The laser-clad Fe45 alloy coating inherently comprises multiple crystalline phases,resulting in a heterogeneous microstructural distribution that influences its performance.In this study,the rare earth yttria(Y_(2)O_(...The laser-clad Fe45 alloy coating inherently comprises multiple crystalline phases,resulting in a heterogeneous microstructural distribution that influences its performance.In this study,the rare earth yttria(Y_(2)O_(3))was employed to modify laser-clad Fe45 alloy coatings,and the effects of Y_(2)O_(3) addition on their microstructure,microhardness,and tribological properties were investigated.As the Y_(2)O_(3) content increases from 0%to 0.3wt.%,the dominant microstructure transforms from columnar crystals to fine cellular and equiaxed crystals.The modified coating with 0.3wt.%Y_(2)O_(3) achieves a surface hardness of 568 HV_(0.3)and a wear volume of 1,735.41 um~3,representing a 14.06%increase in hardness and a 51.16%reduction in wear volume compared to the undoped coating.Further increasing the Y_(2)O_(3) content from 0.3wt.%to 0.9wt.%gradually leads to the emergence of a coarser feather-like microstructure,characterized by a dendritic framework with inter-dendritic equiaxed crystals.Concurrently,both the hardness and wear resistance of the coating decrease.Nevertheless,all Y_(2)O_(3)-modified coatings surpass the undoped Fe45 coating in both hardness and wear resistance.Appropriate Y_(2)O_(3) doping effectively refines the Fe45 alloy coating's microstru cture and induces lattice distortion,thereby enhancing its hardness and wear resistance.展开更多
Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,a...Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,as well as the wear resistance of the coatings.Besides,the effect of changing the laser melting process on the coatings was also investigated.The oxidation mass gain at 800–1200℃and the high-temperature oxidation behavior during high-temperature treatment for 1 h of two coated Zr alloy samples were studied.Results show that the Co coating and the Co-T800 coating have better resistance against high-temperature oxidation.After oxidizing at 1000℃for 1 h,the thickness of the oxide layer of the uncoated sample was 241.0μm,whereas that of the sample with Co-based coating is only 11.8–35.5μm.The friction wear test shows that the depth of the abrasion mark of the coated sample is only 1/2 of that of the substrate,indicating that the hardness and wear resistance of the Zr substrate are greatly improved.The disadvantage of Co-based coatings is the inferior corrosion resistance in 3.5wt%NaCl solution.展开更多
Fe-based metallic glass(MG)coatings draw great attentions due to their excellent mechanical properties.The recently developed extreme high-speed laser cladding(EHLC)provides a promising method for their fabrication bu...Fe-based metallic glass(MG)coatings draw great attentions due to their excellent mechanical properties.The recently developed extreme high-speed laser cladding(EHLC)provides a promising method for their fabrication but its application is challenged by pronounced cracking behavior.In this study,crack-free Fe-based MG coatings were prepared for the first time via EHLC.The effects of precipitated phases(i.e.,(Fe,Ni),(Fe,Ni)_(3)P and Fe_(7)C_(3))on cracking in the Fe-Ni-P-C MG coatings were investigated.展开更多
The high-entropy alloy composite coatings AlCu_(2)Ti(NiCr)_(2)-(WC)_(x)(x denotes powder feeding speeds,including 0,25,50,and 75 r/min)were prepared by plasma cladding using a hybrid mode of AlCu_(2)(NiCr)_(2)Ti cable...The high-entropy alloy composite coatings AlCu_(2)Ti(NiCr)_(2)-(WC)_(x)(x denotes powder feeding speeds,including 0,25,50,and 75 r/min)were prepared by plasma cladding using a hybrid mode of AlCu_(2)(NiCr)_(2)Ti cable-type welding wire(CWW)and tungsten carbide(WC)powder.The effect of WC powder feeding speed on the microstructure,hardness,and wear properties of the prepared coatings was investigated.The results show that the coatings consist of body-centered cubic main phases and face-centered cubic secondary phases,with carbide reinforcement phases formed due to the addition of WC.The hardness and wear resistance of the coatings are significantly improved compared to the TC11 substrate.When WC powder feeding speed is set at 50 r/min,the coating exhibits optimal wear resistance,with a minimum volume wear rate of 8.5869×10^(-6)mm^(3)·N^(-1)·m^(-1),greatly improving the wear properties of TC11 surface.The coincident CWW-powder plasma cladding provides a viable method for the preparation of highentropy alloy composite coatings with enhanced wear resistance.展开更多
In order to improve the surface properties of titanium alloys,a novel TiFeNiCuV high-entropy alloy(HEA)coating was prepared on a Ti−6Al−4V(TC4)substrate via laser cladding under different laser powers.The microstructu...In order to improve the surface properties of titanium alloys,a novel TiFeNiCuV high-entropy alloy(HEA)coating was prepared on a Ti−6Al−4V(TC4)substrate via laser cladding under different laser powers.The microstructure,microhardness,and friction wear properties of the coatings were systematically investigated.The results showed that at laser powers of 1200 and 2000 W,the microstructure of the coatings exhibited a core-shell dendritic structure.At 2800 W,the coatings displayed a daisy-like eutectic structure.The average hardness of the coatings reached HV 692.281 owing to solid-solution and fine-grain strengthening.Wear mechanisms of the coatings at room temperature primarily involved fatigue and slight oxidation wear.The total volume loss of the coatings was 4.22×10^(−3)mm^(3),which was 14.47%that of the TC4,indicating excellent wear resistance.展开更多
In order to enable efficient and cost-effective rehabilitation of surface-worn hydraulic supports,the synthesis and characterization of a novel Ti(N,B)/AISI431 composite coating formed on the surface of 27MnSi steel a...In order to enable efficient and cost-effective rehabilitation of surface-worn hydraulic supports,the synthesis and characterization of a novel Ti(N,B)/AISI431 composite coating formed on the surface of 27MnSi steel are explored via an exothermic in-situ reaction using the ultra-high speed laser cladding(EHLA in German)technique in combination with direct reaction synthesis(DRS).The aim is to mitigate the high residual stress and interfacial stress gradient in the remanufactured AISI431 coating on 27SiMn steel substrate and enhance surface wear resistance.The microstructure,phase composition and interface characteristics are carefully investigated.Much improved wear performance of the composite coating is revealed,mainly attributed to the in-situ formed Ti(N,B)precipitates,refined microstructure,broadened interface zone and reduced residual stress,benefited from the exothermic in-situ Ti(N,B)-reaction.The potential of combining ultra-high speed laser cladding with DRS is demonstrated to create coatings with tailored properties,providing valuable insights for developing advanced wear-resistant materials for industrial applications using EHLA.展开更多
