In co-injection molding,the properties and distribution of polymers will affect the application of products.The focus of this work is to investigate the effect of molding parameters on the skin/core material distribut...In co-injection molding,the properties and distribution of polymers will affect the application of products.The focus of this work is to investigate the effect of molding parameters on the skin/core material distribution based on three-dimensional(3-D)flow and heat transfer model for the sequential coinjection molding process,and the flow behaviors and material distributions of skin and core melts inside a slightly complex cavity(dog-bone shaped cavity)are predicted numerically.The governing equations of fluids in mold are solved by finite volume method and Semi-Implicit Method for Pressure Linked Equations(SIMPLE)algorithm on collocated meshes,and the domain extension technique is employed in numerical method for this cavity to assure that the numerical algorithm is implemented successfully.The level set transport equation which is used to trace the free surfaces in co-injection molding is discretized and solved by the 5 th-order Weighted Essentially Non-Oscillatory(WENO)scheme in space and 3 rd-order Total Variation Diminishing Runger-Kutta(TVD-R-K)scheme in time respectively.Numerical simulations are conducted under various volume fraction of core melt,skin and core melt temperatures,skin and core melt flow rates.The predicted results of material distribution in length,width and thickness directions are in close agreement with the experimental results,which indicate that volume fraction of core melt,core melt temperature and core melt flow rate are principal factors that have a significant influence on material distribution.Numerical results demonstrate the effectiveness of the 3-D model and the corresponding numerical methods in this work,which can be used to predict the melt flow behaviors and material distribution in the process of sequential co-injection molding.展开更多
The desulfurization of hot metal by the mono-injection of lime powder and the co-injection of lime, calcium carbide and magnesium powders is mathematically modeled. The mono-injection model is derived from the continu...The desulfurization of hot metal by the mono-injection of lime powder and the co-injection of lime, calcium carbide and magnesium powders is mathematically modeled. The mono-injection model is derived from the continuity equation and is validated using experimental results and data previously reported in the literature. The co-injection model and the rate constant of the injected mixture are determined from the molar fractions and rate constants of the individual powders. The effect of the lime content of the mixture on the desulfurization dynamics is studied and discussed.展开更多
Micro powder injection molding (μPIM),a miniaturized variant of powder injection molding,has advantages of shape complexity,applicability to many materials and good mechanical properties. Co-injection molding has bee...Micro powder injection molding (μPIM),a miniaturized variant of powder injection molding,has advantages of shape complexity,applicability to many materials and good mechanical properties. Co-injection molding has been realized between met-als and ceramics on micro components,which become the first breakthrough within the PIM field. Combined with the prominent characteristics of high features/cost ratio,micro powder injection molding becomes a potential technique for large scale production of intricate and three-dimensional micro components or micro-structured components in microsystems technology (MST) field.展开更多
基金supported by Science and Technology Research Key Project of the Education Department of Henan Province(20A430023,20B130002,20A110031)Natural Science Foundation of Henan Province(202300410340)+1 种基金National Natural Science Foundation of China(11901504)Nanhu Scholars Program for Young Scholars of Xinyang Normal University。
文摘In co-injection molding,the properties and distribution of polymers will affect the application of products.The focus of this work is to investigate the effect of molding parameters on the skin/core material distribution based on three-dimensional(3-D)flow and heat transfer model for the sequential coinjection molding process,and the flow behaviors and material distributions of skin and core melts inside a slightly complex cavity(dog-bone shaped cavity)are predicted numerically.The governing equations of fluids in mold are solved by finite volume method and Semi-Implicit Method for Pressure Linked Equations(SIMPLE)algorithm on collocated meshes,and the domain extension technique is employed in numerical method for this cavity to assure that the numerical algorithm is implemented successfully.The level set transport equation which is used to trace the free surfaces in co-injection molding is discretized and solved by the 5 th-order Weighted Essentially Non-Oscillatory(WENO)scheme in space and 3 rd-order Total Variation Diminishing Runger-Kutta(TVD-R-K)scheme in time respectively.Numerical simulations are conducted under various volume fraction of core melt,skin and core melt temperatures,skin and core melt flow rates.The predicted results of material distribution in length,width and thickness directions are in close agreement with the experimental results,which indicate that volume fraction of core melt,core melt temperature and core melt flow rate are principal factors that have a significant influence on material distribution.Numerical results demonstrate the effectiveness of the 3-D model and the corresponding numerical methods in this work,which can be used to predict the melt flow behaviors and material distribution in the process of sequential co-injection molding.
文摘The desulfurization of hot metal by the mono-injection of lime powder and the co-injection of lime, calcium carbide and magnesium powders is mathematically modeled. The mono-injection model is derived from the continuity equation and is validated using experimental results and data previously reported in the literature. The co-injection model and the rate constant of the injected mixture are determined from the molar fractions and rate constants of the individual powders. The effect of the lime content of the mixture on the desulfurization dynamics is studied and discussed.
基金National Basic Research Program of China (Grant No. 2004CB719802)Hi-Tech Research and Development Program of China (Grant No. 2006AA03Z113)
文摘Micro powder injection molding (μPIM),a miniaturized variant of powder injection molding,has advantages of shape complexity,applicability to many materials and good mechanical properties. Co-injection molding has been realized between met-als and ceramics on micro components,which become the first breakthrough within the PIM field. Combined with the prominent characteristics of high features/cost ratio,micro powder injection molding becomes a potential technique for large scale production of intricate and three-dimensional micro components or micro-structured components in microsystems technology (MST) field.
