A multi-phase slag containing Na2O is potential to efficiently dephosphorize high-P hot metal.After dephosphorization,the generated slag with high P2O5 content is regarded as a P resource.Because P2O5 was mainly conce...A multi-phase slag containing Na2O is potential to efficiently dephosphorize high-P hot metal.After dephosphorization,the generated slag with high P2O5 content is regarded as a P resource.Because P2O5 was mainly concentrated in the 2CaO SiO2-3CaO P2O5 solid solution,the recovery of P from dephosphorization slag primarily depends on the separation of the solid solution from other phases.The distribution ratios of P2O5 between solid solution and liquid phase in the CaOSiO2-FeO-P2O5-Nslag system were investigated.The results indicated that the addition of Na2O facilitated the enrichment of P2O5 in the solid solution because it increased not only the distribution ratio of P2O5 but also the mass fraction of the solid solution.The distribution ratio of P2O5 was independent of the P2O5 content in slag.A higher P2O5 content in slag resulted in higher P2O5 and Na2O contents in the solid solution.The distribution ratio of P2O5 increased with the total Fe content in the liquid phase,regardless of the valence of Fe.An increase in the FeO content in slag brought a higher P2O5 content in the solid solution.As slag basicity increased,the distribution ratio of P2O5 increased,but the P2O5 content in the solid solution decreased.展开更多
Activities of FeO in CaO-SiO2-Al2O3-MgO-FeO slags were determined at 1673 K by electrochemical of the solid electrolyte cell: Mo [Mo+MoOu[ZrO2(MgO)[Fe+(CaO-SiO2-Al2O3-MgO-FeO)+Ag[Fe. The influences of slag com...Activities of FeO in CaO-SiO2-Al2O3-MgO-FeO slags were determined at 1673 K by electrochemical of the solid electrolyte cell: Mo [Mo+MoOu[ZrO2(MgO)[Fe+(CaO-SiO2-Al2O3-MgO-FeO)+Ag[Fe. The influences of slag compositions and basicity on FeO activities were analyzed. The results reveal that, for slags of fixed (%CaO)/(%SiO2) ratio, MgO and Al2O3 content, there was an increase of FeO activities with increase of FeO content. For slags with constant {(%CaO)+ (%MgO)}/(%SiO2) ratio, fixed FeO and A1203 content, FeO activities decreased when MgO content increased from 5% to 10%, and increased with the increase of MgO content when it was over 10%. The FeO activities increased when (%CaO)/(%SiO2) ratio changed from 1.03 to 1.30 in the slags of constant MgO, FeO and Al2O3 content.展开更多
The sulphide capacity of CaO-SiO2-Al2O3-MgO-FetO slags was studied at 1773 K using gas-slag equilibrium techniques. Utilizing a Pt crucible, the slag was equilibrated with a mixture of gases, namely, CO, CO2, SO2 and ...The sulphide capacity of CaO-SiO2-Al2O3-MgO-FetO slags was studied at 1773 K using gas-slag equilibrium techniques. Utilizing a Pt crucible, the slag was equilibrated with a mixture of gases, namely, CO, CO2, SO2 and N2 to provide the partial pressure of oxygen and sulphur. It was shown that at fixed FetO and Al2O3 contents and a fixed { (%CaO)+(%MgO)}/(%SIO2) ratio, the sulphide capacity decreases with increasing MgO content. At a constant (%CaO)/(%SiO2) ratio and constant MgO and Al2O3 contents, increasing the FetO content of the slags also results in an increase of the sulphide capacity. The rising basicity of (%CaO)/(%SiO2) from 1.0 to 1.4 at fixed MgO, FetO and Al2O3 contents significantly increases the sulphide capacity.展开更多
CaO-SiO2-Al2O3-MgO-Fex O slag occurs in the production process of Corex ironmaking technology. Most of its metallurgical properties, especially the phosphorus property, are different from the slag produced from blast ...CaO-SiO2-Al2O3-MgO-Fex O slag occurs in the production process of Corex ironmaking technology. Most of its metallurgical properties, especially the phosphorus property, are different from the slag produced from blast furnace or converter. In order to explore the dephosphorization ability of CaO-SiO2-Al2O3-MgO-Fex O slag, its phosphorus capacity was measured at 1673 K by gas-slag-metal equilibrium technique. An iron crucible was used as the reaction vessel, Ag alloy with 0.2 % P was used as the metal phase which equilibrated with CaO-SiO2-Al2O3-MgO-Fex O slag, and a constant flow of CO-CO2-N2 gas was used to provide oxygen partial pressure in the experi- ment. The effects of MgO, Fex O and basicity on slag phosphorus capacity were investigated by single factor test. The results show that the phosphorus capacity rises firstly and then decreases with increasing MgO content under the condition of basicity 1.3, Fe2 O content of 20% and A12 03 content of 12%. The phosphorus value reaches maximum as the MgO content is 8%. When the basicity of slag is 1.1, MgO content is 10%, and Al2O3 is 12%, the phos- phorus capacity increases with the increase of Fe, O content. The phosphorus capacity rises linearly when the basicity is increased from 1.1 to 1. 5.展开更多