To solve the problems of deformation,micro-cracks,and residual tensile stress in laser cladding coatings,the technique of laser cladding with Fe-based memory alloy can be considered.However,the process of in-situ synt...To solve the problems of deformation,micro-cracks,and residual tensile stress in laser cladding coatings,the technique of laser cladding with Fe-based memory alloy can be considered.However,the process of in-situ synthesis of Fe-based memory alloy coatings is extremely complex.At present,there is no clear guidance scheme for its preparation process,which limits its promotion and application to some extent.Therefore,in this study,response surface methodology(RSM)was used to model the response surface between the target values and the cladding process parameters.The NSGA-2 algorithm was employed to optimize the process parameters.The results indicate that the composite optimization method consisting of RSM and the NSGA-2 algorithm can establish a more accurate model,with an error of less than 4.5%between the predicted and actual values.Based on this established model,the optimal scheme for process parameters corresponding to different target results can be rapidly obtained.The prepared coating exhibits a uniform structure,with no defects such as pores,cracks,and deformation.The surface roughness and microhardness of the coating are enhanced,the shaping quality of the coating is effectively improved,and the electrochemical corrosion performance of the coating in 3.5%NaCl solution is obviously better than that of the substrate,providing an important guide for engineering applications.展开更多
Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been ...Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been explored to improve the surface performance and prolong service life of these parts.Among these technologies,laser cladding has shown promise in producing Fe-based alloy coatings with superior interfacial bonding properties to the Fe-C alloy substrate.Additionally,the microstructure of the Fe-based alloy coating is more uniform and the grain size is finer than that of surfacing welding,thermal spraying,and plasma cladding,and the oxide film of alloying elements on the coating surface can improve the coating performance.However,Fe-based alloy coatings produced by laser cladding typically exhibit lower hardness,lower wear resistance,corrosion resistance,and oxidation resistance compared to coatings based on Co and Ni alloys.Moreover,these coatings are susceptible to defects such as pores and cracks.To address these limitations,the incorporation of rare-earth oxides through doping in the laser cladding process has garnered significant attention.This approach has demonstrated substantial improvements in the microstructure and properties of Fe-based alloy coatings.This paper reviewed recent research on the structure and properties of laser-cladded Fe-based alloy coatings doped with various rare earth oxides,including La_(2)O_(3),CeO_(2),and Y_(2)O_(3).Specifically,it discussed the effects of rare earth oxides and their concentrations on the structure,hardness,friction,wear,corrosion,and oxidation characteristics of these coatings.Furthermore,the mechanisms by which rare earth oxides influence the coating’s structure and properties were summarized.This review aimed to serve as a valuable reference for the application and advancement of laser cladding technology for rare earth modified Fe-based alloy coatings.展开更多
Black nickel coatings have emerged as a research hotspot in materials science due to their excellent performance and broad application prospects.In this study,nickel-based black coatings were fabricated on low-carbon ...Black nickel coatings have emerged as a research hotspot in materials science due to their excellent performance and broad application prospects.In this study,nickel-based black coatings were fabricated on low-carbon steel substrates via photo-assisted electrodeposition.A systematic investigation was conducted on the effects of cerium ion concentration and nano-ceria(CeO_(2))particle content in the electrolyte on the coating properties,along with an analysis of the temporal evolution of coating’s corrosion resistance.When the cerium ion concentration in the electrolyte was 0.05 mol/L,the coating exhibited a uniform black appearance with a light absorption rate of 95%,an emissivity of 0.87,maximum impedance,and the lowest corrosion tendency,demonstrating optimal comprehensive performance.The coating prepared with a nano-ceria concentration of 6 g/L in the electrolyte exhibited an emissivity of 0.9,achieved a 5B adhesion grade(ASTM D3359-09),and demonstrated a one-order-of-magnitude reduction in corrosion current density compared to coatings fabricated without nano-ceria in the electrolyte.With prolonged storage time,the coating's impedance slightly increased,leading to improved corrosion resistance.展开更多
Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatin...Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatings on C/CA to address its susceptibility to oxidation is a feasible approach to promote its application in oxidative environments.However,the currently reported coatings on C/CA mainly focus on improving the ablation performance and coating preparation process typically necessitating high-temperature heat treatment.This procedure can increase its thermal conductivity and reduce its thermal insulation ability.In this study,a series of ceramic-resin coatings were fabricated on C/CA through a simple slurry brushing-drying approach at room temperature.The effects of phenolic resin content on the coating structure,residual stress,thermal shock,and oxidation behaviors were investigated.Due to the adhesive properties and curing-induced shrinkage,the PR-7.5 coating(containing 7.5%(in mass)phenolic resin in the slurry)exhibits bonding strength close to fracture strength of the substrate and residual compressive stress of 0.853 GPa,which is beneficial for resisting thermal shock cracking.However,excessive resin content(PR-10.0 containing 10.0%(in mass)phenolic resin in the slurry)induces tensile stress due to uneven curing shrinkage,thereby leading to thermal shock cracking.Meanwhile,oxidation tests reveal significantly reduced weight losses for PR-7.5(17.46%at 800℃/100 min,8.15%at 1000℃/120 min,3.15%at 1200℃/120 min)versus uncoated C/CA’s 44.60%loss at 800℃/20 min.This work provides a brand-new and simple approach to improving the anti-oxidation performance of C/CA and expands its application in mild oxidative environments.展开更多
To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretre...To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretreatment was employed to construct a Ta_(2)O_(5)ceramic layer on the Ta12W alloy surface.Subsequently,a slurry spraying-vacuum sintering method was used to prepare a Si-Cr-Ti-Zr coating on the pretreated substrate.Comparative studies were conducted on the microstructure,phase composition,and isothermal oxidation resistance(at 1600℃)of the as-prepared coatings with and without the micro-arc oxidation ceramic layer.The results show that the Ta_(2)O_(5)layer prepared at 400 V is more continuous and has smaller pores than that prepared at 350 V.After microarc oxidation pretreatment,the Si-Cr-Ti-Zr coating on Ta12W alloy consists of three distinct layers:an upper layer dominated by Ti_(5)Si_(3),Ta_(5)Si_(3),and ZrSi;a middle layer dominated by TaSi_(2);a coating/substrate interfacial reaction layer dominated by Ta_(5)Si_(3).Both the Si-Cr-Ti-Zr coatings with and without the Ta_(2)O_(5)ceramic layer do not fail after isothermal oxidation at 1600℃for 5 h.Notably,the addition of the Ta2O5 ceramic layer reduces the high-temperature oxidation rate of the coating.展开更多
