion of tandem wire coil elements used as turbulator on heat transfer and turbulent flow friction characteristics in a uniform heat-flux square duct are experimentally investigated in this work. The experiment is conducted for turbulent flow with the Reynolds number from 4000 to 25000. The wire coil element is inserted into the duct with a view to generating a swirl flow that assists to wash up the flow trapped in the duct corners and then increase the heat transfer rate of the test duct. Apart from the full-length coil, 1D and 2D length coil elements placed in tandem inside the duct with various free-space lengths are introduced to reduce the friction loss. The results obtained from these wire coil element inserts are also compared with those from the smooth duct. The experimental results reveal that the use of wire coil inserts for the full-length coil, 1D and 2D coil elements with a short free-space length leads to a considerable increase in heat transfer and friction loss over the smooth duct with no insert. The full-length wire coil provides higher heat transfer and friction factor than the tandem wire coil elements under the same operating conditions. Also, performance evaluation criteria to assess the real benefits in using the wire coil insert into the square duct are determined.展开更多
Cold heading carbon steels for 8.8 grade fasteners are mostly produced by pouring reel or spooler plant.Currently,with improvement of cold heading equipment,the 10.9 grade fasteners produced by cold heading have repla...Cold heading carbon steels for 8.8 grade fasteners are mostly produced by pouring reel or spooler plant.Currently,with improvement of cold heading equipment,the 10.9 grade fasteners produced by cold heading have replaced most of hot forged fasteners gradually.As well known,wire rod coil has been used to produce alloy steels.The properties and microstructures of medium carbon alloy steels,such as B7,ML40Cr and SCM435,produced by wire rod coils under hot rolled condition and after spheroidization,have been investigated.In this paper,the effect of microstructure of hot rolled steel wire rods on cold heading annealing process was studied.The results show that the hardness of wire rod coil products is generally lower than that of bar products by 5 ~ 10 HRB and the ferrite fraction in wire rod coil products is higher.After spheroidization treatment,the hardness value and spheroidization grade of wire rod coil products are relatively low.alloy steels of wire rod coils can be directly drawn slightly and the annealing time can be reduced at the same time.This practice is much helpful for energy conservation.展开更多
The thermal-hydraulic performance of plain tubes with and without wire coils in turbulent regimes is investigated experimentally and numerically.The effects of wire coil distribution(circular cross section)within the ...The thermal-hydraulic performance of plain tubes with and without wire coils in turbulent regimes is investigated experimentally and numerically.The effects of wire coil distribution(circular cross section)within the tube were explored experimentally,and water was employed as the working fluid.The numerical simulation was carried out using software programmer ANSYS Fluent 2019 R3 using the finite-volume approach.In the turbulent regime,six cross-sectionedwire coilswere analyzed,including:circular,rectangular,hexagonal,square,star shape,and triangle.The utilization of a tube with a wire coil has been shown to increase heat transfer rate and pump consumption.The results indicate a high level of concurrence,as the deviations are all below 8%.Compared with plain tube,the wire coils,according to the arrangement(TWD),gave the best PEC.The heat transfer enhancement ability of different cross sections follows the following order:StCS>RCS>HCS>SqCS>CCS>TCS.Also,the sequence of pump consumption for each cross section is as follows:RCS>StCS>SqCS>HCS>CCS>TCS.展开更多
文摘Effects of insertion of tandem wire coil elements used as turbulator on heat transfer and turbulent flow friction characteristics in a uniform heat-flux square duct are experimentally investigated in this work. The experiment is conducted for turbulent flow with the Reynolds number from 4000 to 25000. The wire coil element is inserted into the duct with a view to generating a swirl flow that assists to wash up the flow trapped in the duct corners and then increase the heat transfer rate of the test duct. Apart from the full-length coil, 1D and 2D length coil elements placed in tandem inside the duct with various free-space lengths are introduced to reduce the friction loss. The results obtained from these wire coil element inserts are also compared with those from the smooth duct. The experimental results reveal that the use of wire coil inserts for the full-length coil, 1D and 2D coil elements with a short free-space length leads to a considerable increase in heat transfer and friction loss over the smooth duct with no insert. The full-length wire coil provides higher heat transfer and friction factor than the tandem wire coil elements under the same operating conditions. Also, performance evaluation criteria to assess the real benefits in using the wire coil insert into the square duct are determined.
文摘Cold heading carbon steels for 8.8 grade fasteners are mostly produced by pouring reel or spooler plant.Currently,with improvement of cold heading equipment,the 10.9 grade fasteners produced by cold heading have replaced most of hot forged fasteners gradually.As well known,wire rod coil has been used to produce alloy steels.The properties and microstructures of medium carbon alloy steels,such as B7,ML40Cr and SCM435,produced by wire rod coils under hot rolled condition and after spheroidization,have been investigated.In this paper,the effect of microstructure of hot rolled steel wire rods on cold heading annealing process was studied.The results show that the hardness of wire rod coil products is generally lower than that of bar products by 5 ~ 10 HRB and the ferrite fraction in wire rod coil products is higher.After spheroidization treatment,the hardness value and spheroidization grade of wire rod coil products are relatively low.alloy steels of wire rod coils can be directly drawn slightly and the annealing time can be reduced at the same time.This practice is much helpful for energy conservation.
文摘The thermal-hydraulic performance of plain tubes with and without wire coils in turbulent regimes is investigated experimentally and numerically.The effects of wire coil distribution(circular cross section)within the tube were explored experimentally,and water was employed as the working fluid.The numerical simulation was carried out using software programmer ANSYS Fluent 2019 R3 using the finite-volume approach.In the turbulent regime,six cross-sectionedwire coilswere analyzed,including:circular,rectangular,hexagonal,square,star shape,and triangle.The utilization of a tube with a wire coil has been shown to increase heat transfer rate and pump consumption.The results indicate a high level of concurrence,as the deviations are all below 8%.Compared with plain tube,the wire coils,according to the arrangement(TWD),gave the best PEC.The heat transfer enhancement ability of different cross sections follows the following order:StCS>RCS>HCS>SqCS>CCS>TCS.Also,the sequence of pump consumption for each cross section is as follows:RCS>StCS>SqCS>HCS>CCS>TCS.