The lack of thermodynamic information,such as primary phase fields and liquidus temperatures,in the CaO-SiO2-Nb2O5-La2O3 quaternary system phase diagram has restricted the comprehensive utilization of the niobium(Nb) ...The lack of thermodynamic information,such as primary phase fields and liquidus temperatures,in the CaO-SiO2-Nb2O5-La2O3 quaternary system phase diagram has restricted the comprehensive utilization of the niobium(Nb) and rare earth(RE) resources.In this work,the phase equilibria in low basicity region(w(CaO)/w(SiO2)<1) of CaO-SiO2-Nb2O5-(0-15 wt%)La2O3 system at 1373-1873 K were experimentally studied by thermodynamic equilibrium experiment,and then,the results were analyzed by X-ray diffraction(XRD),scanning electron microscopy(SEM),and energy dispersive spectrometry(EDS).Additionally,an optimized method was proposed to process the compositions of equilibrium liquid phases at different temperatures.According to the experimental results,the univariate line between CaNb2O6,SiO2 and LaNbO4 primary phase fields,interface between CaNb2O6 and SiO2 primary phase fields and isothermal liquidus surfaces in SiO2 primary phase field were determined.Finally,the spatial phase diagram of CaO-SiO2-Nb2O5-La2O3 within specific region was constructed,and furthermore,the phase diagram was also presented in CaO-SiO2-Nb2O5 pseudo-ternary system with w(La2O3)=5 wt%,10 wt% and 15 wt%.The research results have guiding significance for the improvement of related phase diagram and the comprehensive utilization of Nb and RE resources.展开更多
Preparation of V2O5 from converter slag (CS) was investigated through roasting, leaching, extracting, and precipitating processes. The corresponding roles of the parameters during every procedure were analyzed in de...Preparation of V2O5 from converter slag (CS) was investigated through roasting, leaching, extracting, and precipitating processes. The corresponding roles of the parameters during every procedure were analyzed in detail. (NH4)2SO4 and KHSO4 were used as fusing agents to transform compounds containing vanadium into soluble species. Mass ratio of (NH4)2SO4 to CS, mass ratio of KHSO4 to CS, and roasting temperature during the roasting process can significantly influence leaching rate of vanadium (LRV). With H2SO4 as leaching agent, 99.2 % vanadium in CS can be leached out under the optimum leaching conditions, which mainly refer to liquid-to-solid ratio, H2SO4 concentration, leaching temperature, and leaching time. Extracting and back-extracting processes were introduced to purify the vanadium from the H2SO4 lixivium. Extracting rate of vanadium (ERV) greatly depends on iron powder concentration, pH, diisooctyl phosphate (P2O4) content, volume ratio of extractant to H2SO4 lixivium, and extracting time. By adding ammonium hydroxide, 94.0 % vanadium in back-extracting solution can be separated in the form of precipitates. The product from the roasted precipitate mainly consists of V2O5, the content of which is higher than 90.0 %.展开更多
The suitable titanium slag composition with high titanium content for electric furnace smelting of vanadium titanomagnetite was investigated through thermodynamics and related phase diagram analysis.According to the t...The suitable titanium slag composition with high titanium content for electric furnace smelting of vanadium titanomagnetite was investigated through thermodynamics and related phase diagram analysis.According to the thermodynamic results,low-melting-point regions and MgTi2O5primary phase area in the phase diagrams,the suggested titanium slag composition for the present vanadium titanomagnetite metallized pellets should consist of50%TiO2,8%-12%MgO and13%Al2O3(mass fraction)with a binary basicity of0.8-1.2.Finally,the verified smelting experiments were conducted and successful separation of the molten iron from the titanium slag is obtained.The obtained vanadium-containing molten iron contains0.681%V and0.267%Ti,and the obtained titanium slag contains52.21%TiO2(mass fraction),in which MgTi2O5is the primary phase.The titanium resource in the final titanium slag production could be used to produce TiO2pigment by acid leaching methods.展开更多
基金This work was financially supported by the National Natural Science Foundation of China(Nos.51704010,51604003,U1760117)Key Laboratory Open Project Fund of Metallurgical Emission Reduction and Resources Recycling(Anhui University of Technology)Ministry of Education(JKF18-02).