Platinum group metals have high melting points,strong corrosion resistance,stable chemical properties,and low oxygen permeability in high-temperature oxygen-containing environments.As thermal protective coating materi...Platinum group metals have high melting points,strong corrosion resistance,stable chemical properties,and low oxygen permeability in high-temperature oxygen-containing environments.As thermal protective coating materials,they have gained essential applications in the aerospace field and have excellent prospects for application in frontier military fields,such as protecting hot-end components of hypersonic aircraft.This research reviewed the latest research progress of platinum group metal coatings with hightemperature oxidation resistance,including coating preparation techniques,oxidation failure,and alloying modification.The leading preparation techniques of current platinum group metal coatings were discussed,as well as the advantages and disadvantages of various existing preparation techniques.Besides,the intrinsic properties,failure forms,and failure mechanisms of coatings of single platinum group metal in high-temperature oxygen-containing environments were analyzed.On this basis,the necessity,main methods,and main achievements of alloying modification of platinum group metals were summarized.Finally,the future development of platinum group coatings with high-temperature oxidation resistance was discussed and prospected.展开更多
This study presents the development of high-performance,solvent-free polyurethane-urea(PU)elastomeric coatings engineered for rapid curing and precise sprayability.Utilizing polyoxytetramethylene glycol(PTMG)as the pr...This study presents the development of high-performance,solvent-free polyurethane-urea(PU)elastomeric coatings engineered for rapid curing and precise sprayability.Utilizing polyoxytetramethylene glycol(PTMG)as the primary polyol and a static-mixing spraying technique,the formulations were systematically optimized.It was found that a soft-segment content of 64% yields optimalmechanical properties,achieving a remarkable tensile strength exceeding 30 MPa.Crucially,the incorporation of an ultra-low concentration(0.002 wt%)of dibutyltin dilaurate catalyst was sufficient to enhance curing completeness and mechanical performance while effectively eliminating moisture-induced foaming,a common challenge in solvent-free spray applications.The gel and tack-free times were successfully reduced to the order of minutes through strategic formulation with the chain extender dimethylsulfidetoluene diamine,minimizing reliance on high catalyst loadings.Theresultant PTMG-based coatings exhibit exceptional comprehensive properties,including a tensile strength>30 MPa,elongation at break>400%,and a tear strength of 66 N/mm,significantly surpassing conventional polypropylene-diamine-based polyurea systems.Furthermore,the coatings demonstrated superior low-temperature flexibility,evidenced by a glass transition temperature of-53℃,and suppressed soft-segment crystallinity.The solvent-free nature and tunable curing kinetics of this system enable precise spraying on complex geometries,effectively overcoming thickness-control limitations for small-object applications.This work establishes a sustainable and high-performance coating solution ideal for demanding impact-and corrosionresistant protective layers.展开更多
Severe failures of nonstructural components have occurred during previous earthquakes.Claddings are one of the most widely used nonstructural component and are installed in many modern buildings;therefore,an evaluatio...Severe failures of nonstructural components have occurred during previous earthquakes.Claddings are one of the most widely used nonstructural component and are installed in many modern buildings;therefore,an evaluation of their seismic performance is important and cannot be ignored.To investigate the seismic performance of large-sized high performance concrete cladding(HPCC),a series of full-scale experimental tests were conducted using a unidirectional shaking table.A steel supporting frame was used to install the HPCCs and reproduce the effects of the building under earthquake.The tests were divided into two parts:in-plane(IP)testing and out-plane(OP)testing.Three recorded accelerograms,one artificial accelerogram,and one sinusoidal accelerogram were used to conduct the shaking table tests.The results show that the maximum recorded IP responses of acceleration and interstory drift ratio were 1.04 g and 1/97,while the OP responses were 1.02 g and 1/51.The HPCCs functioned well throughout the entire experimental protocol.The fundamental frequency of the HPCCs systems rarely changed after the tests.展开更多
Investigated theoretically is a photonic-crystal surface-emitting GaN laser based on surface-etched holes with a porous-GaN cladding layer.The porous GaN has a low refractive index,supporting effective confinement to ...Investigated theoretically is a photonic-crystal surface-emitting GaN laser based on surface-etched holes with a porous-GaN cladding layer.The porous GaN has a low refractive index,supporting effective confinement to the resonant mode,and the porous GaN is derived from as-grown GaN,eliminating the lattice mismatch issues typically associated with GaN platforms.Studied systematically is how the photoniccrystal lattice constant,air hole radius,etching depth,and porous-GaN refractive index affect the performance of the laser.The results show that the laser exhibits optimal overall performance when the lattice constant is 216 nm and the hole radius is 60 nm.The etching depth can be chosen between 30 and 100 nm,and the porous-GaN refractive index is preferably in the range of 1.7–1.9.The research achieves a quality factor as high as 1.9×10^(4),with a photonic-crystal-layer confinement factor of 4.24%and an active-layer confinement factor of 21.8%,along with a low threshold gain of 77 cm^(−1).展开更多
The efficient regulation of sunlight to minimize unnecessary energy exchange through windows plays a vital role in advancing building energy efficiency.However,the inferior stability of cerium-doped tungsten trioxide(...The efficient regulation of sunlight to minimize unnecessary energy exchange through windows plays a vital role in advancing building energy efficiency.However,the inferior stability of cerium-doped tungsten trioxide(CWO)as a near-infrared(NIR)shielding material,combined with the poor mechanical properties of its coatings,poses significant challenges for long-term thermal insulation performance.Here,a hierarchical thermal insulation coating with multifunctional integration has been developed.The inner layer’s excellent NIR shielding performance(94.4%)results in a temperature reduction of 13.6°C,demonstrating outstanding thermal insulation.Meanwhile,the external layer composed of polysilsesquioxane grafted by carboxylated hexafluoropropylene trimer offers exceptional weather resistance due to the low surface energy.The fluorosilicone coating effectively mitigates oxidation of CWO,as evidenced by the retention of NIR shielding performance even after 30 days of exposure to 60°C and 90%relative humidity.Furthermore,the coating demonstrates superior anti-graffiti properties and achieves an ultra-high mechanical strength of 0.49 GPa through precise fluorine content modulation.This hierarchical design integrates high hardness,excellent abrasion resistance,anti-graffiti functionality,transparency,and long-term operational durability into a single smart window system,offering a promising solution for reducing building energy consumption.展开更多
