Industrial trials and thermodynamic calculations were carried out to investigate the effect of steel cleanliness on the composition of inclusions both in the molten steel and in the solidified steel of Al-killed Ca-tr...Industrial trials and thermodynamic calculations were carried out to investigate the effect of steel cleanliness on the composition of inclusions both in the molten steel and in the solidified steel of Al-killed Ca-treated low-sulfur steels.The composition of inclusions changed significantly at the Ca treatment stage with the modification of Al_(2)O_(3) into calcium aluminate and a slight decrease in the inclusion size and at the casting stage with the transformation of CaO into CaS with an increase in the inclusion size.Based on experimental results and thermodynamic calculations,the Al_(2)O_(3) content in inclusions in the molten steel showed a nearly linear inverse relationship with the total calcium(TCa)/total oxygen(TO)in the steel when TCa/TO<3 and kept less than 10 wt.%under TCa/TO>3.The CaO content in inclusions firstly increased until the TCa/TO reached 1-2 and then slightly decreased with the increase in TCa/TO.The CaS content in inclusions was less than 10 wt.%when TCa/TO<1.5 and increased with the increase in the TCa/TO and total sulfur(TS)content in the steel.After solidification and cooling,the CaO/CaS in inclusions increased with the increase in the TO/TS and TCa contents in the steel;however,the CaO/CaS was less than 1.0 regardless of the TCa content when TO/TS<1.Accordingly,the composition of inclusions after solidification could be adjusted by controlling the cleanliness and calcium content of the steel,thereby adjusting the property of inclusions.展开更多
In order to investigate the modification behavior and regularity of inclusions in X80 pipeline steel by Mg-treatment, the comparative industrial experiments of Mg-treatment and Ca-treatment in X80 pipeline steel were ...In order to investigate the modification behavior and regularity of inclusions in X80 pipeline steel by Mg-treatment, the comparative industrial experiments of Mg-treatment and Ca-treatment in X80 pipeline steel were carried out. Mg and Ca were added to the steel in the form of cored wire after RH (Ruhrstahl-Hereaeus vacuum degassing) process. After adding Ca-containing cored wire, the inclusions were transformed into CaO–Al_(2)O_(3) in the steel. With the progress of smelting, the cleanliness of molten steel became worse, and the equivalent diameter of inclusions was at a higher level. Mg-treatment had a good effect on the modification of inclusions. After Mg-containing cored wire was added to the steel, Al_(2)O_(3) and CaO–Al_(2)O_(3) in the steel were transformed into MgO, MgO·Al_(2)O_(3), and CaO–MgO–Al_(2)O_(3) inclusions, which were basically spherical. The initial precipitated MgO became the core of other inclusions in the steel, which promotes the precipitation of MgO·Al_(2)O_(3). After Mg-treatment, almost no unmodified calcium aluminate inclusions existed in the hot rolled plate, and the cleanliness of the steel was improved. The effect of Ca and Mg on the transformation of inclusions in pipeline steel was studied by thermodynamic calculation, the result of which is consistent with the experimental results.展开更多
HSLA steels need extremely low levels of tramp elements like P,S,H and O t.During tapping the steel is deoxidized with aluminum and in the secondary metallurgy sulphur (【 10 ppm) and hydrogen (【 1 ppm) are extracted...HSLA steels need extremely low levels of tramp elements like P,S,H and O t.During tapping the steel is deoxidized with aluminum and in the secondary metallurgy sulphur (【 10 ppm) and hydrogen (【 1 ppm) are extracted.After tank degassing the steel is strongly Ca-treated by wire feeding to form CaS instead of MnS.Non-metallic inclusions in the steel and centre segregation with MnS are sinks for hydrogen which result in HIC (Hydrogen Induced Cracking).Therefore these steels ask for excellent oxide cleanness and S-contents of 【 10 ppm.Macro inclusions of 】 50 μm are harmful for the product.These large inclusions are seldom and difficult to be detected.Small inclusions of 【 15 μm do no harm to the product.The origin of non-metallic inclusions is,roughly spoken,one third each of de-oxidation-/reoxidation products,refractory and casting powder.Slag carry-over is mainly avoided by sensitive electronic devices.Slag covers and shrouding systems of the steel stream during the transfer of metal between ladle,tundish and mold are effective to avoid reoxidation.Systems to control the flow of steel in tundish and mold favor the floatation of inclusions and their even distribution in the strand.展开更多
基金support from the National Key Research and Development Program(Nos.2023YFB3506802 and 2023YFB3709900)the National Natural Science Foundation of China(Grant Nos.52174293 and U22A20171)+1 种基金and the Fundamental Research Funds for the Central Universities(Grant No.FRF-BD-20-04A)the High Steel Center(HSC)at North China University of Technology and University of Science and Technology Beijing.