文摘A multi-phase slag containing Na2O is potential to efficiently dephosphorize high-P hot metal.After dephosphorization,the generated slag with high P2O5 content is regarded as a P resource.Because P2O5 was mainly concentrated in the 2CaO SiO2-3CaO P2O5 solid solution,the recovery of P from dephosphorization slag primarily depends on the separation of the solid solution from other phases.The distribution ratios of P2O5 between solid solution and liquid phase in the CaOSiO2-FeO-P2O5-Nslag system were investigated.The results indicated that the addition of Na2O facilitated the enrichment of P2O5 in the solid solution because it increased not only the distribution ratio of P2O5 but also the mass fraction of the solid solution.The distribution ratio of P2O5 was independent of the P2O5 content in slag.A higher P2O5 content in slag resulted in higher P2O5 and Na2O contents in the solid solution.The distribution ratio of P2O5 increased with the total Fe content in the liquid phase,regardless of the valence of Fe.An increase in the FeO content in slag brought a higher P2O5 content in the solid solution.As slag basicity increased,the distribution ratio of P2O5 increased,but the P2O5 content in the solid solution decreased.
基金Project supported by the National Natural Science Foundation of China (Grant No.50574036)
文摘Activities of FeO in CaO-SiO2-Al2O3-MgO-FeO slags were determined at 1673 K by electrochemical of the solid electrolyte cell: Mo [Mo+MoOu[ZrO2(MgO)[Fe+(CaO-SiO2-Al2O3-MgO-FeO)+Ag[Fe. The influences of slag compositions and basicity on FeO activities were analyzed. The results reveal that, for slags of fixed (%CaO)/(%SiO2) ratio, MgO and Al2O3 content, there was an increase of FeO activities with increase of FeO content. For slags with constant {(%CaO)+ (%MgO)}/(%SiO2) ratio, fixed FeO and A1203 content, FeO activities decreased when MgO content increased from 5% to 10%, and increased with the increase of MgO content when it was over 10%. The FeO activities increased when (%CaO)/(%SiO2) ratio changed from 1.03 to 1.30 in the slags of constant MgO, FeO and Al2O3 content.
基金This project was financially supported by the National Natural Science Foundation of China (No.50574036) and Natural Science Foun-dation of HeBei Province, China (No.502267).
文摘The sulphide capacity of CaO-SiO2-Al2O3-MgO-FetO slags was studied at 1773 K using gas-slag equilibrium techniques. Utilizing a Pt crucible, the slag was equilibrated with a mixture of gases, namely, CO, CO2, SO2 and N2 to provide the partial pressure of oxygen and sulphur. It was shown that at fixed FetO and Al2O3 contents and a fixed { (%CaO)+(%MgO)}/(%SIO2) ratio, the sulphide capacity decreases with increasing MgO content. At a constant (%CaO)/(%SiO2) ratio and constant MgO and Al2O3 contents, increasing the FetO content of the slags also results in an increase of the sulphide capacity. The rising basicity of (%CaO)/(%SiO2) from 1.0 to 1.4 at fixed MgO, FetO and Al2O3 contents significantly increases the sulphide capacity.
基金Item Sponsored by the State Key Program of National Natural Science Foundation of China(U1360205)National Natural Science Foundation of China(51174074)
文摘CaO-SiO2-Al2O3-MgO-Fex O slag occurs in the production process of Corex ironmaking technology. Most of its metallurgical properties, especially the phosphorus property, are different from the slag produced from blast furnace or converter. In order to explore the dephosphorization ability of CaO-SiO2-Al2O3-MgO-Fex O slag, its phosphorus capacity was measured at 1673 K by gas-slag-metal equilibrium technique. An iron crucible was used as the reaction vessel, Ag alloy with 0.2 % P was used as the metal phase which equilibrated with CaO-SiO2-Al2O3-MgO-Fex O slag, and a constant flow of CO-CO2-N2 gas was used to provide oxygen partial pressure in the experi- ment. The effects of MgO, Fex O and basicity on slag phosphorus capacity were investigated by single factor test. The results show that the phosphorus capacity rises firstly and then decreases with increasing MgO content under the condition of basicity 1.3, Fe2 O content of 20% and A12 03 content of 12%. The phosphorus value reaches maximum as the MgO content is 8%. When the basicity of slag is 1.1, MgO content is 10%, and Al2O3 is 12%, the phos- phorus capacity increases with the increase of Fe, O content. The phosphorus capacity rises linearly when the basicity is increased from 1.1 to 1. 5.