Nanoporous polymers are extensively coated on various substrates to deliver optical,permselective,or other functions.However,it remains desired to fast produce uniform nanoporous polymer coatings on substrates with co...Nanoporous polymers are extensively coated on various substrates to deliver optical,permselective,or other functions.However,it remains desired to fast produce uniform nanoporous polymer coatings on substrates with complex surfaces.Herein,by manipulating the interactions between block copolymers and selective solvents,we prepare repairable nanoporous polymers on arbitrary substrates.This is realized by an extremely simple sequential coating process:sequential coating of block copolymers and their swelling agents on substrate surfaces.The swelling agents are comprised of two solvents that swell the constituent blocks of the copolymers to different degrees,rapidly producing polymer coatings with uniform,interconnected,sub-50 nm pores.This sequential coating process is able to conformally build nanoporous polymers on nonplanar substrates with large lateral sizes and complex surface features,and also to in situ repair defects arising during usages.We further demonstrate that the nanoporous coatings show excellent antireflective and membrane separation performances.This sequential coating process is dictated by polymer–solvent interactions,and is expected to find applications in diverse fields for its simplicity,adaptability,and the capability to produce well-defined nanoporosities.展开更多
An advanced AlCrSiN/AlCrN/CrN/Cr multilayer coating was developed via hybrid multiarc ion plating and high-power impulse magnetron sputtering.The multilayer design enhanced the substrate-coating compatibility,achievin...An advanced AlCrSiN/AlCrN/CrN/Cr multilayer coating was developed via hybrid multiarc ion plating and high-power impulse magnetron sputtering.The multilayer design enhanced the substrate-coating compatibility,achieving a critical load of 87.8 N.Silicon doping induced nanocrystallization and amorphization,increasing the hardness to 26 GPa.At high temperatures,a nanoscale Cr-rich(Cr,Al)_(2)O_(3) layer was formed,effectively inhibiting oxygen diffusion.The coating underwent unique phase transformations,during which Cr_(2)N and amorphous Si3N4 were converted into dispersed SiCr_(3) nanoparticles,which stabilized Cr atoms and suppressed their outward diffusion.Ab initio molecular dynamics simulations revealed that Cr atoms exhibited higher chemical activity and oxygen-capture capability than Al atoms and Si atoms served as diffusion barriers by pinning onto the oxidized surface,considerably improving the oxidation resistance of the coating.展开更多
Epoxy resins are extensively employed in the construction,electronics,automotive,and aerospace industries owing to their outstandingmechanical strength,chemical resistance,and electrical insulation.However,their intri...Epoxy resins are extensively employed in the construction,electronics,automotive,and aerospace industries owing to their outstandingmechanical strength,chemical resistance,and electrical insulation.However,their intrinsic flammability,poor wear resistance,and hydrophilicity significantly restrict broader applications.To address these challenges,a novel multifunctional coating(CEOS-DOPO-PDMS)has been designed and fabricated via an NPGLIDE approach.The system integrates 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide(DOPO)as a reactive phosphorus-based flame retardant,epoxy-terminated polydimethylsiloxane(EP-PDMS)as a hydrophobic segment,and cycloaliphatic epoxy-functionalized oligosiloxanes(CEOS)as a cross-linking co-reactant.The resulting CEOSDOPO-PDMS hybrid precursor was blended with bisphenol A diglycidyl ether(DGEBA)in N-methyl-2-pyrrolidone(NMP)and subsequently cured to form epoxy-based NP-GLIDE coatings.The optimized coating exhibits superior integrated performance,including high hydrophobicity(water contact angle up to 109.6°),outstanding abrasion resistance(5H pencil hardness),and excellent flame retardancy(resisting combustion at 500℃ for 30 s).These enhancements originate from the cooperative effects of the Si-O-Si framework,low-surface-energy PDMS chains,and phosphorus-containing DOPOmoieties,which together provide stable thermal protection,surface roughness-induced hydrophobicity,and durable mechanical integrity.An effective strategy for constructing multifunctional epoxy-based coatingswith simultaneously enhanced flame retardancy,wear resistance,andwater repellency is presented.The CEOSDOPO-PDMS system holds great promise for advanced protective applications in construction,transportation,and aerospace engineering.展开更多
The high-temperature interaction of nanostructured Lu_(2)Si_(2)O_(7) environmental barrier coatings(EBCs)with calcium-magnesium-aluminosilicate(CMAS)was investigated at 1400℃ for 1,10,25,and 50 h to evaluate the coat...The high-temperature interaction of nanostructured Lu_(2)Si_(2)O_(7) environmental barrier coatings(EBCs)with calcium-magnesium-aluminosilicate(CMAS)was investigated at 1400℃ for 1,10,25,and 50 h to evaluate the coating’s resistance to CMAS corrosion.The results indicate a phase transformation over time,transitioning from Ca_(2)Lu_(8)(SiO_(4))6O_(2) apatite and Lu_(2)Si_(2)O_(7) to solely Lu_(2)Si_(2)O_(7).The interaction of the Lu_(2)Si_(2)O_(7) coating with the CMAS melts was divided into three stages based on the corrosion reaction behavior.The delamination cracks were distributed throughout the interface between the Si bond layer and Lu_(2)Si_(2)O_(7) layer after corroded at 1400℃ for 50 h,signifying coating failure.In addition,the influence of monosilicates,disilicates,and corrosion duration on the recession layer thickness was analyzed by comparing previous reports on RE_(2)SiO_(5)/RE_(2)Si_(2)O_(7) coatings(RE=Gd,Yb,Lu,Er).Furthermore,the variation in the thermally grown oxide layer thickness in CMAS-corroded Lu_(2)Si_(2)O_(7) coatings was systematically investigated.展开更多
基金supported by the Jiangxi Provincial Natural Science Foundation of China(Grant number 20224BAB204049)the Fund Project of Jiangxi Provincial Department of Education(Grant number GJJ2200602)the National Natural Science Foundation of China(Grant number 52205194)。
文摘The laser-clad Fe45 alloy coating inherently comprises multiple crystalline phases,resulting in a heterogeneous microstructural distribution that influences its performance.In this study,the rare earth yttria(Y_(2)O_(3))was employed to modify laser-clad Fe45 alloy coatings,and the effects of Y_(2)O_(3) addition on their microstructure,microhardness,and tribological properties were investigated.As the Y_(2)O_(3) content increases from 0%to 0.3wt.%,the dominant microstructure transforms from columnar crystals to fine cellular and equiaxed crystals.The modified coating with 0.3wt.%Y_(2)O_(3) achieves a surface hardness of 568 HV_(0.3)and a wear volume of 1,735.41 um~3,representing a 14.06%increase in hardness and a 51.16%reduction in wear volume compared to the undoped coating.Further increasing the Y_(2)O_(3) content from 0.3wt.%to 0.9wt.%gradually leads to the emergence of a coarser feather-like microstructure,characterized by a dendritic framework with inter-dendritic equiaxed crystals.Concurrently,both the hardness and wear resistance of the coating decrease.Nevertheless,all Y_(2)O_(3)-modified coatings surpass the undoped Fe45 coating in both hardness and wear resistance.Appropriate Y_(2)O_(3) doping effectively refines the Fe45 alloy coating's microstru cture and induces lattice distortion,thereby enhancing its hardness and wear resistance.