文摘Industrial trials and thermodynamic calculations were carried out to investigate the effect of steel cleanliness on the composition of inclusions both in the molten steel and in the solidified steel of Al-killed Ca-treated low-sulfur steels.The composition of inclusions changed significantly at the Ca treatment stage with the modification of Al_(2)O_(3) into calcium aluminate and a slight decrease in the inclusion size and at the casting stage with the transformation of CaO into CaS with an increase in the inclusion size.Based on experimental results and thermodynamic calculations,the Al_(2)O_(3) content in inclusions in the molten steel showed a nearly linear inverse relationship with the total calcium(TCa)/total oxygen(TO)in the steel when TCa/TO<3 and kept less than 10 wt.%under TCa/TO>3.The CaO content in inclusions firstly increased until the TCa/TO reached 1-2 and then slightly decreased with the increase in TCa/TO.The CaS content in inclusions was less than 10 wt.%when TCa/TO<1.5 and increased with the increase in the TCa/TO and total sulfur(TS)content in the steel.After solidification and cooling,the CaO/CaS in inclusions increased with the increase in the TO/TS and TCa contents in the steel;however,the CaO/CaS was less than 1.0 regardless of the TCa content when TO/TS<1.Accordingly,the composition of inclusions after solidification could be adjusted by controlling the cleanliness and calcium content of the steel,thereby adjusting the property of inclusions.
基金funded by the National Natural Science Foundation of China(Nos.52104334,51874195 and 52074179)Center for Advanced Solidification Technology(CAST)and State Key Laboratory of Advanced Special Steel.
文摘In order to investigate the modification behavior and regularity of inclusions in X80 pipeline steel by Mg-treatment, the comparative industrial experiments of Mg-treatment and Ca-treatment in X80 pipeline steel were carried out. Mg and Ca were added to the steel in the form of cored wire after RH (Ruhrstahl-Hereaeus vacuum degassing) process. After adding Ca-containing cored wire, the inclusions were transformed into CaO–Al_(2)O_(3) in the steel. With the progress of smelting, the cleanliness of molten steel became worse, and the equivalent diameter of inclusions was at a higher level. Mg-treatment had a good effect on the modification of inclusions. After Mg-containing cored wire was added to the steel, Al_(2)O_(3) and CaO–Al_(2)O_(3) in the steel were transformed into MgO, MgO·Al_(2)O_(3), and CaO–MgO–Al_(2)O_(3) inclusions, which were basically spherical. The initial precipitated MgO became the core of other inclusions in the steel, which promotes the precipitation of MgO·Al_(2)O_(3). After Mg-treatment, almost no unmodified calcium aluminate inclusions existed in the hot rolled plate, and the cleanliness of the steel was improved. The effect of Ca and Mg on the transformation of inclusions in pipeline steel was studied by thermodynamic calculation, the result of which is consistent with the experimental results.
文摘HSLA steels need extremely low levels of tramp elements like P,S,H and O t.During tapping the steel is deoxidized with aluminum and in the secondary metallurgy sulphur (【 10 ppm) and hydrogen (【 1 ppm) are extracted.After tank degassing the steel is strongly Ca-treated by wire feeding to form CaS instead of MnS.Non-metallic inclusions in the steel and centre segregation with MnS are sinks for hydrogen which result in HIC (Hydrogen Induced Cracking).Therefore these steels ask for excellent oxide cleanness and S-contents of 【 10 ppm.Macro inclusions of 】 50 μm are harmful for the product.These large inclusions are seldom and difficult to be detected.Small inclusions of 【 15 μm do no harm to the product.The origin of non-metallic inclusions is,roughly spoken,one third each of de-oxidation-/reoxidation products,refractory and casting powder.Slag carry-over is mainly avoided by sensitive electronic devices.Slag covers and shrouding systems of the steel stream during the transfer of metal between ladle,tundish and mold are effective to avoid reoxidation.Systems to control the flow of steel in tundish and mold favor the floatation of inclusions and their even distribution in the strand.