基金Project supported by the National Key R&D Program of China(2017YFC0805100)the National Natural Science Foundation of China(51774087)the Fundamental Research Funds for the Central Universities China(N162506002)
文摘The lack of thermodynamic information,such as primary phase fields and liquidus temperatures,in the CaO-SiO2-Nb2O5-La2O3 quaternary system phase diagram has restricted the comprehensive utilization of the niobium(Nb) and rare earth(RE) resources.In this work,the phase equilibria in low basicity region(w(CaO)/w(SiO2)<1) of CaO-SiO2-Nb2O5-(0-15 wt%)La2O3 system at 1373-1873 K were experimentally studied by thermodynamic equilibrium experiment,and then,the results were analyzed by X-ray diffraction(XRD),scanning electron microscopy(SEM),and energy dispersive spectrometry(EDS).Additionally,an optimized method was proposed to process the compositions of equilibrium liquid phases at different temperatures.According to the experimental results,the univariate line between CaNb2O6,SiO2 and LaNbO4 primary phase fields,interface between CaNb2O6 and SiO2 primary phase fields and isothermal liquidus surfaces in SiO2 primary phase field were determined.Finally,the spatial phase diagram of CaO-SiO2-Nb2O5-La2O3 within specific region was constructed,and furthermore,the phase diagram was also presented in CaO-SiO2-Nb2O5 pseudo-ternary system with w(La2O3)=5 wt%,10 wt% and 15 wt%.The research results have guiding significance for the improvement of related phase diagram and the comprehensive utilization of Nb and RE resources.
基金financially supported by the Fundamental Research Fund for the Central Universities (No. N130302004)the National Major International Cooperation Program of China (No. 2012DFR60210)+1 种基金the National High-Tech Research and Development Program of China (No. 2012AA062304)the National Natural Science Foundation of China (Nos. 51090384 and U1360204)
文摘Preparation of V2O5 from converter slag (CS) was investigated through roasting, leaching, extracting, and precipitating processes. The corresponding roles of the parameters during every procedure were analyzed in detail. (NH4)2SO4 and KHSO4 were used as fusing agents to transform compounds containing vanadium into soluble species. Mass ratio of (NH4)2SO4 to CS, mass ratio of KHSO4 to CS, and roasting temperature during the roasting process can significantly influence leaching rate of vanadium (LRV). With H2SO4 as leaching agent, 99.2 % vanadium in CS can be leached out under the optimum leaching conditions, which mainly refer to liquid-to-solid ratio, H2SO4 concentration, leaching temperature, and leaching time. Extracting and back-extracting processes were introduced to purify the vanadium from the H2SO4 lixivium. Extracting rate of vanadium (ERV) greatly depends on iron powder concentration, pH, diisooctyl phosphate (P2O4) content, volume ratio of extractant to H2SO4 lixivium, and extracting time. By adding ammonium hydroxide, 94.0 % vanadium in back-extracting solution can be separated in the form of precipitates. The product from the roasted precipitate mainly consists of V2O5, the content of which is higher than 90.0 %.
文摘The suitable titanium slag composition with high titanium content for electric furnace smelting of vanadium titanomagnetite was investigated through thermodynamics and related phase diagram analysis.According to the thermodynamic results,low-melting-point regions and MgTi2O5primary phase area in the phase diagrams,the suggested titanium slag composition for the present vanadium titanomagnetite metallized pellets should consist of50%TiO2,8%-12%MgO and13%Al2O3(mass fraction)with a binary basicity of0.8-1.2.Finally,the verified smelting experiments were conducted and successful separation of the molten iron from the titanium slag is obtained.The obtained vanadium-containing molten iron contains0.681%V and0.267%Ti,and the obtained titanium slag contains52.21%TiO2(mass fraction),in which MgTi2O5is the primary phase.The titanium resource in the final titanium slag production could be used to produce TiO2pigment by acid leaching methods.