基金National Natural Science Foundation of China(52071126)Natural Science Foundation of Tianjin City,China(22JCQNJC01240)+2 种基金Central Guidance on Local Science and Technology Development Fund of Hebei Province(226Z1009G)Special Funds for Science and Technology Innovation in Hebei(2022X19)Anhui Provincial Natural Science Foundation(2308085ME135)。
文摘Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,as well as the wear resistance of the coatings.Besides,the effect of changing the laser melting process on the coatings was also investigated.The oxidation mass gain at 800–1200℃and the high-temperature oxidation behavior during high-temperature treatment for 1 h of two coated Zr alloy samples were studied.Results show that the Co coating and the Co-T800 coating have better resistance against high-temperature oxidation.After oxidizing at 1000℃for 1 h,the thickness of the oxide layer of the uncoated sample was 241.0μm,whereas that of the sample with Co-based coating is only 11.8–35.5μm.The friction wear test shows that the depth of the abrasion mark of the coated sample is only 1/2 of that of the substrate,indicating that the hardness and wear resistance of the Zr substrate are greatly improved.The disadvantage of Co-based coatings is the inferior corrosion resistance in 3.5wt%NaCl solution.
基金financially supported by the National Natural Science Foundation of China(No.U23A20621)
文摘Fe-based metallic glass(MG)coatings draw great attentions due to their excellent mechanical properties.The recently developed extreme high-speed laser cladding(EHLC)provides a promising method for their fabrication but its application is challenged by pronounced cracking behavior.In this study,crack-free Fe-based MG coatings were prepared for the first time via EHLC.The effects of precipitated phases(i.e.,(Fe,Ni),(Fe,Ni)_(3)P and Fe_(7)C_(3))on cracking in the Fe-Ni-P-C MG coatings were investigated.
基金National Natural Science Foundation of China(51764038)Gansu Science and Technology Planning Project(2022JR5RA314,22YF7WA151,22YF7GA138,23CXGA0151)+1 种基金Gansu Provincial Department of Education:Industrial Support Plan Project(2022CYZC-31)Gansu Provincial Association of Science and Technology Innovation Driving Force Project(GXH20230817-10)。
文摘The high-entropy alloy composite coatings AlCu_(2)Ti(NiCr)_(2)-(WC)_(x)(x denotes powder feeding speeds,including 0,25,50,and 75 r/min)were prepared by plasma cladding using a hybrid mode of AlCu_(2)(NiCr)_(2)Ti cable-type welding wire(CWW)and tungsten carbide(WC)powder.The effect of WC powder feeding speed on the microstructure,hardness,and wear properties of the prepared coatings was investigated.The results show that the coatings consist of body-centered cubic main phases and face-centered cubic secondary phases,with carbide reinforcement phases formed due to the addition of WC.The hardness and wear resistance of the coatings are significantly improved compared to the TC11 substrate.When WC powder feeding speed is set at 50 r/min,the coating exhibits optimal wear resistance,with a minimum volume wear rate of 8.5869×10^(-6)mm^(3)·N^(-1)·m^(-1),greatly improving the wear properties of TC11 surface.The coincident CWW-powder plasma cladding provides a viable method for the preparation of highentropy alloy composite coatings with enhanced wear resistance.
基金the National Natural Science Foundation of China(Nos.52001037,U2037601,U21A2048)the National Key Research and Development Program of China(No.2022YFB3709300).
文摘In order to improve the surface properties of titanium alloys,a novel TiFeNiCuV high-entropy alloy(HEA)coating was prepared on a Ti−6Al−4V(TC4)substrate via laser cladding under different laser powers.The microstructure,microhardness,and friction wear properties of the coatings were systematically investigated.The results showed that at laser powers of 1200 and 2000 W,the microstructure of the coatings exhibited a core-shell dendritic structure.At 2800 W,the coatings displayed a daisy-like eutectic structure.The average hardness of the coatings reached HV 692.281 owing to solid-solution and fine-grain strengthening.Wear mechanisms of the coatings at room temperature primarily involved fatigue and slight oxidation wear.The total volume loss of the coatings was 4.22×10^(−3)mm^(3),which was 14.47%that of the TC4,indicating excellent wear resistance.
基金financially supported by the National Key Research and Development Program of China(No.2023YFB4606200)Technical Development Foundation of China Academy of Machinery Science and Technology Group(No.812201Q9)+2 种基金Fundamental Research Funds of National Institute of Metrology of China(No.AKYRC2401)Beijing Natural Science Foundation(No.2222093)the National Key Research and Development Program of China(No.2021YFB3702003)。
文摘In order to enable efficient and cost-effective rehabilitation of surface-worn hydraulic supports,the synthesis and characterization of a novel Ti(N,B)/AISI431 composite coating formed on the surface of 27MnSi steel are explored via an exothermic in-situ reaction using the ultra-high speed laser cladding(EHLA in German)technique in combination with direct reaction synthesis(DRS).The aim is to mitigate the high residual stress and interfacial stress gradient in the remanufactured AISI431 coating on 27SiMn steel substrate and enhance surface wear resistance.The microstructure,phase composition and interface characteristics are carefully investigated.Much improved wear performance of the composite coating is revealed,mainly attributed to the in-situ formed Ti(N,B)precipitates,refined microstructure,broadened interface zone and reduced residual stress,benefited from the exothermic in-situ Ti(N,B)-reaction.The potential of combining ultra-high speed laser cladding with DRS is demonstrated to create coatings with tailored properties,providing valuable insights for developing advanced wear-resistant materials for industrial applications using EHLA.
基金financial supports from the National Natural Science Foundation of China-Youth Project(51801076)the Provincial Colleges and Universities Natural Science Research Project of Jiangsu Province(18KJB430009)+1 种基金the Postdoctoral Research Support Project of Jiangsu Province(1601055C)the Senior Talents Research Startup of Jiangsu University(14JDG126)。
文摘To solve the problems of deformation,micro-cracks,and residual tensile stress in laser cladding coatings,the technique of laser cladding with Fe-based memory alloy can be considered.However,the process of in-situ synthesis of Fe-based memory alloy coatings is extremely complex.At present,there is no clear guidance scheme for its preparation process,which limits its promotion and application to some extent.Therefore,in this study,response surface methodology(RSM)was used to model the response surface between the target values and the cladding process parameters.The NSGA-2 algorithm was employed to optimize the process parameters.The results indicate that the composite optimization method consisting of RSM and the NSGA-2 algorithm can establish a more accurate model,with an error of less than 4.5%between the predicted and actual values.Based on this established model,the optimal scheme for process parameters corresponding to different target results can be rapidly obtained.The prepared coating exhibits a uniform structure,with no defects such as pores,cracks,and deformation.The surface roughness and microhardness of the coating are enhanced,the shaping quality of the coating is effectively improved,and the electrochemical corrosion performance of the coating in 3.5%NaCl solution is obviously better than that of the substrate,providing an important guide for engineering applications.
基金supported by the Jiangxi Provincial Natural Science Foundation of China(Grant number 20224BAB204049)the National Natural Science Foundation of China(Grant number 52205194)the Fund Project of Jiangxi Provincial Department of Education(Grant number GJJ2200602)。
文摘Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been explored to improve the surface performance and prolong service life of these parts.Among these technologies,laser cladding has shown promise in producing Fe-based alloy coatings with superior interfacial bonding properties to the Fe-C alloy substrate.Additionally,the microstructure of the Fe-based alloy coating is more uniform and the grain size is finer than that of surfacing welding,thermal spraying,and plasma cladding,and the oxide film of alloying elements on the coating surface can improve the coating performance.However,Fe-based alloy coatings produced by laser cladding typically exhibit lower hardness,lower wear resistance,corrosion resistance,and oxidation resistance compared to coatings based on Co and Ni alloys.Moreover,these coatings are susceptible to defects such as pores and cracks.To address these limitations,the incorporation of rare-earth oxides through doping in the laser cladding process has garnered significant attention.This approach has demonstrated substantial improvements in the microstructure and properties of Fe-based alloy coatings.This paper reviewed recent research on the structure and properties of laser-cladded Fe-based alloy coatings doped with various rare earth oxides,including La_(2)O_(3),CeO_(2),and Y_(2)O_(3).Specifically,it discussed the effects of rare earth oxides and their concentrations on the structure,hardness,friction,wear,corrosion,and oxidation characteristics of these coatings.Furthermore,the mechanisms by which rare earth oxides influence the coating’s structure and properties were summarized.This review aimed to serve as a valuable reference for the application and advancement of laser cladding technology for rare earth modified Fe-based alloy coatings.
文摘Black nickel coatings have emerged as a research hotspot in materials science due to their excellent performance and broad application prospects.In this study,nickel-based black coatings were fabricated on low-carbon steel substrates via photo-assisted electrodeposition.A systematic investigation was conducted on the effects of cerium ion concentration and nano-ceria(CeO_(2))particle content in the electrolyte on the coating properties,along with an analysis of the temporal evolution of coating’s corrosion resistance.When the cerium ion concentration in the electrolyte was 0.05 mol/L,the coating exhibited a uniform black appearance with a light absorption rate of 95%,an emissivity of 0.87,maximum impedance,and the lowest corrosion tendency,demonstrating optimal comprehensive performance.The coating prepared with a nano-ceria concentration of 6 g/L in the electrolyte exhibited an emissivity of 0.9,achieved a 5B adhesion grade(ASTM D3359-09),and demonstrated a one-order-of-magnitude reduction in corrosion current density compared to coatings fabricated without nano-ceria in the electrolyte.With prolonged storage time,the coating's impedance slightly increased,leading to improved corrosion resistance.
基金National Natural Science Foundation of China(52272075,52472053)Research Fund of Youth Innovation Promotion Association of CAS,China(2021190)Defense Industrial Technology Development Program(JCKY2021130B007)。
文摘Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatings on C/CA to address its susceptibility to oxidation is a feasible approach to promote its application in oxidative environments.However,the currently reported coatings on C/CA mainly focus on improving the ablation performance and coating preparation process typically necessitating high-temperature heat treatment.This procedure can increase its thermal conductivity and reduce its thermal insulation ability.In this study,a series of ceramic-resin coatings were fabricated on C/CA through a simple slurry brushing-drying approach at room temperature.The effects of phenolic resin content on the coating structure,residual stress,thermal shock,and oxidation behaviors were investigated.Due to the adhesive properties and curing-induced shrinkage,the PR-7.5 coating(containing 7.5%(in mass)phenolic resin in the slurry)exhibits bonding strength close to fracture strength of the substrate and residual compressive stress of 0.853 GPa,which is beneficial for resisting thermal shock cracking.However,excessive resin content(PR-10.0 containing 10.0%(in mass)phenolic resin in the slurry)induces tensile stress due to uneven curing shrinkage,thereby leading to thermal shock cracking.Meanwhile,oxidation tests reveal significantly reduced weight losses for PR-7.5(17.46%at 800℃/100 min,8.15%at 1000℃/120 min,3.15%at 1200℃/120 min)versus uncoated C/CA’s 44.60%loss at 800℃/20 min.This work provides a brand-new and simple approach to improving the anti-oxidation performance of C/CA and expands its application in mild oxidative environments.
基金National Natural Science Foundation of China(52071274)Key Research and Development Projects of Shaanxi Province(2023-YBGY-442)Science and Technology Nova Project-Innovative Talent Promotion Program of Shaanxi Province(2020KJXX-062)。
文摘To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretreatment was employed to construct a Ta_(2)O_(5)ceramic layer on the Ta12W alloy surface.Subsequently,a slurry spraying-vacuum sintering method was used to prepare a Si-Cr-Ti-Zr coating on the pretreated substrate.Comparative studies were conducted on the microstructure,phase composition,and isothermal oxidation resistance(at 1600℃)of the as-prepared coatings with and without the micro-arc oxidation ceramic layer.The results show that the Ta_(2)O_(5)layer prepared at 400 V is more continuous and has smaller pores than that prepared at 350 V.After microarc oxidation pretreatment,the Si-Cr-Ti-Zr coating on Ta12W alloy consists of three distinct layers:an upper layer dominated by Ti_(5)Si_(3),Ta_(5)Si_(3),and ZrSi;a middle layer dominated by TaSi_(2);a coating/substrate interfacial reaction layer dominated by Ta_(5)Si_(3).Both the Si-Cr-Ti-Zr coatings with and without the Ta_(2)O_(5)ceramic layer do not fail after isothermal oxidation at 1600℃for 5 h.Notably,the addition of the Ta2O5 ceramic layer reduces the high-temperature oxidation rate of the coating.
文摘Platinum group metals have high melting points,strong corrosion resistance,stable chemical properties,and low oxygen permeability in high-temperature oxygen-containing environments.As thermal protective coating materials,they have gained essential applications in the aerospace field and have excellent prospects for application in frontier military fields,such as protecting hot-end components of hypersonic aircraft.This research reviewed the latest research progress of platinum group metal coatings with hightemperature oxidation resistance,including coating preparation techniques,oxidation failure,and alloying modification.The leading preparation techniques of current platinum group metal coatings were discussed,as well as the advantages and disadvantages of various existing preparation techniques.Besides,the intrinsic properties,failure forms,and failure mechanisms of coatings of single platinum group metal in high-temperature oxygen-containing environments were analyzed.On this basis,the necessity,main methods,and main achievements of alloying modification of platinum group metals were summarized.Finally,the future development of platinum group coatings with high-temperature oxidation resistance was discussed and prospected.
基金funded by the National Natural Science Foundation of China(No.U2330207)the presidential foundation of China Academy of Engineering Physics(No.YZJJZQ2024004).
文摘This study presents the development of high-performance,solvent-free polyurethane-urea(PU)elastomeric coatings engineered for rapid curing and precise sprayability.Utilizing polyoxytetramethylene glycol(PTMG)as the primary polyol and a static-mixing spraying technique,the formulations were systematically optimized.It was found that a soft-segment content of 64% yields optimalmechanical properties,achieving a remarkable tensile strength exceeding 30 MPa.Crucially,the incorporation of an ultra-low concentration(0.002 wt%)of dibutyltin dilaurate catalyst was sufficient to enhance curing completeness and mechanical performance while effectively eliminating moisture-induced foaming,a common challenge in solvent-free spray applications.The gel and tack-free times were successfully reduced to the order of minutes through strategic formulation with the chain extender dimethylsulfidetoluene diamine,minimizing reliance on high catalyst loadings.Theresultant PTMG-based coatings exhibit exceptional comprehensive properties,including a tensile strength>30 MPa,elongation at break>400%,and a tear strength of 66 N/mm,significantly surpassing conventional polypropylene-diamine-based polyurea systems.Furthermore,the coatings demonstrated superior low-temperature flexibility,evidenced by a glass transition temperature of-53℃,and suppressed soft-segment crystallinity.The solvent-free nature and tunable curing kinetics of this system enable precise spraying on complex geometries,effectively overcoming thickness-control limitations for small-object applications.This work establishes a sustainable and high-performance coating solution ideal for demanding impact-and corrosionresistant protective layers.
基金National Key R&D Program of China under Grant No.2024YFD1600404。
文摘Severe failures of nonstructural components have occurred during previous earthquakes.Claddings are one of the most widely used nonstructural component and are installed in many modern buildings;therefore,an evaluation of their seismic performance is important and cannot be ignored.To investigate the seismic performance of large-sized high performance concrete cladding(HPCC),a series of full-scale experimental tests were conducted using a unidirectional shaking table.A steel supporting frame was used to install the HPCCs and reproduce the effects of the building under earthquake.The tests were divided into two parts:in-plane(IP)testing and out-plane(OP)testing.Three recorded accelerograms,one artificial accelerogram,and one sinusoidal accelerogram were used to conduct the shaking table tests.The results show that the maximum recorded IP responses of acceleration and interstory drift ratio were 1.04 g and 1/97,while the OP responses were 1.02 g and 1/51.The HPCCs functioned well throughout the entire experimental protocol.The fundamental frequency of the HPCCs systems rarely changed after the tests.
基金funded by the Natural Science Foundation of Nanjing University of Posts and Telecommunications(Grant No.NY224125)the Open Fund of the State Key Laboratory of Advanced Optical Communication Systems and Networks(SJTU)(Grant No.2023GZKF018)the Postgraduate Research and Practice Innovation Program of Jiangsu Province(Grant Nos.KYCX24_1199 and SJCX24_0286).
文摘Investigated theoretically is a photonic-crystal surface-emitting GaN laser based on surface-etched holes with a porous-GaN cladding layer.The porous GaN has a low refractive index,supporting effective confinement to the resonant mode,and the porous GaN is derived from as-grown GaN,eliminating the lattice mismatch issues typically associated with GaN platforms.Studied systematically is how the photoniccrystal lattice constant,air hole radius,etching depth,and porous-GaN refractive index affect the performance of the laser.The results show that the laser exhibits optimal overall performance when the lattice constant is 216 nm and the hole radius is 60 nm.The etching depth can be chosen between 30 and 100 nm,and the porous-GaN refractive index is preferably in the range of 1.7–1.9.The research achieves a quality factor as high as 1.9×10^(4),with a photonic-crystal-layer confinement factor of 4.24%and an active-layer confinement factor of 21.8%,along with a low threshold gain of 77 cm^(−1).
基金financially supported by Shandong Province Postdoctoral Innovation Project(No.SDCX-ZG-202302017)Natural Science Foundation of Shandong Province(Nos.ZR2022QB045,ZR2024QB019 and ZR2025QC564).
文摘The efficient regulation of sunlight to minimize unnecessary energy exchange through windows plays a vital role in advancing building energy efficiency.However,the inferior stability of cerium-doped tungsten trioxide(CWO)as a near-infrared(NIR)shielding material,combined with the poor mechanical properties of its coatings,poses significant challenges for long-term thermal insulation performance.Here,a hierarchical thermal insulation coating with multifunctional integration has been developed.The inner layer’s excellent NIR shielding performance(94.4%)results in a temperature reduction of 13.6°C,demonstrating outstanding thermal insulation.Meanwhile,the external layer composed of polysilsesquioxane grafted by carboxylated hexafluoropropylene trimer offers exceptional weather resistance due to the low surface energy.The fluorosilicone coating effectively mitigates oxidation of CWO,as evidenced by the retention of NIR shielding performance even after 30 days of exposure to 60°C and 90%relative humidity.Furthermore,the coating demonstrates superior anti-graffiti properties and achieves an ultra-high mechanical strength of 0.49 GPa through precise fluorine content modulation.This hierarchical design integrates high hardness,excellent abrasion resistance,anti-graffiti functionality,transparency,and long-term operational durability into a single smart window system,offering a promising solution for reducing building energy consumption.
基金support from National Science Foundation of China(22438005)the Natural Science Foundation of Jiangsu Province(BE2022056-3)is gratefully acknowledged.
文摘Nanoporous polymers are extensively coated on various substrates to deliver optical,permselective,or other functions.However,it remains desired to fast produce uniform nanoporous polymer coatings on substrates with complex surfaces.Herein,by manipulating the interactions between block copolymers and selective solvents,we prepare repairable nanoporous polymers on arbitrary substrates.This is realized by an extremely simple sequential coating process:sequential coating of block copolymers and their swelling agents on substrate surfaces.The swelling agents are comprised of two solvents that swell the constituent blocks of the copolymers to different degrees,rapidly producing polymer coatings with uniform,interconnected,sub-50 nm pores.This sequential coating process is able to conformally build nanoporous polymers on nonplanar substrates with large lateral sizes and complex surface features,and also to in situ repair defects arising during usages.We further demonstrate that the nanoporous coatings show excellent antireflective and membrane separation performances.This sequential coating process is dictated by polymer–solvent interactions,and is expected to find applications in diverse fields for its simplicity,adaptability,and the capability to produce well-defined nanoporosities.
基金financially supported by the National Science and Technology Major Project(No.2024ZD1404705)。
文摘An advanced AlCrSiN/AlCrN/CrN/Cr multilayer coating was developed via hybrid multiarc ion plating and high-power impulse magnetron sputtering.The multilayer design enhanced the substrate-coating compatibility,achieving a critical load of 87.8 N.Silicon doping induced nanocrystallization and amorphization,increasing the hardness to 26 GPa.At high temperatures,a nanoscale Cr-rich(Cr,Al)_(2)O_(3) layer was formed,effectively inhibiting oxygen diffusion.The coating underwent unique phase transformations,during which Cr_(2)N and amorphous Si3N4 were converted into dispersed SiCr_(3) nanoparticles,which stabilized Cr atoms and suppressed their outward diffusion.Ab initio molecular dynamics simulations revealed that Cr atoms exhibited higher chemical activity and oxygen-capture capability than Al atoms and Si atoms served as diffusion barriers by pinning onto the oxidized surface,considerably improving the oxidation resistance of the coating.
基金supported by the Undergraduate Training Programs for Innovations by NEFU(grant number 202410225370)funded by Large-Scale Instrument and Equipment Sharing Service Platform of College of Chemistry,Chemical Engineering and Resource Utilization,NEFU.
文摘Epoxy resins are extensively employed in the construction,electronics,automotive,and aerospace industries owing to their outstandingmechanical strength,chemical resistance,and electrical insulation.However,their intrinsic flammability,poor wear resistance,and hydrophilicity significantly restrict broader applications.To address these challenges,a novel multifunctional coating(CEOS-DOPO-PDMS)has been designed and fabricated via an NPGLIDE approach.The system integrates 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide(DOPO)as a reactive phosphorus-based flame retardant,epoxy-terminated polydimethylsiloxane(EP-PDMS)as a hydrophobic segment,and cycloaliphatic epoxy-functionalized oligosiloxanes(CEOS)as a cross-linking co-reactant.The resulting CEOSDOPO-PDMS hybrid precursor was blended with bisphenol A diglycidyl ether(DGEBA)in N-methyl-2-pyrrolidone(NMP)and subsequently cured to form epoxy-based NP-GLIDE coatings.The optimized coating exhibits superior integrated performance,including high hydrophobicity(water contact angle up to 109.6°),outstanding abrasion resistance(5H pencil hardness),and excellent flame retardancy(resisting combustion at 500℃ for 30 s).These enhancements originate from the cooperative effects of the Si-O-Si framework,low-surface-energy PDMS chains,and phosphorus-containing DOPOmoieties,which together provide stable thermal protection,surface roughness-induced hydrophobicity,and durable mechanical integrity.An effective strategy for constructing multifunctional epoxy-based coatingswith simultaneously enhanced flame retardancy,wear resistance,andwater repellency is presented.The CEOSDOPO-PDMS system holds great promise for advanced protective applications in construction,transportation,and aerospace engineering.
基金supported by the National Science and Technology Major Project of China(No.2017-VI-0020-0093).
文摘The high-temperature interaction of nanostructured Lu_(2)Si_(2)O_(7) environmental barrier coatings(EBCs)with calcium-magnesium-aluminosilicate(CMAS)was investigated at 1400℃ for 1,10,25,and 50 h to evaluate the coating’s resistance to CMAS corrosion.The results indicate a phase transformation over time,transitioning from Ca_(2)Lu_(8)(SiO_(4))6O_(2) apatite and Lu_(2)Si_(2)O_(7) to solely Lu_(2)Si_(2)O_(7).The interaction of the Lu_(2)Si_(2)O_(7) coating with the CMAS melts was divided into three stages based on the corrosion reaction behavior.The delamination cracks were distributed throughout the interface between the Si bond layer and Lu_(2)Si_(2)O_(7) layer after corroded at 1400℃ for 50 h,signifying coating failure.In addition,the influence of monosilicates,disilicates,and corrosion duration on the recession layer thickness was analyzed by comparing previous reports on RE_(2)SiO_(5)/RE_(2)Si_(2)O_(7) coatings(RE=Gd,Yb,Lu,Er).Furthermore,the variation in the thermally grown oxide layer thickness in CMAS-corroded Lu_(2)Si_(2)O_(7) coatings was systematically investigated.
